LOTOS LUXOS the super matt the super glossy surface surface
Premium Star Think in new dimensions PREMIUM STAR - LOTOS AND LUXOS
Premium Star Think in new dimensions
As a forward-thinking company, we are focused on bringing you the very latest trends as they emerge.
With our newly developed ‘Premium Star’ product, we are setting new quality standards. Total shine with reflective effects (Luxos) and a super matt surface with anti-fingerprint-effect (Lotos) makes it possible to think in new dimensions. Available in 10 exclusive colours.
Interior 2 FunderMax Interior Premium Star 3 PREMIUM STAR - LOTOS (LO)
Experience LOTOS Premium Star with super matt surface LOTOS
Matt perfection with anti-fingerprint-effect makes it possible to think in new dimensions.
Product: Premium Star Surface: Lotos (LO) Size: 2820 mm x 2070 mm Thickness: 10 - 28 mm
MATERIAL DESCRIPTION Decorative, UV lacquered wood-based material. Support panel version Homogen P2 SL.
APPLICATION Decorative wood-based panels for indoor use*.
*FOR A DETAILED DEFINITION, SEE PAGE 19.
L003 Clara White* L001 Alma White* L005 Zuria White
L011 Amelia Creme* L012 Nepal Grey L013 Nevada Greige*
L010 Aronia Red L008 Lacus Blue L009 Cloud Grey* L007 Raven Black* *AVAILABLE FROM STOCK
Interior 4 FunderMax Lotos Premium Star Surface Properties
PROPERTIES TEST METHOD VALUE
Surface Coating UV Lacquer
Colour deviation compared to test sample / Level 4: EN 14323:2017 5.8 reference decor slight deviation in colour and / or surface
Gloss Level EN 13722:2004 Measurement angle 85°: < 15 GE (± 3 GE against master/reference)
According to EN 438-3 Chap. 6.2.5.2 Surface appearance EN 438-2 Chap. 4 Dirt, stains and similar surface defects: max. 1.0 mm² / m² Fibres, hair and scratches: maximum 10 mm / m²
Table 1
PROPERTIES TEST METHOD VALUE
Climate conditions:
Optical: No visible surface changes Humid climate/humidity resistance AMK-MB-005:07/2007 (cracks, bubbles, delamination of the coating material, colour change)
DIN 68930:2009 3.3.1 Optical: No visible surface changes 3 cycles (cracks, bubbles, delamination of the coating material, colour change) Climate change resistance AMK-MB-005:07/2007 Optical: No visible surface changes 20 cycles (cracks, bubbles, delamination of the coating material, colour change)
Optical: No visible surface changes Temperature resistance AMK-MB-001:07/2007 (cracks, bubbles, delamination of the coating material, colour change)
Lightfastness DIN EN 15187 Bluescale 6: Greyscale ≥ 4
Laquer adhesion (Cross-cut test) ISO 2409:2013 GT ≤ 2
Furniture surface behaviour according to DIN 68930:2009 3.2.2. at:
Chemical stress DIN EN 12720 DIN 68861-1: ≥ 1 B (Grad 5) DIN 68861-4: ≥ 1,5 N Scratch resistance DIN EN 15186 Procedure B (Assessment with contrast agent according to EN 438-2:2016) Abrasion resistance DIN EN 15185 DIN 68861-2: ≥ Klasse 2 E (> 25 revolutions)
Dry heat DIN EN 12722 DIN 68861-7: 7 C (100 °C, Grad 5)
Wet heat DIN EN 12721 DIN 68861-8: 8 B (75 °C, Grad 5)
Table 2
Lotos Dimensions
PROPERTIES TEST METHOD TOLERANCE VALUE UNIT
Length ± 2.0 2820 mm
Width ± 2.0 2070 mm
Blank cuts ± 2.0 mm
Thickness ± 0.3 10 - 28 mm
Warping EN 14323 ± 2.0 mm/m
Table 3
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Interior Premium Star 5 PREMIUM STAR - LUXOS (LU)
Experience LUXOS Premium Star with a super glossy surface LUXOS
Total shine with reflective effects makes it possible to think in new dimensions.
Product: Premium Star Surface: Luxos (LU) Size: 2800 mm x 2070 mm Thickness: 10 - 28 mm
MATERIAL DESCRIPTION Decorative, UV lacquered wood-based material. Support panel MDF SL.
APPLICATION Decorative wood-based panels for indoor use*.
*FOR A DETAILED DEFINITION, SEE PAGE 19.
L003 Clara White* L001 Alma White* L005 Zuria White
L011 Amelia Creme* L012 Nepal Grey L018 Valley Greige*
L010 Aronia Red L008 Lacus Blue L017 Chelsea Grey* L007 Raven Black* *AVAILABLE FROM STOCK
Interior 6 FunderMax Luxos Premium Star Surface Properties
PROPERTIES TEST METHOD VALUE
Surface Coating UV Lacquer
Colour deviation compared to test sample / Level 4: EN 14323:2017 5.8 reference decor slight deviation in colour and / or surface
Gloss Level EN 13722:2004 Measuring angle 20°: ≥ 83 GE (± 3 GE against master/reference)
According to EN 438-3 Chap. 6.2.5.2 Surface appearance EN 438-2 Chap. 4 Dirt, stains and similar surface defects: max. 1.0 mm²/m² Fibres, hair and scratches: maximum 10 mm/m²
Table 4
PROPERTIES TEST METHOD VALUE
Climate conditions:
Optical: No visible surface changes Humid climate/humidity resistance AMK-MB-005:07/2007 (cracks, bubbles, delamination of the coating material, colour change) DOI as per Elcometer ≥ 80
Optical: No visible surface changes DIN 68930:2009 3.3.1. (cracks, bubbles, delamination of the coating material, colour change) 3 cycles DOI as per Elcometer ≥ 85 Climate change resistance Optical: No visible surface changes AMK-MB-005:07/2007 (cracks, bubbles, delamination of the coating material, colour change) 20 cycles DOI as per Elcometer ≥ 95
Optical: No visible surface changes Temperature resistance AMK-MB-001:07/2007 (cracks, bubbles, delamination of the coating material, colour change) DOI as per Elcometer ≥ 95
Lightfastness DIN EN 15187 Bluescale 6: Greyscale ≥ 4
Laquer adhesion (Cross-cut test) ISO 2409:2013 GT ≤ 2
Furniture surface behaviour according to DIN 68930:2009 3.2.2. at:
Chemical stress DIN EN 12720 DIN 68861-1: ≥ 1 B (Grad 5) DIN 68861-4: ≥ 1,5 N Sratch resistance DIN EN 15186 Procedure B (Assessment with contrast agent according to EN 438-2:2016) Abrasion resistance DIN EN 15185 DIN 68861-2: ≥ Klasse 2 E (> 25 revolutions)
Dry heat DIN EN 12722 DIN 68861-7: 7 C (100 °C, Grad 5)
Wet heat DIN EN 12721 DIN 68861-8: 8 B (75 °C, Grad 5)
Table 5
Luxos Dimensions
PROPERTIES TEST METHOD TOLERANCE VALUE UNIT
Length ± 2.0 2800 mm
Width ± 2.0 2070 mm
Blank cuts ± 2.0 mm
Thickness ± 0.3 10 - 28 mm
Warping EN 14323 ± 2.0 mm/m
Table 6
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Interior Premium Star 7 PROCESSING GUIDELINES
Premium Star Processing Guidelines Premium Star with Luxos and Lotos surface.
When processing Premium Star panels with Lotos and Luxos TOOL INFO AND CUTTING MATERIAL surfaces, please ensure to follow the guide lines for the selec- Tools with new or newly repaired cutting edges are recom- tion of tooth feed (fz) and feed speed (vf) set out in the table. mended for optimum edge quality. In principle, both tools with These parameters are related to the tool diameter (D), number hard-cutting (HW) as well as diamond cutting (DP diamond of teeth (z), rotational speed (n) and the feed speed (vf) of the polycrystalline) blades can be used. To ensure the longest processing machine. The correct choice of each ensures a possible life time for the tool, we recommend using diamond successful result. blades.
The following formulas apply to the calculation of cutting, When processing Luxos high gloss surfaces in particular, we tooth and feed speeds: recommend using new or newly refurbished cutting tools to achieve optimum edge quality. Ensure the highest possible vc - Cutting speed [m/s] accuracy when sharpening or eroding the tools. vc = D • π • n / 60 •1000 D – Tool diameter [mm] TOOL LIFE-SPAN n – Rotational Speed of Tool [min-1] The life-span of a tool depends on a large number of influencing factors, therefore no statements or rights can be fz – Tooth feed [mm] derived within the framework of this processing guideline. All fz = vf • 1000 / n • z suggestions, machining parameter and references, are simply vf – Feed speed [m/min] that - forming guidelines only. n – Rotational Speed of Tool [min-1] z – Number of teeth Machine or process-related issues can lead to changing circumstances. An optimal setup of machine, tool and vf – Feed speed [m/min] materials, as well as a clear understanding of customer- vf = fz • n • z / 1000 specific requirements can only be achieved with a Leitz or fz – Tooth feed [mm] Leuco application engineer on site. n – Rotational Speed of Tool [min-1] z – Number of teeth Due to the superior quality and special surface finish of FunderMax Premium Star with Lotos and Luxos surfaces, a reduction of tool lifespan is to be expected compared to conventionally coated FunderMax panels, (particularly with reference to the pre-mentioned influencing factors). MACHINING METHOD TOOTH FEED fz [mm]
Panel saw 0.06 - 0.07
Panel sizing 0.06 - 0.07
Milling on continuous systems 0.50 - 0.70
Milling on stationary machines 0.20 - 0.34
Table 7
MACHINING METHOD FEED SPEED vf [mm]
Dowel drilling* 1.5 - 3.0
Through-hole drilling* 1.0 - 2.0
Drilling for fittings* 1.3 - 2.5
Table 8 * FOR MDF REDUCE VALUES BY 25-30%
Interior 8 FunderMax CUTTING Please note: • Visible side (decorative side with foil) facing up • Pay attention to the correct saw blade overhang (see Table 9) • Adapt speed and number of teeth to the feed speed • Use a saw with a scoring unit in order to ensure clean cuts on the underside of the panel
Depending on the overhang of the saw blade, the entrance and exit angles can affect the quality of the cutting edge. If the upper cutting edge becomes untidy, the saw blade must be set higher. If the same occurs on the underside, the saw PRODUCER TOOL DIAMETER [MM] OVERHANGS (O) blade should be lowered. For the best results it should be set to the correct height. Leitz 300 - 400 approx. 10
Leuco 250 approx. 15 - 20 Sliding table saws require the following saw blade Leuco 300 approx. 15 - 25 overhangs (O): We recommend saw blades with a high number of teeth are Leuco 400 approx. 25 - 30 generally recommended for good processing quality. For cir- Table 9 cular saws, the recommended cutting speed is 60 - 90 m/s. The maximum permissible speed of the tools vc has to be ta- ken into account. A feed per tooth (fz) of 0.06-0.07 mm should be selected.
RECOMMENDED SAW TOOTH SHAPES LEITZ
HZ/DZ WZ/FA FZ/TR TR/TR (PENDULUM TOOTH (VARIABLE TOOTH WITH (FLAT TOOTH/TRAPEZOID (TRAPEZOIDAL TOOTH/ CONCAVE TOOTH) BEVEL) TOOTH) TRAPEZOID TOOTH)
RECOMMENDED SAW TOOTH SHAPES LEUCO
Q-CUT “G6“ Q-CUT “K“ (TR-F K) TR-F-FA
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Interior Premium Star 9 PROCESSING GUIDELINES
SLIDING TABLE SAWS Sliding table saws with a hollow/pointed saw tooth shape When using Leuco products, HW circular saw blades with the (HZ/DZ) provide the best cutting results for Leitz products. saw tooth shape TR-F K are particularly suitable. Very good This tooth shape is also recommended when scoring saw cutting results can also be achieved with the HW circular saw blades are unavailable. blade “solid surface” with a 0° rake angle.
DIMENSIONS NUMBER OF ROTATIONAL SPEED n FEED SPEED v PRODUCER TOOTH SHAPE f ID-NO. D x SB x Bo [mm] TEETH Z [min-1] [m/min]
Leitz 303 x 3.2 x 30 HZ/DZ 68 4,000 Manual feed 161003
Leitz 400 x 4.4 x 30 WZ/FA 72 4,500 10 65346
Leuco 350 x 4.0 x 30 TR-F K 72 - Manual feed 192974
Leuco 303 x 3.2 x 30 TR-F-FA 84 - Manual feed 189531
Table 10 FURTHER DIMENSIONS AVAILABLE BY REQUEST
PANEL DIVIDING SAW Very good cutting results are achieved with the new panel per tooth is in the range of 0.06 - 0.07 mm. dividing saw blades from the “Q-Cut” program (Q-Cut G6). Good edges on both sides can only be achieved by using a Good results can also be achieved with the “Q-Cut K” family suitable scorer. of panel dividing circular saws. The recommended pitch (fz)
DIMENSIONS NUMBER OF OVERHANGS O PRODUCER TOOTH SHAPE ID-NO. D x SB x Bo [mm] TEETH z [mm]
Leuco 450 x 4.0 x 60 TR-F K 72 approx. 25 192978
Leuco 450 x 4.8 x 60 G6 72 approx. 25 192883
Table 11
Interior 10 FunderMax JOINT MILLING ON MILLING MACHINES/ CONTINUOUS FLOW SYSTEMS In order to create chip-free and seamless edges on the top When working with manual feeds on table milling machines, layer of the panel, joining tools with a reciprocal axis angle only tools marked „MAN“ or „BG test“ may be used. should be used. For industrial production we recommend Additionally, please adhere to the speed range indicated on the diamond cutting heads with an axis angle of ≥43° and ≤55°. tool itself and keep within it for safety reasons. The tools for The chip removal should be as small as possible and not manual feeding must only be used against the rotation of the exceed 2 mm. To achieve good results it’s better to use milling machine. tools with high concentricity and balancing quality. This can be achieved using centering interfaces such as hydraulic The tooth feed (fz) of joining cutters should be set clamping systems, HSK mount or shrink fit systems. In order between 0.50 and 0.70 mm. For a perfect cutting result we to achieve the highest possible service life of the cutting recommend the following tools, for example: edges, it is recommended that only one type of material be processed.
DIMENSIONS NUMBER OF PRODUCER NAME AXIS ANGLE ID-NO. D x SB x Bo [mm] TEETH z
Leuco 125 x 42.8 x 30 3 DIAREX airFACE 48° 186323
Leuco 125 x 63 x 30 3 SmartJointer 43° 186055
Leitz 125 x 43 x 30 3 Pro Edge Expert 50° 192251
Leitz 125 x 63 x 30 3 Pro Edge Expert 45° 192250
FURTHER DIMENSIONS, DIAMETERS, DIRECTIONS AND CUTTING WIDTHS AVAILABLE Table 12
LEUCO DIAREX AIRFACE LEUCO SMARTJOINTER
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Interior Premium Star 11 PROCESSING GUIDELINES
EDGE PROCESSING ON THE EDGE BANDING MACHINE For the processing of edges (which come with a protective The edges of Premium Star are best suited to being proces- film to protect the surface) the use of commercially available sed on continuous lines as well as on machining centres. separating, cooling and cleaning agents is recommended. The Please note the processing instructions for ABS edges. By Premium Star panel can be edged using a laser and polyure- using protective films on the upper side of the board (decora- thane adhesion - with laser technology delivering the cleanest tive side) as well as the edges, it should also be noted that the results. Please consider the pressure of the pressure rollers profile run-out must be adjusted to the type of scraper blade especially around edges. used, to avoid damaging the protective film.
RADIUS/CHAMFER PROFILE SCRAPER BLADES FLAT SCRAPER BLADES
Interior 12 FunderMax CNC STATIONARY MACHINES For machining on top, milling machines and machining We recommend stable and stiff shrink chucks for maximum centres, spiral solid carbide end mills (VHW) or preferably concentricity, balance and perfect cutting quality. A good pro- diamond-equipped (DP) top cutters are recommended. cessing result can only be achieved with sufficient rigidity of For milling work, always use shank cutters with an axis the machine. Stiff gantry machines are ideal. Leuco p-System angle between 20° - 48°. It is important to ensure that the groove milling cutters can also be used in particular for very cutting edge of the surface is never on a cutting overlap, precise grooving and pocket milling. The recommended pitch as this can lead to premature breakouts. It is important to (fz) per tooth is in the range of 0.20 - 0.34 mm. ensure that the work piece is well tensioned on the ma- chine. If necessary, additional mechanical clamps can be used to support the vacuum pads.
Recommended application data
ROTATIONAL SPEED N FEED SPEED v PRODUCER NUMBER OF TEETH z f TOOTH FEED f [min-1] [m/min] z
Leitz Z = 1 20,000 - 24,000 10 -
Leitz Z = 2 20,000 - 24,000 20 -
Leitz Z = 3 20,000 - 24,000 24 -
Leuco Z = 2 18,000 / 24,000 7 / 10 0.20 / 0.20
Leuco Z = 3 18,000 /24,000 15 / 20 0.27 / 0.27
Leuco Z = 4 18,000 25 0.34
Table 13
End mills
DIMENSIONS NUMBER OF TURNING PRODUCER EXECUTION ID-NO. D x NL x S [mm] TEETH Z DIRECTION
Leitz 20 x 38 x 20 2 + 2 RL Diamaster Quattro 191241
Leitz 20 x 32 x 20 2 + 2 RL Diamaster Quattro Edge Expert 191071 DIAREX High-Performance Leuco 20 x 28 x 25 2 + 2 RL 186151 Shank-Type Cutters DP High-Performance Shank-Type Leuco 12 x 22 x 25 3 + 3 RL 186571 Cutters CM DP Nesting p-System High-Performance Leuco 10 x 10.4 x 12 1 + 1 RL Grooving Shank-Type Cutters CM 186097 DP
FURTHER DIMENSIONS AVAILABLE BY REQUEST Table 14
DIAREX HIGH-PERFORMANCE SHANK-TYPE CUTTERS DP HIGH-PERFORMANCE SHANK-TYPE CUTTERS CM DP P-SYSTEM HIGH-PERFORMANCE GROOVING SHANK- NESTING TYPE CUTTERS CM DP
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Interior Premium Star 13 PROCESSING GUIDELINES
DRILLING Carbide-filled or fully carbide (VHW) spiral, dowel and hinge When drilling holes for fittings, cylinder-head drills with a cut- drills are recommended. To ensure higher stability on CNC ting pressure-reducing geometry are particularly recommen- machining centres it’s best to use hinge drills in the main ded. On the inlet side, flaring can be reduced or avoided if spindle rather than the drilling bar. the drilling parameters are optimised step by step. If possible, select drilling mode S-F-S (slow-fast-slow).
Dowel Drill
TOOL DIAMETER D NUMBER OF ROTATIONAL SPEED N FEED SPEED v PRODUCER EXECUTION f ID-NO. [mm] TEETH z [min-1] [m/min]*
HW-Solid-dowel drill Leitz 5 Z2/V2 4,000 - 4,500 0.5 - 1.5 33729 Excellent
HW-Solid-dowel drill Leitz 5 Z2/V2 4,000 - 4,500 0.5 - 1.5 33497 Excellent
Leuco Dowel Bits HW 5 Z2 4,500 1.5 - 2 167194
Leuco Mosquito Dowel Bits 5 Z2 7,500 2.5 - 3 182391
FURTHER DIMENSIONS AVAILABLE BY REQUEST Table 15 *REDUCE BY 25-30% FOR MDF VALUES
MOSQUITO DOWEL BITS DOWEL BITS HW
Through-hole drill
TOOL DIAMETER D NUMBER OF ROTATIONAL SPEED N FEED SPEED v PRODUCER EXECUTION f ID-NO. [mm] TEETH z [min-1] [m/min]*
HW-massiv-trough hole drill Leitz 5 Z2/V2 4,000 - 4,500 0.5 - 1.0 34019 Excellent
HW-massiv-trough hole drill Leitz 5 Z2/V2 4,000 - 4,500 0.5 - 1.0 34101 Excellent
Leuco Through-Hole Bits HW 5 Z2 4,500 1.0 - 1.5 176254
Leuco Mosquito Through-Hole Bits 5 Z2 7,500 1.5 - 2.0 183152
FURTHER DIMENSIONS AVAILABLE BY REQUEST Table 16 *REDUCE BY 25-30% FOR MDF VALUES
MOSQUITO THROUGH-HOLE BITS THROUGH-HOLE BITS HW
Interior 14 Premium Star Hinge Drills Hinge bores can be drilled with full carbide hinge drills. The following tools are recommended:
TOOL DIAMETER NUMBER OF ROTATIONAL SPEED N FEED SPEED v PRODUCER EXECUTION f ID-NO. D [mm] TEETH z [min-1] [m/min]*
HW-massiv-hinge drill Leitz 30 Z2/V2 3,000 - 4,500 0,5 - 2,0 37202 Excellent
HW-massiv-hinge drill Leitz 35 Z2/V2 3,000 - 4,500 0,5 - 2,0 37214 Excellent
Cylinder Boring Bits HW - Leuco 15 Z2 4,500 1,3 - 1,5 184684 „Light“
Cylinder Boring Bits HW - Leuco 35 Z2 7,500 1,5 - 2,5 184688 „Light“
FURTHER DIMENSIONS AVAILABLE BY REQUEST Table 17 *REDUCE BY 25-30% FOR MDF VALUES
CYLINDER BORING BITS HW - „LIGHT“
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Interior Premium Star 15 PROCESSING GUIDELINES
FURNITURE FITTINGS
Handle Mounting When mounting handles or knobs, please ensure that the pres- In particular with delicate handle types, care must be taken to sure of the supporting surfaces are evenly distributed, in order ensure that the narrow contact surfaces sit flat on the surface to avoid pressure points on the surface. The screws should of the panel and are free of sharp edges, burrs or score marks. always be tightened by hand or with a torque screwdriver. In In order to protect the lacquer surface of the panel from visual both cases, a torque of approx. 0.7 Nm is recommended for impairments, the filigree handle types or doors with increased the transparent paint system, and 1.0 Nm for the pigmented opening resistance, such as pharmacy cabinets and doors of paint system. The use of a cordless screwdriver is not recom- built-in cooling units, should be made of polyamide or plastic mended for this application – the over tightening of screws can washers should be used. An exactly vertical through-hole in the lead to optical imperfections on the surface. The following tool panel with smooth edges is mandatory for a perfect end result. can be recommended for mounting handles.
MEASUREMENT PRODUCER EXECUTION TORQUE RANGE [Nm] ID-NO. ACCURACY [%]
7440 Torque Wera 0,3 - 3,0 ± 6 05074700001 Screwdriver WERA TORQUE SCREWDRIVER
Fittings When drilling blind holes into the panels, a sufficient residual wall thickness (≥ 2 mm) must be maintained to avoid imper- fections and marks on the visible surface. When mounting the fitting, all screws must be tightened uniformly by hand. The use of screwless fitting systems is also very useful.
Interior 16 Premium Star CARE INSTRUCTIONS
General instructions for care Stubborn soiling To maintain the structure of the surface, always clean with a The procedure is the same as that for light soiling, although soft cloth or a non-abrasive sponge. To prevent smears, the organic solvents such as acetone, nail varnish remover, spirit, area to be cleaned should be wiped dry afterwards using a etc. can also be used for cleaning (test first on an unobtrusive soft, dry cloth or paper towel. area). Please be sure to change cloths used to remove dirt regularly, and to perform final cleaning in order to neutralise To avoid spoiling the surface finish, do not use dirt erasers, solvents. micro-fibre cloths or similar. In the case of stubborn stains in particular, cleaning agents rather than mechanical means Examples of stubborn soiling: must be used to remove soiling from the deep structure. Silicone, permanent markers, nail varnish, lipstick, etc. Spillages of substances or liquids (tea, coffee, etc.) must be quickly removed as long exposure times can impair the Final cleaning relevant colour and surface structure. Always use water to remove cleaning agents completely, thereby preventing clouding and smears. Then rinse with Slight contamination clean, warm water. Use an absorbent cloth or paper towel A soft, non-abrasive sponge, cloth or chamois leather and (kitchen roll) to wipe the surface dry. warm water are recommended for the removal of light soiling; a little detergent may be added as required. These methods of cleaning should not be used: • Detergents with a high acid or salt-content Examples of light soiling: • Steam cleaners Dust, soap residue, coffee, fruit juice, etc. • Cleaning with: microfibre cloths, steel wool, cleaning sponges with scratchy surfaces, polishing agents, Normal contamination/pollutants bleaching agents, furniture polishes, abrasive chemicals Same procedure as for light soiling, except conventional such as ammonia, chloroform, etc. household cleaning agents without abrasive additives are also used. Glass cleaner or diluted vinegar are also suitable for removing many stains. Please note that cloths should be changed regularly in order to remove rather than spread dirt.
Examples of normal soiling: Fat, oil, limescale deposits, pencil marks, adhesive residue, etc.
Interior Premium Star 17 PROCESSING GUIDELINES
HANDLING PREMIUM STAR
Transport and handling Care must be taken to avoid damaging the high-quality edges and surface of the material. Despite the excellent strength of the surface and the protective transport film, the overall stacking weight of Premium Star can cause potential damage. It’s essential, therefore, to avoid dirt and other contaminates between the panels.
FunderMax Premium Star panels must be secured during transportation to avoid slippage. When loading and unloading, the panels should always be lifted, if necessary with AIDS such as a suction trolley or other similar devices. Do not pull or push the panels across the edge.
✔
ALWAYS LIFT THE PANEL FIG. 1 DO NOT SLIDE THE PANEL FROM THE STACK FIG. 2 ✔
USE LIFTING SYSTEM FOR LARGE-SIZED ALWAYS PLACE THE PANELS ON A FLAT FIG. 3 FIG. 4 PANELS. ✔ SURFACE
CAUTION: SHARP EDGES! FIG. 5 DO NOT LEAN THE PANELS UPRIGHT FIG. 6
Interior 18 Premium Star Information on the storage capability of the protective film APPLICATIONS The surface protection film must be removed within 6 months Premium Star is primarily used for vertical decorative appli- of application (noted by the FunderMax production date.) Pro- cations in indoor areas. This product is not recommended for ducts, which are covered in film, must not be stored in direct horizontal applications with load requirements. sunlight. Under certain conditions, increased adhesion may occur during storage. For this reason, it may take a greater amount of force to remove the film. This has no effect on the quality of the product and does not constitute a reason for complaint. If the above instructions are not followed, adhesive residues from the film may remain on the surface of the panel.
Storage and Air Conditioning FunderMax Premium Star panels are stacked horizontally on tarpaulins, stable bearing and production boards. The goods must be fully supported and it is absolutely imperative that there is no dirt or other contaminates between the panels. Also pay attention to clean storage and stacking surfaces of the panel parts : during the entire semi-part production and final assembly process. The cover sheets must always remain on top of the stack. The same rules apply to stacks which have been cut to measure. Improper storage may cause per- manent deformations or damage to the surface of the panels.
Whole panels should be stacked on pallets. If these are un- available, the use of at least 4 stacking timbers (80x80mm) is recommended. The timbers are to be spaced evenly under a ≥ 10mm thick storage panel.
FunderMax Premium Star panels should be stored in closed rooms under normal climatic conditions, at a temperature of around 15 °c - 25 °c and a maximum humidity of 50%-65%. Different climatic conditions on the two panel surfaces must be avoided. Before mounting, the panels must be acclimati- sed adequately to ambient condition to avoid swelling of the edges.
Interior Premium Star 19 [email protected], www.fundermax.at T +43(0)5/9494-0,F5/9494-4200 Klagenfurter Straße87-89,A-9300 St.Veit/Glan FunderMax GmbH www.fundermax.ch [email protected] 10 83 + 41(0)56-268 Fax: 11 83 + 41(0)56-268 Tel.: CH-5314 Kleindöttingen Industriestrasse 38 Fundermax SwissAG www.fundermax.ru [email protected] Tel.: +7 (499)130-3094 RU-Moscow, 105120 Syromyatnicheskaya str., of.203, bld.2,10,Nizhnyaya Fundermax RussiaShow:room [email protected] Fax: + Tel.: + Kraków PL-30 722 ul. Rybitwy12 Fundermax PolskaSp.zo.o. www.fundermax.us [email protected] Fax: +17042808301 Tel.: +19802990035 US-Charlotte, NC28273 PineBlvd. 9401-P Southern Fundermax NorthAmerica,Inc. www.fundermax.it [email protected] I-33052 CervignanodelFriuli Viale Venezia 22 Fundermax ItaliaS.R.L. www.fundermax.in [email protected] Tel.: +9611399211 IND-560064 Bangalore Yelahanka Hobli,Bangalore NorthTaluk Bengaluru-Doddballapur HighwayRoad Sy. No. 7,HonnenahalliVillage Fundermax IndiaPvt.Ltd. www.fundermax.fr [email protected] Fax: + Tel.: + F-69003 Lyon 3 CoursAlbertThomas Fundermax FranceSARL www.fundermax.de [email protected] D-92442 Wackersdorf Industriestrasse 1 Fundermax DeutschlandGmbH 48 (0)126534528 33 48 (0)126570545 33 (0) (0) 4 78682831 4 78851856
[Version 11.01.2021] MHB PI-8388 Version 16 + MHB PI-8389 Version 12 + MHB PI-8582 Version 11 01/21-PR.202.GB