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Application Guide Proficy Batch Execution 5.6 Application Guide GE Digital Proficy Historian and Operations Hub: Data Analysis in Context 1 Proprietary Notice The information contained in this publication is believed to be accurate and reliable. However, General Electric Company assumes no responsibilities for any errors, omissions or inaccuracies. Information contained in the publication is subject to change without notice. No part of this publication may be reproduced in any form, or stored in a database or retrieval system, or transmitted or distributed in any form by any means, electronic, mechanical photocopying, recording or otherwise, without the prior written permission of General Electric Company. Information contained herein is subject to change without notice. © 2020, General Electric Company. All rights reserved. Trademark Notices GE, the GE Monogram, and Predix are either registered trademarks or trademarks of General Electric Company. Microsoft® is a registered trademark of Microsoft Corporation, in the United States and/or other countries. All other trademarks are the property of their respective owners. We want to hear from you. If you have any comments, questions, or suggestions about our documentation, send them to the following email address: [email protected] Table of Contents About This Guide .............................................................................................................................. 1 Icon Index ......................................................................................................................................... 2 Introduction to Batch Execution ........................................................................................................ 3 Batch Execution Client-Server Architecture ................................................................................. 3 Batch Execution System Components ..................................................................................... 4 Integration with iFIX ...................................................................................................................... 5 Terminal Server Support for iFIX and Batch Execution................................................................ 5 Proficy Batch Execution WorkSpace ............................................................................................ 6 VBIS .............................................................................................................................................. 7 ActiveX Controls ........................................................................................................................... 7 Manufacturing Standards Compliance ......................................................................................... 8 Designed for 21 CFR Part 11 ....................................................................................................... 8 OPC Specification......................................................................................................................... 9 Using the Batch Execution Demo Project .................................................................................... 9 Batch Execution and the ISA S88.01 Models ................................................................................... 9 The Physical Model .................................................................................................................... 10 Enterprise, Site, and Area Levels ........................................................................................... 11 Process Cell ............................................................................................................................ 12 Unit.......................................................................................................................................... 13 Equipment Modules and Control Modules ............................................................................. 14 Procedural Control Model ........................................................................................................... 15 Control Activity Model ................................................................................................................. 17 Recipe Management............................................................................................................... 17 Production Planning and Scheduling...................................................................................... 20 Process Management ............................................................................................................. 21 iii Application Guide Unit Supervision ...................................................................................................................... 22 Process Control ...................................................................................................................... 22 Production Information Management ..................................................................................... 22 Process Model ............................................................................................................................ 23 Linking a Control Recipe to the Equipment ............................................................................ 24 Exploring the Sample Application ................................................................................................... 24 Designing the Toothpaste Control Strategy ............................................................................... 25 Outlining the General Procedure ............................................................................................ 25 Identifying the Process Flow ................................................................................................... 25 Partitioning Plant Equipment .................................................................................................. 25 Equipment Requirements ....................................................................................................... 26 Other Samples ............................................................................................................................ 27 Developing a Batch Execution Project ........................................................................................... 27 Development Overview .............................................................................................................. 28 Reporting and Analyzing Production Data ................................................................................. 28 Active Journaling .................................................................................................................... 28 Archiving Process Values ....................................................................................................... 29 Proficy Plant Applications Batch Analysis Reports ................................................................. 30 Developing a Batch Execution WorkSpace Project .................................................................... 31 Embedding OLE Documents .................................................................................................. 32 Using the Proficy iFIX WorkSpace ......................................................................................... 32 Programming the Process Controller ......................................................................................... 33 Understanding the PLI ............................................................................................................ 33 Understanding the Phase Logic ............................................................................................. 34 Configuring the Area Model ........................................................................................................ 34 Developing Recipes .................................................................................................................... 36 Using Active Binding ............................................................................................................... 37 Using Recipe Parameters ....................................................................................................... 37 iv Table Of Contents Using Class-Based Recipes ................................................................................................... 37 Parallel Processing ................................................................................................................. 38 Storing Recipes in the Relational Database ............................................................................... 39 Using the Batch Execution Soft Phase Server ........................................................................... 39 Developing iFIX Pictures ............................................................................................................ 40 Batch Execution Operations ........................................................................................................... 40 Operations Overview .................................................................................................................. 40 Understanding Batch Execution ................................................................................................. 41 Understanding States ............................................................................................................. 42 Controlling and Monitoring Batches...........................................................................................
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