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Vacuum Packing Machines (Tabletop Versions)

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Vacuum Packing Machines (Tabletop Versions) Vacuum Packing Machines (Tabletop versions) Translation of the Original Operating Instructions (Retain for future applications) Dated: 2013 Manufacturer: Totech Europe B.V. De Linge 28 8253 PJ DRONTEN The Netherlands Headquarters: Dronten VAT ID No.: NL­813341887B01 Contact: Telephone: +31 (0)321­330239 Fax: +31 (0)321­330254 E-mail: [email protected] Contents 1.0. EC Declaration of Conformity 2.0. Safety 2.1. Intended use of the machine 2.2. Safety instructions 2.2.1. - for the erection of the machine 2.2.2. - for commissioning the machine post-delivery or post- relocation 2.2.3. - for operation of the machine 2.2.4. - for servicing and cleaning the machine 2.2.5. - for maintenance work 2.2.6. - for faults and repairs 2.3. Hazard warning signs 2.4. Emissions and disposal 3.0. Working with vacuum packing machines 3.1. Adjustment of the machine control system 3.1.1. Control Z 1000 / Z 2000 3.1.2. Control Z 3000 3.1.3. Control: type F, type 3022-3025, type 7017-7027 3.1.4. Control: type 7000 / 8000 3.1.5. Control: type 9000 / 9000 T 3.2. Vacuum packing 3.3. Information on the packing of liquids 4.0. Regular cleaning tasks 4.1. Regular maintenance tasks 4.1.1. Vacuum pump (control, oil service, oil change, changing the filter cartridges) 4.1.2. Lid seal 4.1.3. Sealing bar (equipping the sealing bar) 5.0. Faults and troubleshooting 5.0.1. Leakages 5.0.2. Machine unable to create vacuum / loud sound from pump 5.0.3. Poor vacuum 5.0.4. No welding seam on bag 5.0.5. Bad welding seam 5.1. Expansion of the machine control system 6.0. Additional information for our service partners 1.0. EC Declaration of Conformity (Translation of the original) in accordance with Appendix II A of the EC Machine Directives (2006/42/EC, MachD) Machine type: Vacuum packing machines This confirms that the aforementioned machines, and therefore the machine type specified on the title page, are in compliance with the general health and safety requirements of the following EC Directives: - 2004/108/EC Directive of the European Parliament and of the Council of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 89/336/EEC - 2006/42/EC Directive of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast) - 2006/95/EC Directive of the European Parliament and of the Council of 12 December 2006 for harmonizing the laws of the Member States relating to electrical equipment for use within specific voltage limits - DIN EN 349 Safety of machinery; Minimum gaps to avoid crushing of parts of the human body; German version EN 349; 2008-09 (Amendment 1: 2009-01) - DIN EN 415-1 Safety of packaging machines; Part 1: Terminology and classification of packaging machines and associated equipment; German version EN 415-1:2000 + A1:2009 - DIN EN 614-1 Safety of machinery; Ergonomic design principles; Part 1: Terminology and general principles; German version EN 614-1:2006 + A1:2009 - DIN EN 1005-4 Safety of machinery – Human physical performance - Part 4: Evaluation of working postures and movements in relation to machinery; German version EN 1005-4:2005 + A1:2008 - DIN EN 1012-2 Safety requirements for compressors and vacuum pumps; Part 2: Vacuum pumps; German version EN 1012-2:1996 + A1:2009 - DIN EN 1088 Safety of machinery; Interlocking devices associated with guards; Principles for design and selection; German version EN 1088: 1995 + A2:2008 - DIN EN ISO 11688-1 Acoustics - Recommended practice for the design of low- noise machinery and equipment; - Part 1: Planning; German version EN ISO 11688-1: 2009 - DIN EN ISO 12100 Safety of machinery – General principles for design – Risk assessment and risk reduction; German version EN ISO 12100:2010 - DIN EN 13478 Safety of machinery; Fire prevention and protection; German version EN 13478:2001 + A1:2008 - DIN EN ISO 13850 Safety of machinery - Emergency stop - Principles for design; German version EN ISO 13850:2008-09 (Amendment 1: 2009-01) - DIN EN ISO 13857 Safety of machinery - Safety distances to prevent hazard zones being reached by upper and lower limbs; German version EN ISO 13857:2008 - DIN EN ISO 14159 Safety of machinery – Hygiene requirements for the design of machinery; German version EN ISO 14159:2008-07 (Amendment 1: 2009-01) - DIN EN ISO 14738 Safety of machinery – Anthropometric requirements for the design of workstations at machinery; German version EN ISO 14738:2008 - DIN EN 55014-1; Electromagnetic compatibility - Requirements for household appliances, electric tools and similar apparatus - Part 1: Emission; German version EN 55014-1:2006 - DIN EN 60204-1 Safety of machinery; Electrical equipment of machines; Part 1: General requirements; German version EN 60204-1:2006 / AC:2010 - DIN EN 60947-5-5 Low-voltage switchgear and control gear – Part 5-5: Control circuit devices and switching elements – Electrical emergency stop device with mechanical latching function; German version EN 60947-5-5:1997 + A1:2005 - DIN EN 61000-3-2 electromagnetic compatibility (EMC) – Part 3-2: Limits - Limits for harmonic current emissions (equipment input current < 16 A per phase); German version EN 61000-3-2:2006 - DIN EN 61000-3-3 electromagnetic compatibility (EMC) – Part 3-3: Limits - Limitation of voltage changes, voltage fluctuations and flicker in public low- voltage supply systems, for equipment with rated < 16 A per phase and not subject to conditional connection; German version EN 61000-3-3:2008 - DIN EN 61000-6-2 electromagnetic compatibility (EMC) – Part 6-2: Generic standards - Immunity for industrial environments; German version EN 61000-6-2:2005 - DIN EN 61310-2 Safety of machinery; Indication, marking and actuation; Part 2: Requirements for marking; German version EN 61310-2:2008-09 Dronten, 11.01.2013 Jos Brehler (Managing Director) for: Totech Europe B.V. De Linge 28 NL­8253 PJ Dronten 2.0. Safety It is essential to comply with all the instructions in this chapter. The machines are intended solely for the vacuum packaging of products (as described in the section "Intended use of the machine"), in order to prevent personal injury, damage to the machine and/or damage to the product being packed. Any other use is expressly prohibited. The machines must only be operated by fully trained and authorized persons. Danger! It is essential to ensure that no living organisms are in the vacuum chamber during the vacuuming process. Danger of death! 2.1. Intended use of the machine Vacuum packing lines are chamber machines that enable the manufacture of airtight packaging. The products are vacuum packed in special multilayer foil bags. They are used to pack all kinds of foodstuffs, electrical components and chemical and technical products. Because these vacuum packing lines are chamber machines, it is possible to achieve a vacuum of 99.5 % and more. This high, professional vacuum also means that the vacuum packing and its contents are subject to an external pressure of up to 1kg/cm2. Sensitive products may be damaged or destroyed by this level of pressure. In such cases, the machine must also be equipped with a gas flushing device (optional extra). As well as generating a vacuum, this device also enables modified atmosphere packing. This means that – after the vacuuming process – a modified atmosphere (a mixture of gases specifically tailored to the product) is blown into the packing. This modified atmosphere balances out the external pressure and the product can be stored in a more favorable atmosphere. Use of the machine according to its intended purpose requires compliance with all the instructions pertaining to safety, operation and maintenance as described in these operating instructions. 2.2. Safety instructions It is essential to ensure that these operating instructions are carefully read and understood before erecting the machine. To prevent health risks and damage to the product or machine, it is important to comply with a number of instructions. To simplify matters, we have broken these instructions down into different sections (e.g. Erection of the machine). If your machine is equipped with any optional extras (such as a gas flushing device), it may be necessary to observe additional safety instructions, which you will find at the end of each section. Should you have any further queries, please do not hesitate to contact us. 2.2.1. Safety instructions for the erection of the machine The machine must be securely placed on an even, nonskid, stable surface so that there is no way it can fall off. If the machine is placed on a mobile undercarriage, the locking devices on the wheels of the undercarriage must be locked, i.e. pressed downwards. A suitable undercarriage for your machine is available as optional extra. The machine must be placed in a well-aired and dry room. Avoid direct contact with water or steam. In order to ensure correct operation of the machine, the room temperature must lie between +10° - +30° C. There should be a gap of approx. 10 cm all around the machine. This is to prevent the machine overheating if on continuous duty. Ensure that the supply lines cannot be damaged (e.g. by getting trapped between objects or being run over with heavy transport trucks). Machines with gas flushing/compressed-air devices: It is essential to ensure that the gas bottles are firmly secured and in a safe position! 2.2.2. Safety instructions for commissioning the machine post-delivery or post-relocation Carry out an initial check to ensure that the machine has not incurred any damage during transit or while being moved.
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