ISIJ International, Vol. 43 (2003), No. 9, pp. 1316–1325 Reduction of Titania–Ferrous Ore by Carbon Monoxide Eungyeul PARK and Oleg OSTROVSKI1) Formerly Ph.D. Student, School of Materials Science and Engineering, University of New South Wales, Sydney, Australia, now at Max-Planck-Institut für Eisenforschung, Max-Planck-Str. 1, 40237 Düsseldorf, Germany. 1) School of Materials Science and Engineering, University of New South Wale, Sydney 2052, Australia. E-mail:
[email protected] (Received on December 9, 2002; accepted in final form on March 17, 2003 ) The reduction of titania–ferrous ore (ironsand) containing 57.2 wt% of iron and 7–8 wt% of TiO2 was in- vestigated in non-isothermal and isothermal reduction experiments using CO–CO2–Ar gas mixtures in a lab- oratory fixed bed reactor. Samples in the course of reduction were characterised using XRD, EPMA and SEM. Two types of particles were identified in ironsand: 1) homogeneous particles of titano-magnetite with cubic spinel structure (a major type); and 2) non-homogeneous particles, characterised by lamellar structure of rhombohedral titano-hematite, exsoluted from the titano-magnetite. ϭ Ϯ Titano-magnetite, which is a magnetite–ulvospinel solid solution (Fe3O3)1Ϫx(Fe2TiO4)x, with x 0.27 0.02, was reduced to metallic iron and titanium sub-oxides. Titanium had a strong effect on the mechanism and rate of reduction of iron oxide in ironsand. KEY WORDS: titano-magnetite (Fe3ϪxTixO4); magnetite (Fe3O4); ulvospinel (Fe2TiO4); titano-hematite; reduc- tion; carbon monoxide. tion in the course of reduction. This paper presents results 1. Introduction of reduction of titania–ferrous ore (New Zealand sand) by Titanium-containing iron ores, which are found through- carbon monoxide in comparison with hematite iron ore and out the world in large deposits, are becoming alternative magnetite, and examination of ores phase composition and sources of iron.1–4) Conventional processing of this ore morphology.