Symbiotica Specialty Ingredients
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Symbiotica Speciality Ingredients Sdn. Bhd. Malaysia Symbiotica Speciality Ingredients Sdn. Bhd. Malaysia Established since 2001 Text Manufacturing Facility in Kulim, Kedah First Regionally Owned Manufacturer of APIs in Malaysia and ASEAN Symbiotica Speciality Ingredients Sdn. Bhd. Malaysia Core Activity Research Development & Manufacture of Active Pharmaceutical Ingredients Symbiotica Speciality Ingredients Sdn. Bhd. Accreditation, Certification and Filings Malaysia PIC/S - ICH Q7A GMP CERTIFICATION - NPRA, MALAYSIA US FDA - INSPECTED AND ACCEPTED FACILITY COFEPRIS, MEXICO - GMP CERTIFICATION EDQM CERTIFICATE OF SUITABILITY - 8 PRODUCTS, 2 UNDER EVALUATION US DMF - 8 FILED, 10 MORE BEING FILED REPHINE, UK PHARMASSES GMP MNC - APPROVED SUPPLIERS TO GSK, SANOFI, TAKEDA, MYLAN, STADA, TEVA IS0 9001:2008 CERTIFICATION - BUREAU VERITAS CERTIFICATION The Beginnings Symbiotica Speciality Ingredients Sdn. Bhd. Malaysia - Period of Establishment. 2000 - 01 : - Development. - Commercialisation ( 1 kg Batches ). - Pioneer status. 2002 - 03 : - Scale up ( 5 kgs Batches ). - Expansion & upgrading works ( Grade D Cleanroom of class 100 K ). - GMP certification - ICHQ7A-PIC/S and WHO. 2004 - 06 : - ISO Certification. - First CEP application. - Export Excellence Award ( MITI - MATRADE ). - Enterprise 50 awards - 6th Position ( SME corp - Delloite Malaysia). 2007 - 09 : - First CEP awarded from EDQM - for Dexamethasone Sodium Phosphate. - More CEP applications - for additional produtcs began. - First Major expansion on existing site by addition of adjacent buildings, raising of work space height - Scale up ( 20 kgs batches ). A separate facility for non-steroidal API was set up on the same site. 2010 - 12 : - - Three major MNC supply audits and commercial contracts. - US market developmental efforts - filing of US DMFs. - Awarding of more CEPs. - First US FDA inspection took place by mid 2014 which was successful & entry into the USA market - Cofepris GMP certified. 2013 - 17 : - New site of 15.14 acres was acquired at the nearby Kulim High Tech Park & additional industrial buildings in Taman Industri Waja for the future growth strategy. - Additional CEP filings and DMF compilations made. Symbiotica Symbiotica Today Speciality Ingredients Sdn. Bhd. Malaysia Turnover of USD 17 Million approx. Manufacturing nearly 40 APIs in batch sizes of 1 kg - 100 kgs. 85 % of revenue contributed by exports, one of the largest exporters from the Malaysian Pharmaceutical Industry. Market presence in over 50 countries worldwide : Asia-pacific, Middle east, Russia, Balkans, Africa, Maghreb, Western EU, Eastern EU, North America, Central America, Latin America etc. GMP certified as per the ICH Q7 A guidelines by NPRA, Malaysia, a PIC/S member country, qualified to provide written confirmation as per new EC directive. Successfully inspected and accepted by the US FDA in July 2014. Cofepris GMP certified. Audited regularly by MNCs, EU clients, Independent EU audit agencies & other overseas clients. Hold 8 CEPs & filed 8 US DMFs. Winner of 2 awards – EXPORT EXCELLENCE from MITI & ENTERPRISE 50 from SME Corp. Regular participant in International Pharma fairs. Team of 80 people. Symbiotica Speciality Ingredients Sdn. Bhd. Malaysia Philosophy Believe in Symbiosis, Function with Specialization & Synergy, Deliver Ingredients with Quality, Serve with Excellence, Live with passion ! Make the world Happy, Healthy & lively, as a Life Sciences Company. Symbiotica Speciality Ingredients Sdn. Bhd. Malaysia Core Competence Quality Trust Service Flexibility Reliability Competitiveness Symbiotica Speciality Ingredients Sdn. Bhd. Quality Department Malaysia Regulatory Quality Quality Validation Assurance Control Affairs Symbiotica Speciality Ingredients Sdn. Bhd. Quality Management System Malaysia Pharmaceutical Inspection Cooperation Scheme ( PIC/S ) / ICH Q7A Certified by National Pharmaceutical Regulatory Agency Malaysia ISO 9001: 2008 Certified by Bureau Veritas Quality International QMS managed and implemented through a 5 Step Plan International Certification Client Audits/ Local Regulatory Internal Audit Regulatory Audit Vendor Audits Audits Audit Symbiotica Quality Assurance Speciality Ingredients Sdn. Bhd. Malaysia Responsible for Quality Management system and batch release Ensures Compliance towards ICH Q7A GMP & ISO 9001:2008 Conducts Training & retraining to ensure that personnel follow SoPs Efects Surveillance audits to enforce QMS & GMP Carries out Annual Internal Audits & Management Review Documentation preparation, implementation, review and control. Designs & implements procedures related to validation involving process, cleaning procedures, equipment qualification, utility qualification. Regulatory document management in terms of preparation, submission, registration, review of Drug Master Files as well as responding to regulatory queries from regulatory authorities and customers. Approval, filing and review of change controls, deviations, CAPAs, etc. Management of Annual Product Review, Customer Complaints & Investigation when necessary. Issuance & Review of Batch Manufacturing Records. Preparation and maintenance of Master Protocol such as SoP list & Validation Protocol Management of Vendor Qualification. Symbiotica Filing of Speciality Ingredients Sdn. Bhd. Regulatory Drug Master files Malaysia Common Technical Documents Affairs Technical Packs RA US DMFs CEP/COS RA RA BETAMETHASONE VALERATE BETAMETHASONE VALERATE BETAMETHASONE DIPROPIONATE BETAMETHASONE DIPROPIONATE CLOBETASOL PROPIONATE BETAMETHASONE SODIUM PHOSPHATE DEXAMETHASONE SODIUM PHOSPHATE Registration with CLOBETASOL PROPIONATE HALOBETASOL PROPIONATE authorities, DEXAMETHASONE SODIUM PHOSPHATE HYDROCORTISONE VALERATE Answering of MOMETASONE FUROATE MOMETASONE FUROATE queries of PREDNISOLONE ACETATE EXEMESTANE authorities & TIBOLONE customers APPLIED : EXEMESTANE TESTOSTERONE PROPIONATE Symbiotica Manufacturing Site - Current Speciality Ingredients Sdn. Bhd. Malaysia Steroidal Block 10 Mts/Annum Multiproduct Site Non-Steroidal Block Kulim, Kedah, Malaysia 20 Mts/Annum Symbiotica Speciality Ingredients Sdn. Bhd. Manufacturing activity Malaysia Facility is spread over 27,000 sqft (2,500 m2 ) land area with 2 separate manufacturing blocks for Steroidal and Non-Steroidal APIs. Centralized warehouse is located inside a separate building. Raw materials are subjected to quarantine, sampling & QC release prior to dispensing in separate and dedicated Down-Flow Booths prior to transfer for production. Production involves various chemical synthetic steps involving reaction, distillation, extraction, separation etc., which are carried out in the Crude Chemical area. This area is equipped with Reactions Vessels made of Stainless Steel, Mild-Steel-Glass-Lined, Full-Glass, etc. Condensers, Centrifuges, Neutsche Filters, Sparkler Filter, Tray Dryers, etc. Final Powder Processing is carried out in a ISO Class 8 Clean-Room involving Drying, Milling, Micronization, Blending, Packing etc. Equipments used in this area are Tray Dryers, Vacuum Tray Dryers, Rotary Cone Vacuum Dryers, Blenders, Mills and Micronizers. Packing is carried out only after final QA batch release. In-Process Quality Control ensures adherence to standard procedures for consistent Quality under GMP compliance Plant utilities involve Huber Temperature Control Systems, Chillers, Nitrogen Generator, Vacuum Pumps, DI water system, Scrubber, Evaporative Ventilation Systems, Exhausts, Air-Handling Units etc. Symbiotica Speciality Ingredients Sdn. Bhd. Facility Layout Malaysia 519 518 517 Non-Steroidal Chemical Area Steroidal Chemical Area Centralized Warehouse Non-Steroidal Common Powder Zone Steroidal Powder Processing Area Processing QC-Int QC-W Symbiotica Manufacturing Sites Speciality Ingredients Sdn. Bhd. Malaysia Site I : Current Address 518, Jalan Waja 4, Taman Industri Waja, 09000, Kulim, Kedah Size 27,000 sft Certifications NPRA - ICH Q7A : PIC/S GMP certification ( Last inspection - Sep’15 ) US FDA - successfully inspected and accepted ( Last inspection - July’14 ) Site II : New - Green Field Address Lot 4, Industrial Zone Phase 2, Kulim Hi-tech Park, 09000, Kulim, Kedah Size 15.14 acres ( 659,498.4 sft ) Certifications - - Symbiotica Location of the the Sites Speciality Ingredients Sdn. Bhd. Malaysia Current Site New Site Symbiotica Speciality Ingredients Sdn. Bhd. Malaysia Symbiotica - II Kulim Hitech industrial estate Targeted date of completion : End 2018 15.14 Acres / 612700 sqm / 659499 sqft Symbiotica Speciality Ingredients Sdn. Bhd. Proposed Activities at the New Green Field Site Malaysia Sterile Steroidal API - Crystallized / Lyophilized Non-steroidal API Block Additional Steroidal & Hormonal API Blocks Steroid Intermediate Blocks Fermentation Block Phytochemical R&D and Industrial facility Symbiotica Speciality Ingredients Sdn. Bhd. Our Values Malaysia Associate with a spirit of Symbiosis towards mutually beneficial co-existence in all Symbiosis spheres - Internally & Externally Customized solutions in terms of tailoring quality, packaging, sterilization, analysis etc to suit customer needs. Impurity profile, Particle size distribution etc are = Customization customizable. Very high level of reliability achieved through Prompt responsiveness, Maintenance of Reliability ample inventory levels, Secure QMS, Timely deliveries etc. Responsible approach towards servicing of client’s regulatory needs, effective & empathetic handling of customer feedbacks, successfully undergoing audits with an open & transparent attitude, etc have contributed