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Hinge/Jig & H/Jig/A HINGE/JIG & H/JIG/A Please read these instructions before use. HINGE JIG & H/JIG/A Dear Customer TECHNICAL DATA Thank you for purchasing this Trend product, Guide bush size 16mm 5 we hope you enjoy many years of creative and Hinge length min. 67mm (2 ⁄8”) productive use. max. 127mm (5”) Hinge width min. 9.5mm (3/8”) Please remember to return your guarantee card 3 max. 35mm (1 ⁄8”) within 28 days of purchase. Door height min. 1956mm (6’5”) max. 2100mm (7’)* CONTENTS Door thickness min. 16mm (5/8”) TECHNICAL DATA _____________________ 1 max. 51mm (2”) Fixed stop thickness max. 25mm SAFETY ____________________________2-3 Weight 7.3kg ITEMS ENCLOSED ____________________ 4 * For doors over 6’ 8” the bottom hinge position can no ASSEMBLY & DESCRIPTION OF PARTS __ 5 longer be 9” up from bottom. 6 - Setting up the Router __________________ HINGE/JIG - Fitting the Router Cutter ________________ 7 1955mm OPERATION TOP BOTTOM 8-9 H/JIG /A - Setting the Jig for Hinge Recessing ______ 1 3 767mm 30 /4” 1188mm 46 /4” - Routing the Recess in the Door _______10-11 TOP BOTTOM - Routing Hinge Recesses in the Frame __12-13 14 - Fitting the Door ______________________ 152mm 228mm ACCESSORIES ______________________ 14 (6”) Hinge Positions (9”) MAINTENANCE ______________________ 14 355mm ENVIRONMENTAL PROTECTION _______ 14 (14”) 1981mm GUARANTEE ________________________ 14 Door SPARE PARTS PLEASE NOTE: For doors over 6’ 8” the bottom hinge – Spare Parts List _____________________ 15 position can no longer be 9” up from the bottom. – Spare Parts Diagram _________________ 16 QUICK START INSTRUCTIONS _________ IB The following symbols are used throughout this manual: Denotes risk of personal injury, loss of 67mm to 127mm The hinge jig will life or damage to the tool in case of non- cut apertures to observance of the instructions in this suit the hinge 9.5mm manual. shown. to 35mm Refer to the instruction manual of your power tool. This unit must not be put into service until it has been established that the power tool to be connected to this unit is in compliance with 2006/42/EC (identified by the CE marking on the If you require further safety advice, power tool). technical information or spare parts, INTENDED USE ☎ please call Trend Technical Support or visit www.trend-uk.com This jig allows hinge recesses to be routed in a wooden door or frame with stops up to 25mm thick. It should be used with a portable plunge router fitted with a suitable guide bush and router cutter fitted. -1- HINGE JIG & H/JIG/A SAFETY outdoors. Wear protective hair awkward or uncomfortable hand covering to contain long hair. positions. WARNING: 5. Consider working environment. Do 17.Don’t abuse the cable. Never carry Observe the safety regulations in the not use the product in the rain or in power tool or accessory by cord or instruction manual of the power tool a damp environment. Keep work pull it to disconnect from the socket. to be used. Please read the following area well lit. Do not use power tools Keep cord from heat, oil and sharp instructions carefully. Failure to do so near gasoline or flammable liquids. edges. Always trail the power cord could lead to serious injury. When using Keep workshop at a comfortable away from the work area. electric tools, basic safety precautions, temperature so your hands are not 18. including the following should always be cold. Connect machines that are Connect dust extraction equipment. followed to reduce the risk of fire, electric used in the open via a residual current If devices are provided for the shock and personal injury. Also observe device (RCD) with an actuation connection of dust extraction and any applicable additional safety rules. current of 30 mA maximum. Use only collection facilities, ensure these are Read the following safety instructions extension cables that are approved for connected and properly used. before attempting to operate this product. outdoor use. 19.Check all fixing and fastening nuts, PLEASE KEEP THESE 6. The accessory or attachment must be bolts and screws on power tool, INSTRUCTIONS IN A SAFE PLACE. kept level and stable at all times. attachment and cutting tools before use to ensure they are tight and The attention of UK users is drawn to The 7. Keep work area clean. Cluttered secure. Periodically check when Provision and Use of Work Equipment workshops and benches can cause machining over long periods. Regulations 1998, and any subsequent injuries. Ensure there is sufficient 20. amendments. room to work safely. Stay alert. Watch what you are doing. Use common sense. Do not operate Users should also read the HSE/HSC 8. Secure idle tools. When not in use, tools when you are tired, under the Safe Use of Woodworking Machinery tools should be stored in a dry and influence of drugs or alcohol. Approved Code of Practice and Guidance high or locked up place, out of reach 21. Document and any amendments. of children. Personal Protective Equipment (PPE) for eye, ear and respiratory protection Users must be competent with 9. For best control and safety use must be worn. All PPE must meet woodworking equipment before using our both hands on the power tool and current UK and EU legislation. products. attachment. Keep both hands away 22.Do not leave tools running IMPORTANT NOTE: from cutting area. Always wait for the spindle and cutter to stop rotating unattended. Do not leave tool until it Residual Risk. Although the safety before making any adjustments. comes to a complete stop. instructions and operating manuals for 23. 10.Always keep guards in place and in Always clamp workpiece being our tools contain extensive instructions machined securely. on safe working with power tools, every good working order. 24. power tool involves a certain residual risk 11.Remove any nails, staples and other Only use cutting tools for which cannot be completely excluded metal parts from the workpiece. woodworking that meet EN847- by safety mechanisms. Power tools 1/2 safety standards, and any must therefore always be operated with 12.Maintain tools and cutters with care. subsequent amendments. caution! Keep cutters sharp and clean for 25. better and safer performance. Do Vibration levels. Hand held power General not use damaged cutters. Follow tools produce different vibration 1. Disconnect power tool and attachment instructions for lubricating and levels. You should always refer to from power supply when not in changing accessories. Keep handles the specifications and relevant Health use, before servicing, when making dry, clean and free from oil and & Safety Guide. adjustments and when changing grease. Routing Safety accessories such as cutters. Ensure 13. 1. Read and understand instructions switch is in “off” position. Always Maintain accessories. Do not use supplied with power tool, attachment ensure cutter has stopped rotating. damaged accessories. Only use accessories recommended by the and cutter. 2. Always mount the power tool, manufacturer. 2. Keep hands, hair and clothing clear of accessory or attachment in conformity 14. the cutter. with the instructions. Only use Check damaged parts. Before attachment and accessories specified operation inspect the attachment, 3. Remove adjusting keys and in the power tool manual. The tool or the power tool, the cable, extension spanners. Check to see that keys attachment should not be modified or cable and the plug carefully for signs and adjusting spanners are removed used for any application other than of damage. Check for alignment of from the router tool, cutter and that for which it was designed. Do not moving parts, binding, breakage, attachment before turning router on. force tool. mounting and any other conditions Make sure cutter can rotate freely. that may effect its operation. Have any 3. Keep children and visitors away. Do damage repaired by an Authorised 4. Noise. Take appropriate measures not let children or visitors touch the Service Agent before using the tool or for the protection of hearing if tool, accessory or attachment. Keep accessory. Protect tools from impact the sound pressure of 85dB(A) is children and visitors away from work and shock. exceeded. Routing sound pressure area. Make the workshop child proof 15. may exceed 85dB(A), so ear with padlock and master switch. Do not use tool if switch does not turn protection must be worn. it on or off. Have defective switches 4. Dress properly. Do not wear loose replaced by an Authorised Service 5. Eye protection. Always wear eye clothing or jewellery, they can be Agent protection in the form of safety caught in moving parts. Rubber 16. goggles, spectacles or visors to gloves and non-skid footwear Don’t over reach. Keep proper footing protect the eyes. is recommended when working and balance at all times. Do not use -2- HINGE JIG & H/JIG/A 6. Respiratory protection. Wear a face into the collet all the way to the line holding device or jig to secure or dust mask, or powered respirator. indicated on the shank. This ensures component being machined. Ensure Dust masks/filters should be changed that at least 3⁄4 of the shank length any attachment is securely fitted to regularly. is held in the collet. Ensure clamping the workbench, with table surface at 7. surfaces are cleaned to remove dirt, approximately hip height. Do not switch router on with the cutter grease, oil and water. touching the workpiece. At the end of 6. Use a No-Volt Release Switch. Ensure the cut, release the router plunge and 10.Observe the correct assembly and it is fixed securely, easily accessible allow spindle to stop rotating. Never fitting instructions in the router and used correctly. use the spindle lock as a brake instruction manual for fitting the collet, 7.
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