Breathing Air Brochure
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SYSTEMS SERVICE TRAINING WORLDWIDE BREATHING AIR SOLUTIONS Pure Air For Your World BAUER COMPRESSORS INC. 1328 Azalea Garden Road Norfolk, VA 23502 TEL. +1 (757) 855-6006 FAX +1 (757) 857-1041 [email protected] www.bauercomp.com BAUER MIAMI 10052 N.W. 53rd Street Sunrise, FL 33351 TEL. +1 (954) 746-2504 FAX +1 (954) 746-2510 [email protected] BAUER SAN FRANCISCO 267 East Airway Boulevard Livermore, CA 94551 TEL. +1 (925) 449-7210 FAX +1 (925) 449-7201 [email protected] 117.09.10.5SP subject to alteration without notice or obligation CONTENTS SYSTEMS Purely the right choice MISSION STATEMENT To be the global leader by supply- ing the best quality product while continuously improving through innovation. 2 SERVICE TRAINING WORLDWIDE Contents COMPANY / 01 04 Commitment to quality COMPRESSION / 02 06 Most advanced compressor TECHNOLOGY / 03 08 Cutting edge system technology SCUBA DIVING / 04 10 Deep down confidence FIREFIGHTING / 05 12 We protect those who protect others GOVERNMENT / 06 14 Military solutions ACCESSORIES / 07 16 System components PARTS / 08 18 From the source 3 COMPANY SYSTEMS Commitment to quality 4 SERVICE TRAINING WORLDWIDE EXPERIENCE FOR YOUR BENEFIT DEDICATION TO YOU BAUER compressors are field-proven in BAUER is committed to the philosophy BAUER OFFICES a multitude of diverse high pressure that customer satisfaction is achieved USA applications worldwide. More than 60 through a strategy of continuous years of experience and research and improvement using in-house research development are available to you to and development, engineering, manu- GERMANY help solve your high pressure breath- facturing and support services. Our ing air requirement. We are world ISO 9001 registered quality manage- AUSTRIA renowned for reliability and durability, ment system is testament to our com- and BAUER as a company is recog- mitment to quality and customer satis- nized as the world’s foremost innova- faction. FRANCE tive designer and manufacturer of high pressure compressors. CUSTOMER SATISFACTION BAUER begins with expert system eval- ITALY BAUER is especially capable of working uation and continues with the design, with clients on a worldwide basis installation, training and support serv- because of our vast network of sales JAPAN ices to ensure the highest quality and and service centers around the globe. optimum performance of the product. BAUER’S U.S. operations include a UNITED KINGDOM 115,000 sq ft manufacturing facility in Norfolk, VA and branch offices in Michigan, California and Florida. SINGAPORE BAUER COMPRESSORS INC. Norfolk, Virginia USA CHINA UNITED ARAB EMIRATES CHILE EGYPT INDIA 5 COMPRESSION SYSTEMS Most advanced compressor 3-STAGE 4-STAGE 5-STAGE 6 SERVICE TRAINING WORLDWIDE Three and four stage compressors Single acting, free floating aluminum Interstage and final separators have a specifically designed for continuous final stage piston with multiple unique maintenance free insert duty 5000 and 6000 psig applications polymide rings and machined oil installed to prevent moisture and oil with no cool down cycle requirements. return ports assure proper lubrication, from contaminating the compressed Unique five stage compressor reduce noise levels, reduce liner wear, air. designed for the rigors of 7000 psig limit blow-by oil consumption and car- Oversized stainless steel intercoolers continuous duty service offering con- bon build up. and aftercooler provide excellent pro- siderably less compression ratios per High strength, heat resistant polymide tection against corrosion and improve stage. rings are a more pliable material than thermal stability which reduces the No “Break-In” period required on ini- steel or iron minimizing ring breakage, possibility of developing leaks at con- tial start-up due to plateau honing and easing installation and removal and nection points. Our coolers are strate- nitrate treatment of cylinder walls. increasing life expectancy. gically mounted so that all surfaces are Innovative cooling fan designs that exposed to the cooling air fan blast Excellent flow capacities with conserv- assuring superior heat dissipation. No atively low compressor RPM. reduce noise levels while producing increased cooling air flow across the auxiliary cooling fans are required. Longest maintenance intervals and compressor. cost conscious replacement parts make cost of ownership the lowest in Heavy duty drive gear with 30,000 the industry. hour life expectancy. A durable forged steel crankshaft supports high strength Cast aluminum magnesium alloy aluminum alloy connecting rods. For crankcase engineered for superior reduced friction and maximum strength, reduced weight and excep- mechanical efficiency each connecting tional heat rejection while offering a rod has a roller bearing at the crank- generous oil sump capacity. The one- shaft end and a needle bearing at the piece design eliminates the potential pin end. The drive gear is supported in for oil leaks between upper and lower the crankcase with heavy duty ball crankcase sealing surfaces. bearings. The dynamically counterbal- An oil sight glass and inexpensive, eas- anced crankshaft provides smooth, ily replaceable oil filter are standard on practically vibration free operation. all models. Valves are readily accessible for inspec- Low pressure lubrication system, gear tion and maintenance. Maintenance is driven by the crankshaft, pumps fil- inexpensive and easy to complete. The tered oil to the final stage of compres- design guarantees optimum air flow sion. and efficiency, thus maximizing valve life - 2000 hours! 7 TECHNOLOGY SYSTEMS Cutting edge system technology 8 SERVICE TRAINING WORLDWIDE COMPRESSOR CONTROL PANEL AUTOMATIC CONDENSATE CCP includes magnetic motor starter, DRAIN fused transformer and PLC controller The highly engineered, yet mainte- in a NEMA 4 electrical enclosure. The nance friendly ACD and reservoir sys- CCP is affixed with a UL® label. For tem with high liquid level indication ease of maintenance and repair the system to alert the operator via the PLC has removable terminal blocks for HMI. Manually operated drain valves all functions and offers EEPROM capa- are supplied to override the automatic bility. operation of the ACD system for test HUMAN MACHINE INTERFACE and maintenance purposes. HMI with a four-line backlit or multi- CONTAINMENT FILL STATIONS color touch screen display will detail all BAUER CFS II is the safest and easiest safety/fault shutdowns with scrolling to use in the industry. With an text of up to three potential causes. ergonomically designed fill station Standardized wiring harnesses are built door, only eighteen pounds of effort is as sub-assemblies for uniformity across needed to open or close, thereby elim- product lines. Wiring is color coded inating operator fatigue. Our third and encapsulated within a split corru- party testing profile exceeds the stan- gated type loom. Each wire end con- dards of NFPA 1901. Even the smallest nection is machine crimped and num- detail matters…molded multi-height bered. Plug and play sealed electrical SCBA riser ensures a good fit. connections. OIL AND FINAL AIR PRESSURE They are monitored by pressure sen- sors and transmitted to the HMI for digital display offering accuracy, con- sistency and reliability. The pressure sensors have adjustable set point and dead-band thru the HMI (password protected). Stainless steel high pres- sure tubing sets us apart from those relying on less expensive hose. Skilled labor and CNC tube bending ensure uniformity. 9 SCUBA DIVING SYSTEMS Deep down confidence JUNIOR II OCEANUS DIVE MATE 10 SERVICE TRAINING WORLDWIDE DEDICATION TO EXCELLENCE HORIZONTAL DESIGNS Confidence should be the touchstone When your needs dictate a rugged, when buying a breathing air compres- performance proven package think of sor system. Pure breathing air is essen- BAUER. Our BASIC PACKAGE line of tial. The last thing you want to be con- compressors is designed for the appli- cerned about is the quality of the air cation that requires a horizontal con- you are breathing. Our leading design figuration built around our line of mul- technology, coupled with stringent tistage aircooled compressors and quality control, produces unsurpassed breathing air purification systems. An portable and stationary breathing air entry level price point, with many compressor systems that have been optional upgrades, will satisfy most tested for safety and reliability. You can requirements while also bringing value be confident each breath of air is the into the decision making process. purest. When you think breathing air... VERTICAL DESIGNS THINK BAUER. Introducing the VERTECON series of PORTABLES high pressure breathing air compres- JUNIOR II and OCEANUS, complete sors from the world leader in safe, with air purification system and fill high pressure breathing air systems. hose are safe, reliable three stage com- Why buy dressed up old compressor pressors designed for serious sport and cabinetry technology? Buy BAUER divers. Available in single phase and get the latest technological 115/230 VAC and three phase advancements. The VERTECON design 230/460 VAC electric motor, gasoline is economical, space saving, and or diesel engine drive. allows easy access for routine mainte- Our DIVE MATE takes portable breath- nance. ing air compressors to a new level! ENCLOSED DESIGNS Complete with air purification, DIVE MINI VERTICUS and MAXI VERTICUS MATE is a safe, reliable three or four combine compressor, air purification, stage breathing air compressor SECURUS electronic moisture