Article Suppressing Voltage Spikes of MOSFET in H-Bridge Inverter Circuit
Ezzidin Hassan Aboadla 1,2,* , Sheroz Khan 3,*, Kushsairy Abdul Kadir 1,* , Zulkhairi Md Yusof 1, Mohamed Hadi Habaebi 4, Shabana Habib 5, Muhammad Islam 3 , Mohammad Kamrul Hasan 6 and Eklas Hossain 7
1 Electrical Technology Section, British Malaysian Institute, University Kuala Lumpur, Batu 53100, Malaysia; [email protected] 2 Electrical and Electronics Department, Higher Institute of Science and Technology, Al-Zahra 47760, Libya 3 Department of Electrical and Renewable Energy Engineering, College of Engineering and Information Technology, Unaizah Colleges, Al-Qassim 51911, Saudi Arabia; [email protected] 4 Electrical and Computer Engineering Department, International Islamic University Malaysia, Jalan Gombak 53100, Malaysia; [email protected] 5 Department of Information Technology, College of Computer, Qassim University, Buraydah 51452, Saudi Arabia; [email protected] 6 Center for Cyber Security, Universiti Kebangsaan Malaysia, Bangi 43600, Malaysia; [email protected] 7 Oregon Renewable Energy Center (OREC), Department of Electrical Engineering & Renewable Energy, Oregon Institute of Technology, Klamath Falls, OR 97601, USA; [email protected] * Correspondence: [email protected] or [email protected] (E.H.A.); [email protected] (S.K.); [email protected] (K.A.K.)
Abstract: Power electronics devices are made from semiconductor switches such as thyristors, MOS- FETs, and diodes, along with passive elements of inductors, capacitors, and resistors, and integrated circuits. They are heavily used in power processing for applications in computing, communication, Citation: Aboadla, E.H.; Khan, S.; medical electronics, appliance control, and as converters in high power DC and AC transmission Abdul Kadir, K.; Md Yusof, Z.; in what is now called harmonized AC/DC networks. A converter’s operation is described as a Habaebi, M.H.; Habib, S.; Islam, M.; periodic sequencing of different modes of operation corresponding to different topologies interfaced Hasan, M.K.; Hossain, E. Suppressing to filters made of passive elements. The performance of converters has improved considerably using Voltage Spikes of MOSFET in high switching frequency, which leads to a significant improvement in a power converter’s perfor- H-Bridge Inverter Circuit. Electronics 2021, 10, 390. https://doi.org/ mance. However, the high dv/dt through a fast-switching transient of the MOSFET is associated 10.3390/electronics10040390 with parasitic components generating oscillations and voltage spikes having adverse effects on the operation of complementary switches, thereby affecting the safe operation of the power devices. Academic Editor: Francisco Gordillo In this paper, the MOSFET gate-driver circuit performance is improved to suppress the H-Bridge Received: 6 January 2021 inverter’s voltage spikes. The proposed technique is a simple improvement to the gate driver based Accepted: 1 February 2021 on the IR2112 driver (IC) by adding a capacitor to attenuate the effect of parasitic components and Published: 5 February 2021 the freewheeling current, suppressing the negative voltage spikes. This paper’s main contribution is to improve the gate driver circuit’s capability for suppressing the voltage spikes in the H-Bridge Publisher’s Note: MDPI stays neutral inverter. The improved gate driver circuit is validated experimentally and is compared with the with regard to jurisdictional claims in conventional gate driver. The experimental results show that the proposed technique can effectively published maps and institutional affil- suppress the MOSFET’s voltage spikes and oscillations. iations.
Keywords: H-Bridge inverter; voltage spikes; power switches; gate driving circuit
Copyright: © 2021 by the authors. Licensee MDPI, Basel, Switzerland. 1. Introduction This article is an open access article Producing high-quality output waveforms from Multilevel Inverter (MLI) has been distributed under the terms and conditions of the Creative Commons challenging for researchers working in the area. The high-quality output results from Attribution (CC BY) license (https:// reduced switching losses in the power semiconductors and for improving output wave- creativecommons.org/licenses/by/ form [1–4]. With the rapid development of the power transistor industry, fast switching 4.0/).
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frequency speed has greatly increased. Although higher switching frequency guaran- tees quality output, it increases switching losses. However, by applying high switching speed, the parasitic parameters such as parasitic capacitance and inductance with the PCB traces become crucial factors that mainly affect the power transistors’ performance. Therefore, it is important to analyze these parasitic components’ effect and calculate the loss of the MOSFET accurately. One has to engage in a tradeoff between the two situations when it comes to implementing power converters. On the other hand, H-Bridge inverters have suffered from voltage spikes in their output signals. These spikes have undesirable effects such as phonetic noise and harmonic heating losses, semiconductors switching power losses, and mechanical vibrations [5,6]. On the other hand, the parasitic inductance can boost the voltage overshoot, leading to total harmonic distortion. It is important to eliminate the parasitic resonance to improve the H-Bridge converter’s performance and mitigate the effect of the total harmonic distortion [7]. A root locus technique has been used with an RC snubber circuit design in Reference [8] for a double pulse circuit of the SiC MOSFET by ignoring the parasitic inductance source. Simultaneous switching of these devices can generate a high voltage spike and high dv/dt at the inverters’ output terminal. This high voltage spike may easily damage the power switches. In practical operation of H-Bridge converter during ON/OFF transient of one MOSFET under fast switching conditions will produce voltage spikes on its complementary MOSFET [9–14]. Several techniques have been used to suppress the effect of voltage spikes [15,16]. Reference [17] proposed controlled gate resistance to mitigate the voltage spikes. However, it needs to use feedback control, which leads to a relative time delay. A level shift circuit is proposed in Reference [18] to produce a negative gate voltage to suppress the positive gate spikes; however, this negative gate voltage considers a risk to damage the MOSFET. In [19–23], Snubber circuits have been utilized with semiconductor devices to absorb the high dv/dt energy and reduce harmonic spikes. The voltage spikes will increase due to the reverse load current by increasing the load current [24]. Developing a gate driver of SiC MOSFET will eliminate the gate-source voltage spike. A series of capacitors have been connected to the gate of a MOSFET transistor by an auxiliary transistor to absorb the negative voltage spike when the complementary power transistor is turned off [25]. In [26], a new active driver circuit is proposed for the MOSFET transistor to absorb the effect of turn-off spikes and oscillation. Another technique is proposed to reduce positive voltage spikes by using an auxiliary transistor for controlling JFET. However, this technique cannot mitigate neg- ative voltage spikes [27]. The soft gate technique and active driver-controlled circuit are presented in Reference [28]. A novel technique for the driver gate controller to suppress the negative voltage spikes is introduced in Reference [29]. In the turn off state and due to the voltage rising across the MOSFET, charging current stream via its parasitic capacitance leads to inducing positive voltage spikes at the gate. If the voltage of these spikes overrun gate threshold voltage, the high side of the MOSFET could be falsely triggering. The gate impedance monitoring method has been used to decrease the gate voltage spikes in order to provide a low impedance path by added external gate-source capacitance [30,31] This paper presents a new design to suppress the voltage spikes by improving the MOSFET gate driver circuit in the H-Bridge circuit based on the integrated circuit IR2112. The performance of the proposed technique has been evaluated experimentally.
2. H-Bridge Inverter The H-Bridge inverter is the most common inverter used to convert DC to AC, as shown in Figure1. Two power switches in a complementary manner are used in each leg of the H-Bridge circuit, which can be controlled (ON/OFF) using modulation signals such as Sinusoidal Pulse Width Modulation (SPWM) or Selective Harmonic Elim- ination (SHE) technique [32,33]. Each H-Bridge topology unit can generate three-level output voltages, +Vdc, 0, and −Vdc. ElectronicsElectronics 20212021, 10, 10, x, 390FOR PEER REVIEW 3 of 16 3 of 17 Electronics 2021, 10, x FOR PEER REVIEW 3 of 17
Figure 1. MOSFET based H-bridge dc-ac inverter. FigureFigure 1.1. MOSFETMOSFET based based H-Bridge H-bridge dc-ac dc-ac inverter. inverter. 3. Proposed Technique 3. Proposed Technique 3. ProposedIn power Technique switching applications, switching losses at most are dependent on switch- In power switching applications, switching losses at most are dependent on switching ing speed.In power Thus, switching the switching applications, characteristic switching is the lossesmost important at most are in thedependent high-power on switch- speed.switching Thus, application. the switching In addition, characteristic a voltage is the mostspike important is a very insignificant the high-power issue that switching affects ingapplication. speed. Thus, In addition, the switching a voltage spikecharacteristic is a very significant is the most issue important that affects in the the perfor- high-power the performance of the power inverter adversely, and it is presented and addressed in this switchingmance of the application. power inverter In addition, adversely, a andvoltage it is presentedspike is a andvery addressed significant in thisissue paper that affects paper using the proposed approach to design and improved high-performance gate drive using the proposed approach to design and improved high-performance gate drive circuits thecircuits performance based on ofthe the gate power driver inverter IR2112 adversely,for high-efficiency and it is and presented high-power, and addressedswitching in this based on the gate driver IR2112 for high-efficiency and high-power, switching applications paperapplications using usingthe proposed a power MOSFETapproach and to IGBT.design and improved high-performance gate drive circuitsusing a powerbased MOSFETon the gate and IGBT.driver IR2112 for high-efficiency and high-power, switching applicationsOperating PrinciplePrinciple using a power MOSFET and IGBT. Figure2 2shows shows the the circuit circuit diagram diagram of the of half-bridgethe half-bridge circuit circuit with driver with IR2112,driver IR2112, which Operatingdriveswhich thedrives Principle power the power transistors. transistors. This integrated This integrated circuit circuit has a high-performancehas a high-performance and high and voltagehigh Figurevoltage driver 2driver forshows power for thepower switches circuit switches with diagram with two independenttwo of independentthe half-bridge channels channels forcircuit high for withhigh side andsidedriver lowand IR2112, low side output. By adding an external bootstrap capacitor (CBOOT) and bootstrap diode whichside output. drives Bythe adding power an transistors. external bootstrap This integrated capacitor circuit (CBOOT has) and a bootstraphigh-performance diode and (DBOOT), the driver provides a high switching speed [34]. The High Side Floating Voltage high(DBOOT voltage), the driver driver provides for power a high switches switching with speed two [ 34independent]. The High Sidechannels Floating for Voltage high side and (VS)(VS) ofof thethe IR2112IR2112 driverdriver isis already connectedconnected toto thethe outputoutput viavia thethe upperupper transistortransistor sourcesource low side output. By adding an external bootstrap capacitor (CBOOT) and bootstrap diode (Q1).(Q1). When When the the low low side side channel channel (LO) (LO) is isturn turneded ON, ON, the the lower lower MOSFET MOSFET (Q2) (Q2) will willbe ON, be (DBOOT), the driver provides a high switching speed [34]. The High Side Floating Voltage ON,and the and high the side high (HO) side turned (HO) turned OFF, the OFF, upper the MOSFET upper MOSFET (Q1) will (Q1) be OFF. will beIn this OFF. case, In this the (VS) of the IR2112 driver is already connected to the output via the upper transistor source case,VS pin the will VS get pin connected will get connected to the grou tond the via ground a lower via transistor a lower transistor (Q2). The (Q2). CBOOT The capacitor CBOOT (Q1). When the low side channel (LO) is turned ON, the lower MOSFET (Q2) will be ON, capacitorstarts charging starts chargingup via the up D viaBOOT the from DBOOT thefrom VCC the source, VCC source, as shown as shown in Figure in Figure 3. [35].3.[ The35]. andThehighest highestthe voltagehigh voltage side charges (HO) charges from turned from CBOOT OFF, C areBOOT dependenttheare upper dependent on MOSFET the onvoltage the (Q1) voltage value will of valuebe the OFF. VCC of theIn source. this VCC case, the VSsource.The pin equivalent Thewill equivalentget schematic connected schematic of theto the MOSFET of grou the MOSFETnd parasitic via a parasitic lowercomponents transistor components in a half-bridge (Q2). in aThe half-bridge circuitCBOOT capacitoris startscircuitshown charging isin shown Figure in 4.up Figure via 4the. DBOOT from the VCC source, as shown in Figure 3. [35]. The highest voltage charges from CBOOT are dependent on the voltage value of the VCC source. The equivalent schematic of the MOSFET parasitic components in a half-bridge circuit is shown in Figure 4.
Figure 2.2. Conventional half-bridge inverters withwith thethe IR2112IR2112 driverdriver circuit.circuit.
Figure 2. Conventional half-bridge inverters with the IR2112 driver circuit.
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IR2112
IR2112
LOAD LOAD
FigureFigure 3. 3.3. Bootstrap Bootstrap power powerpower supply-circuit supply-circuit supply-circuit for afor half-bridge for a half-bridge a half-bridge inverter. inverter. inverter.
Figure 4. Equivalent circuit of the MOSFET based half-bridge dc-ac inverter with the parasitic components.Figure 4. Equivalent circuit of the MOSFET based half-bridge dc-ac inverter with the parasitic Figure 4. Equivalent circuit of the MOSFET based half-bridge dc-ac inverter with the parasitic components. components.This circuit's biggest issue is the negative voltage spike existent at the switching de- vice Thissource circuit’s during biggest the OFF issue state is the that negative causes voltageload current spike existentflow suddenly at the switching in the low-side freewheelingdeviceThis source circuit'sduring diode. biggest the This OFF negative issue state that is spike the causes negative can load defe currentct voltage the flow gate spike suddenly driver’s existent inoutput the low-side at because the switching it di- de- freewheeling diode. This negative spike can defect the gate driver’s output because it vicerectly source affects during the source the OFFVS pin state of the that driver causes or PWMload currentcontrol ICflow and suddenly might pull in some the low-sideof directly affects the source VS pin of the driver or PWM control IC and might pull some of freewheelingthethe internal circuitry circuitry diode. significantly significantlyThis negative below below spike ground, grou can asnd, showndefe as shownct in the Figure ingate Figure5. Thedriver’s other5. The problemoutput other problem because it di- rectlycausedcaused affects byby the the negativethe negative source voltage voltag VS transient pine transient of isthe developing driver is developing or an PWM over-voltage an control over-voltage condition IC and acrosscondition might the pull across some of thethebootstrap internal bootstrap capacitor. circuitry capacitor. Given significantly Given the fast-rising the belowfast-rising drain-source grou drain-sourcend, voltage, as shown the voltage, parasitic in Figure the capacitances parasitic5. The other capaci- problem causedtances ofby a theMOSFET negative cause voltag a negativee transient voltage is spike developing during switching an over-voltage transitions condition and may across theresult bootstrap in spurious capacitor. turn-on Given if it exceeds the fast-rising the threshold drain-source voltage. When voltage, the upperthe parasitic MOSFET capaci- turns ON, the current flow between the drain and source leads to induce the parasitic tances of a MOSFET cause a negative voltage spike during switching transitions and may capacitor Cdg in the lower MOSFET, and it will motivate the gate-source capacitor Cgs to result in spurious turn-on if it exceeds the threshold voltage. When the upper MOSFET charge up. Therefore, it will push up the lower MOSFET's gate voltage and generate a turns ON, the current flow between the drain and source leads to induce the parasitic capacitor Cdg in the lower MOSFET, and it will motivate the gate-source capacitor Cgs to charge up. Therefore, it will push up the lower MOSFET's gate voltage and generate a
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Electronics 2021, 10, x FOR PEER REVIEW 5 of 17 of a MOSFET cause a negative voltage spike during switching transitions and may result in spurious turn-on if it exceeds the threshold voltage. When the upper MOSFET turns ON, the current flow between the drain and source leads to induce the parasitic capacitor Cdg in the lower MOSFET, and it will motivate the gate-source capacitor Cgs to charge Electronics 2021, 10, x FOR PEERpositive REVIEW pseudo pulse. On the other side, when the lower MOSFET is5 ofturned 17 ON, and the up. Therefore, it will push up the lower MOSFET’s gate voltage and generate a positive upperpseudo switch pulse. On is the turned other side, OFF, when a negative the lower MOSFETpseudo is voltage turned ON, will and generate the upper between the lower MOSFETswitch is turned gate OFF, and a negativesource, pseudo as shown voltage in will Figure generate 6 [36]. between the lower MOSFET gatepositive and source, pseudo as shownpulse. inOn Figure the other6[36 ].side, when the lower MOSFET is turned ON, and the upper switch is turned OFF, a negative pseudo voltage will generate between the lower MOSFET gate and source, as shown in Figure 6 [36].
Figure 5. VS signal and negative spike at turn off condition. Figure 5. VS signal and negative spike at turn off condition. Figure 5. VS signal and negative spike at turn off condition.
Upper MOSFET
ON Upper MOSFET
ON
Lower MOSFET
OFF
Lower MOSFET
OFF (a)
Figure 6. Cont.
(a)
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UpperUpper MOSFET MOSFET
OFFOFF
LowerLower MOSFET MOSFET
ONON
(b) (b) FigureFigure 6. (a 6.) Turned (a) Turned ON ON state state of thethe of upperupperthe upper MOSFET.MOSFET. MOSFET. ((bb)) Turned Turned(b) Turned OFFOFF OFF statestate state ofof thethe of upper upperthe upper MOSFET. MOSFET. MOSFET.
WhenWhen the thepower power source source Vcc Vcc of the of the driver driver is referenced is referenced to the to the ground, ground, the the maximummaximum maximum voltagevoltage that that can can build build on theon the CBoot CBoot capacitor capacitor is the is the sum sum of Vcc of Vcc and and the the amplitudeamplitude amplitude of the of the negativenegative voltage voltage at VS at pin.VS pin. Figure Figure 77 illustrates illustrates 7 illustrates thethe waveformsthewaveforms waveforms ofof thethe of high-sidethehigh-side high-side MOSFETMOSFET MOSFET duringduring thethe OFFtheOFF OFF state.state. state. TheThe negativeThe negative negative voltage voltage voltage spike’s spike's sp amplitudeike's amplitude amplitude is proportionalis proportional is proportional to theto the parasiticto thepara- para- siticinductancessitic inductances inductances and theand turn-offand the theturn-off speed,turn-off speed, di/dt. speed, di/dt. Sum di/dt. Sum of CgsSum of andCgs of Cgs Cgd,and and Cgd, called Cgd, called Miller called Miller capacitance. Miller capaci- capaci- Thetance.tance. biggest The The biggest problem biggest problem is problem when is the when is VS when goesthe theVS below goesVS goesground below below ground significantly, ground significantly, significantly, and therefore, and and therefore, the therefore, gate thedrive thegate suffers gate drive drive damage. suffers suffers damage. damage.
FigureFigure 7. Voltage 7. Voltage spike spike during during turned turned OFF OFF state state ofof thethe of upperupperthe upper MOSFET.MOSFET. MOSFET.
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4. Proposed Proposed Design to Suppress Voltage Spikes The proposed design is usedused toto reducereduce dv/dtdv/dt at the power switches’switches' transition and suppress the voltage spikes from the output voltagevoltage signal. The gate driver circuit is based on the integrated circuit IR2112.IR2112. The driver connects to thethe H-BridgeH-Bridge inverter’sinverter's power transistor viavia threethree terminals:terminals: Ho_ Ho_ gate gate signal signal of of the the upper upper transistor, transistor, Lo_ Lo_ gate gate signal signal of the of thelower lower transistor, transistor, and and VS feedbackVS feedback signal signal between between the sourcethe source of the of topthe top transistor transistor and and the thedrain drain of the of the lower lower transistor. transistor. When the upper MOSFET is turned OFF and the lower MOSFET is turned ON, the VS pin connection will be connected to the gr groundound via a lower transistor. Therefore, most of the load current (freewheel current) will flowflow suddenlysuddenly throughthrough thethe lowerlower MOSFET’sMOSFET's internal diode. diode. Hence, Hence, a a negative negative voltage voltage spike spike will will appear appear at VS-pin, as shown in Figure 88.. This negative spike will develop across the CBOOT CBOOT capacitor, capacitor, reaching maximum ampli- ampli- tude as the sum of VCC source and the negative spike’sspike's amplitude. At the same time, part of the load load current current will will flow flow through through the parasitic parasitic gate-source capacitance Cgs of the lower transistor Q2, which leads to charge the capacitorcapacitor Cgs. In this case, the gate voltage will push up and generate another harmful gate-sourcegate-source spurious voltage pulse.pulse. The voltage spikes issue has occurred during the transienttransient process of the complementary switches of the H-Bridge inverter. The voltage spikes’spikes' value depends on the source voltage and ON time of the duty cycle.
CBOOT
N. spike
Figure 8. Load current direction and negative spike at the turn off condition.
To give the mathematical modeling of the voltage spikes and oscillation oscillation conditions, conditions, the turn off process of the MOSFET has beenbeen analyzed dependingdepending onon FigureFigure9 9.. AnAn idealideal MOSFET transistortransistor consists consists of of a gate-draina gate-drain capacitance capacitance (Cgd), (Cgd), drain-source drain-source capacitance capacitance (Cds), (Cds),gate-source gate-source capacitance capacitance (Cgs), (Cgs), and internal and inte diodernal diode with with the parasitic the parasitic inductance inductance (LD ,(LD,LS). LS)However,. However, Rg is Rg the isgate the gate driver driver resistance. resistance During. During turn-off turn-off condition condition of the of MOSFET,the MOSFET, Cgs Cgscapacitance capacitance starts starts discharge discharge via Rg via resistance, Rg resist leadingance, leading to decreased to decreased gate-source gate-source voltage volt- Vgs. age Vgs.
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D
LD
Cdg
Rg Cds G Cgs
LS
S FigureFigure 9. 9.Equivalent Equivalent circuit circuit of the of MOSFET the MOSFET transistor. transistor.
Therefore, the pseudo-gate-source voltage of the MOSFET can be based on Reference [25]: Therefore, the pseudo-gate-source voltage of the MOSFET can be based on Reference dVC [25]: i = C gs (1) Cgs gs dt = (1) dVCdg iC = Cdg (2) dg dt = + = (2) Vs VCgs V Cdg (3)
where: Cgs, Cdg, Cds MOSFET parasitic capaciyance; VC is the maximum charge value of = gs + (3) the Cgs capacitor, and VCdg is the maximum charge value of the Cds capacitor. where: , , ; is the maximum charge value V V = s (4) of the capacitor, and Cgs (max is the) maximum charge value of the capacitor. 1 + Cgs/Cdg