SA Bolt Catalogue
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S.A.BOLT MANUFACTURERS (PTY)LTD Reg No. 1966/003326/07 MANUFACTURERSMANUFACTURERS OFOF QUALITYQUALITY BOLTS,BOLTS, NUTS AND INDUSTRIAL FASTENERS NUTS AND INDUSTRIAL FASTENERS MISSION STATEMENT INDUSTRY PRODUCT SEGMENT INDEX S.A. BOLT MANUFACTURERS (Pty) Ltd 19 First Avenue 1. Commercial Bolts and Nuts p. 7 Vorsterskroon Nigel 1490 South Africa 2. High Tensile Bolts and Nuts p. 16 Tel: +27 (0)11 814 2240 3. Petro Chemical, Power Generation Fax: +27 (0)11 814 2249 & Renewable Energy p. 28 Email: [email protected] Website: www.sabolt.co.za 4. Power Transmission & Communication Towers p. 34 5. Mining, Railways & Heavy Engineering p. 40 6. Washers p. 48 "We aim to better our position as the leading manufacturer and 7. Avlock Fastening Systems p. 51 warehouse distributor of fasteners in South Africa, by providing our customers with value for money, quality products and timeous service. 8. Technical Information p. 54 We will also provide a working environment that is safe and healthy Products are available in: Plain, Electro Plated, Zinc and where employees have mutual respect for each other and work Thermal Diffused or Hot Dip Galvanized. There are some as a team." dimensional changes between the DIN & ISO standards. Please refer to our technical section. MANUFACTURERS OF QUALITY BOLTS, NUTS AND INDUSTRIAL FASTENERS AND INDUSTRIAL NUTS BOLTS, OF QUALITY MANUFACTURERS 2 3 Phone: + 27 (0) 11 814 2240 Fax: + 27 (0) 11 814 2249 Email: [email protected] www.sabolt.co.za COMPANY PROFILE he original company was products are manufactured to customers’ established in 1966 and specific requirements. purchased by the current Materials range from mild steel through the management in 1981. high tensile range to heat resistant and anti- TFrom humble beginnings in a small corrosive stainless steel. workshop located in Ophirton, Johannesburg, the company expanded from Corrosion protection offered includes: machining fasteners on Capstan lathes, first Electro-Zinc and Cadmium plating together into Hot forging of Bolts, followed by a move with Hot Dip Galvanizing and Zinc Thermal into the mass production of cold forged Diffusion. bolts and nuts. Heating for the hot forging production Currently the company is located in process is provided by electrical induction, Nigel, Gauteng on a 20,000 Sq Mt this method accurately controls a uniform stand with 16 000 sq mts of: Production forging temperature and is environmentally Factory, Warehouse and Administration clean. complemented by the service divisions including: Quality Assurance, Toolroom, and Major market industries include: Surface treatment plants. • High voltage electrical power generation transmission gridline towers The products are distributed to customers and sub-stations. through a fleet of vehicles within the Gauteng • Renewable "green" energy, Wind farms area. Other centres are served by national and Solar-panel electrical generation sites. couriers. Export containers are dispatched • Mobile and fixed line micro- through international shipping agents. communication towers. • Bridges and civil engineering. S.A. Bolt, “The One Stop Shop” for your • Petrochemical industry. industrial fastener requirements serves • Railways. local and international markets around • Open cast and underground base the world with particular emphasis on the mineral mines. African continent, especially: West, Central • Heavy machinery and earth moving and East Africa. equipment. • Cement, quarry and ore crushing. Our range of, Bolts, Nuts, Studs, Cap • Container cranes. screws, and associated products from • Public works sector. M6 to M120 diameters, in standard and special formats are manufactured to all With production of between 500-600 tonnes local and international specifications; per month, our dynamic management team high strength friction grip bolts and nuts, of professional sales and manufacturing along with anti-vandal structural bolts staff has over 100 years of cumulative and nuts are in major demand. Eye bolts experience in the fastener industry, and we and nuts have recently been added to are confident that we have the necessary our stock range. We are also proud to skills and expertise to provide you with be an appointed distributor of Avlock the best possible products and service. International fastening systems. Please feel free to discuss your fastener Special liner bolts and complex hot forged, requirements with our sales team. 4 5 Phone: + 27 (0) 11 814 2240 Fax: + 27 (0) 11 814 2249 Email: [email protected] www.sabolt.co.za COMPANY PROFILE PRODUCTS & PROCESSES COMMERCIAL BOLTS & NUTS S.A. Bolt Manufacturers produce a large range of standard and special industrial fasteners by both the cold and hot forging methods which is complemented by our machining division. Standard and special materials are procured from a number of specialised suppliers who guarantee the highest quality standards. Our in-house Quality Assurance division monitors these materials through the various production processes, including Heat Treatment and Plating. Mechanical and dimensional tests are carried out using the latest Tensile Testing and product verification methods. Components are produced to meet various local and international specifications and certified documentation is supplied on request. The criteria for correct application of the fastener is dependent on the fastener meeting the mechanical requirements specified and requested by you our customer, to this end, we manufacture to the recommended international strength grades, designated by the symbols: 4.6 - 4.8 - 6.8 - 8.8 - 10.9 - 12.9. A range of stainless steel fasteners are produced in Austenitic 304 - 310 - 316 and Martensitic 431 grades of material. Further technical information on the application of your fasteners will be found in 1. Commercial Bolts with Nuts the technical section 8 of this catalogue. 1.1 Hexagon Bolts with Nuts DIN 601 & 555/ ISO 4016 & 4034 (XOX) 1.2 Hexagon Head Set screw (Full Thread Bolts) DIN 558/ISO4018 1.3 Cup Square Bolts with Nuts (Carriage Bolts) DIN 603/ISO 8677 1.4 Countersunk Flat Nib Bolts with Nuts DIN 604 1.5 Countersunk Square Neck Bolts with Nuts (Plough Bolts) DIN 605 1.6 Hexagon Nuts DIN 555/ISO 4034 6 7 Phone: + 27 (0) 11 814 2240 Fax: + 27 (0) 11 814 2249 Email: [email protected] www.sabolt.co.za DIN 601 COMMERCIAL BOLTS & NUTS 4.8 1.1 HEXAGON BOLTS WITH NUTS (XOX) DIN 601 & 555 / ISO 4016 & 4034 D M-6 M-8 M-10 M-12 M-14 M-16 M-18 M-20 M-22 M-24 M-27 M-30 M-33 M-36 M-39 M-42 M-45 M-48 M-52 M-56 M-60 M-64 M-68 M72x6 M76x6 M80x6 M-90x6 M-100x6 D B 1 18 22 26 30 34 38 42 48 50 54 60 66 72 78 84 90 92 102 - - - - - - - - - - B 1 B 2 24 28 32 36 40 44 48 52 56 60 66 72 78 84 90 96 102 108 116 124 132 140 148 156 164 172 192 225 B 2 B 3 37 41 45 49 50 57 60 65 69 73 79 85 91 95 103 109 115 127 129 137 145 153 161 169 177 185 205 237 B 3 K 4 5,3 6,4 7,5 9 10 12 13 14 15 17 18,7 21 22,5 25 26 28 30 33 35 38 40 43 45 48 50 57 63 K M 5 6,5 8 10 11 13 15 16 18 19 22 24 26 29 31 34 36 38 42 45 48 51 55 58 61 64 72 80 M S 10 13 17 19 22 24 27 30 32 36 41 46 50 55 60 65 70 75 80 85 90 95 100 105 110 115 130 145 S L m/m Mass in Kg per 1000 units Mass in Kg per 1000 units L m/m 30 10,1 20,7 39,1 56,3 78 112 146 203 30 35 11,2 22,7 42,2 61,1 84 119 156 213 35 40 12,3 24,7 45,3 65,4 90 127 166 224 276 352 480 40 45 13,4 26,7 48,4 69,6 96 135 176 237 290 366 497 45 50 14,5 28,7 51,5 73,8 108 142 185 249 304 381 514 50 55 15,6 30,7 54,6 78 114 150 194 261 319 402 543 55 60 16,7 32,7 57,7 82,3 120 157 203 273 334 420 570 762 60 65 17,8 34,7 60,8 85,6 126 165 212 285 350 437 589 787 1000 65 70 18,9 36,7 63,9 89,8 132 173 221 297 364 455 608 812 1030 1320 70 75 20 38,7 67 94 138 180 230 309 379 472 630 837 1060 1360 1720 75 80 21,1 40,7 70,1 98,2 141 188 234 321 394 489 653 853 1100 1400 1760 80 90 23,3 44,7 76,3 107 153 201 254 351 417 516 698 902 1160 1480 1850 2310 2760 90 100 25,5 48,7 82,5 115 165 217 264 365 447 551 743 963 1220 1560 1940 2420 2880 3370 4260 4750 100 110 27,7 52,7 88,7 124 177 232 284 389 477 586 788 1000 1270 1600 2010 2520 3000 3510 4420 4940 5840 6790 110 120 29,9 56,7 94,9 132 189 247 312 413 507 619 833 1070 1330 1680 2100 2630 3120 3650 4580 5130 6060 7040 7890 9340 10680 120 130 60,7 101 140 199 262 332 437 537 652 887 1125 1390 1750 2190 2710 3250 3790 4740 5320 6280 7340 8180 9650 11040 12400 130 140 64,7 107 149 209 277 352 461 566 689 923 1180 1460 1830 2280 2810 3370 3930 4900 5530 6500 7550 8460 9960 11390 12790 17480 140 150 68,7 113 157 215 293 372 485 596 723 968 1230 1520 1900 2370 2920 3490 4070 5060 5710 6720 7800 8750 10270 11750 13190 17980 23740 150 160 119 166 225 308 392 509 626 757 1010 1290 1580 1980 2460 3020 3610 4210 5220 5900 6950 8050 9030 10580 12100 13560 18480 24340 160 170 125 174 230 323 412 532 656 791 1055 1345 1640 2050 2550 3130 3730 4350 5380 6090 7170 8310 9310 10890 12450 13960 18980 25040 170 180 131 183 235 338 432 556 686 826 1100 1400 1700 2130 2640 3230 3860 4490 5540 6280 7300 8570 9600 11250 12800 14360 19480 25640 180 190 137 191 251 353 452 581 715 650 1145 1455 1770 2200 2730 3340 3990 4630 5700 6470 7520 8800 9860 11570 13200 14760 19980 26240 190 200 143 200 264 369 472 604 745 895 1190 1510 1830 2280 2820 3440 4100 4770 5860 6660 7740 9040 10120 11880 13600 15160 20480 26840 200 210 209 278 385 482 626 775 925 1225 1560 1890 2355 2910 3545 4220 4910 5940 7040 7910 9480 10620 12420 14200 15690 21380 27040 210 220 218 293 400 512 647 805 954 1260 1610 1950 2430 3000 3650 4340 5050 6020 7210 8180 9730 10900 12720 14550 16270 21680 28690 220 240 236 317 430