Project Capabilities
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PROJECT CAPABILITIES BOILER CONVERSION TO BIOMASS BURNING Scope of Service Boiler owner/operators in recent years have been motivated to convert existing fossil fuel-fired boilers to burn some, or exclusively biomass fuels. Biomass fuels often provide lower fuel costs and lower flue gas emissions as well as being considered a “green” renewable resource. Whether the boiler currently burns exclusively fossil fuels or burns a combination of fossil and biomass fuels, JANSEN has the experience and capabilities to provide the necessary services to enhance biomass firing in most all boiler configurations. A recommended phased approach to fuel conversion projects is listed below: • Initial assessment of feasibility and required modifications to generate early budgetary costs. • Engineering evaluation of existing boiler to determine the unit’s capabilities when operating with the new fuel (pressure parts, auxiliary and air pollution control equipment). • Definition engineering to develop +/- 10% accuracy cost estimate. • Engineering design, fabrication, and materials supply. • Installation. • Operator training and start-up assistance. JANSEN has the capability and experience to carry out any or all of these steps. Selected References (see next page) C-01 1/16 Selected References Boiler Conversion to Biomass Burning AES Corporation - Lufkin, TX Catalyst Paper / Biron - Wisconsin Rapids, WI EPCOR Canada - Squamish, BC Escanaba Green Energy - Escanaba, MI Great River Energy - Elk River, MN Hu Honua Bioenergy LLC - Hilo, HI Minnesota Power - Duluth, MN New Ulm Public Utility - New Ulm, MN Packaging Corporation of America - Valdosta, GA ReEnergy Holdings - Fort Drum, NY Sonoco Products Co. - Hartsville, SC Springs Global US, Inc. - Lancaster, SC Turbine Diagnostics Services, Inc. - Forest City, NC Weyerhaeuser Paper Company - New Bern, NC C-01 1/16 PROJECT CAPABILITIES BIOMASS BOILER EVALUATIONS Capacity, Operational Performance, Fuel Economy, and Emissions Fuel economy, maximum availability, steam generating capacity, optimized emissions performance, and operating flexibility at the lowest cost are the key goals of biomass-fueled power boiler operation. JANSEN has conducted engineering evaluations for more than 250 biomass-fired boilers. We have assisted numerous mills with implementing operational and hardware changes to improve the performance and thermal efficiency, minimize fossil fuel co- firing, reduce landfill costs, and reduce air pollution emissions from their biomass boiler operations. Scope of Services • Waste fuels combustion problem solving (waste wood, bagasse, agro-waste, TDF, NCG, sludge, etc.). • Improved performance and steam generating capacity from biomass. • Application of advanced combustion technology. • Reduced CO, VOC, NOx, SO2, and particulate emissions. • Computational Fluid Dynamics (CFD) modeling and analysis (in-house). • Measurement and analysis of boiler circulation. • Incineration of concentrated and dilute non-condensable gases (CNCG & DNCG), and sludges. • Boiler MACT Compliance Review and Implementation. Selected References (see next page) C-02 1/16 Selected References Biomass Boiler Evaluations Alabama River Pulp Company - Perdue Hill, AL International Paper Company - Saillat, France Weyerhaeuser Company - Rothschild, WI Alliance Forest Products - Coosa Pines, AL International Paper Company - Selma, AL Weyerhaeuser Company - Springfield, OR Appleton Papers, Inc. - Roaring Spring, PA International Paper Company - Terre Haute, IN Weyerhaeuser Company - Valliant, OK Atlantic Power Corporation - Williams Lake, BC International Paper Company - Ticonderoga, NY Wheelabrator - Auburndale, FL Avista Corporation - Kettle Falls, WA International Paper Company - Vicksburg, MS Wheelabrator-Spokane - Spokane, WA Boise Cascade Corporation - DeRidder, LA (2 units) KapStone Papers - Charleston, SC Willamette Industries - Bennettsville, SC Boise Cascade Corporation - Steilacoom, WA KapStone Papers - Roanoke Rapids, NC Willamette Industries - Campti, LA Boise Cascade Corporation - Rumford, ME Ketchikan Pulp Company - Ketchikan, AK Willamette Industries - Hawesville, KY Boise Cascade Corporation - Int’l Falls, MN (2 units) Kimberly-Clark Corporation - Everett, WA Xcel Energy - Ashland, WI Boise Cascade Corporation - Wallula, WA Kimberly-Clark Corporation - Loudon, TN Burney Forest Products - Burney, CA Koch Cellulose - Brunswick, GA CAIG, SA, Ing. Madre Tierra - Santa Lucia, COTZ, Guatemala L’Anse Warden Electric - L’Anse, MI Canfor Intercon - Prince George, BC Longview Fibre - Longview, WA Canfor Northwood - Prince George, BC Louisiana-Pacific - Chetwynd, BC Canfor PGP&P - Prince George, BC (2 units) Louisiana-Pacific - Roaring River, NC (2 units) Capital Power - Southport, VA MacMillan Bloedel Ltd. - Port Alberni, BC Cariboo Pulp & Paper - Quesnel, BC Mead Paper - Chillicothe, OH Caracol Knits - San Pedro Sula, Honduras Mead Paper - Escanaba, MI Cargill - Minga Guazú, Paraguay Mead Paper - Stevenson, AL Cargill - Primavera do Leste, Brazil MeadWestvaco Corporation - Covington, VA Cargill - Três Lagoas, Brazil MeadWestvaco Corporation - Luke, MD Cargill - Uberlândia, Brazil MeadWestvaco Corporation - Phenix City, AL (2 units) Carter Holt Harvey - Kawerau, New Zealand Minnesota Power - Duluth, MN (2 units) Carvajal - Cali, Colombia Minnesota Power - Grand Rapids, MN (2 units) Catalyst-Hudson - Anderson, CA Mondi SCP – Ružomberok, Slovakia Catalyst Paper - Crofton, BC Neucel Specialty Cellulose - Port Alice, BC Catalyst Paper - Port Alberni, BC NewPage Corporation - Escanaba, MI (2 units) Catalyst Paper - Powell River, BC NewPage Corporation - Wickliffe, KY Clearwater Paper - Lewiston, ID NewPage Corporation - Wisconsin Rapids, WI Consolidated Papers, Inc. - Wisconsin Rapids, WI NewPage Corporation-Biron - Wisconsin Rapids, WI Corn Products International - Winston-Salem, NC (2 units) Orange County Container Group - Forney, TX Corner Brook Pulp & Paper - Corner Brook, NF Ohio Edison Company - Akron, OH Daishowa America - Port Angeles, WA Packaging Corporation of America - Counce, TN Daishowa Marubeni - Peace River, AB Packaging Corporation of America - Valdosta, GA (2 units) Delta Natural Kraft - Pine Bluff, AR Packaging Corporation of America - Tomahawk, WI Dominion Virginia Power - Altavista, VA (2 units) Plum Creek - Columbia Falls, MT (2 units) Dominion Virginia Power - Hopewell, VA (2 units) Port Townsend Paper - Port Townsend, WA Dominion Virginia Power - Hurt, VA (3 units) Portucel - Cacia, Portugal Dominion Virginia Power - Southampton, VA Primary Power - Flint, MI Domtar Inc. - Ashdown, AR (3 units) ReEnergy Holdings - Kenansville, NC Domtar Inc. - Espanola, ON ReEnergy Holdings - Lyonsdale, NY Domtar Inc. - Kingsport, TN Riverwood International - Macon, GA Domtar Inc. - Nekoosa, WI Riverwood International - West Monroe, LA DTE Energy - Cassville, WI RockTenn Company - Demopolis, AL (2 units) Eurocan Pulp & Paper Company - Kitimat, BC RockTenn Company - Panama City, FL (2 units) Evergreen Packaging - Canton, NC RockTenn Company - Stevenson, AL FibroMinn - Benson, MN Roseburg Forest Products - Dillard, OR Finch Paper LLC - Glens Falls, NY Roseburg Forest Products - Weed, CA Flambeau Paper - Park Falls, WI SAPPI North America - Cloquet, MN Fletcher Challenge - Crofton, BC SAPPI North America - Skowhegan, ME (2 units) FMC Corporation - Green River, WY SAPPI North America - Muskegon, MI Fortistar Biomass - Hillman, MI Simpson Paper Company - Gilman, VT Fraser Papers, Inc. - Park Falls, WI Simpson Tacoma Kraft - Tacoma, WA Fraser Papers, Inc. - Plaster Rock, NB Smurfit-Stone Container Corporation - Fernandina Beach, FL Georgia-Pacific Corporation - Cedar Springs, GA Smurfit-Stone Container Corporation - Florence, SC Georgia-Pacific Corporation - Crossett, AR Smurfit-Stone Container Corporation - Hodge, LA Georgia-Pacific Corporation - Palatka, FL Smurfit-Stone Container Corporation - Missoula, MT Georgia-Pacific Wood Products - Diboll, TX Smurfit-Stone Container Corporation - Stevenson, AL Georgia-Pacific Wood Products - Gurdon, AR Smurfit-Stone Container Corporation - West Point, VA Georgia-Pacific Wood Products - Pineland, TX SP Newsprint - Newberg, OR Georgia-Pacific Wood Products - Prosperity, SC Spruce Falls, Inc. - Kapuskasing, ON Grupo Cassa - Izalco, El Salvador Stone Container (Canada) Inc. - Portage du Fort, PQ Hercules Pinova - Brunswick, GA Stora Enso North America - Biron, WI Inland Paperboard and Packaging - Rome, GA Suzano Papel e Celulose - Suzano, Brazil International Paper Company - Augusta, GA (2 units) Tembec Inc. - Chetwynd, BC International Paper Company - Bastrop, LA Temple-Inland - Bogalusa, LA (2 units) International Paper Company - Bogalusa, LA (2 units) Thilmany Papers - Kaukauna, WI International Paper Company - Corrigan, TX Tolko Manitoba - The Pas, MB International Paper Company - Courtland, AL Twin Rivers Paper - Edmundston, NB International Paper Company - Eastover, SC Verso Paper - Sartell, MN International Paper Company - Franklin, VA West Fraser / Weldwood - Hinton, AB International Paper Company - Georgetown, GA (2 units) Westvaco - Evadale, TX International Paper Company - Luíz Antônio, SP, Brazil (2 units) Weyerhaeuser Company - Columbus, MS International Paper Company - Mansfield, LA (2 units) Weyerhaeuser Company - Cosmopolis, WA International Paper Company - Mogi Guaçu, SP, Brazil Weyerhaeuser Company - Emerson, AR International Paper Company - Orange, TX Weyerhaeuser Company - Everett, WA International Paper Company - Pensacola, FL Weyerhaeuser Company - Kamloops, BC International