Automotive Chassis Ride Height and Active Suspension Systems

Total Page:16

File Type:pdf, Size:1020Kb

Automotive Chassis Ride Height and Active Suspension Systems AUTOMOTIVE CHASSIS RIDE HEIGHT AND ACTIVE SUSPENSION SYSTEMS The chassis ride height sensors give input to smart suspen- lowers the vehicle for better aerodynamics at high speed. On sion systems to change the way the suspension reacts to some four-wheel-drive vehicles, the suspension can be raised changing road conditions or load. On a rough road, it can for increased off-road ground clearance. provide a smoother ride. On some vehicles, the computer Ride height sensors Melexis solutions for ride height suspension systems The suspension ride height sensor is an electronic leveling to ensure correct height of the light beam to avoid device that measures the distance between the road blinding oncoming drivers and maintain good visiblity for the and a particular point on the vehicle's suspension, driver. For vehicles with active chassis control, it serves as an chassis or body. For vehicles without active chassis input to determine whether to fill or release air from the air control, the ride height sensor serves as an input into suspension and lower the vehicle for better aerodynamics at systems for stability control and those for headlamp high speed. Block diagram Load leveling Dynamic headlamp adjustment Break-over angle control Key features MAGNET MAGNET S N S N • PCB-less solutions capable of direct welding to the connector's lead frame SENSE SENSE • Easy to integrate and simple magnet design • Programmable saw tooth capable waveform. To air suspension control ECU • Robust to external stray fields (Gen. III) • Non-contacting solution • Multiple output types SENSE SENSE • ASIL ready S N S N MAGNET MAGNET SENSE&DRIVE 1, 2 or 4 sensors per car by Melexis www.melexis.com EDCMQ AUTOMOTIVE CHASSIS RIDE HEIGHT AND ACTIVE SUSPENSION SYSTEMS Suggested sensors 2-wire output (PSI5) 3-wire output Selection guide Triaxis® Hall Angle Magnetic Field Supply Current Temperature Supported Motion Output Format Package Safety Computation Strength (4) Voltage Consumption Option Product Rotary Rotary Joystick Ratiometric Min. Field DMP-4 E: K : L: G: ASIL Linear PWM SENT PSI-5 On-chip mT [G] (V) mA (Typical) SOIC-8 TSSOP-16 (2) On-Axis Off-Axis (3D) Analog (mT/mm) (no-PCB) (1) -40-85C -40-125C -40-150C -40-160C (ISO26262) 20-70 MLX90364 4.5-5.5 6 B [200-700] 20-70 MLX90365 4.5-5.5 6 B [200-700] 20-70 MLX90366 4.5-5.5 6 B [200-700] 20-70 MLX90367 4.5-5.5 6 B [200-700] 10-70 MLX90371 6 4.5-5.5 10 B [100-700] 10-70 4.5-5.5 (5) MLX90372 6 10 C [100-700] 6-18 10-70 4.1-6 MLX90373 6 11 C [100-700] 6-18 10-70 4.5-5.5 (5) MLX90374 dual 6 10 C [100-700] 6-18 10-70 4.5-5.5 (5) MLX90378 10 C [100-700] 6-18 More about our products and solutions Europe, Middle East and Africa [email protected] +32 13 67 04 95 Asia and Oceania [email protected] v1- 2020.05.14 +86 21 5820 6899 Americas [email protected] +1 248 306 5400 www.melexis.com EDCMQ.
Recommended publications
  • Designed for Speed : Three Automobiles by Ferrari
    Designed for speed : three automobiles by Ferrari Date 1993 Publisher The Museum of Modern Art Exhibition URL www.moma.org/calendar/exhibitions/411 The Museum of Modern Art's exhibition history— from our founding in 1929 to the present—is available online. It includes exhibition catalogues, primary documents, installation views, and an index of participating artists. MoMA © 2017 The Museum of Modern Art * - . i . ' ' y ' . Designed for Speed: Three Automobiles by Ferrari k \ ' . r- ; / THE MUSEUM OF MODERN ART, NEW YORK The nearer the automobile approaches its utilitarian ends, the more beautiful it becomes. That is, when the vertical lines (which contrary to its purpose) dominated at its debut, it was ugly, and people kept buying horses. Cars were known as "horseless carriages." The necessity of speed lowered and elongated the car so that the horizontal lines, balanced by the curves, dominated: it became a perfect whole, logically organized for its purpose, and it was beautiful. —Fernand Leger "Aesthetics of the Machine: The Manufactured Object, The Artisan, and the Artist," 1924 M Migh-performance sports and racing cars represent some of the ultimate achievements of one of the world's largest industries. Few objects inspire such longing and acute fascination. As the French critic and theorist Roland Barthes observed, "I think that cars today are almost the exact equiv alent of the great Gothic cathedrals: I mean the supreme creation of an era, conceived with passion by unknown artists, and consumed in image if not in usage by a whole population which appropriates them as a purely magical object." Unlike most machines, which often seem to have an antagonistic relationship with people, these are intentionally designed for improved handling, and the refinement of the association between man and machine.
    [Show full text]
  • Development of Active Air Suspension System for Small Agricultural Vehicles
    Big Data In Agriculture (BDA) 2(2) (2020) 41-46 Big Data In Agriculture (BDA) DOI: http://doi.org/10.26480/bda.02.2020.41.46 ISSN: 2682-7786 (Online) CODEN: BDAIDR RESEARCH ARTICLE DEVELOPMENT OF ACTIVE AIR SUSPENSION SYSTEM FOR SMALL AGRICULTURAL VEHICLES Kamran Ikrama, Yasir Niaza, Shanawar Hamida, Muhammad Usman Ghanib, Muhammad Zeeshan Manshad, Muhammad Adnan Bodlaha, Muhammad Nadeemb,f, Muhammad Mubashar Omarb, Faizan Shabira, Muhammad Mohsin Waqasa*, Hassan Arshadc, Robeel Alic, Ghulam Yasine, Shoaib Hassanc, M. Bilal Akramc a Departmennt of Agricultural Engineering, Khwaja Fareed University of Engineering and Information Technology, Rahim Yar Khan. Pakistan b University of Agriculture, Faisalabad, Pakistan c Department of Mechanical Engineering, IEFR, Pakistan d Department of Plant Pathology, College of Agriculture BZU, Bahadur Sub-campus Layyah, Pakistan e Department of Forestry and Range Management, BZU, Multan, Pakistan f Department of Engineering, Faculty of Agriculture, Dalhousie University, Canada *Corresponding Author Email: [email protected] This is an open access article distributed under the Creative Commons Attribution License CC BY 4.0, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited ARTICLE DETAILS ABSTRACT Article History: Air ride suspension carries the load on each axle with a pressurized air bag just as a high pressure balloon. This system provides the smoothest and most shock free ride of any of the known vehicle suspension system. Received 11 January 2020 An air suspension includes a multiple air spring assemblies that each includes a piston airbag and a primary Accepted 13 February 2020 airbag mounted over the piston airbag.
    [Show full text]
  • Multi-Axle Air Suspension System for a Vehicle
    Europaisches Patentamt European Patent Office Office europeen des brevets (g) Publication number: 0 435 587 A2 12 EUROPEAN PATENT APPLICATION @ Application number : 90314050.7 © Int CI.5 : B60G 5/00, B60G 11/27, B60G 17/052 (22) Date of filing : 20.12.90 (So) Priority : 23.12.89 GB 8929185 @ Inventor : Griffiths, Paul John 13 East Green, Sealand Manor, Sealand Deeside, Clwyd, CH5 2SG, Wales (GB) (43) Date of publication of application : 03.07.91 Bulletin 91/27 @ Representative : Spall, Christopher John et al BARKER, BRETTELL & DUNCAN 138 Hagley @ Designated Contracting States : Road BE DE DK ES FR IT NL Edgbaston Birmingham B16 9PW (GB) (71) Applicant : RUBERY OWEN-ROCKWELL LIMITED P.O. Box 10, Booth Street, Darlaston Wednesbury West Midlands WS10 8JD (GB) (3) Multi-axle air suspension system for a vehicle. @ A multi-axle air suspension system for a tipping vehicle having towards its near a rear axle (7'") and at least one other axle (7", T) forward of the rear axle, provides selective over-riding of the normal load equalising system between the axles during tipping so as to alleviate hogging bending moments on the vehicle's chassis. A selectively operable pressure reducing valve (41) is in circuit with a pressure air source, air springs (7C, 8C) of the rear axle (7"') and with first and second valves (23, 32), selectively operated by a third valve (39), which are in circuit with the air springs (7C, 8C ; 7B, 8B ; 7A, 8A) of the rear axle (7"') and the other axle(s) (7", 7). Operation of the first and second valves (23, 32) isolates the air springs (7C, 8C) of at least the rear axles (7"') from those of the other axle or axles (7", 7') and connects the pressure reducing valve (41) to the latter air springs (7B, 8B ; 7A, 8A) so as to lower the air pressure in those air springs.
    [Show full text]
  • Active Air Suspension System
    IJSRD - International Journal for Scientific Research & Development| Vol. 6, Issue 05, 2018 | ISSN (online): 2321-0613 Active Air Suspension System Suchit Naresh Moon Department of Mechanical Engineering Nagpur Institute of Technology, India Abstract— Air ride suspension carries the load on each axle with a pressurized air bag just as a high pressure balloon. This system provides the smoothest and most shock free ride of any of the known vehicle suspension system. An air suspension includes a multiple air spring assemblies that each includes a piston airbag and a primary airbag mounted over the piston airbag. The primary and piston airbags each have a variable volume that is controlled independently of the other for active suspension control. Air ride system provides some important following features: 1) The system automatically adjusts air pressure in the air bag so that the trailer always rides at the same height, whether lightly loaded or heavily loaded. 2) The higher air bag pressure associated with higher trailer loads automatically provides a stiffer suspension which is required for a smooth ride. 3) The lower air bag pressure for lightly loaded conditions automatically provides for a softer suspension, thus providing the same ride quality for all trailer loading conditions. Since each axle is independently supported by its own air bag, Fig. 1: Locating Suspension Units the air ride suspension is known as fully independent suspension system. The automatic control of the air bag II. FULLY ACTIVE SUSPENSION SYSTEM pressure is accomplished by a solid state electronic control system specifically designed and packaged for vehicle use. Active suspension system has the ability to response to the This system continuously checks the ride height of the vertical changes in the road input.
    [Show full text]
  • 2008-2009 Design and Fabrication of a SAE Baja Race Vehicle
    2008-2009 Design and Fabrication of a SAE Baja Race Vehicle A Major Qualifying Project Report Submitted to the Faculty of WORCESTER POLYTECHNIC INSTITUTE In partial fulfillment of the requirements for the Degree of Bachelor of Science By: ____________________________ Derek Britton ____________________________ Jessy Cusack ____________________________ Alex Forti ____________________________ Patrick Goodrich ____________________________ Zachary Lagadinos ____________________________ Benjamin Lessard ____________________________ Wayne Partington ____________________________ Ethan Wyman Date: April 29,2009 ____________________________ Kenneth Stafford, Advisor ____________________________ James Van De Ven, Advisor ____________________________ Torbjorn Bergstrom, Advisor 1 Table of Contents List of Figures ..................................................................................................................... 5 List of Tables ...................................................................................................................... 9 Introduction ....................................................................................................................... 10 Design Goals ..................................................................................................................... 11 Chassis .............................................................................................................................. 13 Ergonomics...................................................................................................................
    [Show full text]
  • Cars • Chassis & Active Safety Systems Suspension Systems in Model 164
    Cars • Chassis & active safety systems Suspension systems in model 164, 221, 251 Specialist training Information module Cars • Chassis & active safety systems Suspension systems in model 164, 221, 251 Specialist training Information module r As at 12/05 This document is intended solely for use in training and is not subject to regular updating. Printed in Germany Note: © 2005 Copyright DaimlerChrysler AG The term »employees« does not imply any preference of gender and incorporated male and refers to maler Publisher: Global Training and female employees alike. This document with all its sections is protected under the laws of copyright. Its use for any purpose whatsoever requires the prior written consent of DaimlerChrysler AG. This applies in particular to its reproduction, distribution, modification, translation, recording on microfilm or storage and/or processing in electronic systems, including databases and on-line services. 1511 1724 02 - 1st Edition 12.05 42 As at 12/05 Content 11.01.2006 Title Page Suspension <> AIRmatic ..................................................................................................................................................................................................................... 1 AIRmatic W221 Signal Path / Block Diagram ..................................................................................................................................................................................... 2 AIRmatic W221 Level Stages.............................................................................................................................................................................................................
    [Show full text]
  • Active Suspension Control of Electric Vehicle with In-Wheel Motors
    University of Wollongong Research Online University of Wollongong Thesis Collection 2017+ University of Wollongong Thesis Collections 2018 Active suspension control of electric vehicle with in-wheel motors Xinxin Shao University of Wollongong Follow this and additional works at: https://ro.uow.edu.au/theses1 University of Wollongong Copyright Warning You may print or download ONE copy of this document for the purpose of your own research or study. The University does not authorise you to copy, communicate or otherwise make available electronically to any other person any copyright material contained on this site. You are reminded of the following: This work is copyright. Apart from any use permitted under the Copyright Act 1968, no part of this work may be reproduced by any process, nor may any other exclusive right be exercised, without the permission of the author. Copyright owners are entitled to take legal action against persons who infringe their copyright. A reproduction of material that is protected by copyright may be a copyright infringement. A court may impose penalties and award damages in relation to offences and infringements relating to copyright material. Higher penalties may apply, and higher damages may be awarded, for offences and infringements involving the conversion of material into digital or electronic form. Unless otherwise indicated, the views expressed in this thesis are those of the author and do not necessarily represent the views of the University of Wollongong. Recommended Citation Shao, Xinxin, Active suspension control of electric vehicle with in-wheel motors, Doctor of Philosophy thesis, School of Electrical, Computer and Telecommunications Engineering, University of Wollongong, 2018.
    [Show full text]
  • BRAKING PERFORMANCE of AIR SUSPENDED CONVERTER DOLLIES Mr
    Pages 319-335 BRAKING PERFORMANCE OF AIR SUSPENDED CONVERTER DOLLIES Mr. Scott McFarlane and Dr. Peter Sweatman Roaduser Research Pty Ltd ABSTRACT In 1996 the National Road Transport Committee (NRTC) released a national heavy vehicle axle Mass Limit Review (MLR). The MLR recommended an axle mass increase for axle groups suspended by road-friendly air-suspension. For an air-suspension to be classified as Road Friendly it is required to have a bounce frequency below 2.0Hz and have damping greater than 20% of critical. It is also a requirement that the suspension group achieves load sharing within 5%. Air suspended converter dollies have become popular in Australia, particularly the triaxle type. Triaxle dollies offer a productivity benefit of between 2.5 and 4.5 tonne when compared to a tandem converter dolly. There was concern that the increased mass offered to air-suspended dollies would significantly affect the performance of road trains under braking. The Roaduser Autosim Truck Engineering Dynamics (RATED) computer simulation models were used to simulate the performance of hinged and rigid drawbar tandem and triaxle dollies under braking. The results from the simulation showed that an air-suspended tandem converter dolly could pitch significantly under braking when compared to mechanically suspended dollies. Triaxle air suspended dollies were found to pitch somewhat less than the tandem air-suspended dolly and generated a lower longitudinal force in the coupling. This indicated that the triaxle dolly has better brake balance and should be encouraged by allowing the weight increase. Rigid drawbars on converter dollies reduce the amount of dolly pitch and hence have better brake balance.
    [Show full text]
  • OFFROAD Suspension Systems
    SUSPENSION SYSTEMS making everyday smoother • Increased comfort • Better driveability • More safety OFFROAD Increased comfort Driving on what are usually poor roads or off-road stretches demands a lot of the driver and the vehicle. A good air suspen- sion system minimises noise levels inside the vehicle and ensu- res a relaxing journey. Goods that are sensitive to shock are transported gently. Better driveability The constant ride height guaranteed by VB-FullAir suspension means your vehicle remains stable and responds to steering A safe and comfortable journey inputs as you expect. The dual channel control system ensures Everything under control with suspension systems from VB-Airsuspension your vehicle remains level and reduces body roll. Start the day relaxed More safety The day starts well; after loading you climb into your vehicle It’s therefore very important that your vehicle and its The (air) suspension systems from VB-Airsuspension improve in a relaxed frame of mind. suspension are in good shape. vehicle stability in crosswinds, when cornering and when What you gain: Away you go, fully loaded, and that’s when the stress levels evasive action, for example, is necessary. ✓ Constant ride height start to rise. A comfortable and properly working suspension Hidden, but effective ✓ Prevents off-centre level can make all the difference to your working day, so you’re A good suspension is hidden underneath your vehicle. You can’t ✓ Less body roll just as relaxed at the end of it as you were in the morning. see it, but it’s essential if you’re to enjoy a comfortable and safe ✓ Increased comfort journey.
    [Show full text]
  • Installation Instructions
    READ ALL INSTRUCTIONS COMPLETELY AND THOROUGHLY UNDERSTAND THEM BEFORE DOING ANYTHING. CALL CHASSISWORKS TECH SUPPORT (916) 388-0288 IF YOU NEED ASSISTANCE. INSTALLATION AND TUNING GUIDE VAS 162MS-425 Bolt-In Front Coil-Over Conversion Double-Adjustable - QuickSet 2 Shock Mounting Specifi cations Mounting Total Compressed Extended Ride Height* Spring Part Number Valving Upper LowerTravel Length* Length* Min. Max. Length VAS 162MS-425 Double Spherical Stem Crossbar 4.25” 10.27” 14.52” 11.97” 12.82” 9” * Shock mounting lengths are measured from the chassis contact surface of upper stem to pivot center of crossbar. Add .20” to lengths if measuring to control arm contact surface of lower crossbar. 1 PARTS LIST Prior to beginning installation use the following parts lists to verify that you have received all components required for installation. VAS 162MS-425 - VariShock QuickSet 2 Coil-Overs Part Number Qty Description 8A24XAX-43CH 2 QuickSet 2 Coil-Over Shock, Upper Stem and Short Lower Poly Mounts 3173-09-20-32 2 Bumpstop 1-1/4” long 899-020-208 2 Ball-Stud Top Mount Hardware VAS 501-103 1 Spring Seat Set, Extended 3/4” 3102-056-18RC 2 Jam Nut 9/16-18 RH, Clear Zinc 899-061-304 1 Crossbar Hardware Bag 899-012-HEX7/64 1 Ball-End Driver 7/64” Hex Screw 899-020-208 - Ball-Stud Top Mount Hardware Part Number Qty Description 3117-063-18C 1 Half Locknut 5/8-18 Nylon Insert 3144-25-28-0 1 Grease Zerk 1/4-28 Straight 899-044.63-1.13 1 Washer .635” ID x 1.13” OD, Zinc-Plated Steel 899-044.70-1.25 1 Washer .695” ID x 1.25” OD, Zinc-Plated Steel 899-060-201
    [Show full text]
  • Review on Active Suspension System
    SHS Web of Conferences 49, 02008 (2018) https://doi.org/10.1051/shsconf/20184902008 ICES 2018 Review on active suspension system 2 Aizuddin Fahmi Mohd Riduan1, Noreffendy Tamaldin , Ajat Sudrajat3, and Fauzi Ahmad4 1,2,4Centre for Advanced Research on Energy, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100 Durian Tunggal, Melaka Malaysia. 1,2,4Faculty of Mechanical Engineering, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, Malaysia. 3Engineering Physics, Faculty of Science and Technology, Universitas Nasional-Jakarta JL. Sawo Manila, Pasar Minggu, Jakarta 12520, Indonesia. Abstract. For the past decade, active suspension systems had made up most of research area concerning vehicle dynamics. For this review, recent studies on automobile active suspensions systems were examined. Several vehicular suspension types were also described to compare amongst them. From published investigations by previous researchers, various automotive suspensions in terms of cost, weight, structure, reliability, ride comfortability, dynamic and handling performance were exhibited and compared. After careful examination, it was concluded that electromagnetic active suspensions should be the general direction of vehicle suspension designs due to its energy regeneration, high bandwidth, simpler structure, flexible and accurate force control, better handling performance as well as drive characteristics. Keywords: Active Suspension, Handling Performance, Dynamic Performance 1 Introduction Vehicle suspension main task
    [Show full text]
  • SUSPENSION SYSTEMS Making Everyday Smoother
    SUSPENSION SYSTEMS making everyday smoother VB-AIRSUSPENSION, THE IDEAL SOLUTION FOR ANY (SUSPENSION) PROBLEM. Product selection assistance Find the perfect solution for you! Product selection assistance I INTRODUCTION 03 TABLE OF CONTENTS 3 INTRODUCTION 5 ABOUT US 7 PRODUCT GROUPS 9 TROUBLESHOOTING WE MAKE EVERY Table 1: Which product group? 11 FULL AIR SUSPENSION JOURNEY A GOOD Table 2: Find the perfect solution for you! 13 VB-NIVOAIR ONE. 15 VB-FULLAIR 2C A good suspension system must provide both spring force and damping, so that the vehicle feels both stable and comfortable to drive. In 17 VB-FULLAIR 4C order to achieve this, each vehicle is fitted with suspension (coil spring suspension, leaf suspension or torsion bar suspension) and shock absorbers. The suspension under the vehicle ensures that passengers and/or the cargo do not feel every bump in the road surface. The 19 VB-ACTIVEAIR shock absorbers dampen the movement of the suspension; without shock absorbers, the vehicle would continue to pitch and roll. 21 SEMI AIR SUSPENSION Unfortunately, the standard suspension fitted to your vehicle often does not provide optimum comfort. If the level of comfort does not Table 3: Find the perfect solution for you! meet your expectations, it can leave you feeling dissatisfied. We offer a suitable solution for every (suspension) problem to help resolve this dissatisfaction. Our innovative air suspension systems and suspension applications help to ensure optimum ride comfort, increased 23 VB-SEMIAIR BASIC SYSTEM stability and greater safety, so that you can enjoy a safe and worry-free journey and be more satisfied with your vehicle.
    [Show full text]