ACNielsen ORG-MARG
Situation Analysis for SME Sector
Bangalore Cluster
Submitted to TERI
By ACNielsen ORG-MARG
SUMMARY OF FINDINGS
• There are approximately 75 units in this cluster, which are engaged in manufacturing various CNC machine components as well as normal machine components.
➢ ANNUAL TURNOVER
Annual Turnover (In Lakhs)
12 11
8 7 6
4 4 4 3 3 2 3 3 3 2 1 1
0 2005-06 2006-07 2007-08 Upto 10 lakh 10 to 50 lakh 50 to 100 lakh 100 to 200 lakh 200 to 400 lakh Above 400 lakh
ACNielsen ORG-MARG
➢ PRODUCTION: This cluster had a variety of machine tool making units whose annual production varied tremendously. For small components of machine tools, the production was in millions per annum, whereas for major heavy machine tools, the production was only a few hundred units per annum. Thus, this led to a very large difference in class intervals as shown below.
Annual Production (In Units) 21
20
16
12
8 5
2 3 3 4 2 2 1 1 1 1
0 2005-06 2006-07 2007-08
Upto 100000 100000 to 5000000 5000000 to 10000000 Above 10000000
ACNielsen ORG-MARG
➢ ENERGY REQUIREMENTS
• CUMULATIVE FUEL USAGE
Qty consumer per annum Number of Units using the fuel Electricity 78308112 Units 50 HSD 200 Liters 2
• USAGE OF ELECTRICITY (IN UNITS CONSUMED PER ANNUM)
Usage of Electricity (In Units consumed per annum) 14% Upto 100000 Units 4% 100000 to 1000000 Units 4% 52% 1000000 to 2500000 Units
2500000 to 5000000 Units
Above 5000000 Units 26%
ACNielsen ORG-MARG
➢ RAW MATERIAL REQUIREMENT
• CUMULATIVE RAW MATERIAL USAGE
Qty consumer per annum Number of Units using the raw material Cast Iron 1352.4 Tonnes 8 Pig Iron 792.0 Tonnes 5 Steel 9696.5 Tonnes 41
• USAGE OF STEEL (IN TONNES PER ANNUM)
Usage of Steel (In Tonnes per annum) 35%
Upto 25 Tonnes 2% 25 to 100 Tonnes 2% 100 to 1000 Tonnes
1000 to 2500 Tonnes
32% Above 2500 Tonnes
29%
ACNielsen ORG-MARG
FIELD OBSERVATIONS
❖ Peenya Industrial Area, divide in 4 phase (1,2,3 & 4) This industrial complex has a variety of Small Scale Industries engaged in the production, maintenance and service in the various disciplines of mechanical, electrical, electronics, automobile, , machine tools and a cross section of other industrial activities. ❖ Bommasandra Industrial area is key industrial area in Bangalore this is a hub of automobile component manufacturers, Machine tools ❖ The units are in operation since last 10/15 years and running in general shift. ❖ Power situation is normal, units are getting electricity for 20 –22 hours, the avg. unit rate is @4.20 to 4.85 per unit. ❖ In the machine tool cluster there are no specific end product being manufactured, some units are engaged in making spares, accessories, some are engaged in assembly of major parts, components for CNC machines.
Equipments used ❖ CNC machine, ❖ Lathes ❖ Heat treatment equipment ❖ Compressor ❖ Motor ❖ Grinding machine ❖ Milling machine ❖ Drilling machine ❖ Jig boring machine
ACNielsen ORG-MARG
Process
Mild Steel Rough turning Heat treatment
Grinding Milling Finish turning
Inspection Dispatch
ACNielsen ORG-MARG
SERVICE PROVIDERS
Name of the Units Address Contact No EC Products Chikbanvara 080-28388423 Venus techno services Mahalakshmi puram 080-23191894 Sheela Enterprises Kamakshi Palaya 080-65906405 Panchal lift tools & machinery corporation N.R.Road 080-41530208 Powetech Enterprises Rajajinagar 9448243557 Aman Engineering company Peenya 080-28363039 Diamond Triumph metal plastic pvt Ltd Sarjapur main road 080-25727678 Precision Engineering products Peenya 080-28394522 Venkateshwara Industries Jalahalli 080-28388228 Sedvik Industries Banaswadi 080-25452669 Micro con pvt Ltd Bommasandra 080-65593970
FABRICATORS
Name of the Units Address Contact No Access Engineering Kanmakshi Palaya 080-23482256 Asha metal industries Kanmakshi Palaya 080 -22739510 Mescys Magadi road 080-23284753 Creative design & manufacturing Peenya 080-41272890 Suraj Industries Peenya 080-28398310 Turntech industries Hosur road 080-7831625
✓ Seema Agencies (CNC machineries, lathes, milling machines) 457/1, Chandapura, hosur main road, Bangalore 9845048378 Association
Peenya Industries Association Peenya Trade Centre, 1st Cross, 1St Stage, Peenya Indl. Estate, Bangalore – 560 058. Ph-080 -2839 5912 / 6628
Bommasandra Industries Association II Floor, KIADB Complex, Above Canara Bank, Bommasandra Industrial Area, Hosur Road, Bangalore - 560 099, Ph : 080-7833388
Hosur Industries Association Plot No. 159-A, Sipcot Industrial Complex, HOSUR - 635 126 Ph-04344- 276824, 276923, Mr. L.K. M.Adhi (President) ACNielsen ORG-MARG
Bangalore Machine Tool Manufactures Network 10/3, Lakshmipura Main Road, Abbigere, Chikkabanavara post, Off Jalahalli Bangalore - 560090. Ph-80-28385057, 28388589
ACNielsen ORG-MARG
BANKERS
✓ All the units are associated with some or the other bank, the major ones being
Union Bank Chandrakiran, 10-A,Kasturba Road, Bangalore 560 001, Ph-(080)22273903, 22958252.
Axis Bank Mahadevapura Industrial Area, Mahadevapura, Bangalore-560048
KARNATAKA BANK 652, 17th Main, 3rd Block, Koramangala, Bangalore 560 034 Phone: 25530692, 25522278
State bank of India 45-b, II- Phase, Peenya Ind Area, Bangalore, Karnataka ,Pin – 560058
VIJAYA BANK No. 52, 5th Cross, 6th Block, Koramangala, Bangalore Phone: 25506866, 65, 25537792
State bank of Maharastra EAST PARK ROAD, 8TH CROSS, MALLESHWARAM, BANGALORE -560004.
SYNDICATE BANK 703, Madhuban Complex, Behind BDA Complex, 3rd Block, Koramangala Phone: 25531921
INDIAN BANK No 14, Geetha Mansion, 6th Bank, Koramangala, Bangalore 560 095 Phone: 25526606, 25535263
PUNJAB NATIONAL BANK 100, KHB Colony, 5th Block, Koramangala Phone: 25520699, 25505618
Dena Bank Sangam Complex, 3rd Floor,Dhanvantri Road, Bangalore.
BANK OF BARODA John Nagar, St John's Medical College Campus, Bangalore Phone: 25530145, 25535348
CANARA BANK 100 Feet Road, 4th Block, Koramangala, Bangalore 560 034 Phone: 25527640, 25536364 ACNielsen ORG-MARG
CENTRAL BANK OF INDIA 6th Block, Koramangala, Bangalore 560 095 Phone: 25532047
CITY UNION BANK 5th Block, Industrial Layout, Koramangala, Bangalore 560 095 Phone: 25522616, 25526352
ICICI BANK 366/367, 1A Main, 7th Block Koramangala, Bangalore 560 095 Phone: 25715709
SOUTH INDIAN BANK LTD Seva Sadan Extension Counter, 3rd Block, Koramangala, Bangalore 560 034 Phone: 25535396
STATE BANK OF MYSORE 1st Block, Koramangala, Near Bus Stand Phone: 25531788