Outline
• Introduction to Borregaard • Running a biorefinery • Added value • Looking ahead Orkla 2012
ORKLA Sales: approx 8 bill EUR 30, 000 employees
Orkla Brands Orkla Aluminium Orkla Solutions Investments
Share Portfolio Market Real Estate
• Foods Nordic •Sapa AB • Brands Nordic •Heat Transfer • Brands International •Building System • Food Ingredients Integrated business model
Borregaard’s biochemicals are sustainable and environmentally friendly substitutes to petrochemicals
Borregaard is a global leader in bio based chemicals. Strong innovation efforts increase the value added to our customers. Borregaard products in daily life
Bio fuel Construction Pharma- Food Car batteries, Animal feed products ceuticals Flavour tyres, care products
Soil Textiles, spectacle Dust control Paint conditioner, frames fertilizers
Market leader in global niche markets
Product Portfolio Sales distribution Specialty Fibers Leading supplier within global niches Strong positions in Europe and globally aawithin selected applications Microfibrillar Cellulose Lignin #1 and only global supplier of lignin-based products Unique technical and application expertise Fine Chemicals / Market leader of x-ray contrast media Pharma/Ingredients intermediates Supplier of intermediates /APIs to major pharmaceutical companies Ingredients Leading supplier of vanilla flavours Americas 25 % 23 % Other Bioenergy Bio Ethanol (2G) 2 % Bio Energy Europe Asia Bio Gas 50 % Hydropower Basic Chemicals Global presence
Borregaard 2011 Turnover: EUR 550 mill. 1200 employees in 20 countries
Main office Sales office Production Borregaard LignoTech Lignin based products – applications
Production Norway, England, Germany, Spain, Czech Republic, USA, South Africa, Brazil.
Applications • Construction • Agro Chemicals • Soil conditioning • Batteries • Gypsum and brick manufacturing • Dyes dispersants • Mining Borregaard Ingredients Food and fragrance products
Production Norway
Products • Vanillin, ethylvanillin, etc
Applications • Functional food • Dairy products • Snacks • Bakery • Sweets and chocolate • Perfume Borregaard Synthesis Pharma – fine chemicals
Production Norway
Products • Pharmaceutical intermediates • Aminoalcohols • Diphenols
Applications • Pharmaceuticals • X-ray contrast media • Misc. Chemical industry From paper mill to an integrated biorefinery
Prodction cont Production stopped Key learnings From manual labour to competency driven Running a biorefinery Green business of the future?
Raw Material Processes Products
Natural Reduced emissions High performance Renewable Energy conservation/renewable energy Substitutes oil based Non toxic High raw material utilisation products Risk management
Feedstock and logistics Complexity
Operations in Norway
• 20 plants • Includes supply chain and infrastructure Integration Integration
1200
1000 G W h 800
- 600 s t 400 e a m 200
0 2001 2004 2007 2010 2013
Bio/recycling/waste Oil
Reduced energy costs and improved environmental footprint Added value Feedstock efficiency
100 KG Biomass structure – a business opportunity?
Micro fibrillar cellulose Cellulose fibres for Logs Width: 10-100 nm chemicals Width: 10 – 50 cm Length: 2000 μm Width: 20-60 μm Length: 3 – 10 m Length: 2-3 mm
Plant cells Width: 20 – 60 μm Length: 0,15 – 0,6 Polymer chains mm 10 – 100 Å
Planks Glucose monomers Width: 2 – 25 cm 1-5 Ångstrøm Length: 3 – 5 m
Know your markets
Paste of China clay (kaolin) in water - addition of lignin Value added utilization of biomass
How we spend fossil carbon today How we need to spend green carbon in the future to achieve sustainability
FLEXIBLE - We do need carbon CONVENTIONAL TRANSPORT 30% STATIONARY - Use for materials INDUSTRY H/P and chemicals PROCESS & GOODS 40% We do not need carbon
STATIONARY- RESIDENTIAL SERVICES H/P 30% Use other renewable alternatives for heat/power Looking ahead
Source:WEF Innovate biorefinery the ”Borregaard way” Innovate existing and new value chains Oil or biomass – bio-based or fossile carbon?
BIO-BASED FOSSILE CARBON CARBON Microfibrillar cellulose
Standard Fibers De-fibrillation Micro Fibers
Length: 2-3 mm Controlled de-fibrillation Length: up to 100 μm Width : 20-60 μm Width : 10-100 nm • High aspect ratio Aspect ratio: 150 Aspect ratio: 10 000 Small surface area • Very large surface area Large surface area
2% in water Unique properties
2% in water The BALI technology
• A process for production of tailor made lignins • Unique system for supplying sugar in solution without inhibitors • Potential to produce 2nd generation biofuels and biochemicals with very low carbon footprint and with high cost efficiency • Based on a proven biorefinery concept
High purity fiber
Step 2
Sugar in solution Step 1
Lignocellulose Water soluble lignin e.g. bagasse Norway demonstration center Conclusion