Content
. Böhler Edelstahl - General Information
. Production Possibilities & New Additive Manufacturing
. Product Portfolio
Böhler Edelstahl - General Information
MISSION We develop, produce and supply high-speed steels, tool steels and special materials for our worldwide customers to offer them optimal solutions. BÖHLER Edelstahl at a glance
Worldwide 2016 Production 79 €622 137,000 points of sale million revenue tonnes Advanced 2114 production facilities employees Quality & technology Global 250 LEADER steel grades 100% recyclable Sales revenue by region (FY 2016)
1% 9%
12% Europe America Asia Rest of world
78% Sales revenue by business area (FY 2016)
11%
Special materials 41% 21% Tool steel High speed steels Other
27% Business area revenue special materials Automotive
Other Engineering 4% 11% 11% Special Oil & Gas, materials CPI High speed Power-Gen steel 21% 41% 43% 15%
27%
Tool steel 27%
Aerospace Production Possibilities BÖHLER EDELSTAHL Integrated plant configuration Whole melting and re-melting operations at one site Whole hot forming operations at one site Whole heat treatment operations at one site Whole ND-Testing and finishing operations at one site Standard mechanical, metallographic, chemical tests at one site
Quality starts here Primary metallurgy
EAF/50 t Electric arc furnace
VIM Vacuum induction furnace
AOD Argon oxygen decarburization
VID/14 t Vacuum induction furnace REMELTING Remelting process for high- purity metallurgical materials
• ESR
• PESR
• VAR FORGING TECHNOLOGY
5,200 t forging press Open die forge
Bar steel round, flat or freeform geometries up to 45 t. ROTARY FORGE
RF 100 RF 100
Bar steel up to 8 t piece weight max. diameter 550 mm ROLLING TECHNOLOGY
Block and slab rolling mill Bar steel
Round 57 – 180 mm Square 60 – 200 mm
Flat 100 – 330 x 15 – 105 mm ROLLING TECHNOLOGY
Multi-line rolling mill Multi-line rolling mill Wire 5.0 – 13.5 mm Bar steel round / square 12.5 – 150 mm Bar steel flat
width 15 – 300 mm
thickness 5 – 80 mm BAR STEEL PROCESSING
Round Bar steel surface finishes Turned
Peeled
Ground
Polished
…practically ready to use. New AM Melting Equipment
Possibilities: Powder for 3D metal printing application
Powder for classical PM product development
Melts for ingot casting products
Batch Size: max. 250 kg (550 lbs)
Grades: Alloy 718, Alloy 625, 17-4PH
General Information Product Program / Portfolio
Martensitics Duplex, Super-Duplex Austenitics Ni-Superalloys F6NM F51 Alloy 28
1.4418 F55 F44
17-4PH F53 XM-19 API
15-5PH F61 S21800 AMS
13-8Mo A286
Summary
Strong in high alloyed Fe-based and Ni-based alloys for Oil&Gas
Full range of dimensions (rd.5mm / 0.197“ up to rd. 650mm / 25.59“)
Strong in optimization of production processes of standard materials used in Oil&Gas
Customized product and process development