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SERVICE MANUAL US Model Canadian Model Ver ZS-SN10 SERVICE MANUAL US Model Canadian Model Ver. 1.4 2006.03 E Model Australian Model US and foreign patents licensed from Dolby Laboratories. Model Name Using Similar Mechanism CFD-E95 Optical Pick-up Block Name KSM-213CDP Optical Pick-up Name KSS-213C SPECIFICATIONS AUDIO POWER SPECIFICATIONS SP, KR, TH, AUS models: Battery life For player: (US model only) FM: 87.5 - 108 MHz AM: 531 - 1611 kHz (9 kHz step) CD playback POWER OUTPUT AND TOTAL HARMONIC 530 - 1610 kHz (10 kHz step) DISTORTION IF Sony R20P: approx. 2 h With 3.2-ohm loads, both channels driven from FM: 10.7 MHz Sony alkaline LR20: approx. 8 h AM: 450 kHz 150 - 6,300 Hz; rated 1.8 W per channel-minimum Antennas Radio reception RMS power, with no more than 10 % total FM: Telescopic antenna Sony R20P: approx. 10 h harmonic distortion in AC operation. AM: Built-in ferrite bar antenna Sony alkaline LR20: approx. 25 h Other Specifications General Dimensions CD player section Speaker Full range: 10 cm (4 in.) dia., 3.2 Ω, cone type (2) Approx. 500 × 145 × 230 mm (w/h/d) 3 3 1 System Input (19 /4 × 5 /4 × 9 /8 inches) (incl. projecting parts) Compact disc digital audio system LINE IN jack (stereo minijack): Mass Laser diode properties Minimum input level 330 mV Approx. 3.8 kg (8 lb. 6 oz) (incl. batteries) Emission duration: Continuous Outputs Supplied accessories Laser output: Less than 44.6 µW Headphones jack (stereo minijack): AC power cord (1) (US, CND, E, MX, TW models) (This output is the value measured at a distance of about For 16 - 64 Ω impedance headphones Mains lead (1) (SP, KR, TH, AUS models) 200 mm from the objective lens surface on the optical Power output Remote control (1) pick-up block with 7 mm aperture.) 2.3 W + 2.3 W (at 3.2 Ω, 10 % harmonic CD-ROM (SonicStage) (1) Spindle speed distortion) SonicStage Installation/Operating Guide (1) 200 r/min (rpm) to 500 r/min (rpm) (CLV) Power requirements Number of channels For player: Design and specifications are subject to change without 2 US, CND, E, MX, TW models: notice. Frequency response 120 V AC, 60 Hz • Abbreviation 20 - 20 000 Hz +0/–1 dB SP, TH, AUS models: AUS : Australian model Wow and flutter 230 V AC, 50 Hz CND: Canadian model Below measurable limit KR model: KR : Korean model 220 V AC, 60 Hz MX : Mexican model Radio section 9 V DC, 6 size D (R20) batteries SP : Singapore model Frequency range For remote control: TH : Thai model US, CND, E, MX, TW models: 3 V DC, 2 size AAA (R03) batteries TW : Taiwan model FM: 87.5 - 108 MHz Power consumption AM: 530 - 1710 kHz 16 W PERSONAL AUDIO SYSTEM 9-879-649-05 Sony Corporation 2006C05-1 Personal Audio Division © 2006.03 Published by Sony Techno Create Corporation ZS-SN10 CAUTION TABLE OF CONTENTS Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation 1. SERVICING NOTES ................................................ 3 exposure. 2. GENERAL ................................................................... 4 Notes on chip component replacement 3. DISASSEMBLY • Never reuse a disconnected chip component. • Notice that the minus side of a tantalum capacitor may be 3-1. Disassembly Flow ........................................................... 6 damaged by heat. 3-2. Cabinet Top Assy ............................................................. 6 3-3. MAIN Board.................................................................... 7 Flexible Circuit Board Repairing 3-4. Cabinet Front Assy .......................................................... 7 • Keep the temperature of the soldering iron around 270 ˚C 3-5. LCD Board ...................................................................... 8 during repairing. 3-6. CD Block Assy ................................................................ 8 • Do not touch the soldering iron on the same conductor of the 3-7. Optical Pick-up (KSS-213C) ........................................... 9 circuit board (within 3 times). 3-8. CD Lid ............................................................................. 9 • Be careful not to apply force on the conductor when soldering or unsoldering. 4. ELECTRICAL ADJUSTMENTS .......................... 10 5. DIAGRAMS 5-1. Block Diagram – CD Servo Section – ............................ 12 5-2. Block Diagram – TUNER Section – .............................. 13 5-3. Block Diagram – MAIN Section – ................................ 14 5-4. Printed Wiring Board – CD Board – .............................. 16 5-5. Schematic Diagram – CD Board – ................................. 17 5-6. Printed Wiring Board – TUNER Board – ....................... 18 5-7. Schematic Diagram – TUNER Board – ......................... 19 SAFETY CHECK-OUT 5-8. Printed Wiring Boards – MAIN Section – ..................... 20 After correcting the original service problem, perform the following 5-9. Printed Wiring Boards – POWER Section – .................. 21 safety check before releasing the set to the customer: 5-10. Schematic Diagram – MAIN Section (1/2) – ................. 22 Check the antenna terminals, metal trim, “metallized” knobs, screws, 5-11. Schematic Diagram – MAIN Section (2/2) – ................. 23 and all other exposed metal parts for AC leakage. 5-12. Printed Wiring Boards – PANEL Section –.................... 24 Check leakage as described below. 5-13. Schematic Diagram – PANEL Section – ........................ 25 LEAKAGE TEST 6. EXPLODED VIEWS The AC leakage from any exposed metal part to earth ground and 6-1. Cabinet Section................................................................ 33 from all exposed metal parts to any exposed metal part having a 6-2. Cabinet Front Section ...................................................... 34 return to chassis, must not exceed 0.5 mA (500 microamperes.). 6-3. Cabinet Top Section-1 ..................................................... 35 Leakage current can be measured by any one of three methods. 6-4. Cabinet Top Section-2 ..................................................... 36 1. A commercial leakage tester, such as the Simpson 229 or RCA 6-5. Cabinet Bottom Section................................................... 37 WT-540A. Follow the manufacturers’ instructions to use these 6-6. Optical Pick-up Section (KSM-213CDP) ....................... 38 instruments. 2. A battery-operated AC milliammeter. The Data Precision 245 7. ELECTRICAL PARTS LIST .................................. 39 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2 V AC range are suitable. (See Fig. A) SAFETY-RELATED COMPONENT WARNING!! To Exposed Metal Parts on Set COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. AC 0.15 µF 1.5 kΩ voltmeter ATTENTION AU COMPOSANT AYANT RAPPORT (0.75 V) À LA SÉCURITÉ! LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS Earth Ground QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT Fig. A. Using an AC voltmeter to check AC leakage. DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY. 2 ZS-SN10 SECTION 1 SERVICING NOTES NOTES ON HANDLING THE OPTICAL PICK-UP LASER DIODE AND FOCUS SEARCH OPERATION BLOCK OR BASE UNIT CHECK During normal operation of the equipment, emission of the laser The laser diode in the optical pick-up block may suffer electrostatic diode is prohibited unless the upper lid is closed while turning ON break-down because of the potential difference generated by the the S801. (push switch type) charged electrostatic load, etc. on clothing and the human body. The following checking method for the laser diode is operable. During repair, pay attention to electrostatic break-down and also • Method use the procedure in the printed matter which is included in the Emission of the laser diode is visually checked. repair parts. 1. Open the upper lid. The flexible board is easily damaged and should be handled with 2. Push the S801 as shown in Fig.1. care. Note: Do not push the detection lever strongly, or it may be bent or damaged. 3. Press the u button. NOTES ON LASER DIODE EMISSION CHECK 4. Check the object lens for confirming normal emission of the The laser beam on this model is concentrated so as to be focused on laser diode. If not emitting, there is a trouble in the automatic the disc reflective surface by the objective lens in the optical pick- power control circuit or the optical pick-up. up block. Therefore, when checking the laser diode emission, In this operation, the object lens will move up and down 2 observe from more than 30 cm away from the objective lens. times along with inward motion for the focus search. UNLEADED SOLDER Boards requiring use of unleaded solder are printed with the lead- free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size) : LEAD FREE MARK Unleaded solder has the following characteristics. • Unleaded solder melts at a temperature about 40 °C higher
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