Odu Electrical Contacts

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ODU ELECTRICAL CONTACTS ODU SPRINGTAC® Contact technologies for the most demanding requirements: ODU LAMTAC® Current-carrying capacity, temperature, mating cycles and more ODU TURNTAC®

ODU ELECTRICAL CONTACTS

www.odu-connectors.com ODU ELECTRICAL CONTACTS

FEATURES APPLICATIONS

• Versatile contact technologies • Medical technology • Outstanding reliability and durability with up to 1 million • Test and measurement mating cycles • Military and security • Current-carrying capacity of up to 2,400 amperes and more • Industrial • Robust and universal contact systems • Automotive • Stamping technology for customer-specific high volume solutions • High vibration and shock resistance • Low, stable contact resistances

All shown connectors are according to IEC 61984:2008 (VDE 0627:2009-11); connectors without breaking capacity (COC).

All dimensions are in mm. Some figures are for illustrative purposes only. Subject to change without notice. Errors and omissions excepted. We reserve the right to change our products and their technical specifications at any time in the interest of technical improvement. This publication supersedes all prior publications.

Printed on certified recycled paper. This publication is also available as a PDF file that can be downloaded from www.odu-connectors.com

Issue: 2020-09 TABLE OF CONTENTS

Clickable page numbers

THE ODU CORPORATE GROUP ...... 4

PRODUCT INFORMATION ...... 11

Contact technology ...... 12 Contact principle ...... 14 Perfectly connected – our range of services ...... 19 Overview ODU Electrical Contacts ...... 20 Application specific solutions ...... 22

® ODU SPRINGTAC ...... 25

ODU SPRINGTAC®socket with solder / screw termination ...... 26 ODU SPRINGTAC® socket with crimp termination ...... 27 ODU SPRINGTAC® socket with outer thread ...... 28 ODU contact pin with solder / screw termination ...... 29 ODU contact pin with crimp termination ...... 30 ODU SPRINGTAC® externally flexed contact pin with solder / screw termination ...... 31

® ODU SPRINGTAC FLATSOCKETS ...... 33

ODU SPRINGTAC® Flatsocket for 2-wire measurement, with crimp termination ...... 34 ODU SPRINGTAC® Flatsocket for 2-wire measurement, ODU QCH (quick-change head) ...... 35 ODU SPRINGTAC® Flatsocket for 4-wire measurement (Kelvin measurement), with solder termination ...... 36

® ODU LAMTAC ...... 39

ODU LAMTAC® socket with solder / screw termination ...... 40 ODU LAMTAC® socket with crimp termination ...... 41 ODU LAMTAC® socket with outer thread ...... 42 ODU contact pin with solder / screw termination ...... 44 ODU contact pin with crimp termination ...... 45

® ODU TURNTAC ...... 47

ODU TURNTAC®socket with solder / screw termination ...... 48 ODU TURNTAC® socket with crimp termination ...... 49 ODU contact pin with solder / screw termination ...... 50 ODU contact pin with crimp termination ...... 51

TOOLS AND ACCESSORIES ...... 53

Termination technologies ...... 54 Crimping tools ...... 56 Conversions / AWG ...... 60 Service Kit ...... 61

TECHNICAL INFORMATION ...... 63

Current-carrying capacity ...... 64 Installation instructure ...... 68 Chamber dimensions for ODU SPRINGTAC® Flatsocket ...... 70 Technical terms ...... 72

3 A PERFECT ALLIANCE WELTWEITE „ KUNDENNÄHE Creating connections, building alliances, collaborating into the future: Whether two technical components come together to form a unit or people come together to strive for great results – the key is to aspire to achieve superb results. This goal drives our work. Perfect connections that inspire and deliver on the promises.

ODU GROUP OVERVIEW CERTIFICATES & APPROVALS WORLDWIDE CUSTOMER PROXIMITY

• Almost 80 years of experience in connector technology • ISO 9001 • Over 2,300 employees worldwide • IATF 16949 ODU S A ODU S • Sales subsidiaries in China, Denmark, France, • ISO 13485 ODU D AS I T C L ODU G & C G ODUUSA I ODU S O D G Germany, Hong Kong, Italy, Japan, Korea, Romania, • ISO 14001 ODU A L I C M C L Sweden, UK and the US as well as 5 production and ODU I • ISO 50001 logistics sites ODU • Wide range of UL, CSA, VG and VDE approvals ODU T C L • All technologies under one roof: Design and • UL Wiring Harnesses certified development, machine tool and special machine For a complete list of our certifications and approvals, ODU M construction, injection, stamping, turning, surface please visit our website. M S RL CV technology, assembly and cable assembly

As of February 2020

ODU R M SRL ODU I SRL ODUF SARL ODUU L

4 Table of contents

2020-03_Imageteil_C_EN.indd 1-2 05.03.2020 11:35:16 A PERFECT ALLIANCE WELTWEITE „ KUNDENNÄHE Creating connections, building alliances, collaborating into the future: Whether two technical components come together to form a unit or people come together to strive for great results – the key is to aspire to achieve superb results. This goal drives our work. Perfect connections that inspire and deliver on the promises.

ODU GROUP OVERVIEW CERTIFICATES & APPROVALS WORLDWIDE CUSTOMER PROXIMITY

As of February 2020

ODU R M SRL ODU I SRL ODUF SARL ODUU L

Table of contents 5

2020-03_Imageteil_C_EN.indd 1-2 05.03.2020 11:35:16 CONNECTIONS THAT LIVE UP TO ANY REQUIREMENT

ELECTRICAL CONTACTS CIRCULAR CONNECTORS MODULAR CONNECTORS MASS INTERCONNECT SOLUTIONS

• Versatile contact technologies • Circular connector series in robust metal or plastic housing • Application-specific hybrid interface • For testing printed circuit boards (PCBs) and • Outstanding reliability and durability • Contacts for soldering, crimping and PCB termination • For manual mating and automatic docking electronically assembled units • Current-carrying capacity of up to 2,400 A • Different locking systems available: Push-Pull and Screw-Locking • Flexible modular construction and highest packing density • Innovative engagement option: electromechanical version • Rugged and universal contact systems options or Break-Away function for quick release • For the transmission of signals, power, high current, high voltage, • 8 tensioning points stop the frame distorting • Stamping technology for customer-specific high volume solutions • 2 up to 55 contacts HF signals (coax), media, high-speed data or fiber optics • Very high flexibility thanks to ODU-MAC® modules • Very high vibration resistance • Protection classes IP50 to IP69 • Variety of locking options available • Adapter frame (ITA) with tolerance compensation • Low, stable contact resistance • Autoclavable for medical applications • Mating cycles scalable as required • Including cable assembly – system solution from one source • Hybrid inserts for combined transmission from 10,000 to over 100,000 (1 million) • Including cable assembly – system solution from one source • Including cable assembly – system solution from one source

CABLE ASSEMBLY APPLICATION AND CUSTOMER- PRINTED CIRCUIT

• Complete system solutions from one source based on years of expertise SPECIFIC SOLUTIONS HEAVY DUTY CONNECTORS BOARDS CONNECTORS • State-of-the-art production facilities with 100 % end testing • Contacts, connectors and cable assemblies for the highest • Extremely durable even under extreme / harsh environments • Maximum flexibility in application designs • Cable assembly available for ODU products technical requirements as well as special applications • High vibration resistance • High resilience and outstanding quality • Overmolding in silicone, hot-melt and high-pressure procedures • First-class implementation expertise • Up to 400 A (higher currents upon request) • Including cable assembly – system solution from one source • Customer-specific labeling and cable printing • High level of vertical manufacturing – • Wide range of standard cables and accessories available all competences and key technologies under one roof • Prototype, small series and high volume production • Expert advice based on mutual partnership • Rapid prototyping • Short development and production paths

6 Table of contents

2020-03_Imageteil_C_EN.indd 3-4 05.03.2020 11:35:46 CONNECTIONS THAT LIVE UP TO ANY REQUIREMENT

ELECTRICAL CONTACTS CIRCULAR CONNECTORS MODULAR CONNECTORS MASS INTERCONNECT SOLUTIONS

CABLE ASSEMBLY APPLICATION AND CUSTOMER- PRINTED CIRCUIT

Table of contents 7

2020-03_Imageteil_C_EN.indd 3-4 05.03.2020 11:35:46 OUR KNOW-HOW FOR YOUR SUCCESS

Customers rely on ODU technology wherever first-class, high-performance connector solutions are required. All our skills go into our products to ensure your success.

In addition to the top quality, reliable stability and maximum flexibility our products also stand fordynamics, reliability, safety, precision, efficiency and sustainability.

MEDICAL HIGH PERFORMANCE CONNECTOR MORE THAN A CONNECTION DEVELOPMENT OF CUSTOM SOLUTIONS TECHNOLOGY FOR DEMANDING KEY MARKETS Contacts, connectors and cable assembly system Demands that can’t be pigeon-holed call for creative solutions meeting the most demanding technical specialists who think outside the box. ODU offers the market requirements – ODU’s connector solutions and type of expertise that focuses solely on the specific value-added services are characterized by their requirements of our customers. exclusive focus on meeting the customer’s needs. TEST AND MEASUREMENT MILITARY AND SECURITY For every development order we get, we not only perform • Precise implementation of application-specific a thorough check to make sure it’s feasible, we intensively requirements regarding design, functionality, incorporate our customers in the ongoing design process. cost and exclusivity This guarantees impressive, custom-fit final end products. • Modified connector solutions derived from standard products

INDUSTRIAL AUTOMOTIVE • One-to-one local expertise and fair, friendly consulting • Short development and production paths

8 Table of contents

2020-03_Imageteil_C_EN.indd 5-6 05.03.2020 11:36:02 OUR KNOW-HOW FOR YOUR SUCCESS

Customers rely on ODU technology wherever first-class, high-performance connector solutions are required. All our skills go into our products to ensure your success.

In addition to the top quality, reliable stability and maximum flexibility our products also stand fordynamics, reliability, safety, precision, efficiency and sustainability.

INDUSTRIAL AUTOMOTIVE • One-to-one local expertise and fair, friendly consulting • Short development and production paths

Table of contents 9

2020-03_Imageteil_C_EN.indd 5-6 05.03.2020 11:36:02 ODU ELECTRICAL CONTACTS

Table of contents KAPITEL PRODUKTINF TEXTANKER PRODUCT INFORMATION PRODUCT

PRODUCT INFORMATION

Contact technology ...... 12

Contact principle ...... 14

Perfectly connected – our range of services ...... 19

Overview ODU Electrical Contacts ...... 20

Application specific solutions ...... 22

Table of contents PRODUCT INFORMATION CONTACT TECHNOLOGIES FOR A WIDE VARIETY OF SPECIFICATIONS

ODU’s extensive product portfolio offers highly specialized contact types. The functionality and properties of each contact system have been precisely geared to each specific application. They are available in a wide range of dimensions and termination types.

ODU LAMTAC® Maximum current-carrying capacity and temperature resistance

ODU STAMPTAC® Stamping technology for customer-specific high volume solutions

ODU SPRINGTAC® FLATSOCKET Optimal contacting for reliable results

12 Table of contents PRODUCT INFORMATION

ODU TURNTAC® Rugged and universal INFORMATION PRODUCT contact system

ODU SPRINGTAC® Outstanding reliability and durability

Find out more at www.odu-connectors.com/electrical-contacts

Table of contents 13 PRODUCT INFORMATION BEST CONNECTIONS – THE CONTACT PRINCIPLE

Electrical Contacts from ODU meet the highest quality standards and ensure secure and reliable connections. Behind this achievement are 80 years of experience in the electrical connector technology. In addition to the springwire and the lamella technology ODU also offers turned, slotted contact systems and stamping technology for a wide variety of specifications.

ODU LAMTAC® Contacts with lamella technology

ODU LAMTAC® is a high-performance contact system with lamella technology. It has a high current- carrying capacity and can be used at temperatures of up to +150 °C (and higher temperatures on request). It consists of a turned carrier containing one or several stamped lamella belts. The lamella’s individual louvres make for a multitude of contact points, thereby guaranteeing a high level of contact safety and ease of connecting.

UNMATED MATED

PIN SOCKET SOCKET PIN

Carrier Lamella

BENEFITS • Current-carrying capacity of up to 2,400 amperes (on request) • > 10,000 mating cycles • High vibration and shock resistance • Low contact resistance • Automated lamella assembly • High contact security

14 Table of contents PRODUCT INFORMATION PRODUCT INFORMATION PRODUCT

ODU SPRINGTAC® Contacts with springwire technology

ODU SPRINGTAC® is the most effective contact system on the market. It offers maximum reliability and an -ex ceptionally long durability. Due to the many independent wire springs, constant transmission is ensured at all times. Even the smallest contact, at 0.76 mm in diameter, contains 15 individual springs. In other words, 15 contact surfaces are present in this tiny contact area.

UNMATED MATED Spark protection PIN SOCKET SOCKET PIN

Carrier Springwires

BENEFITS • Outstanding reliability and durability with up to 1 million mating cycles (on request) • Very high contact security • Low mating and demating forces • High vibration and shock resistance • Low contact resistance • High current-carrying capacity

Table of contents 15 PRODUCT INFORMATION

ODU SPRINGTAC® Flatsocket Flatsockets with springwire technology

For many components and assemblies, simple low-cost flat contacts or square pins are used. These kinds of connectors have not been created with a focus on a high number of mating cycles, as they are only demated for servicing. But for the quality control during the serial production high mating cycles are needed. The ODU SPRINGTAC® Flatsocket with springwire technology is the perfect, long-lived counterpart for testing purposes. Its low, stable resistance values make it suitable for sensitive measuring tasks as well as for the testing of high current-carrying capacity.

UNMATED MATED

BENEFITS • Ideal for test adapters • Optimal contacting for reliable results • > 50,000 mating cycles • Versions for 2-wire and 4-wire measurement • Functional ODU quick-change head (QCH) principle

16 Table of contents PRODUCT INFORMATION PRODUCT INFORMATION PRODUCT

THE ODU QUICK-CHANGE HEAD QCH (CONNECTOR SAVER) PRINCIPLE With the ODU quick-change head QCH (connector saver) principle, the socket has a contact pin termination instead of a conventional cable termination. The contact pin can be mated with an ODU SPRINGTAC® or ODU LAMTAC® socket installed in an assembled connector (base part). Sockets with a QCH termination are integrated in an insulator (interchangeable part) which can be front-mounted to the connector. This way, you can quickly and easily exchange the test adapter without any further assembly. The use of a wide variety of exchange components provides you with a maximum amount of flexibility for your production.

Interchangeable Base part part Base part Interchangeable part

Device under test

ODU SPRINGTAC® socket ODU SPRINGTAC® Flatsocket with QCH termination

PROGRESS IN TESTING TECHNOLOGY

Stamped flat contacts (pins) are widely used in automotive ODU SPRINGTAC® Flatsockets have been specifically developed electronics and equipment engineering. In standard series for measuring and testing technology. They allow for over connectors, the counterpart consists of stamped sockets crim- 50,000 mating cycles and reliably transmit even very high ped to the cables and locked into the insulator. These stamped test currents. Combined with the ODU quick-change head QCH socket contacts typically allow for only a few mating cycles (connector saver) principle, many million mating cycles can be and are practically unsuitable for testing. This is also because achieved. of their often strong mating and demating forces.

Table of contents 17 PRODUCT INFORMATION

ODU TURNTAC® Contacts in slotted version

The universal ODU TURNTAC® contact system combines the very best contact properties and high quality with economical prices. It has stood the test of even the toughest application areas. The contact principle can even be used in dimensions as tiny as 0.3 mm in diameter. The slotted contact offers two to six contact areas, depending on the version.

UNMATED MATED

SOCKET SOCKET PIN PIN

BENEFITS • Turned, slotted contacts • Rugged and universal contact system • > 10,000 mating cycles • Low and stable mating and demating forces • Tiniest dimensions possible, down to 0.3 mm contact diameter (on request) • Mating possible at an angle of up to 5°

18 Table of contents PRODUCT INFORMATION BEST CONNECTIONS – OUR RANGE OF SERVICES PRODUCT INFORMATION PRODUCT

EVERYTHING FROM ONE SOURCE The perfect connector system offers a perfect interplay of the contact, termination technology and cable assembly. Additional components and services are available as custom solutions. We offer the following service for complete solutions:

Cable assembly Overmolding solutions Additional components and complete units

Insulators

Protection against contact Sealing gasket

ALWAYS THE IDEAL TERMINATION TECHNOLOGY In addition to various connection technologies (from page 54) and assembly solutions (from page 22) ODU offers further variations for all contact technologies, such as a solder termination for printed circuit boards (PCB).

CUSTOMIZED STAMPING SOLUTIONS As a cost-effective alternative for high quantities, ODU STAMPTAC® technology combines optimal contact design with stamping technology. An ideal design for automated processing in large production series, both complex geometries and overall system solutions can be implemented. WANT TO KNOW MORE? [email protected]

Table of contents 19 PRODUCT INFORMATION OVERVIEW ODU ELECTRICAL CONTACTS

ODU Electrical contacts create perfect connections. From Our portfolio includes universal contact varieties with a simple applications to complex specifications and even in the practical crimp terminal as well as a solder/screw terminal. toughest environmental conditions – our contacts offer ideal Our sockets with an external thread allow you to integrate solutions. Including the highest level of contact safety and our time-tested contact technology even in the tightest of reliability. installation spaces. Our sockets are ideally complemented with our ODU contact pins for a maximum service life and perfect contacts.

ODU SPRINGTAC® SOCKETS AND PINS P. 26 ODU SPRINGTAC® FLATSOCKETS P. 34

ODU SPRINGTAC® socket ODU SPRINGTAC® Flatsocket Solder / screw termination Crimp termination

ODU SPRINGTAC® socket Crimp termination

ODU SPRINGTAC® socket ODU SPRINGTAC® Flatsocket Outer thread QCH quick-change head

ODU contact pin Solder / screw termination

ODU contact pin ODU SPRINGTAC® Flatsocket Crimp termination Solder termination

Externally flexed contact pin Solder / screw termination

20 Table of contents PRODUCT INFORMATION PRODUCT INFORMATION PRODUCT

ODU LAMTAC® SOCKETS AND PINS P. 40 ODU TURNTAC® SOCKETS AND PINS P. 48

ODU LAMTAC® socket ODU TURNTAC® socket Solder / screw termination Solder / screw termination

ODU LAMTAC® socket ODU TURNTAC® socket Crimp termination Crimp termination

ODU LAMTAC® socket ODU contact pin Outer thread Solder / screw termination

ODU LAMTAC® socket ODU contact pin Outer thread Crimp termination

ODU contact pin Solder / screw termination

ODU contact pin Crimp termination

Table of contents 21 PRODUCT INFORMATION APPLICATION-SPECIFIC SOLUTIONS

When standard solutions reach their limits, it’s time to bring in the specialists who can think outside the box to find creative solutions. ODU has experts like this – and they’ll put all their focus on your specific needs. We do more than simply carry out a feasibility test for each development contract. We also closely collaborate with our customers throughout the design process. This way, we can guarantee impressive customized results. Our custom solutions are often based on modifications of standard solutions.

CUSTOMIZED CONNECTORS THE CONTACT MAKES THE DIFFERENCE The angled ODU pin contact contacts an ODU TURNTAC® The universal properties of the ODU TURNTAC® typically make socket, which connects the modules of battery sto- it the number one choice for connectors in automation or rage systems. The ODU product, which we manufacture other industrial applications. Even the smallest of dimensi- including cable assembly, guarantees easy installation, ons allow for high contact density. The sophisticated contact proven current-carrying capacity and touch protection – technology combined with our surface engineering enable and also ensures perfect connections. reliable contacting even in the most challenging operating Advantages conditions. • Complete solution from one source • Over 10,000 mating cycles • With break-away function

CHARGING CONNECTORS The ODU STAMPTAC® is equipped with additional attractive features beyond those of the ODU TURNTAC®. These features make it particularly suited for use in chargers. Thanks to the punched-rolled manufacturing method, this contact is ideal for automated processing which is crucial for large quantities. The integrated overmolded three-lip seal guarantees that sealing class IP67 is met and provides additional efficiency benefits at the same time.

22 Table of contents PRODUCT INFORMATION PRODUCT INFORMATION PRODUCT

1 MILLION MATING CYCLES HIGHEST CURRENT-CARRYING CAPACITY Our ODU SPRINGTAC® offers top performance for welding AND VIBRATION RESISTANCE current transmission in a tool-changing system. An For an electric surfboard, a connection is needed that intelligent crimp termination system ensures maximum is very powerful and also vibration and shock resistant. flexibility in the tiniest of installation spaces – as well as An ODU LAMTAC® contact is the perfect solution here. one million mating cycles. A permanently secure connection is created thanks to its high current-carrying capacity as well as the lamella louvres, which create a large number of contact points. The customized solution based on ODU LAMTAC® contact technology serves as an interface between the speed controller, the motor and the battery.

ODU LAMTAC® ON THE TEST BENCH The reliable transmission of high performance under clima- te changing conditions demand high requirements to the contact system and connection technology. ODU LAMTAC® combines this in this docking solution in an extraordinary way.

Advantages • System solution from one source • Low coupling forces • Temperature stable connection

ODU-MAC® SILVER-LINE To find more interesting solutions for docking, simply scan this code. www.odu-connectors.com/silver-line/

Table of contents 23 ODU ELECTRICAL CONTACTS

Table of contents KAPITEL SPRINGTAC TEXTANKER ® SERIES F SERIES ODU SPRINGTAC

ODU SPRINGTAC®

ODU SPRINGTAC® socket with solder / screw termination ...... 26

ODU SPRINGTAC® socket with crimp termination ...... 27

ODU SPRINGTAC® socket with outer thread ...... 28

ODU contact pin with solder / screw termination ...... 29

ODU contact pin with crimp termination ...... 30

ODU SPRINGTAC® externally flexed contact pin with solder / screw termination...... 31

Table of contents ODU SPRINGTAC® ODU SPRINGTAC® SOCKETSPRINGTAC-VERSIONEN DSO Nr. 1 Seite 28 und Seite 43 vorher SZO Nr. 5 Contact with springwire technology identisch mit Lamtac SOLDER/SCREW TERMINATION

SWAF L A B

M ∅ A B

∅ ∅ Q ∅ ∅

C C E D E D Ag Au

Part number Dimensions Mechanical data 1 Electrical data1 A B C D AF E M L1 Q1 Mating Demating Nominal Max. Surge Con ∅ ∅ ∅ force force current cont. Cur- tact DCO Nr. 2 current rent resis- SDS Nr. 6

Surface tance mm mm mm mm mm mm Thread mm mm² N N A A kA µΩ 170.106.100.201.000 Ag 1.5 4 12 15.5 – 12.5 M2.6 1.25 1.5 5 3 27 43 1.5 500 170.106.700.207.000 Au 170.107.100.201.000 Ag 2 4 12 15.5 – 12.5 M3 1.8 2.5 6 4 35 54 2.5 400 170.107.700.207.000 Au B

170.109.100.201.000 Ag ∅ 2.5 6 12 15.5 5 12.5 M3 1.8 2.5 8 5 38 59 3 300 H9 A 170.109.700.207.000 Au B

A A Q M ∅ ∅ ∅ ∅ 170.110.100.201.000 Ag ∅ 3 7 15 22.5 5 15 M4 2.3 4 10 7 49 76 4 250 170.110.700.207.000 Au 170.111.100.201.000 Ag C C 4 8 15 22.5 6 19 M5 3 6 15 10 65 105 7 210 170.111.700.207.000 Au E D E D 170.112.100.201.000 Ag 5 9 15 22.5 7 19 M5 3 10 18 12 85 135 10 200 170.113.100.201.000 Ag 6 11 24 33.5 8 22 M6 3.6 16 20 13 110 170 13 180 170.115.100.201.000 Ag 8 14 24 33.5 11 26 M8 4.8 25 25 15 145 225 18 160 170.117.100.201.000 Ag 10 16 24 33.5 12 30 M10 6.2 35 30 20 185 295 25 150 170.119.100.201.000 Ag 12 18 36 47 14 Seite34 M12 26 × 1.5 DZO7. 6 Nr.50 335 25 230 360 34 140 170.121.100.201.000 Ag 16 23 36 47 19 42 M16 × 1.5 11.5 95 45 35 340 535 50 130 170.123.100.201.000 Ag 20 27 48 66 22 50 M20 × 2 14.5 150 55 45 440 695 70 115 170.125.100.201.000 Ag 24 32 48 66 27 58 M24 × 2 17. 8 240 70 55 585 940 90 105 170.127.100.201.000 Ag 28 36 48 66 32 62 M32 × 2 25 400 90 65 785 1285 110 90 170.128.100.201.000 Ag 30 38 48 66 32 62 M32 × 2 25 500 100 70 830 1330 120 80

Other variants, dimensions and finishes available on request. 1

See “Technical Information” starting on page 63 A B

M ∅ ∅ SPECIFICATIONS • Suitable for contact pins (page 29 and 30) E • For tightening torque see page 59 • Suitable for screwing to power busbars, backplanes and contact blocks C • Cables with lugs can be easily connected. • Cables can be soldered into the solder hole.

26 Table of contents Seite 27 und Seite 42 vorher SSO Nr. 4 identisch mit Lamtac LSS0

SW L A B

M ∅ ∅ ∅

C E D

SPRINGTAC-VERSIONEN • • • • SPECIFICATIONS 1 Other variants, dimensions and finishes available on request. Contact with springwire technology SPRINGTAC ODU 171.606.100.201.000 170.362.700.207.000 See “TechnicalInformation”startingon page63 171.609.100.201.000 170.610.100.201.000 171.606.700.207.000 170.611.100.201.000 170.361.700.207.000 171.609.700.207.000 170.610.700.207.000 170.611.700.207.000 171.610.100.201.000 171.619.100.201.000 171.611.100.201.000 171.615.100.201.000 171.613.100.201.000 171.607.100.201.000 171.612.100.201.000 171.621.100.201.000 171.610.700.207.000 171.611.700.207.000 171.607.700.207.000 171.617.100.201.000 Part number crimping tool see table on page 56 Suitable for connecting harmonized cables Easy and quick termination by crimping (crimp information starting on page 54 Suitable for contact pins (page 29 CRIMP TERMINATION Ag Part number Au Au Au Au Au Au Au Au Au Au Ag Ag Ag Ag Ag Ag Ag Ag Ag Ag Ag Ag Ag Surface and 30) 1.02 0.76 ∅ 2.5 1.5 mm 10 16 12 2 3 3 4 4 5 8 6 A ® 1.98 1.58 SOCKET ∅ 5.5 mm 11 18 23 16 14 4 4 6 7 8 8 9 B Dimensions mm 36 36 24 24 24 15 15 15 15 15 12 12 12 7 7 C 22.5 22.5 22.5 22.5 22.5 33.5 33.5 33.5 15.5 15.5 15.5 9.8 9.8 Seite 26DZO Nr. 3 DCO Nr. 2 mm SPRINGTAC-VERSIONEN DSO Nr. 1 47 47 Seite 27und42vorherSSO Nr. 4 D

Table contents of Q M

22.5 22.5 22.5 12.5 12.5 7 5 17. 6.5 6.5 6.5 6.5 6.5 mm 28 28 5 5 M E M ∅ L L 0.38 mm² 0.5 2.5 2.5 2.5 ∅ 1.5 95 50 25 35 10 16 Q identisch mitLamtacLSS0 4 4 6 ) 1 E E C Mechanical data E Mating force 1.5 30 20 25 10 10 45 35 18 15 15 2 5 6 8 N E

SW Demating A SW force 1.5 20 25 10 35 10 15 13 12 ∅ 1 3 4 5 7 7 N

B 1 ∅ Nominal current 340 230 185 110 145 40 38 50 49 35 27 85 65 12 9 A D D D C continuous continuous C current C 13.5 360 225 295 105 535 170 135 Max. Electrical data 43 54 59 76 85 18 63 A

SPRINGTAC-VERSIONEN current Surge 2.5 1.5 0.7 50 34 25 18 10 13 kA 1 3 4 4 4 7 ODU SPRINGTAC ODU ∅ A 1 A ∅ A

resistance ∅ 3,000 2,000 B Contact B 400 500 220 220 200 250 180 160 150 130 140 210 ∅ 210

µΩ ∅ ∅ B

27 ®

® ODU SPRINGTAC

SDS Nr. 6

M Seite 28und43vorherSZO Nr. 5

∅ L

Q identisch mitLamtac E E ∅ B D C D C

A ∅ ∅ A B H9 ∅ ∅ A 28 • • • SPECIFICATIONS 1 Other variants, dimensions and finishes available on request. Contact with springwire technology SPRINGTAC ODU SPRINGTAC ODU See “TechnicalInformation”startingonpage63 174.011.000.201.000 Can be connected at both ends Suitable for screwing to power busbars, backplanes and contact blocks Suitable for contact pins (page 29 OUTER THREAD Ag Part number ® ∅ mm 4 A and 30) ∅ mm 9 B Dimensions ® mm 8 C SOCKET mm 5 E M7 ×0.5 Thread M Seite 26DZO Nr. 3 DCO Nr. 2 SPRINGTAC-VERSIONEN DSO Nr. 1 Seite 27und42vorherSSO Nr. 4 Table contents of

Mating M force 6.5 M N L Mechanical data M ∅ ∅ L identisch mitLamtacLSS0 Demating force 5 N E E C

E E Tighten- 1 torque 1.2 Nm ing ing

∅ A SW Nominal current 45 A ∅ B

continuous continuous D D D current Max. Electrical data C 80 A C

C SPRINGTAC-VERSIONEN current Surge kA 7 1

A ∅ resistance Contact Contact A 320 A ∅ µΩ ∅ ∅ B ∅ B ∅ B

SDS Nr. 6

M Seite 28und43vorherSZO Nr. 5

∅ L

Q identisch mitLamtac E E ∅ B D C D C

A ∅ ∅ A B H9 ∅ ∅ A SPRINGTAC-VERSIONEN DSO Nr. 1 Seite 28 und Seite 43 vorher SZO Nr. 5 identisch mit Lamtac

SW L A B

M ∅ A B

∅ ∅ Q ∅ ∅

C C E D E D

DCO Nr. 2 SDS Nr. 6 B ∅ H9 A B

A A Q M ∅ ∅ ∅ ∅ ∅

C C E D E D

Seite 26 DZO Nr. 3 A B

M ∅ ∅

C ODU SPRINGTAC® ODU CONTACT PIN Seite 27 und Seite 42 vorher SSO Nr. 4 For all ODU SPRINGTAC® sockets identisch mit Lamtac LSS0

SOLDER/SCREW TERMINATION ® SWAF L A B

M ∅ ∅ ∅ ODU SPRINGTAC

C E D Ag Au

Part number Dimensions SPECIFICATIONS A x 1 B C D. AF E M L1 • For all round ∅ ∅ ∅ ODU SPRINGTAC® sockets Surface • For tighteningSPRINGTAC-VERSIONEN torque see mm mm mm mm mm mm mm Thread mm page 59 181.106.000.301.000 Ag 1.5 −0.03 4 10 11.5 3 10 M2.6 1.25 • Suitable for screwing to 181.106.000.307.000 Au power busbars, backplanes 181.107.000.301.000 Ag and contact blocks 2 −0.03 5 10 11.5 4 12.5 M3 1.8 • Cables with lugs can be 181.107.000.307.000 Au easily connected. 181.109.000.301.000 Ag • Cables can be soldered into 2.5 −0.03 5 10 11.5 4 12.5 M3 1.8 181.109.000.307.000 Au the solder hole. 181.110.000.301.000 Ag 3 −0.03 6 14 15.5 5 15 M4 2.3 181.110.000.307.000 Au 181.111.000.301.000 Ag 4 −0.03 7 14 16 6 19 M5 3 181.111.000.307.000 Au 181.112.000.301.000 Ag 5 −0.03 7 14 16 6 19 M5 3 181.113.000.301.000 Ag 6 −0.03 8 23 26 7 22 M6 3.6 181.213.000.301.000 Ag 6 −0.03 11 23 26 8 22 M8 4.8 181.115.000.301.000 Ag 8 −0.03 11 23 26 9 26 M8 4.8 181.215.000.301.000 Ag 8 −0.03 14 23 26 11 26 M10 6.2 181.117.000.301.000 Ag 10 −0.04 16 23 26 12 30 M10 6.2 181.217.000.301.000 Ag 10 −0.04 16 23 26 12 30 M12 × 1.5 7. 6 181.119.000.301.000 Ag 12 −0.04 16 34 38 14 34 M12 × 1.5 7. 6 181.121.000.301.000 Ag 16 −0.04 20 34 38 17 42 M16 × 1.5 11.5 181.123.000.301.000 Ag 20 −0.04 25 46 51 22 50 M20 × 2 14.5 181.125.000.301.000 Ag 24 −0.04 30 46 51 27 58 M24 × 2 17. 8 181.127.000.301.000 Ag 28 −0.04 36 46 52 32 62 M32 × 2 25 181.128.000.301.000 Ag 30 −0.04 38 46 52 32 62 M32 × 2 25

Other variants, dimensions and finishes available on request. 1 Tolerance diameter A

Table of contents 29 Seite 26DZO Nr. 3 DCO Nr. 2 SPRINGTAC-VERSIONEN DSO Nr. 1 Seite 27 und Seite 42vorher SSO Nr. 4 Q M M M ∅ L ∅ L identisch mitLamtacLSS0 E E C E E SW

∅ A SW

∅ B 30 • • • • SPECIFICATIONS 1 Other variants, dimensions and finishes available on request. For allODU SPRINGTAC PIN CONTACT ODU SPRINGTAC ODU 181.606.000.301.000 181.609.000.301.000 180.362.000.307.000 181.606.000.307.000 181.609.000.307.000 180.361.000.307.000 181.610.000.301.000 181.615.000.301.000 181.619.000.301.000 181.611.000.301.000 181.613.000.301.000 181.612.000.301.000 181.621.000.301.000 181.607.000.301.000 181.715.000.301.000 181.713.000.301.000 Tolerance diameterA 181.610.000.307.000 181.611.000.307.000 181.607.000.307.000 181.617.000.301.000 181.717.000.301.000 Part number crimping tool see table on page 56 Suitable for connecting harmonized cables Easy and quick termination by crimping (crimp information starting on page 54 For allround ODU SPRINGTAC CRIMP TERMINATION D D D Ag Part number C C C Au ® SPRINGTAC-VERSIONEN ®

A sockets Au Au Au Au Au Au Au Ag Ag Ag Ag Ag Ag Ag Ag Ag Ag Ag Ag Ag ∅ Ag A ® A ∅ sockets ∅ Surface ∅ B ∅ B ∅ B 0.765 1.02 ∅ 2.5 1.5 mm 10 10 16 12 2 4 3 5 6 8 8 6 A −0.015 −0.04 −0.04 −0.04 −0.04 −0.03 −0.03 −0.03 −0.03 −0.03 −0.03 −0.03 −0.03 −0.03 −0.03 −0.03 mm x 1 1.57 ∅ 2.1 mm 11 11 18 16 23 16 14 14 4 4 8 7 6 9 B Dimensions SDS Nr. 6

M Seite 28und43vorherSZO Nr. 5 mm 34 34 10 10 10 23 23 23 23 23 23 14 14 14 7 7 C

Table contents of ∅ L 16.9 16.9 11.5 11.5 11.5 mm 38 26 26 26 26 38 26 26 16 16 16 D Q identisch mitLamtac ) E 22.5 22.5 22.5 22.5 22.5 22.5 12.5 7 5 17. 6.5 6.5 6.5 6.5 4.9 4.9 mm 28 28 E E 0.38 mm² 0.5 2.5 2.5 1.5 50 50 95 25 25 35 35 10 16 B Q 4 6 ∅ D C D C

A ∅ ∅ A B H9 ∅ ∅ A Seite 26DZO Nr. 3 DCO Nr. 2 SPRINGTAC-VERSIONEN DSO Nr. 1 Seite 27und42vorherSSO Nr. 4 Q M M M ∅ L ∅ L identisch mitLamtacLSS0 E E C E E SW

∅ A SW

∅ B D D D C • • • SPECIFICATIONS 1 Other variants, dimensions and finishes available on request. Contact with springwire technology EXTERNALLY FLEXED CONTACT PIN 150.006.100.201.000 150.005.100.201.000 150.002.100.201.000 150.009.100.201.000 150.008.100.201.000 150.001.100.201.000 150.010.100.201.000 150.011.100.201.000 150.015.100.201.000 150.013.100.201.000 150.012.100.201.000 See “TechnicalInformation”startingonpage63 150.007.100.201.000 Cables can be soldered into the solder hole. Cables with lugs can be easily connected. For tightening torque see page 59 SOLDER/SCREW TERMINATION C C Ag Part number SPRINGTAC-VERSIONEN

∅ A ∅ A ∅ A B B ∅ ∅ ∅

1.5 B mm 10 16 12 2 3 4 5 7 6

8 9 ∅ A 10.5

11.5 ∅ 3.5 mm 18 14 3 3 5 6 8 7 9

B 20.5 20.5 mm 22 22 33 33 33 33 45 13 6 9 C Dimensions 11.2 18.5 29.1 41.5 41.5 41.5 41.5 14.1 mm 26 26 29 59 D SDS Nr. 6

M Seite 28und43vorherSZO Nr. 5 20.5 11.5 mm 22 32 25 19 15 13 17 17 8 9 E ∅ L M14 ×1.5 identisch mitLamtac Table contents of Q Thread M2.3 M2.3 M2.6 M10 M3 M4 M6 M5 M8 M6 M8 M E ∅ 1.25 1.25 3.2 5.2 5.2 9.5 6.5 1.8 2.4 1.4 mm 4 4 E L B 1 ∅ Mating Mechanical data force 50 38 28 32 10 24 19 15 21 2 4 6 N

Demating force 22 30 40 25 18 16 14 12 2 3 5 8 N D 1

C D C Nominal current 104 135 175 36 90 25 55 45 10 65 78 15 A

Electrical data continuous continuous current 100 130 150 270 175 Max. 215 80 50 35 18 65 15 A A ∅ ∅ A ODU SPRINGTAC ODU B H9 ∅ 1 A

resistance ∅ Contact Contact 800 600 200 425 250 525 325 475 375 275 675 165 µΩ

31 ®

ODU SPRINGTAC® ODU ELECTRICAL CONTACTS

Table of contents KAPITEL FLACHBUCHSEN FLATSOCKETS ® SERIES F SERIES ODU SPRINGTAC

ODU SPRINGTAC® FLATSOCKETS

ODU SPRINGTAC® Flatsocket for 2-wire measurement, with crimp termination ...... 34 ODU SPRINGTAC® Flatsocket for 2-wire measurement, QCH (quick-change head) ...... 35 ODU SPRINGTAC® Flatsocket for 4-wire measurement (Kelvin measurement), with solder termination ...... 36

Table of contents 34 • • • • • SPECIFICATIONS 1 Other variants, dimensions and finishes available on request. Flatsocket with springwire technology For 2-wire measurement SPRINGTAC ODU SPRINGTAC ODU 190.222.700.201.000 190.222.700.207.000 190.216.100.201.000 190.215.100.201.000 See “TechnicalInformation”startingonpage63 190.218.100.201.000 190.214.100.201.000 190.216.700.207.000 190.215.700.207.000 190.218.700.207.000 190.214.700.207.000 Chamber dimensions see page 70 Part number crimping tool see table on page 56 > 50,000 mating cycles Ideal for test adapters High current-carrying capacity CRIMP TERMINATION Ag Part number Au 2Punkt FLACHBUCHSEN 2Punkt ® FLATSOCKETS Au Au Au Au Au Ag Ag Ag Ag Ag K ∅Surface H 0.64 ×0.64 6.3 ×0.8 6.3 ×0.8 2.8 ×0.8 1.6 ×0.8 1.6 ×0.6 4.8 ×0.8 B 4.8 ×0.8 4Punkt

For pin I ® L FLATSOCKET 0.25 –0.5 F 1.5 –2.5 G 0.5 –1 1 –1.5 mm Q 4 E 2Punkt

FLACHBUCHSEN 2Punkt F 1 ² E F F D D E F 2.6 6.8 6.8 1.8 mm D 4 A B B C 1.85 2.2 mm B 3 3 G C 3 FLACHBUCHSEN A A K Table contents of 1.35 ∅ 2.6 4.8 4.8 1.4 mm H C Dimensions B 4.3 4.7 mm 4Punkt D 2 6 6

5.6 mm 11 11 10 10 I E L L F G 10.5 10.5 9.2 8.3 mm 4 F E E F 2Punkt FLACHBUCHSEN 2Punkt F E 20.5 19.5 19.5 24.5 13.7 F mm F L 4Punktvergrößert um25% D D D E F D 1.5 ±1 2 ±1.5 B Mechanical data B Mating 4 ±2 6 ±2 6 ±2 C B C force N

C SDS Nr. 6 A

G F SZO Nr. 5 FLACHBUCHSEN B A

A F ∅ K H 190.222 ...000 Illustration applies to number part Demating 1 ±0.6 1.5 ±1 3 ±2 5 ±2 5 ±2

B force

B N 4Punkt F 1

Nominal I current L L 22 27 16 13 F 7 A G E E F F Electrical data E E continuous continuous F F 4Punktvergrößert um25% D current D D Max. D E 22 30 36 F 18 9 A D

B C G C B C SDS Nr. 6 A F G C A SZO Nr. 5 FLACHBUCHSEN B A resistance F A 1 Contact 1.3 1.3 2.7 mΩ .5 5 7. 2 B

F L

E E F D

4Punktvergrößert um25%

B C G C

SDS Nr. 6 A

A F B SZO Nr. 5 F

B F E D

G C A • • • • SPECIFICATIONS 1 Other variants, dimensions and finishes available on request. Flatsocket with springwire technology For 2-wire measurement SPRINGTAC ODU 190.242.700.201.000 190.238.100.201.000 190.235.100.201.000 190.234.100.201.000 190.242.700.207.000 190.238.700.207.000 190.235.700.207.000 190.234.700.207.000 See “TechnicalInformation”startingonpage63 Chamber dimensions see page 70 > 50,000 mating cycles Ideal for test adapters and replacement inserts With circular termination pin, suitable for allODU sockets ODU QCH(QUICK-CHANGE HEAD) Part number Ag Au Au Au Au Au Ag Ag Ag Ag

Surface 0.64 ×0.64 2.8 ×0.8 6.3 ×0.8 1.6 ×0.8 1.6 ×0.6 4.8 ×0.8

For pin 2.6 6.8 1.8 mm ® 4 A 2Punkt FLACHBUCHSEN 2Punkt 2Punkt FLACHBUCHSEN 2Punkt FLATSOCKET 1.85 2.2 mm B 3 3 1.35 2.6 4.8 1.4 mm C 4.3 4.7 mm D 6 2 K ∅ K H H 5.6 mm 11 10 10 Dimensions E

Table contents of B 4Punkt 10.5 4Punkt 9.2 8.3 mm 4 F

20.5 11.5

mm I 18 18 I L G L F F G G 6.5 6.5 6.5 6.5 mm H E E F F E E F F F 0 ±0.15 F 1 ±0.5 0 ±0.3 1 ±0.5 D D D E F mm D E F I D D B B C 1.02 1.02 ∅

1.5 C G C mm FLACHBUCHSEN A 3 G FLACHBUCHSEN A A K 2 ±1.5 1.5 ±1 Mechanical data Mating 4 ±2 6 ±2 force N

190.242 ...000 Illustration applies to number part Demating 1 ±0.6 1.5 ±1 L L 3 ±2 5 ±2 force N 1 E F E F

ODU SPRINGTAC ODU Nominal 4Punktvergrößert um25% D current 4Punktvergrößert um25% D 27 11 16 7 A B Electrical data B C continuous continuous

SDS Nr. 6 A SDS Nr. 6 current F A SZO Nr. 5 F SZO Nr. 5 B Max. 22 36 B 16 9 A F F ®

FLATSOCKETS B resistance Contact

1 1.3 2.7 mΩ .5 7. F F 2 35

E E D D ODU SPRINGTACSERIES® FLATSOCKETS L C G C A 36 • • • • • SPECIFICATIONS 1 Other variants, dimensions and finishes available on request. Flatsocket with springwire technology For 4-wiremeasurement (Kelvin measurement) SPRINGTAC ODU SPRINGTAC ODU 190.225.100.201.000 190.224.100.201.000 190.225.700.207.000 2Punkt 190.224.700.207.000 See “TechnicalInformation”startingonpage63 FLACHBUCHSEN 2Punkt Chamber dimensions see page 70 > 50,000 mating cycles Ideal for test adapters Mutually insulated termination for current and voltage path For precise measurement of low electrical resistance. SOLDER TERMINATION Ag Part number Au ® FLATSOCKETS ∅ K H

B 4Punkt Au Au Ag Ag Surface

1 2 Size I L F 2.8 ×0.8 6.3 ×0.8 4.8 ×0.8 G E F

For pin E F F D ®

D E F FLATSOCKET D B mm 2.5 1.5 Q B C

1 ² G C FLACHBUCHSEN A A

6.8 mm 4 A 3.4 3.4 mm B Table contents of 2.6 4.8 mm Dimensions C L 4.7 mm D 6 E F 10.5 9.5 mm E 4Punktvergrößert um25% D 7 5 27. 7 5 27. mm F B C 3.6 3.6 mm SDS Nr. 6

G A F B SZO Nr. 5 F Mating 6 ±2 4 ±2 Mechanical data force

N B

F Demating 5 ±2 3 ±2 force N 1

E Nominal current 12 D 7 A

C Electrical data G continuous continuous A current Max. 12 17 A

1 resistance Contact mΩ 2 2

ODU SPRINGTAC® FLATSOCKETS FOR YOUR NOTES FLATSOCKETS ® SERIES L SERIES ODU SPRINGTAC

Table of contents 37 ODU ELECTRICAL CONTACTS

Table of contents KAPITEL LAMTAC TEXTANKER ® SERIES F SERIES ODU LAMTACODU

ODU LAMTAC®

ODU LAMTAC® socket with solder / screw termination ...... 40

ODU LAMTAC® socket with crimp termination ...... 41

ODU LAMTAC® socket with outer thread ...... 42

ODU contact pin with solder / screw termination ...... 44

ODU contact pin with crimp termination ...... 45

Table of contents ODU LAMTAC® ODU LAMTAC® SOCKETLAMTAC-VERSIONEN Seite 39 LS1A Nr.1 SCO Nr. 5 Contact with lamella technology

SOLDER/SCREW TERMINATION

SWAF L A B ∅ M ∅ ∅ ident. mit Springtac ???

C E D Ag Au

Part number Dimensions Mechanical data1 Electrical data1 A B C D. SW E M L1 Q1 Mating Demating No- Max. Surge Cont- ∅ ∅ ∅ force force minal conti- cur- act- Seite 39 vorher LC1 Nr.2 cur- nuous rent resist-

Surface rent current ance mm mm mm mm mm mm Thread mm mm² N N A A kA µΩ 178.106.100.201.000 Ag 1.5 4 10.5 15.5 – 12.5 M2.6 1.25 1.5 4 3 28 49 2 450 178.106.700.207.000 Au 178.107.100.201.000 Ag 2 4 10.5 15.5 – 12.5 M3 1.8 2.5 6 5 36 62 2.5 400 178.107.700.207.000 Au 178.110.100.201.000 Ag 3 7 15 22.5 5 15 M4 2.3 4 8 8 50 88 5 350 A B

178.110.700.207.000 Au Q ∅ ∅ 178.111.100.201.000 Ag 4 8 15 22.5 6 19 M5 3 6 10 10 65 115 8 300 178.111.700.207.000 Au C 178.112.100.201.000 Ag 5 9 18.5 22.5 7 19 M5 E3 10 15 13 D 90 155 12 250 178.113.100.201.000 Ag 6 11 24 33.5 8 22 M6 3.6 16 20 15 115 205 19 170 178.213.100.201.000 Ag 6 11 24 33.5 8 26 M8 4.8 25 20 15 145 260 19 170 178.115.100.201.000 Ag 8 14 24 33.5 11 26 M8 4.8 25 25 20 150 275 26 120 178.215.100.201.000 Ag 8 14 24 33.5 11 30 M10 6.2 35 25 20 185 330 26 120 178.117.100.201.000 Ag 10 16 24 33.5 12Seite30 40M10 LF16.2 35Nr. 330 Seite25 190 41340 LZ127 Nr. 1003 178.217.100.201.000 Ag 10 16 24 33.5 12 34 M12 × 1.5 7. 6 50 30 25 230 410 27 100 178.119.100.201.000 Ag 12 18 36 47 14 34 M12 × 1.5 7. 6 50 30 25 235 420 35 80 178.121.100.201.000 Ag 16 23 36 47 19 42 M16 × 1.5 11.5 95 35 30 370 650 48 70 178.123.100.201.000 Ag 20 27 48 66 22 50 M20 × 2 14.5 150 40 35 490 870 56 50 178.125.100.201.000 Ag 24 32 48 66 27 58 M24 × 2 17. 8 240 45 40 670 1,235 62 40 178.127.100.201.000 Ag 28 36 48 66 32 62 M32 × 2 25 400 50 45 885 1,610 68 30 A A A A B B M M 178.128.100.201.000 Ag 30 38 48 66 32 62 M32 × 2 25 500 55 50 M 990 1,790 70 25 M ∅ ∅ ∅ ∅ ∅ ∅ Other variants, dimensions and finishes available on request. SPECIFICATIONS 1 See “Technical Information” starting on page 63 • Suitable for contactE pins (page 44 and 45) C C E • For tightening torqueC see page 59 C • Suitable for screwing to power busbars, backplanes and contact blocks • Cables with lugs can be easily connected. • Cables can be soldered into the solder hole.

40 Table of contents SSO Nr. 4

ident. mit Springtac ???

LAMTAC-VERSIONEN • • • • SPECIFICATIONS 1 Other variants, dimensions and finishes available on request. Contact with lamella technology LAMTAC ODU See “TechnicalInformation”startingonpage63 178.606.100.201.000 178.606.700.207.000 178.610.100.201.000 178.615.100.201.000 178.611.100.201.000 178.619.100.201.000 178.613.100.201.000 178.612.100.201.000 178.621.100.201.000 178.607.100.201.000 178.715.100.201.000 178.713.100.201.000 178.610.700.207.000 178.611.700.207.000 178.607.700.207.000 178.617.100.201.000 178.717.100.201.000 Part number crimping tool see table on page 56 Suitable for connecting harmonized cables Easy and quick termination by crimping (crimp information see page 54 Suitable for contact pins (page 44 CRIMP TERMINATION Ag Part number Au Au Au Au Au Ag Ag Ag Ag Ag Ag Ag Ag Ag Ag Ag Ag Ag Surface ∅ 1.5 mm 10 10 16 12 2 4 5 3 6 8 6 8 A ® and 45

SOCKET ∅ mm 11 11 18 23 16 16 14 14 4 4 8 9 7 ) B 10.5 10.5 18.5 Dimensions mm 36 36 24 24 24 24 24 24 15 15 C 22.5 22.5 22.5 33.5 33.5 33.5 33.5 33.5 33.5 15.5 15.5 mm 47 47 D Seite 40LF1Nr. 3 LAMTAC-VERSIONEN Seite 39LS1A Nr.1 SSO Nr. 4 Seite 39vorherLC1 Nr.2 22.5 22.5 22.5 22.5 22.5 22.5 12.5 7 5 17. 6.5 6.5 6.5 mm 28 28 E Table contents of M Q M ) mm² 2.5 1.5 95 50 50 25 25 35 35 10 16 A Q 6 ∅ 4 L 1 ∅ ident. mit Springtac??? ident. Mechanical data Mating force 30 30 30 20 20 25 25 10 35 15 4 6 8 N E

E C E Demating force 30 20 20 25 25 25 10 15 15 13 3 5 8 N 1 SW

Nominal current 230 150 190 185 370 235 115 145 50 36 90 28 65 ∅ B A

Seite 41LZ1Nr. 3 D

M D continuous continuous current 205 420 340 330 260 650 155 275 115 410 Max. Electrical data 88 49 62

A A ∅ C C

LAMTAC-VERSIONEN current Surge 2.5 48 26 26 35 27 19 27 19 12 kA 2 8 5 1

C ODU LAMTAC ∅ A ∅ A resistance

Contact B 300 400 450 250 350 100 100 120 120 170 170 B ∅ 80 70 µΩ ∅ 41

ODU LAMTAC® M

∅ A SCO Nr. 5 C ident. mitSpringtac??? ident.

∅ A E C

∅ B Seite 40LF1Nr. 3 LAMTAC-VERSIONEN Seite 39LS1A Nr.1 Seite 39vorherLC1 Nr.2 SSO Nr. 4 M Q M A ∅ ∅ L ident. mitSpringtac??? ident. E E C E 42 • • SPECIFICATIONS 1 Other variants, dimensions and finishes available on request. Contact with lamella technology LAMTAC ODU ODU LAMTAC 178.346.100.201.000 178.356.100.201.000 178.350.100.201.000 178.352.100.201.000 178.355.100.201.000 178.358.100.201.000 See “TechnicalInformation”startingonpage63 178.346.700.207.000 178.351.100.201.000 178.350.700.207.000 178.351.700.207.000 178.347.100.201.000 178.347.700.207.000 Suitable for screwing to power busbars, backplanes and contact blocks Suitable for contact pins (page (page 44 OUTSIDE THREAD Ag Part number SW ® Au ∅ B Seite 41LZ1Nr. 3 D

M D Au Au Au Au Ag Ag Ag Ag Ag Ag Ag Ag A Surface ∅ C C ∅ 1.5 mm 10 8 6 5 4 2 3 A ® LAMTAC-VERSIONEN

SOCKET ∅ mm 22 18 11 10 16 13 7 8 and 45 B C Dimensions

mm A 19 19 19 13 13 12 ) 7 7 C A ∅ ∅ B Seite 40LF1Nr. 3 LAMTAC-VERSIONEN Seite 39LS1A Nr.1

SSO Nr. 4 Seite 39vorherLC1 Nr.2 ∅ ∅ B 5.5 5.5 mm 10 10 10 16 16 16 E M Q M A M18 ×1.5 M14 ×1.5 M12 ×1.5 L M7 ×0.5 ∅ ∅ M8 ×1 Thread M10 M4 M5 M Table contents of ident. mitSpringtac??? ident.

M E E Mating force C E 30 20 25 10 15 A 4 6 8 N ∅ SCO Nr. 5 Mechanical data

Demating SW force 20 25 10 15 13 3 5 8 N C B Tightening ∅ torque 1 0.5 0.5 1.2 1.2 Nm 10 Seite 41LZ1Nr. 3 6 6 3 ident. mitSpringtac??? ident. D

M D

Nominal current

178.34 ...000 Illustration applies to number part A 230 185 145 C 90 50 36 28 65 ∅ C A M

LAMTAC-VERSIONEN ∅ A continuous continuous current Electrical data 330 260 155 115 410 Max. 88 49 62 A

C A A ∅ E ∅ C current

Surge B 2.5 26 27 19 12 ∅

kA B 8 2 5 ∅ 1

resistance

Contact 300 350 190 150 110 170 80 60 µΩ ∅ B

A ∅ SCO Nr. 5 C ident. mitSpringtac??? ident.

∅ A E C

∅ B • • SPECIFICATIONS 1 Other variants, dimensions and finishes available on request. Contact with lamella technology LAMTAC ODU See “TechnicalInformation”startingonpage63 178.306.100.201.000 178.306.700.207.000 178.310.100.201.000 178.315.100.201.000 178.318.100.201.000 178.311.100.201.000 178.312.100.201.000 178.314.100.201.000 178.310.700.207.000 178.307.100.201.000 178.311.700.207.000 178.307.700.207.000 Suitable for screwing to power busbars, backplanes and contact blocks Suitable for contact pins (page (page 44 OUTSIDE THREAD Ag Part number Au Seite 40LF1Nr. 3 LAMTAC-VERSIONEN Seite 39LS1A Nr.1 Seite 39vorherLC1 Nr.2 SSO Nr. 4 Seite 40LF1Nr. 3 LAMTAC-VERSIONEN Seite 39LS1A Nr.1 Seite 39vorherLC1 Nr.2 SSO Nr. 4 M Q M Q M A L Au Au Au Au ∅ Ag Ag Ag Ag Ag Ag Ag Ag ∅ A ∅ L Surface ∅ ident. mitSpringtac??? ident. ® ident. mitSpringtac??? ident. ∅ 1.5 mm 10 8 6 5 4 3 2 SOCKET E A E and 45 E E C E C E Dimensions ) mm 19 19 19 13 13 12 7 7 C SW SW M18 ×1.5 M14 ×1.5 M12 ×1.5 M7 ×0.5 B M8 ×1 ∅ B Thread

M10 ∅ M5 M4 M Seite 41LZ1Nr. 3 Seite 41LZ1Nr. 3 Table contents of D D M D M D A C

Mating ∅ A C C force 30

20 ∅ 25 10 15 C 8 6 4 N Mechanical data LAMTAC-VERSIONEN

LAMTAC-VERSIONEN Demating force 20 25 10 15 13 8 5 3 N C

C ∅ A Tighten- A torque ∅ A ∅ 0.5 0.5 1.2 1.2 1 Nm 10 ing ing 6 6 3 ∅ B B ∅ B

∅ B ∅

∅ Nominal current 230 185 145 90 50 36 28 65 A

continuous continuous 178.30 ...000 Illustration applies to number part current 330 260 155 410 115 Max. Electrical data 88 49 62 M

A M

∅ A

∅ SCO Nr. 5 SCO Nr. 5 current Surge 2.5 26 27 19 12 kA 8 5 2 1

ODU LAMTAC C C resistance Contact 300 350 190 150 110 170 80 60 µΩ ident. mitSpringtac??? ident.

43 ident. mitSpringtac??? ident.

M ODU LAMTAC® A ∅ A E E C C

B ∅ B SPRINGTAC-VERSIONEN DSO Nr. 1 Seite 28 und Seite 43 vorher SZO Nr. 5 identisch mit Lamtac

SW L A B

M ∅ A B

∅ ∅ Q ∅ ∅

C C E D E D

DCO Nr. 2 SDS Nr. 6 B ∅ H9 A B

A A Q M ∅ ∅ ∅ ∅ ∅

C C E D E D

Seite 26 DZO Nr. 3 A B

M ∅ ∅ ODU LAMTAC® E ODU CONTACT PIN C

For all ODU LAMTAC® sockets Seite 27 und Seite 42 vorher SSO Nr. 4 identisch mit Lamtac LSS0 SOLDER/SCREW TERMINATION

SWAF L A B

M ∅ ∅ ∅

C E D

Ag Au

SPECIFICATIONS Part number Dimensions SPRINGTAC-VERSIONEN A x 1 B C D SW E Inv. L • Suitable for all round ∅ ∅ ∅ ODU LAMTAC® sockets Surface • For tightening torque mm mm mm mm mm mm mm Thread mm see page 59 181.106.000.301.000 Ag 1.5 −0.03 4 10 11.5 3 10 M2.6 1.25 • Suitable for screwing to power 181.106.000.307.000 Au busbars, backplanes and contact 181.107.000.301.000 Ag blocks 2 −0.03 5 10 11.5 4 12.5 M3 1.8 • Cables with lugs can be easily 181.107.000.307.000 Au connected. 181.110.000.301.000 Ag • Cables can be soldered into the 3 −0.03 6 14 15.5 5 15 M4 2.3 181.110.000.307.000 Au solder hole. 181.111.000.301.000 Ag 4 −0.03 7 14 16 6 19 M5 3 181.111.000.307.000 Au 181.212.000.301.000 Ag 5 −0.03 7 17. 5 19.5 6 19 M5 3 181.113.000.301.000 Ag 6 −0.03 8 23 26 7 22 M6 3.6 181.213.000.301.000 Ag 6 −0.03 11 23 26 8 22 M8 4.8 181.115.000.301.000 Ag 8 −0.03 11 23 26 9 26 M8 4.8 181.215.000.301.000 Ag 8 −0.03 14 23 26 11 26 M10 6.2 181.117.000.301.000 Ag 10 −0.04 16 23 26 12 30 M10 6.2 181.217.000.301.000 Ag 10 −0.04 16 23 26 12 30 M12 × 1.5 7. 6 181.119.000.301.000 Ag 12 −0.04 16 34 38 14 34 M12 × 1.5 7. 6 181.121.000.301.000 Ag 16 −0.04 20 34 38 17 42 M16 × 1.5 11.5 181.123.000.301.000 Ag 20 −0.04 25 46 51 22 50 M20 × 2 14.5 181.125.000.301.000 Ag 24 −0.04 30 46 51 27 58 M24 × 2 17. 8 181.127.000.301.000 Ag 28 −0.04 36 46 52 32 62 M32 × 2 25 181.128.000.301.000 Ag 30 −0.04 38 46 52 32 62 M32 × 2 25

Other variants, dimensions and finishes available on request. 1 Tolerance diameter A.

44 Table of contents Seite 26DZO Nr. 3 DCO Nr. 2 SPRINGTAC-VERSIONEN DSO Nr. 1 Seite 27und42 vorherSSO Nr. 4 Q M M M ∅ L L

∅ 1 Other variants, dimensions and finishes available on request. For allODU LAMTAC ODU identisch mitLamtac LSS0 Tolerance diameterA 181.606.000.301.000 181.606.000.307.000 181.610.000.301.000 181.619.000.301.000 181.615.000.301.000 181.611.000.301.000 181.613.000.301.000 181.621.000.301.000 181.607.000.301.000 181.715.000.301.000 181.713.000.301.000 181.712.000.301.000 181.610.000.307.000 181.611.000.307.000 181.607.000.307.000 181.617.000.301.000 181.717.000.301.000 CRIMP TERMINATION E Ag E Part number C E E

Au CONTACT PIN SW

∅ A SW

B ®

∅ sockets Au Au Au Au Ag Ag Ag Ag Ag Ag Ag Ag Ag Ag Ag Ag Ag D D D Surface C ∅ 1.5 mm C 10 10 16 12 4 3 2 6 5 6 8 8 C A SPRINGTAC-VERSIONEN −0.04 −0.04 −0.04 −0.04 −0.03 −0.03 −0.03 −0.03 −0.03 −0.03 −0.03 −0.03 −0.03 mm x 1 ∅ A A ∅ A B ∅

∅ B

∅ mm 11 11 18 23 16 16 14 14 B ∅ 8 7 4 4 9 ∅ B Dimensions 7 5 17. mm 34 34 10 10 23 23 23 23 23 23 14 14 C Table contents of 19.5 11.5 11.5 mm 38 38 26 26 26 26 26 26 16 16 D SDS Nr. 6

M Seite 28und43vorherSZO Nr. 5

∅ L 22.5 22.5 22.5 22.5 22.5 22.5 12.5 7 5 17. 6.5 6.5 6.5 mm 28 28 E

Q identisch mitLamtac E mm² 2.5 1.5 50 95 50 25 25 35 35 10 16 Q 6 4 E ∅ B • • • • SPECIFICATIONS Part number crimping tool see table on page 56 Suitable for connecting harmonized cables (crimp information see page 54 Easy and quick termination by crimping Suitable for allround ODU LAMTAC D C D C ) ®

A sockets ∅ ∅ A ODU LAMTAC B H9 ∅ ∅ A 45 ®

ODU LAMTAC® ODU ELECTRICAL CONTACTS

Table of contents KAPITEL TURNTAC TEXTANKER

ODU TURNTAC® ®

ODU TURNTAC® socket with solder / screw termination ...... 48 ODU TURNTAC ODU ODU TURNTAC® socket with crimp termination ...... 49

ODU contact pin with solder / screw termination ...... 50

ODU contact pin with crimp termination ...... 51

Table of contents TURNTAC-VERSIONEN

Isolierkörper A X B Q ∅ ∅ ∅

C 1 E D B ∅

Seite 49

ODU TURNTAC® ODU TURNTAC® SOCKET X ∅ Contacts in slotted version 1

SOLDER/SCREW TERMINATION SWAF L A B M ∅ ∅ ∅

C E D

Illustration applies B Ag Au to part number ∅ 167.107 ...... 000 Seite 48

Part number Dimensions Mechanical data1 Electrical data1 A B C D SW E M L1 Q1 Mating Demating Nominal Max. Contact ∅ ∅ ∅ forceIsolierkörperforce current continuous resistance current Surface mm mm mm mm mm mm Thread mm mm² N N A A µΩ Z X

Seite 49 unten ∅ 167.106.000.301.000 Ag ∅ 1.5 4 12.5 17. 5 3 10 M2.6 1.25 1.5 3 1.5 25 39 600 167.106.000.307.000 Au 167.107.000.301.000 Ag 2 4.2 12 17 3 12.5 M3 1.8 2.5 4 2 134 53 500 167.107.000.307.000 Au 167.110.000.301.000 Ag 3 7 15 19.5 5 15 M4 2.3 4 5 2.5 50 75 400 167.110.000.307.000 Au 167.111.000.301.000 Ag 4 8 15 21 6 19 M5 3 6 6 3 55 90 300 167.111.000.307.000 Au TURNTAC-VERSIONEN 167.112.000.301.000 Ag 5 9 17. 5 25 7 19 M5 3 10 7 3.5 75 120 200 167.113.000.301.000 Ag 6 11 21 30 8 22 M6 3.6 16 8 4 100 150 175 167.115.000.301.000 Ag 8 14 25 35 11 26 M8 4.8 25 10 5 125 190 150 167.117.000.301.000 Ag 10 16 25 35 12 30 M10 6.2 35 12 6 165 250 125

Other variants, dimensions and finishes available on request. 1 See “Technical Information” starting on page 63

SPECIFICATIONS • Suitable for contact pins (page 50 and 51) • For tightening torque see page 59 • Suitable for screwing to power busbars, backplanes and contact blocks • Cables with lugs can be easily connected. • Cables can be soldered into the solder hole. • Chamber dimensions see page 49

48 Table of contents Seite 49unten Seite 48 Seite 49 TURNTAC-VERSIONEN 1 Other variants, dimensions and finishes available on request. Contacts inslotted version TURNTAC ODU 167.606.000.301.000 167.606.000.307.000 167.610.000.301.000 167.611.000.301.000 167.612.000.301.000 167.607.000.301.000 167.610.000.307.000 167.611.000.307.000 167.607.000.307.000 See “TechnicalInformation”startingonpage63 CRIMP TERMINATION Part number Ag ∅ 1.5 mm 10 2 8 6 5 4 3 A Au Chamber dimensions Seite 49unten Seite 48 Seite 49 3.9 4.3 12.3 14.3 9.3 6.7 6 8 Au Au Au Au Ag Ag Ag Ag Ag ± ∅ TURNTAC-VERSIONEN ± mm ± ± 0.05 ± ±

0.1 M

± Surface ± 0.03 0.03 X 0.1 0.1 0.1 0.1 Q ∅ 1.5

L mm 4 3 2 5 ∅ A ®

∅ SOCKET 4.2 mm 4 8 7 9 10.3 B 2.3 6.3 5.3 3.3 1.8 4.3 8.3 ∅ TURNTAC-VERSIONEN mm + + + + + + + + Z 0.1 0.1 0.1 0.1 0.1 0.1 0.1 12.5 7 5 17. 0.1 Dimensions mm 15 15 12 C E

M E Q L

∅ 19.5 7 5 17. mm 25 17 21 D SW • • • • SPECIFICATIONS Chamber dimensions for solder/screw termination and crimp termination Part number crimping tool see table on page 57 Suitable for connecting harmonized cables Easy and quick termination by crimping (crimp information starting on page 54 Suitable for contact pins (page 50 12.5 7 5 17. Table contents of 6.5 6.5 6.5 mm 167.607 ...000 to number part applies Illustration E TURNTAC-VERSIONEN E E mm² 2.5 1.5 10 Q 4 6 1

Mating force Mechanical data Isolierkörper 5 3 6 4 7 N Insulator

D D Isolierkörper and 51 C Demating C force 2.5 3.5 1.5 3 2 N 1 )

D D Isolierkörper C 1 C Nominal current 50 34 55 25 75 Z A

∅ A 1 ∅ B ∅

X Electrical data 1 B ∅ ∅ ∅ A

X continuous ∅ ∅ B current

120 B Z Max. 90 53 39 ∅ ∅ 75

A A 1 ∅ B ∅ ∅ X B A ∅ ∅ X B B ∅ ∅ ∅ ODU TURNTAC 1 resistance ) Contact 300 400 500 600 200 µΩ 1

49 ∅ ® 1 ∅ X

ODU TURNTAC® SPRINGTAC-VERSIONEN DSO Nr. 1 Seite 28 und Seite 43 vorher SZO Nr. 5 identisch mit Lamtac

SW L A B

M ∅ A B

∅ ∅ Q ∅ ∅

C C E D E D

DCO Nr. 2 SDS Nr. 6 B ∅ H9 A B

A A Q M ∅ ∅ ∅ ∅ ∅

C C E D E D

Seite 26 DZO Nr. 3 A B

M ∅ ∅ ODU TURNTAC® E ODU CONTACT PIN C

For all ODU TURNTAC® sockets. Seite 27 und Seite 42 vorher SSO Nr. 4 identisch mit Lamtac LSS0 SOLDER/SCREW TERMINATION

SWAF L A B

M ∅ ∅ ∅

C E D

Ag Au

Part number Dimensions SPRINGTAC-VERSIONEN 1 ∅ A x ∅ B C D AF E M ∅ L Surface mm mm mm mm mm mm mm Thread mm 181.106.000.301.000 Ag 1.5 −0.03 4 10 11.5 3 10 M2.6 1.25 181.106.000.307.000 Au 181.107.000.301.000 Ag 2 −0.03 5 10 11.5 4 12.5 M3 1.8 181.107.000.307.000 Au 181.110.000.301.000 Ag 3 −0.03 6 14 15.5 5 15 M4 2.3 181.110.000.307.000 Au 181.111.000.301.000 Ag 4 −0.03 7 14 16 6 19 M5 3 181.111.000.307.000 Au 181.212.000.301.000 Ag 5 −0.03 7 17. 5 19.5 6 19 M5 3 181.113.000.301.000 Ag 6 −0.03 8 23 26 7 22 M6 3.6 181.213.000.301.000 Ag 6 −0.03 11 23 26 8 22 M8 4.8 181.115.000.301.000 Ag 8 −0.03 11 23 26 9 26 M8 4.8 181.215.000.301.000 Ag 8 −0.03 14 23 26 11 26 M10 6.2 181.117.000.301.000 Ag 10 −0.04 16 23 26 12 30 M10 6.2 181.217.000.301.000 Ag 10 −0.04 16 23 26 12 30 M12 × 1.5 7. 6

Other variants, dimensions and finishes available on request. 1 Tolerance diameter A

SPECIFICATIONS • Suitable for all round ODU TURNTAC® sockets • For tightening torque see page 59 • Suitable for screwing to power busbars, backplanes and contact blocks • Cables with lugs can be easily connected. • Cables can be soldered into the solder hole.

50 Table of contents Seite 26DZO Nr. 3 DCO Nr. 2 SPRINGTAC-VERSIONEN DSO Nr. 1 Seite 27und42 vorherSSO Nr. 4 Q M M M ∅ L L

∅ • • • • SPECIFICATIONS 1 Other variants, dimensions and finishes available on request. For allODU TURNTAC PIN CONTACT ODU identisch mitLamtac LSS0 Tolerance diameterA 181.606.000.301.000 181.606.000.307.000 181.610.000.301.000 181.611.000.301.000 181.607.000.301.000 181.712.000.301.000 181.610.000.307.000 181.611.000.307.000 181.607.000.307.000 Part number crimping tool see table on page 56 Suitable for connecting harmonized cables Easy and quick termination by crimping (crimp information see page 54 Suitable for allround ODU TURNTAC CRIMP TERMINATION E Ag E Part number C E E Au SW

∅ A SW B

∅ ® sockets Au Au Au Au Ag Ag Ag Ag Ag D D D Surface C C ∅ 1.5 C mm ® 2 3 4 5 sockets A SPRINGTAC-VERSIONEN −0.03 −0.03 −0.03 −0.03 −0.03 mm x 1 ∅ A A ∅ A B ∅ ∅ B ∅ B ∅

∅ mm 4 4 7 8 9 B Dimensions 7 5 17. mm 10 10 14 14 C Table contents of ) 19.5 11.5 11.5 mm 16 16 D SDS Nr. 6

M Seite 28und43vorherSZO Nr. 5

∅ L 12.5 7 5 17. 6.5 6.5 6.5 mm E

Q identisch mitLamtac E mm² 2.5 1.5 10 Q 4 6 E ∅ B D C D C

A ODU TURNTAC ∅ ∅ A B H9 ∅ ∅ A 51 ®

ODU TURNTAC® ODU ELECTRICAL CONTACTS

Table of contents KAPITEL WERKZEUG TEXTANKER

TOOLS AND ACCESSORIES

Termination technologies ...... 54

Crimping tools ...... 56

Conversions / AWG ...... 60

Service Kit ...... 61 TOOLS

Table of contents TOOLS TERMINATION TECHNOLOGIES

ODU offers three different contact termination technologies for the electrical contacts:

• Crimp • Solder • Screw

CRIMP TERMINATION HEXAGONAL CRIMPING The contact processing for the production of connecting cables via crimping creates a secure, durable, and corrosion-free contact. For most people, crimping is easy and quick to carry out.

Through crimping, the conductor and contact materials in the compressed areas become so dense as to create a connection which is nearly gas-proof, and with a tensile strength befitting the conductor material.

Crimping can be carried out on the tiniest of cross-sections as well as on larger cross-sections. For small diameters, eight- point crimp tools are used; hexagonal crimp tools are used for larger dimensions. The corner measurement of the crimping is never larger than the original diameter. The cable insulation is not damaged in the process and can be directly attached to the connector end. 8-POINT CRIMPING

For error-free crimping, the bore diameter must be perfectly fitted to the cable. Such error-free crimping is only guaranteed if using ODU-recommended crimping tools. In order to correctly advise you, we need to know your cable type and profile, prefe- rably by means of a sample and corresponding data sheet.

54 Table of contents TOOLS

SOLDER TERMINATION SOLDER TERMINATION Termination technology in which a molten additional metal (solder) with a lower melting point than the base materials to be connected is used to attach two metallic materials to one another. In contrast to crimping, the wire to be soldered can also be considerably smaller than the intended solder hole. Warning: avoid unacceptable temperature increases in sockets.

SCREW TERMINATION TERMINATION TO LUG This connection is established through lugs with lamellar disks and nuts. Disks and nuts are not included in standard deliveries.

TERMINATION TO POWER BUSBARS TOOLS

Table of contents 55 TOOLS CRIMPING TOOLS For all round ODU contacts For further crimp information, please refer to the table on page 57.

8-POINT CRIMPING TOOL FOR CROSS-SECTIONS FROM 0.38 TO 0.5 mm²

PART NUMBER: 080.000.051.000.000 Hand crimping tool with user-friendly digital display and ergonomical design.

HEXAGONAL CRIMPING TOOL FOR CROSS-SECTIONS FROM 1.5 TO 6 mm²

PART NUMBER: 080.000.062.000.000 Reliable hand crimping tool with optimized power transmission and an ergonomic design for easy handling.

HEXAGONAL CRIMPING TOOL FOR CROSS-SECTIONS FROM 10 TO 50 mm²

PART NUMBER: 080.000.064.000.000 High pressing force for weaker hands due to precision mecha- nics. The folding head facilitates work with bulky connector forms and changing crimp inserts. FOR CRIMPING JAWS, GO TO PAGE 57. Crimping jaws must be ordered separately.

HEXAGONAL CRIMPING TOOL FOR CROSS-SECTIONS FROM 70 TO 95 mm²

PART NUMBER: 080.000.017.000.000 Very high pressing force for weaker hands due to hydraulics. FOR CRIMPING JAWS, GO TO PAGE 57. Crimping jaws must be ordered separately.

The corresponding crimp instructions can be found at www.odu-connectors.com/downloads/assembly-instructions

56 Table of contents TOOLS CRIMPING INFORMATION

Suitable for all round ODU contacts

Termination Stripping 8-pt-crimping tool Hexagonal crimping tool Mechanical Hydraulic cross-section length hexagonal crimping tool1 hexagonal crimping tool1

mm² mm 080.000.051.000.000 080.000.062.000.000 080.000.064.000.000 080.000.017.000.000 0.38 4.5 > 0.65 < 0.7 0.5 4.5 > 0.9 < 0.95 1.50 7 Profile no. 1 2.5 7 Profile no. 2 4 7 Profile no. 3 6 7 Profile no. 3 10 10 080.000.064.110.000 16 10 080.000.064.116.000 25 18 080.000.064.125.000 35 18 080.000.064.135.000 50 18 080.000.064.150.000 70 22 921.000.005.000.009 95 25 921.000.005.000.011

1 Crimp inserts must be ordered separately. TOOLS

Table of contents 57 TOOLS CRIMPING TOOLS

For ODU SPRINGTAC® Flatsockets

B-PROFILE CRIMPING TOOL FOR CONDUCTOR CROSS-SECTIONS FROM 0.25–1.5 mm²

PART NUMBER: 080.000.066.000.000 Manual crimping tool with blocking system for reliable crimping

B-PROFILE CRIMPING TOOL FOR CONDUCTOR CROSS-SECTIONS FROM 1.5–4 mm²

PART NUMBER: 080.000.067.000.000 Manual crimping tool with blocking system for reliable crimping

The corresponding crimp instructions can be found at www.odu-connectors.com/downloads/assembly-instructions

58 Table of contents TOOLS CRIMPING TOOLS

Tools for ODU SPRINGTAC® Flatsockets

Size Termination Crimping tool Crimping tool cross-section

mm mm² 080.000.066.000.000 080.000.067.000.000 0.64 × 0.64 0.25 / 0.35 / 0.5 Profile no. 1 1.6 × 0.6 / 0.8 0.5 / 0.75 Profile no. 2 1.6 × 0.6 / 0.8 1 Profile no. 3 2.8 × 0.8 1 Profile no. 4 2.8 × 0.8 1.5 Profile no. 5 1.5 Profile no. 1 4.8 × 0.8 / 2.5 Profile no. 3 6.3 × 0.8 4 Profile no. 2

Tightening torque for screw termination

Connnection Tightening Maximum tightening torque with thread torque solid screw termination and standard (maximum) material (brass). Nm Applies to all contacts with solder / M2.3 0.1 screw termination, unless other M2.6 0.2 values are indicated on the respecti- ve pages. M3 0.5 M4 1.2 M5 2 M6 3 M8 6 M10 10 M12 × 1.5 16 M14 × 1.5 22 M16 × 1.5 30 M20 × 2 50

M24 × 2 80 TOOLS M32 × 2 200

Table of contents 59 TOOLS CONVERSIONS / AWG (AMERICAN WIRE GAUGE)

Circular wire The American Wire Gauge (AWG) is based on the principle that the cross-section of the wire changes AWG Diameter Cross- Weight Max. by 26 % from one gauge number to the next. The section resistance AWG numbers decrease as the wire diameter incre- Inch mm mm2 kg/km Ω/km ases, while the AWG numbers increase as the wire 4/0 [259/21] 0.6010 15.300 107. 0 997.00 0.17 diameter decreases. This only applies to solid wire. 3/0 [259/22] 0.5360 13.600 85.0 793.00 0.22 However, stranded wire is predominately used in 2/0 [259/23] 0.4770 12.100 67. 4 628.00 0.27 practice. This has the advantage of a longer service 1/0 [259/24] 0.4240 10.800 53.5 497.00 0.34 life under bending and vibration as well as greater 1 [259/25] 0.3780 9.600 42.2 395.00 0.43 flexibility in comparison with solid wire. 2 [259/26] 0.3350 8.500 33.6 312.00 0.55 4 [133/25] 0.2660 6.800 21.1 195.00 0.87 Stranded wires are made of multiple, smaller-gauge 6 [133/27] 0.2100 5.300 13.3 122.00 1.38 wires (higher AWG number). The stranded wire is 8 [133/29] 0.1670 4.200 8.37 76.80 2.18 assigned the AWG numbers of a solid wire with the 10 [1] 0.1019 2.590 5.26 46.77 3.45 next closest cross-section to that of the stranded 10 [37/26] 0.1150 2.921 4.74 42.10 4.13 wire. In this case, the cross-section of the stranded 12 [1] 0.0808 2.050 3.31 29.41 5.45 wire refers to the sum of the copper cross-sections 12 [19/25] 0.0930 2.362 3.08 27. 3 6 5.94 of the individual wires. 12 [37/28] 0.0910 2.311 2.97 26.45 6.36 14 [1] 0.0641 1.630 2.08 18.51 8.79 Accordingly, strands with the same AWG number 14 [19/27] 0.0730 1.854 1.94 17. 23 9.94 but different numbers of wires differ in cross- 16 [1] 0.0508 1.290 1.31 11.625 13.94 section. For instance, an AWG 20 strand of 7 AWG 28 wires has a cross-section of 0.563 mm², while 16 [19/29] 0.0590 1.499 1.23 10.928 15.70 an AWG 20 strand of 19 AWG 32 wires has a cross- 18 [1] 0.0403 1.020 0.823 7. 316 22.18 section of 0.616 mm². 20 [1] 0.0320 0.813 0.519 4.613 35.10 20 [7/28] 0.0390 0.991 0.563 5.003 34.10 20 [19/32] 0.0420 1.067 0.616 5.473 32.00 22 [1] 0.0253 0.643 0.324 2.883 57.70 22 [19/34] 0.0330 0.838 0.382 3.395 51.80 24 [1] 0.0201 0.511 0.205 1.820 91.20 24 [7/32] 0.0250 0.635 0.227 2.016 86.00 24 [19/36] 0.0270 0.686 0.241 2.145 83.30 26 [1] 0.0159 0.404 0.128 1.139 147.00 26 [7/34] 0.0200 0.508 0.141 1.251 140.00 26 [19/38] 0.0220 0.559 0.154 1.370 131.00 28 [1] 0.0126 0.320 0.0804 0.715 231.00 28 [7/36] 0.0160 0.406 0.0889 0.790 224.00 28 [19/40] 0.0170 0.432 0.0925 0.823 207.00 30 [1] 0.0100 0.254 0.0507 0.450 374.00 30 [7/38] 0.0130 0.330 0.0568 0.505 354.00 32 [1] 0.0080 0.203 0.0324 0.288 561.00 32 [7/40] 0.0110 0.279 0.0341 0.303 597.10 34 [1] 0.0063 0.160 0.0201 0.179 951.00 34 [7/42] 0.0070 0.180 0.0222 0.197 1,491.00 36 [1] 0.0050 0.127 0.0127 0.1126 1,519.00 36 [7/44] 0.0060 0.150 0.0142 0.1263 1,322.00 Source: ASTM

60 Table of contents TOOLS SERVICE KIT FOR ALL ELECTRICAL CONTACTS

Contact lubrication improves the mechanical properties of contact systems. Cleaning the contact surfaces prior to lubrication is also recommended in order to remove pollution. With appropriate care, wear due to high mating frequency can be significantly minimized and the mating and demating forces reduced. The cleaning and lubricating interval must be individu- ally adapted to circumstances and should only be carried out with products recommended by the contact manufacturer.

ODU has put together a Service Kit for this purpose, so that lubrication can be carried out directly on site. A cleaning brush and a special cleaning cloth, as well as precise instructions, help to ensure optimal care of the contacts. In the absence of other specifications, the Service Kit can be used for all ODU contacts and connections. PART NUMBER: 170.000.000.000.100

To reorder individual tubes of the lubricant: ORDER NUMBER: 50270079

For technical properties of the Service Kit, please refer to our website: www.odu-connectors.com/downloads

CLEANING INFORMATION Service manual 003.170.000.000.000

FURTHER INFORMATION Never submerge the connector in liquid. The connector may only be put back into operation again when it has been assured that it is completely dry. Ensure that contact pins are not bent or otherwise damaged. The connector must no longer be used if damage or other signs of wear are detected. Clean with maximum 2.5 bar compressed air to avoid contact damage. A slight blackening of the contact points may occur over the course of the service life and represents no impairment of the electrical properties.

Recommended cleaning agent Soap: liquid soaps on sodium bicarbonate or potassium base Alcohol: ethanol 70 %, isopropyl alcohol 70 % TOOLS

Table of contents 61 ODU ELECTRICAL CONTACTS

Table of contents KAPITEL TECHNISCHE INFO TEXTANKER

TECHNICAL INFORMATION

Current-carrying capacity ...... 64

Installation instructions ...... 68

Chamber dimensions for ODU SPRINGTAC® Flatsockets ...... 70

Technical terms ...... 72

Table of contents INFORMATION TECHNICAL TECHNICAL INFORMATION BASIC PRINCIPLES OF CURRENT-CARRYING CAPACITY Derating measurement procedure IEC 60512-5-2:2002 (DIN EN 60512-5-2:2003-01).

STRUCTURE OF THE BASE CURRENT-CARRYING CAPACITY CURVE

Upper limit temperature given by the materials Δt3

Δt2

Δt1 Current I Current

t3 t2 t1 Ambient temperature t

The current-carrying capacity of a connector is determined by In three measurements, the temperature rise due to Joule measurement. It is determined by taking into account the self- heat (Δt) is determined at different currents in at least three heating due to current heat and the ambient temperature, and connectors and the points determined in this process are is limited by the thermal properties of the contact materials connected into a parabolic basis curve. used; the upper limit temperatures of these materials should not be exceeded. The corrected current-carrying capacity curve (derating curve)

can be derived from the basis curve. The safety factor (0.8 × ln) The relationship between current, the resulting temperature also makes allowance for factors such as manufacturing tole- increase, conditioned by the dissipation loss at the contact rances and uncertainties in temperature measurement or the resistance, and the ambient temperature is represented in a measuring arrangement. curve. The curve is drawn in a linear coordinate system with the current “I” as the ordinate and the temperature “t” as the abscissa. The upper limit temperature forms the limit of the diagram.

64 Table of contents TECHNICAL INFORMATION CURRENT-CARRYING CAPACITY DIAGRAM ODU SPRINGTAC®

Current-carrying capacity in ampere 0 120 10 110 20 100 30

Ambient temperature in °C temperature Ambient 90 40 80 50

70 in K heat current to due rise Temperature 60 60 70 50 80 40 90 30 100 20 110 10 120 0

Contact-∅ Nominal Max. mm current continuous current 0.76 0 I 1.5 I 3 I 4.5 I 6 I 7. 5 I 9 I 10 I 11.5 I 13.5 I 14.5 ∅ 1.02 0 I 2 I 4 I 6 I 8 I 10 I 12 I 14 I 16 I 18 I 20 ∅ 1.5 0 I 5 I 9 I 13 I 18 I 23 I 27 I 33 I 38 I 43 I 47 ∅ 2 0 I 6 I 12 I 17 I 23 I 29 I 35 I 42 I 48 I 54 I 60 ∅ 2.5 0 I 7 I 13 I 19 I 25 I 32 I 38 I 45 I 52 I 59 I 65 ∅ 3 0 I 9 I 17 I 25 I 33 I 41 I 49 I 58 I 67 I 76 I 83 ∅ 4 0 I 10 I 20 I 35 I 45 I 55 I 65 I 80 I 90 I 105 I 115 ∅ 5 0 I 15 I 30 I 45 I 55 I 70 I 85 I 105 I 120 I 135 I 150 ∅ 6 0 I 20 I 35 I 55 I 70 I 90 I 110 I 130 I 150 I 170 I 190 ∅ 8 0 I 25 I 50 I 70 I 95 I 120 I 145 I 175 I 200 I 225 I 250 ∅ 10 0 I 30 I 60 I 90 I 120 I 155 I 185 I 220 I 255 I 295 I 325 ∅ 12 0 I 35 I 70 I 110 I 150 I 190 I 230 I 270 I 315 I 360 I 400 ∅ 16 0 I 55 I 110 I 165 I 225 I 285 I 340 I 405 I 465 I 535 I 590 ∅ 20 0 I 70 I 140 I 210 I 290 I 365 I 440 I 520 I 600 I 695 I 765 ∅ 24 0 I 90 I 180 I 275 I 380 I 480 I 585 I 700 I 810 I 940 I 1,035 ∅ 28 0 I 115 I 235 I 365 I 505 I 650 I 785 I 950 I 1,105 I 1,285 I 1,420 ∅ 30 0 I 125 I 255 I 390 I 540 I 685 I 830 I 990 I 1,150 I 1,330 I 1,465 ∅

Measurement in accordance with IEC 60512-5-2:2002 (DIN EN 60512-5-2:2003-01) (base curve is shown). Upper limit temperature +125 °C. Connection with the largest specified nominal cross-section.

65 Table of contents INFORMATION TECHNICAL TECHNICAL INFORMATION CURRENT-CARRYING CAPACITY DIAGRAM ODU LAMTAC®

Current-carrying capacity in ampere 150 0

140 10

130 20

120 30 Ambient temperature in °C temperature Ambient 110 40

100 50 Temperature rise due to current heat in K heat current to due rise Temperature 90 60

80 70

70 80

60 90

50 100

40 110

30 120

20 130

10 140

0 150

Contact Nominal current Max. diameter continuous current mm 1.5 0 I 7 I 11 I 16 I 22 I I 28 I I 37 I 42 I 49 I 52 ∅ 2 0 I 9 I 14 I 21 I 28 I I 36 I I 47 I 54 I 62 I 67 ∅ 3 0 I 12 I 19 I 28 I 38 I I 50 I I 66 I 76 I 88 I 95 ∅ 4 0 I 15 I 25 I 35 I 50 I I 65 I I 85 I 100 I 115 I 125 ∅ 5 0 I 25 I 35 I 55 I 70 I I 90 I I 120 I 135 I 155 I 170 ∅ 6 0 I 35 I 55 I 80 I 110 I I 145 I I 195 I 225 I 260 I 280 ∅ 8 0 I 40 I 70 I 105 I 140 I I 185 I I 245 I 285 I 330 I 355 ∅ 10 0 I 50 I 85 I 130 I 170 I I 230 I I 310 I 355 I 410 I 445 ∅ 12 0 I 50 I 85 I 130 I 175 I I 235 I I 315 I 360 I 420 I 455 ∅ 16 0 I 90 I 145 I 210 I 280 I I 370 I I 490 I 560 I 650 I 700 ∅ 20 0 I 115 I 185 I 275 I 370 I I 490 I I 650 I 750 I 870 I 935 ∅ 24 0 I 140 I 240 I 365 I 495 I I 670 I I 910 I 1,055 I 1,235 I 1,340 ∅ 28 0 I 190 I 320 I 485 I 655 I I 885 I I 1,195 I 1,375 I 1,610 I 1,745 ∅ 30 0 I 220 I 365 I 545 I 735 I I 990 I I 1,330 I 1,535 I 1,790 I 1,940 ∅

Measurement in accordance with IEC 60512-5-2:2002 (DIN EN 60512-5-2:2003-01) (base curve is shown). Upper limit temperature +150 °C. Connection with the largest specified nominal cross-section.

66 Table of contents TECHNICAL INFORMATION CURRENT-CARRYING CAPACITY DIAGRAM ODU TURNTAC®

Current-carrying capacity in ampere 0 120 10 110 20 100 30 90 Ambient temperature in °C temperature Ambient 40 80 50

70 in K heat current to due rise Temperature 60 60 70 50 80 40 90 30 100 20 110 10 120 0

Contact Nominal Max. continuous current diameter current mm 1.5 0 I 4 I 8 I 13 I 17 I 21 I 25 I 30 I 34 I 39 I 43 ∅ 2 0 I 6 I 11 I 17 I 23 I 29 I 34 I 41 I 47 I 53 I 58 ∅ 3 0 I 8 I 17 I 25 I 33 I 41 I 50 I 58 I 67 I 75 I 84 ∅ 4 0 I 10 I 19 I 29 I 39 I 48 I 55 I 68 I 78 I 90 I 97 ∅ 5 0 I 13 I 26 I 39 I 52 I 65 I 75 I 91 I 104 I 120 I 130 ∅ 6 0 I 16 I 33 I 50 I 65 I 82 I 100 I 115 I 132 I 150 I 164 ∅ 8 0 I 21 I 42 I 63 I 84 I 105 I 125 I 148 I 168 I 190 I 210 ∅ 10 0 I 28 I 56 I 84 I 112 I 140 I 165 I 195 I 220 I 250 I 275 ∅

Measurement in accordance with IEC 60512-5-2:2002 (DIN EN 60512-5-2:2003-01) (base curve is shown). Upper limit temperature +125 °C. Connection with the largest specified nominal cross-section.

67 Table of contents INFORMATION TECHNICAL Δt3 Δt3 68 INSTALLATION INSTRUCTION TECHNICAL INFORMATION I3 I3 MAXIMUM PERMISSIBLE OFFSET (RADIAL PLAY) INSTALLATION CLEARANCE making contact with the mating surfaces and consequently continue to ensure fullcontact safety. The figure shows arepresentation with radial axisdisplacement. The contact springs or louvres are still Our ODU contact series areable to compensate for the radial displacements of the insertion axis. manufacturing and assembly tolerances inthe individual system components. or socket side) or both sides should always have a“floating” mounting in order to compensate for any ODU contact systems can be used both as single contacts and inmulti-position connectors. One side (pin

Δt2 Δt2 permanently mounted

I2 I2

Δt Δt3 3 Δt1 Δt1

I ❌ I3 3 I1 I1 Δt3 Δt3 Nominal contact diameter

I3 I3 Δt Δt2 2 ≤ ≤ ≤ ≤ one-way floating ∅ ∅ mm ∅ ∅ Table contents of 30 14 4 2 I I2 2 Δt2 Δt2

Δt Δt1 ∆r 1

I2  I2 t t t t t t 3 I 3 2 1 2 1 I1 max. ∆r 1 Δt1 0.05 0.02 Δt 0.2

0.1 1 mm

I1 I1 both-side floating

t t t  t3 3 t2 t1 2 1

t3 t2 t1 t3 t2 t1 TECHNICAL INFORMATION

DEVIATION ANGLE INSERTION AXIS

Contact system max. α ODU SPRINGTAC® ± 1° ODU LAMTAC® ± 1° ODU TURNTAC® ± 5°

The deviation angle of the insertion axis of the pin and socket should as small as possible. It is especially important to consider this when implementing a “floating” assembly position.

GENERAL INFORMATION

• ODU contact systems are not suitable for guiding a plug-in system. Components should be separately provided in order to implement a preliminary guidance piece. Preliminary guidance pieces are always recommended.

• For the technical design of the coupling forces for complete connectors, as well as any drives, locking cylinders and the like, we recommend applying a safety factor of at least 3 to the force values specified in the catalog. OUR TEAM WILL BE HAPPY TO ANSWER ANY QUERIES YOU MAY HAVE: • Non-compliance with the installation instructions may lead to [email protected] malfunction or damage.

69 Table of contents INFORMATION TECHNICAL TECHNICAL INFORMATION ODU SPRINGTAC® FLATSOCKETS

Symbol openttype CØDE Kammer 1 ACHTUNG 2 SPRACHEN - 1 DOKUMENT! CHAMBER DIMENSIONS FOR 0.64 × 0.64 mm

1.95 1.95

Version with B groove for 0.73 secondary locking 2.15

2.65 A A 0.75 5.45 B 7. 4 0.5 × 45° 8.9 11.5 1.95 (16)

A – A B – B 0.1 2.1 ∅ 10° M 1:1 M 1:1

CHAMBER DIMENSIONS FOR 1.6 × 0.6 / 0.8 mm Kammer 2

2.8 3.4 2 1.6 2.4 1.2 1

B 0.5 5.5 0.5 × 45° 10 9 A A 0.3 B

A – A B – B

70 Table of contents

ACHTUNG 2 SPRACHEN - 1 DOKUMENT! TECHNICAL INFORMATION ODU SPRINGTAC® FLATSOCKETS

CHAMBER DIMENSIONS FOR 2.8 × 0.8 mm1 Kammer 3

4.2 3.4 4.2 3 3.2 1.8 1

B 6 0.5 0.5 × 45° 11 10 0.3 A A B A – A B – B

CHAMBER DIMENSIONS FOR 6.3 x 0.8 (4.8 × 0.8) mm1 Kammer 4 ACHTUNG 2 SPRACHEN - 1 DOKUMENT!

7 4.2 5.2 3.2 ACHTUNG2 2 SPRACHEN -1 1 DOKUMENT! B 8 1 × 45° 0.5 13 11

0.3 A A B

A – A B – B

Dimensions without tolerances in accordance with ISO 2768-1:1989-11 and ISO 2768-2:1989-11 (DIN ISO 2768-1:1991-06 and DIN ISO 2768-2:1991-04), fine.

1 Slightly increased mating and demating forces apply for the articles 190.224 … … 000 and 190.225 … … 000.

71 Table of contents INFORMATION TECHNICAL TECHNICAL INFORMATION TECHNICAL TERMS

CORE CRIMP BARREL Electrical conductor, solid wire or multi-wire strand, with insula- A conductor barrel which can accommodate one or more con- tion as well as any conductive layers. Cables or lines may have ductors and be crimped by a crimping tool. one or more cores. CRIMP CONNECTION (CRIMP TERMINATION) TERMINATION CROSS-SECTION (Q) The permanent, non-detachable and solder-free mounting of a The specified cross-sections < 240 mm² correspond to a “fine- contact to a conductor via deforming or shaping under pressure wire” conductor structure in accordance with IEC 60228:2004 to make a good electrical and mechanical connection. Executed (VDE 0295:2005-09; Class 5). For larger cross-sections, the with crimping tool, press or automatic crimping machine (see specifications refer to copper busbars. page 54).

TERMINATION TECHNOLOGIES DERATING CURVE Methods for connecting the leads to the electro-mechanical The corrected current-carrying capacity curve, derived from the elements, such as solder-free connections in accordance with base curve determined (0.8 x measured current). It factors in IEC 60352-2:2006+A1:2013 (DIN EN 60352-2:2014-04): crimp, manufacturing tolerances as well as uncertainties in tempe- screw connection, etc. or soldered connection (see page 54). rature measurement and measurement arrangement (see derating measurement method). AWG American Wire Gauge (see page 60). DERATING MEASUREMENT PROCEDURE IEC 60512-5-2:2002 (DIN EN 60512-5-2:2003-01) BASE CURVE Measurement method to determine the current-carrying capa- Metrologically established current-carrying capacity curve for city of connectors in consideration of the maximum permissib- connectors in accordance with the measurement procedure le limit temperature (see page 64). described in IEC 60512-5-2:2002 (DIN EN 60512-5-2:2003-01) depending on the permissible limit temperature of the materi- WIRE als (see page 64). Wires (solid conductors) are available with an insulating sleeve and/or electrical shielding. Cables or conductors may be made RATED CURRENT (NOMINAL CURRENT) up of one or more wires. The metrologically determined current which is permitted to flow continuously through all contacts at the same time and CONTACT RESISTANCE will increase the contact temperature by 45 Kelvin. Total resistance value measured from terminal to terminal. In The amperage is determined according to the derating measu- this case, the resistance is significantly lower than the contact rement method (IEC 60512-5-2:2002 (DIN EN 60512-5-2:2003- resistance. The specifications are average values. 01)) and derived from the base curve. SOLDER CONNECTION (SOLDER TERMINATION) OPERATING TEMPERATURE Termination technology in which a molten additional metal Range between the uppermost and lowermost temperature (solder) with a lower melting point than the base materials to limits. be connected is used to attach two metallic materials to one ODU SPRINGTAC® –40 °C to +125 °C another. All technical information does not refer to the solder ODU SPRINGTAC® Flatsocket –40 °C to +125 °C termination by means of the soldering hole ( L). ∅ ODU LAMTAC® –40 °C to +150 °C ODU TURNTAC® –40 °C to +125 °C MAX. CONTINUOUS CURRENT The measured amperage at room temperature (approx. 20 °C) CRIMPING AREA which increases the contact temperature to the limit tem- The specified area of the crimp barrel in which the crimp termi- perature. The values specified in the catalog apply to either nation is executed by means of deforming or shaping the barrel individual contacts or completely assembled inserts / modules, under pressure around the conductor. as indicated.

72 Table of contents TECHNICAL INFORMATION TECHNICAL TERMS

NOMINAL CURRENT IEC 60512-5-2:2002 (DIN EN 60512-5- SURGE CURRENT 2:2003-01) One-time impulse current with a 10 ms load duration. See rated current. CURRENT-CARRYING CAPACITY UPPER LIMIT TEMPERATURE (NOMINAL CURRENT AND MAXIMUM CONTINUOUS CURRENT) The highest permissible temperature at which the connector The data relates to adequately dimensioned connection cables may still be operated. It includes contact heating due to the in accordance with IEC 60228:2004 (VDE 0295:2005-09; Class current load (see operating temperature). Please consult ODU 5), so that no significant temperature increase for high-temperature applications. occurs here. The indicated temperature increase takes place through the contact. The specifications are average values. LUBRICATION All standard contacts are lubricated at the factory. We recommend AMBIENT TEMPERATURE the ODU Service Kit for subsequent lubrication (see 61). Temperature of the air or other medium in which a piece of equipment is intended to be used MATING AND DEMATING FORCE (IEC 60204-1:2016 (VDE 0113-1:2019-06)). The force required to fully insert or withdraw pluggable elements without the influence of a coupling or locking device. The LOWERMOST LIMIT TEMPERATURE values refer to contacts in new condition. The data represents The lowest permissible temperature at which a connector may average values with a potential fluctuation of ±50 %. For the be operated (see operation temperature). technical design of the coupling forces for complete connectors, as well as any drives, locking cylinders and the like, we MATERIALS (STANDARD DESIGN) recommend applying a safety factor of at least 3 to the force Pins and carriers of the sockets are manufactured from a CuZn values specified in the catalog. alloy and silver or gold-plated. The lamellas consist of a CuBe alloy and are also silver or gold-plated. The springwire contact CONNECTORS wires consist of a CuSn alloy and are also silver or gold-plated. Also known as connectors without contact rating (COC): IEC 61984:2008 (VDE 0627:2009-11). An element which enables electrical conductors to be connected and is intended to create and/or separate connections with a suitable counterpart.

CONNECTORS WITH BREAKING CAPACITY (CBC) (PLUG DEVICE) A connector which , when used correctly, may be mated or demated when live or under load. GENERAL NOTE MATING CYCLES The connectors listed in this catalog are intended for use in Mechanical actuation of connectors via push and pull action. A high voltage and frequency ranges. Suitable precautionary mating cycle consists of one insertion and withdrawal action. measures must be taken to ensure that people do not come Standard value for: into contact with live conductors during installation and ® ODU SPRINGTAC 100,000 operation. ODU SPRINGTAC® Flatsocket 50,000 ODU LAMTAC® 10,000 All entries in this catalog were thoroughly reviewed before ODU TURNTAC® 10,000 printing. ODU reserves the right to make changes based on the These values are subject to the following conditions: current state of knowledge without prior notice without being clean environment, appropriate radial guidance, impeccable obliged to provide replacement deliveries or refinements of counterpins. Further instructions for correct installation can be older designs. found in the general installation instructions (see page 68).

73 Table of contents INFORMATION TECHNICAL ODU GROUP WORLDWIDE ODU CM MUE ODU

HEADQUARTERS ODU GmbH & Co. KG Pregelstraße 11, 84453 Mühldorf a. Inn, Germany Phone: +49 8631 6156-0, Fax: +49 8631 6156-49, E-mail: [email protected]

SALES LOCATIONS ODU (Shanghai) International Trading Co., Ltd. ODU Italia S.R.L. ODU Scandinavia AB Phone: +86 21 58347828-0 Phone: +39 331 8708847 Phone: +46 176 18262 E-mail: [email protected] E-mail: [email protected] E-mail: [email protected] www.odu.com.cn www.odu-italia.it www.odu.se

ODU (HK) Trading Co., Ltd. ODU Japan K.K. ODU-UK Ltd. Phone: +852 5439-9036 Phone: +81 3 6441 3210 Phone: +44 330 002 0640 E-mail: [email protected] E-mail: [email protected] E-mail: [email protected] www.odu.hk www.odu.co.jp www.odu-uk.co.uk

ODU Denmark ApS ODU Korea Inc. ODU-USA Inc. Phone: +45 2233 5335 Phone: +82 2 6964 7181 Phone: +1 805 484-0540 E-mail: [email protected] E-mail: [email protected] E-mail: [email protected] www.odu-denmark.dk www.odu-korea.kr www.odu-usa.com

ODU-France SARL ODU Romania Manufacturing SRL Further information and specialized Phone: +33 1 3935-4690 Phone: +40 269 704638 representatives can be found at: E-mail: [email protected] E-mail: [email protected] www.odu-connectors.com/contact www.odu.fr www.odu-romania.ro

PRODUCTION AND LOGISTICS SITES Germany Otto Dunkel GmbH China ODU (Shanghai) Connectors Manufacturing Co., Ltd. Mexico ODU Mexico Manufacturing S. de R.L. de C.V. Romania ODU Romania Manufacturing SRL USA ODU North American Logistics Inc. All dimensions are in mm. Some figures are for illustrative purposes only. Subject to change without notice. Errors and omissions excepted. We reserve the right to change our products and their technical specifications at any time in the interest of technical improvement. This publication supersedes all prior publications. This publication is Simply scan the QR code also available as a PDF file that can be

to download the entire publication. downloaded from www.odu-connectors.com / EN / C 0920 CONTACTS ELECTRICAL ODU

www.odu-connectors.com

2020_02_Backpage_EN.indd 1 20.02.2020 07:46:55