Numerical Simulation of Shear Driven Wetting

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Numerical Simulation of Shear Driven Wetting Numerical Simulation of Shear Driven Wetting Numerische Simulation schergetriebener Benetzung Zur Erlangung des akademischen Grades Doktor-Ingenieur (Dr.-Ing.) eingereichte Dissertation von Daniel Rettenmaier aus Günzburg Tag der Einreichung: 12.11.2018 Tag der mündlichen Prüfung: 16.01.2019 Darmstadt — D 17 1. Gutachten: Prof. Dr. C. Tropea 2. Gutachten: Prof. Dr. D. Bothe Numerical Simulation of Shear Driven Wetting Numerische Simulation schergetriebener Benetzung Genehmigte Dissertation von Daniel Rettenmaier aus Günzburg 1. Gutachten: Prof. Dr. C. Tropea 2. Gutachten: Prof. Dr. D. Bothe Tag der Einreichung: 12.11.2018 Tag der Prüfung: 16.01.2019 Darmstadt — D 17 Bitte zitieren Sie dieses Dokument als: URN: urn:nbn:de:tuda-tuprints-85100 URL: http://tuprints.ulb.tu-darmstadt.de/id/eprint/8510 Dieses Dokument wird bereitgestellt von tuprints, E-Publishing-Service der TU Darmstadt http://tuprints.ulb.tu-darmstadt.de [email protected] Die Veröffentlichung steht unter folgender Creative Commons Lizenz: Namensnennung 4.0 International http://creativecommons.org/licenses/by-nc-nd/4.0/legalcode.de Erklärung zur Dissertation Hiermit versichere ich, die vorliegende Dissertation gemäß §22 Abs. 7 APB der TU Darmstadt ohne Hilfe Dritter und nur mit den angegebenen Quellen und Hilfsmitteln angefertigt zu haben. Alle Stellen, die Quellen entnommen wurden, sind als solche kenntlich gemacht worden. Diese Arbeit hat in gleicher oder ähnlicher Form noch keiner Prüfungsbehörde vorgelegen. Mir ist bekannt, dass im Falle eines Plagiats (§38 Abs.2 APB) ein Täuschungsversuch vorliegt, der dazu führt, dass die Arbeit mit 5,0 bewertet und damit ein Prüfungsversuch verbraucht wird. Abschlussarbeiten dürfen nur einmal wiederholt werden. Bei der abgegebenen Thesis stimmen die schriftliche und die zur Archivierung eingereichte elektronische Fassung gemäß §23 Abs. 7 APB überein. Darmstadt, den 10. August 2019 (D. Rettenmaier) I Publications Ideas, results and figures have prevoiusly been published in the following: Journal papers: Rettenmaier, D., Deising, D., Ouedraogo, Y., Gjonaj, E., De Gersem, H., Bothe, D., Tropea, C., and Marschall, H. (2019). Load Balanced 2D and 3D Adaptive Mesh Refinement in OpenFOAM. SoftwareX. under review Thammanna Gurumurthy, V.,Rettenmaier, D., Roisman, I. V.,Tropea, C., and Garoff, S. (2018). Computations of sponta- neous rise of a rivulet in a corner of a vertical square capillary. Colloids and Surfaces A: Physicochemical and Engineering Aspects, 544:118 – 126 Conference contributions: Rettenmaier, D., Deising, D., Marschall, H., and Tropea, C. (2016). Kontaktlinien-Modellierung in einer algebraischen Volume-Of-Fluid Methode auf unstrukturierten Gittern mit OpenFOAM. In Jahrestreffen der ProcessNet-Fachgruppen Agglomerations- und Schüttguttechnik, Computational Fluid Dynamics und Mehrphasenströmungen Rettenmaier, D., Marschall, H., and Tropea, C. (2017). 3D simulation of pinning of droplets on tilted surfaces with open- foam. In 3rd International Conference on Numerical Methods in Multiphase Flows (ICNMMF-III) Thammanna Gurumurthy, R., Rettenmaier, D., Roisman, I. V., Tropea, C., and Garoff, S. (2018b). Spontaneous rise of rivulets in square capillaries. In 14th Zsigmondy Colloquium of the German Colloid Society Thammanna Gurumurthy, R., Rettenmaier, D., Roisman, I. V., Tropea, C., and Garoff, S. (2018c). Spontaneous rise of rivulets in square capillaries. In 93th American Chemical Society Colloid and Surface Science Symposium in Pennsylvania Seiler, P.M., Rettenmaier, D., Roisman, I. V., and Tropea, C. (2018a). Shear driven drop propagation and breakup on a solid substrate. In 32st Conference of the European Colloid and Interface Society, Ljubljana, Slowenia, September 2018 Rettenmaier, D., Deising, D., Ouedraogo, Y., Gjonaj, E., De Gersem, H., Bothe, D., Tropea, C., and Marschall, H. (2018). Load balanced 2D and 3D Adaptive Mesh Refinement. In 6th OpenFOAM Conference 2018 Thammanna Gurumurthy, R., Rettenmaier, D., Roisman, I. V.,Tropea, C., and Garoff, S. (2018a). Spontaneous imbibition and forced wetting in closed square capillaries and open rectangular grooves. In AIChE Annual Meeting in Pittsburgh, PA Co-supervised students’ theses: Müller, P.(2016). Simulation von Tropfenbewegung auf schiefen Platten in Scherströmung. Bachelor thesis, Technical Uni- versity Darmstadt Ren, L. (2017). Simulation of Drops in Turbulent Channel Flow. Master thesis, Institut for Fluid Mechanics and Aerody- namics, Technical University Darmstadt Haspel, P.(2017). Simulation of Drops and Rivulets in Shear Flow. Master thesis, Institut for Fluid Mechanics and Aero- dynamics, Technical University Darmstadt Hasenzahl, M. T. (2018). Simulation of Drop Motion in Turbulent Channel Flow. Master thesis, Institut for Fluid Me- chanics and Aerodynamics, Technical University Darmstadt II Acknowledgements During the last four years, I had the pleasure to be supported by my family, numerous friends, colleagues, and students. I would like to thank these people for making this work possible. At first, I would like to express my gratitude to Prof. Dr. Cameron Tropea, who, while always being confident in my abil- ities, gave me the exceptional opportunity to learn and research under his supervision at the Institute for Fluid Mechanics and Aerodynamics of the Technical University Darmstadt, be part of the Graduate School Computational Engineering and be associated to the SFB 1194 - Interaction between Transport and Wetting Processes. I would further like to thank Prof. Dr. Dieter Bothe for taking on the role of my second supervisor and initiating the fruitful cooperation with Dr. Holger Marschall at the research area of Mathematical Modeling and Analysis at TU Darmstadt. Special thanks go to my academic twin Patrick Seiler, who did the experimental counterpart to this numerical study. Endless discussions, motivating words and solid experiments have been invaluable for this research. To my fellow nu- merical research colleagues and in particular Daniel Deising, Yun Ouedraogo, Benjamin Franz, Christiane Schlawitschek, Achim Bender, Thomas Antritter, and Vignesh Thammanna, who have shared many of their insights, gave valuable feed- back on the numerical framework and helped out whenever necessary. Thank you for being part of the last years! I feel much respect and gratitude for Nicklas Linder, Daniel Deising, Samuel Chang, Anja Lippert, Stefan Batzdorf, Chris- tian Kunkelmann, Edin Beberovic, Ahmand Baniabldelruhman, and Tyler Voskuilen for their scientific work, which led the way for my own research. It was a pleasure to co-supervise the excellent students’ thesis of Phillip Müller, Liu Ren, Philip Haspel, and Max Hasen- zahl. Their work has been facilitating many of the interesting findings of this study. Especially their feedback on the numerical framework is very much appreciated. For the meticulous proofreading, I want to thank Johannes, Clara, Franz, Jürgen, Maria, Martin, Vignesh, Benjamin, Sagun, Christopher, Max, Philip, Cameron and Dieter. This work is dedicated to my lovely wife Julia and my son Michael. Your patients, all your efforts and sacrifices during the last years contributed greatly to the persistence required to finish this work. This research was financially supported by the German Scientific Foundation (DFG) in the framework of the Grad- uate School of Computational Engineering. Calculations for this research were conducted on the Lichtenberg high- performance computer of the TU Darmstadt. III Abstract Kurzfassung In this thesis, a simulation framework is built that is Das Ziel der vorliegenden Dissertation ist die numerische able to accurately predict forced wetting on complex Simulation von Benetzung in turbulenter Scherströmung geometry in turbulent shear flow. To optimize function- und bei komplexen geometrischen Verhältnissen. Zur Op- alities and to increase the safety of industrial applica- timierung der Funktionalität und der Sicherheit industrieller tions such as in printing, coating or the exterior water Anwendungen wie z. B. im Druck, bei Beschichtungen oder management of vehicles it is necessary to properly un- bei Verschmutzungen am Fahrzeug soll die Bewegung von derstand the motion of drops and rivulets in shear flow. Tropfen und Rinnsalen in Scherströmung vollständig ver- For this purpose, the specific interplay of multi-phase standen werden. Dabei müssen der Mehrphasen-Strömung, flows, three-phase contact line dynamics, and turbulent der dynamischen Drei-Phasen Kontaktlinie, der turbulenten flow fields on a multitude of length and time scales are Strömung und einer Vielzahl von Längen- und Zeitskalen to be modeled and discretized in such a way that com- bei der Modellierung und Diskretisierung so Rechnung ge- plex geometries are representable. The sensitivity of the tragen werden, dass auch komplexe Geometrien abgebildet drop and rivulet motion on small length scales is the werden können. Die hohe Sensitivität bezgl. der Prozesse main motivation of this study since a detailed descrip- auf kleinen Skalen auf die Tropfen und Rinnsalbewegung tion of wetting phenomena on large-scale applications motiviert diese Arbeit, da in der großskaligen Anwendung is necessary but not affordable. To develop the required eine detaillierte Beschreibung der kleinen Skalen notwendig simplifying models, all necessary models for a detailed wäre, aber nicht möglich ist. Um vereinfachende Modelle description of the complex physical interplay are imple- zu entwickeln, wurde in dieser Arbeit ein Strömungslöser mented and validated in the present study.
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