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System Project Guide for Passenger Vessels

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System Project Guide For Passenger Vessels Preface This project guide provides system data and information for preliminary project evaluation of an electrical propulsion system in accordance of power plant benefits resulting from the selection. More detailed information is available in our platform-specific “Product Introduction” publications. Furthermore, our project and sales departments are available to advise on more specific ques- tions concerning our products and regarding the installation of the system components. Our power plant and propulsion system offering is constantly reviewed and refined according to the technology development and the needs of our customers. Therefore, we reserve the right to make changes to any data and information herein without notice. All information provided in this publication is meant to be informative only. All project-specific issues shall be agreed separately and therefore any information given in this publication shall not be used as part of agreement or contract. Helsinki, February 2011 ABB Oy, Marine Merenkulkijankatu 1/ P.O. Box 185 00981 Helsinki Finland Tel. +358 10 22 11 http://www.abb.com/marine Azipod is registered trademark of ABB Oy. © 2005 ABB Oy. All rights reserved Disclaimer The data, examples and diagrams in this manual are included solely for the concept or product description and are not to be deemed as a statement of guaranteed properties. All persons responsible for applying the equipment addressed in this manual must satisfy themselves that each intended application is suitable and acceptable, including that any applicable safety or other operational requirements are complied with. In particular, any risks in applications where a system failure and/ or product failure would create a risk for harm to property or persons (including but not limited to personal injuries or death) shall be the sole responsibility of the person or entity applying the equipment, and those so responsible are hereby requested to ensure that all measures are taken to exclude or mitigate such risks. This document has been carefully checked by ABB but deviations cannot be completely ruled out. In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment. © Copyright 2011 ABB. All rights reserved. ABB System project guide for passenger vessels | 3 Table of contents Preface ...........................................................3 Table of contents .....................................................4 1 Foreword .........................................................8 2 ABB Marine – a global technology partner to the marine industry ...............10 3 The future lies in diesel-electric propulsion ................................18 4 Energy efficiency of the passenger vessel ................................22 5 Vessel type examples ...............................................28 5.1 Ferry ........................................................30 5.1.1 Diesel-driven shaftline – system delivery. .32 5.1.2 Direct Drive propulsion system – system delivery ...................34 5.1.3 Azipod CRP – system delivery. 36 5.1.4 Azipod C – system delivery. 38 5.1.5 Direct Drive propulsion system – system components ...............40 5.1.6 Azipod CRP – system components .............................42 5.1.7 Azipod C – system components ...............................44 5.1.8 Summary of power savings potential, twin propeller solutions ..........46 5.2 Mega yacht ...................................................48 5.2.1 Direct Drive propulsion system – system delivery ...................50 5.2.2 Azipod C – system delivery. 52 5.2.3 Azipod – system delivery. 54 5.2.4 Direct Drive propulsion system – system components ...............56 5.2.5 Azipod C – system components ...............................58 5.2.6 Azipod – system components .................................60 5.2.7 Selection summary. 62 5.3 Cruise vessel ..................................................64 5.3.1 Direct Drive – system delivery . 66 5.3.2 Azipod – system delivery. 68 5.3.3 Direct Drive – system components. .70 5.3.4 Azipod – system components .................................72 5.3.5 Summary of power savings potential ............................74 5.4 ABB propulsion solutions .........................................76 5.4.1 Redundancy. .76 5.4.2 Redundancy options. .78 6 ABB Project Management ............................................80 7 ABB life cycle services ..............................................82 8 ABB Marine Academy ...............................................86 9 ABB products ....................................................88 9.1 Main generator information ........................................88 9.2 ABB generators – low voltage products ..............................92 4 | ABB System project guide for passenger vessels 9.3 ABB generators – medium voltage products ...........................95 9.4 Main switchboard information ......................................98 9.4.1 ABB low voltage switchboard MNS .............................99 9.4.2 ABB medium voltage switchboard UNIGEAR .....................101 9.4.3 Integrated Is-limiter expands design windows .....................108 9.5 Transformer information .........................................113 9.6 Frequency converter information ...................................118 9.7 Motors .....................................................128 9.7 Machinery Automation System ....................................136 10 ABB propulsion solutions ..........................................138 10.1 Azipod® XO ................................................138 10.2 Azipod® CO .................................................141 10.3 Azipod® XO as CRP ...........................................143 10.4 Direct Drive . .144 11 Energy saving solutions ............................................148 11.1 ABB EMMA® ................................................151 11.2 High voltage shore connection ...................................156 11.3 Onboard DC grid .............................................161 12 Direct Drive family ................................................164 12.1 Platforms ...................................................165 12.2 Systems ...................................................166 12.3 Sizes and drive steps ..........................................169 12.4 Main components ............................................170 12.5 Selection process ............................................171 13 Technical specification for Direct Drive .................................173 13.1 Technical data sheets – Direct Drive ...............................177 14 Technical specification for Direct Drive Permanent Magnet ..................212 14.1 Technical data sheets – Direct Drive Permanent Magnet ................215 15 Technical specification for High Speed Drive ............................224 15.1 Technical data sheets – High Speed Drive ...........................227 16 Further usable design .............................................250 16.1 Calculation assistance .........................................250 16.2 Typical IM codes and installation instructions. .255 16.3 Typical IC codes .............................................258 16.4 Typical IP codes for ABB equipment ...............................260 16.5 Protection functions reference table ...............................262 16.6 Azipod type code .............................................264 16.7 Direct Drive type code .........................................265 ABB System project guide for passenger vessels | 5 1 Foreword ............................................................................................. 8–9 2 ABB Marine – a global technology partner to the marine industry .... 10–17 3 The future lies in diesel-electric propulsion ....................................... 18–21 4 Energy efficiency of the passenger vessel ........................................ 22–27 5 Vessel type examples ...................................................................... 28–79 6 ABB Project Management ............................................................... 80–81 7 ABB life cycle services ..................................................................... 82–85 8 ABB Marine Academy ..................................................................... 86–87 9 ABB products ................................................................................ 88–137 10 ABB propulsion solutions ........................................................... 138–147 11 Energy saving solutions ............................................................. 148–163 12 Direct Drive family ...................................................................... 164–172 13 Technical specification for Direct Drive ....................................... 173–211 14 Technical specification for Direct Drive Permanent Magnet ......... 212–223 15 Technical specification for High Speed Drive .............................. 224–249 16 Further usable design ................................................................ 250–265 1 Foreword Dear reader, The System Project Guide for Passenger Vessels that you are now holding is made to function as a tool. Its purpose is to help ship designers to take advantage of the latest ideas in improving energy efficiency. Therefore
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