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Zero Aterro - São Caetano Do Sul

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Zero Aterro - São Caetano Do Sul Zero Aterro - São Caetano do Sul 18 de Outubro de 2017 XIII Fórum de Sustentabilidade - Sindipeças South America SOROCABA – Parts Delivery Center INDAIATUBA – Proving Ground SAO JOSE DOS CAMPOS – Plant MOGI DAS CRUZES - Plant JOINVILLE - Plant SÃO CAETANO DO SUL GRAVATAÍ - Plant São Caetano do Sul São Caetano do Sul, São Paulo – BRAZIL Produção 2 turnos População Current products cerca de 9.000 Chevrolet Cobalt Chevrolet Montana Chevrolet Onix Joy Chevrolet Spin 87 years Since August 1930 BRASIL ❖ Joinville Complexo SCS - 2016 ❖ Gravataí ❖ Mogi das Cruzes É uma certificação da GM para os seus sites que não enviar os resíduos gerados para aterro. Através de simples ações como: ✓ 3Rs (Reduzir, Reutilizar e Reciclar) ✓ Compostagem ✓ Coprocessamento Aterro Sanitário/Industrial Hierarquia do gerenciamento de resíduos Complexo São Caetano do Sul – 5 sites (Manufatura e Não Manufatura) Planta Principal Centro Tecnológico Tijolinho Propriedade Norte Planta IV 1. Track Waste Data 2. Define Zero Waste ✓ Stablishes and present Landfill Free Program with specific goals and metrics for 2016; ✓ Board approval; ✓ Budget Project approval. 3. Prioritize Waste Reduction Activities 3.1. Trash cans and labels standardization Standard labels Special Label to enable paper towel recycling: 3. Prioritize Waste Reduction Activities 3.2. Eliminate individual trash cans 3. Prioritize Waste Reduction Activities 3.3 Ecopoints ✓ To centralize waste from each area/shop; ✓ Ergonomically correct; ✓ Properly Identified. 3.4 EcoCar ✓ A specific car to take the solid waste from one plant to another (concentrate all byproducts generated on the complex at the Main Site). 4. Engage Employees and Build a Sustainability Culture Ex-President of GM South America, Santiago Chamorro, sent a video message to everyone about the importance of LFF. Restaurant Napkin: “Towards Landfill Free!!! The collaboration of each one of you is essential!” Restaurant table’s information: WORLD ENVIRONMENT DAY 2016!! NO LITTERING CAMPAIGN: The goal was to guess how long it took to fill the transparent box with littering found on factory floor. The prize was enjoying one weekend with a Cruze Sport6 with Maven. Internal network – GM Family: Quiz about Landfill Free. Who answered all right got a prize. WHAT LANDFILL-FREE MEANS? It is a certification to GM site that reduce its waste footprint by not disposing waste in landfills (industrial or sanitary). HOW TO PUT INTO PRACTICE? Through simple actions such as: ✓ 3Rs (Reduce, Reuse and Recycle) ✓ Composting (food scraps = nutrient-rich organic humus) ✓ Energy recovery PUT THE 3Rs INTO PRACTICE Reduce / Reuse / Recicle A group of individual actions that helps to achieve a Big Result!!! Be aware! Dispose properly! Carry your waste until you find the right recycling bin. Our planet, our company, our home! 4. Engage Employees and Build a Sustainability Culture ✓ Concepts implementation: • Clean facility: NO LITTERING Campaign NOTIFICAÇÃO DE CONDUTA AMBIENTAL Data: Localização: (prédio/ dpto./ coluna): • Selective Disposal: more reuse potential when solid Esta notificação é para informá-lo que esta área não waste is segregated. está colaborando para a certificação Zero Aterro no complexo de São Caetano do Sul! ✓ Validation Portanto: O cesto deste local será removido. • Environmental Conduct Notification to areas in Esta área precisa descartar os resíduos corretamente. Os cestos estão fora do padrão. non-conformance. O(s) problema(s) identificado(s) será(ão) escalonado(s). Ações: Solicite cestos e/ou etiquetas com Housekeeping R: 8298. Contate o CFT Ambiental da sua área ou o dpto. Ambiental R: 7349 ou 5486, em caso de dúvidas. Assista ao vídeo do Presidente GMB Santiago Chamorro, publicado no Mundo GM Brasil-Edição #34, no qual ele solicita a colaboração de todos para esta certificação! Contamos com a sua colaboração!!! Rumo ao Zero Aterro no complexo de SCS!!! Obs.: Após o uso, descarte este papel no cesto azul da coleta seletiva. 5. Strengthen Supplier Partnerships ✓ Searching for new destination for each non-recyclable solid waste (Exs: Foam and foam ear plug, paper towel and so); Agglomerated polyurethane foam Foam ear plugs Foam Cellulose pulp Paper towel ✓ Reverse logistic (ex: tonner, packing); 5. Strengthen Supplier Partnerships ✓ Segregation at the source – decreased the amount of byproduct that would be disposal for energy recovery and increased the amount of recycled byproducts. 6. Resolve Regulatory Challenges ✓ After the LFF Certification: ✓ Search for partnership with universities, organizations, institutions, city and state agencies with the purpose of: • Develop new technologies to reuse/recycle waste; • Find new partners to reuse/recycle the byproducts; • Development of sustainable products for cars and general uses. 7. Achieve Landfill-Free ✓ Standard letter for all destination partners to validate landfill byproducts off-site <1% of Total Waste; ✓ Validated: landfilled off-site byproducts does not exceed 1% by weight of the GM SCS operation’s total waste production. 8. Improve Efforts 8.1. Budget redistribution 8.2. Eliminate Non-Reciclabe • Melhorar o descarte seletivo. A maioria dos resíduos são recicláveis. Evitar o descarte no cesto cinza. • Planejar os tipos de embalagens provenientes de peças. O material deve ter possibilidade de reciclagem. Ex.: A borracha que vem nas caixas de proteção dos vidros automotivos não são recicláveis. • Buscar novos parceiros para reciclagem ou reutilização de resíduos ainda não recicláveis. Ex.: Cerâmica, Papel encerado, Lã de vidro/ rocha, entre outros. Non recyclable waste – Annual Average 180 165,8 160 152,8 140 124 120 ) 100 78,5 80 Average Weight (ton Weight Average 60 44,3 40 27,4 20 0 2011 2012 2013 2014 2015 2016 RESÍDUOS NÃO RECICLAVEIS Coprocessamento de Resíduos Não Recicláveis - 2017 25,0 21,0 21,2 M 20,3 E 20,0 18,4 17,7 N 16,7 16,57 O 14,9 15,4 R 15,0 M E Toneladas L 10,0 H O R 5,0 0,0 Janeiro Fevereiro Março Abril Maio Junho Julho Agosto Setembro DESTINO DOS RESÍDUOS 9. Share Best Practices ✓ Non impact at Operational cost ✓ Less Impact = implementation costs were divided by team ✓ Reusing materials externally – byproducts from demolition are managed in a non- landfill way. ✓ Future marketing: • On and Off-site – Spread the word: “Landfill Free Certification”; • Off-site • Sustainability Awards; • Social medias. THANK YOU! Tatiana Gil E-mail: [email protected].
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