Project Management Consultancy Services for re-routing of Mumbai-Manmad Pipeline
TENDER DOCUMENT
(Document No : A731-TENDER_DOC-A731-000-83-41-MK-T-9503)
Page 1 of 1266 Click on the Document Title to go to that section of the document Table of Contents Document Number Rev. Document Title Page Number A731- A TENDER DOCUMENT 4 TENDER_DOC- A731-000-83-41-MK- T-9503 A731-000-83-41-MK- A INSTALLN OF PIPELINE ACROSSMAJOR CROSSINGS BY HDD 547 T-9503 A731-000-83-41- A SCOPE OF WORK & SUPPLY 548 SOW-0007 A731-000-83-41-LL- A LIST OF ATTACHMENTS 563 0007 A731-000-83-41-AD- 2 Addendum Standard Specification no. 6-71-0054 567 0054 6-71-0044 5 Standard specification for field joint coating (onshore pipelines). 570 6-71-0048 1 Standard specification for repair of polyethylene coating 585 6-71-0051 4 Standard specification for pipeline construction (onshore). 591 6-71-0054 4 Standard specification for major river / water crossings using 629 directional drilling method 6-71-0055 3 Standard specification for hydrostatic testing of onshore pipelines. 644 6-71-0059 5 Standard specification for documentation for pipeline construction. 664 6-71-0071 3 Standard specification for pipeline surveys (onshore). 673 A731-000-02-42- 1 WELDING SPECIFICATION CHART 697 WSC-0002 A731-000-02-42- 0 WELDING SPECIFICATION 701 WSP-0002 A731-000-02-42- 2 ELECTRONIC GEOMETRY PIGGING 743 EGP-0004 A731-000-2-42-MDX- A MISCELLANEOUS DOCUMENTS 757 1003 A731-00-83-41-SP- 2 SPECIFICATION FOR GEOTECHNICAL INVESTIGATIONS FOR 774 51 HDD WORKS 7-71-0001 4 Typical right of use for pipelines. 784 - REPORT ON GEOTECHNICAL INVESTIGATION WORK FOR 785 RE-ROUTING OF MUMBAI-MANMAD PIPELINE - REPORT ON HYDROLOGICAL INFORMATION OF THANE 1141 CREEK, DESAI RIVER, ULHAS RIVER-I & II BASED ON DATA COLLECTION FROM MMRDA DRAWINGS IN - DRAWINGS IN HYDROLOGICAL DATA REPORT 1151 HYDROLOGICAL DATA REPORT A731-000-16-51-LL- 1 LIST OF CONTENT 1162 9503 A731-000-16-51- 0 SCOPE OF WORKS 1164 SOW-9503 A731-000-16-51-SP- 0 JOB SPECIFICATIONS-OFC INSTALLATION AND ASSOCIATED 1170 80 WORKS A731-000-16-51-SP- 0 OPTICAL FIBRE CABLE SPECIFICATION 1188 81 A731-000-16-51-SP- 0 PROCEDURE FOR OPTICAL FIBRE CABLE TESTING 1199 82 A731-000-16-51-CF- 0 COMPLIANCE FORMAT 1209 0003 A731-000-16-51- 0 VENDOR DATA REQUIREMENTS 1211 VDR-0003 A731-000-16-51- 0 OFC INSTALLATION (CASED CROSSING) 1213 4703
Page 2 of 1266 Click on the Document Title to go to that section of the document Table of Contents Document Number Rev. Document Title Page Number A731-000-16-51- 0 OFC JOINT IDENTIFICATION MARKER 1214 4704 A731-000-16-51- 0 OFC JOINTING PIT 1215 4705 A731-000-16-50-OD- 0 CP system input for HDD tender 1216 9503
Page 3 of 1266
Bharat Petroleum Corporation Limited
RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT
(BIDDING DOCUMENT NO. SM/A731-000-MK-T-9503/1003)
BIDDING DOCUMENT FOR INSTALLATION OF PIPELINE BY HORIZONTAL DIRECTIONAL DRILLING (HDD)
Part - I: COMMERCIAL SECTION
Prepared by:
Page 4 of 1266 MASTER INDEX
NAME OF WORK : INSTALLATION OF PIPELINE BY HORIZONTAL DIRECTIONAL DRILLING FOR RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT OF M/s BPCL BIDDING DOCUMENT NO. : SM/A731-000-MK-T-9503/1003
PART – I : COMMERCIAL SECTION
SL. NO. OF DESCRIPTION NO. SHEET 1. COVER PAGE 1 2. MASTER INDEX 1 3. INVITATION FOR BID/ NOTICE INVITING TENDER (NIT) 11 4. INSTRUCTIONS TO BIDDERS (ITB) 15+3 5. PROPOSAL FORMS 28 6. GENERAL CONDITIONS OF CONTRACT (GCC) ALONG WITH POLICY FOR HOLIDAY 48+14 7. SPECIAL CONDITIONS OF CONTRACT (SCC) 35 8. ANNEXURE TO SCC i) SCOPE OF WORK 2 ii) TIME SCHEDULE 2 iii) MODE OF MEASUREMENT 9 iv) TERMS OF PAYMENT 3 v) KEY CONSTRUCTION MANPOWER 5 vi) MINIMUM CONSTRUCTION EQUIPMENT 9 vii) QUALITY MANAGEMENT SYSTEM 10 viii) OISD 192 & 207 AND HEALTH SAFETY AND ENVIRONMENT (HSE) 173 MANAGEMENT AND PROCEDURE FOR SAFE OPERATION OF HYDRA CARNE ix) INTEGRITY PACT 6 x) QUALIFICATION AND EXPERIENCE OF KEY SUPERVISORY PERSONNEL 6
xi) RECONCILIATION OF MATERIALS 10 xii) SPECIFICATION FOR DOCUMENTATION REQUIREMENTS FROM 10 CONTRACTORS xiii) FINANCIAL DETERRENT FOR VIOLATION FOR HSE NORMS 3 xiv) VENDOR LIST FOR SUPPLY OF STEEL & CEMENT 6 xv) FORMAT FOR OBTAINING SUB-CONTRACTOR’S APPROVAL. 2 xvi) SAFETY PARAMETERS TO BE FOLLOWED BY CONTRACTOR 2 xvii) CALIBRATION REQUIREMENT 6 xviii) GENERAL REQUIRMENT FOR RADIOGRAPHY & OTHER NDT 1 xix) PERMISSIONS / APPROVALS 46 9. PRICE PART / SCHEDULE OF RATES i) PREAMBLE TO SCHEDULE OF RATES 2 ii) SHORT DESCRIPTION OF SCHEDULE OF RATE (FORM SP-0) 16 iii) FORM SP-1 4 iv) DETAILED DESCRIPTION OF SCHEDULE OF RATES 53 --- TECHNICAL SECTION: INDEX OF TECHNICAL PART ATTACHED SEPARATELY WITH TECHNICAL SECTION
Page 1 of 1
Page 5 of 1266 NOTICE INVITING TENDER (NIT) FOR INSTALLATION OF PIPELINE BY HORIZONTAL DIRECTIONAL DRILLING (HDD) FOR RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT OF M/s BPCL BIDDING DOC. NO.: SM/A731-000-MK-T- 9503/1003 (DOMESTIC COMPETITIVE BIDDING) E-Tendering 1.0 INTRODUCTION: 1.1 M/s Bharat Petroleum Corporation Limited (BPCL) proposes to re-route approx. 48.7 km long portion of the existing Mumbai – Manmad multi product pipeline from Agarwadi in Mumbai Suburban district (existing SV-1) to Janval village in Thane district of the Maharashtra state. 1.2 It is proposed to install the pipeline by HDD method across rivers/ creek and other crossings with details as under:
Size, HDD length (approx.), Sl. No. Crossing Name inch (mm) meters
PART-A Mankhurd Railway + slum area with 1.0 18” (457) 1400 Sulabh complexes + Ghatkopar road PART-B 2.0 Ulhas River-1 near Durgadi 18” (457) 1800 PART-C 3.0 Ulhas River-2 near Gandhari 18” (457) 700 PART-D 4.0 Thane/ Vashi Creek 18” (457) 2600
1.3 Engineers India Limited (EIL) on behalf M/s BPCL invites bids through e-tendering on Domestic Competitive Bidding basis for “INSTALLATION OF PIPELINE BY HORIZONTAL DIRECTIONAL DRILLING (HDD)” under single stage two bid system from competent agencies meeting the Bidder Qualification Criteria as detailed herein. Bids submitted online through Central procurement portal shall only be considered for processing. 2.0 BRIEF SCOPE OF WORK: 2.1 The complete work to carry out HDD at various crossings has been divided into four (4 nos.) parts i.e. Part-A, Part-B, Part-C & Part-D: 2.1.1 Part-A Installation & testing of 457.0 mm (18”) OD, approx. 1400 meters long pipeline across Mankhurd Railway + Slum area with Sulabh complexes + Ghatkopar road by HDD method.
2.1.2 Part-B Installation & testing of 457.0 mm (18”) OD, approx. 1800 meters long pipeline across Ulhas River- 1 near Durgadi by HDD method. 2.1.3 Part-C Installation & testing of 457.0 mm (18”) OD, approx. 700 meters long pipeline across Ulhas River-2 near Gandhari by HDD method.
2.1.4 Part-D
Page 1 of 9 NIT HDD Rev. 0
Page 6 of 1266 Installation & testing of 457.0 mm (18”) OD approx. 2600 meters long pipeline across Thane/ Vashi Creek by HDD method with intersection technique.
2.2 For detailed scope of work, please refer Technical volume of bidding document.
3.0 COMPLETION PERIOD : PART A: 12 (TWELVE) Months from date of issue of Letter of Acceptance. PART B: 15 (FIFTEEN) Months from date of issue of Letter of Acceptance. PART C: 12 (TWELVE) Months from date of issue of Letter of Acceptance. PART D: 15 (FIFTEEN) Months from date of issue of Letter of Acceptance.
4.0 SALIENT DETAILS: Bidding Document on Website : From 28.05.2018 to 27.06.2018 a) Site Visit : At 1030 Hrs (IST) on xx.xx.2018 b) (Details of contact person are mentioned at 6.1 below) : Last date of Receipt of Bidder’s On 05.06.2018 c) Queries for Pre-Bid Meeting Date of Pre Bid Meeting : at 1100 Hrs. (IST) on 06.06.2018 d) (Venue of Pre Bid shall be as per clause 6.0 below)
Last Date and time of Online : Up to 1200 Hrs. (IST) on 27.06.2018 e) submission of Bids (Bid Due Date) Online Opening of Techno- : 1400 Hrs. (IST) on 28.06.2018 (26 Hrs after Bid f) commercial Un-priced Bid due date) If above date happens to be a declared holiday in EIL Delhi, the next working day shall be considered. Earnest Money Deposit / Bid : g) As per the Clause 8.0 Below Security Cost of Bidding Document : Not Applicable h) Opening of Priced Bids : On date & time to be intimated later i)
The complete Bidding Document is available on Central Public Procurement Portal (CPPP) website http://eprocure.gov.in/eprocure/app. Link to download the same is also on EIL website http://tenders.eil.co.in. Bidders can view / download the document from any of the websites mentioned above. All amendments, time extension, clarifications, etc. will be uploaded in the websites only and will not be published in Newspapers. Bidders should regularly visit the above website(s) to keep themselves updated. Request for extension or any queries received from any bidder with less than four working days prior to bid due date shall generally be ignored, since there will not be adequate time for proper communication with Client and other Bidders. Bidders shall submit the bid directly and in their own name without involving any intermediaries. 5.0 BIDDER’S QUALIFICATION CRITERIA (BQC): Bidder shall fulfil the following qualification criteria: 5.1 TECHNICAL CRITERIA: 5.1.1 HDD WORKS 5.1.1.1 Part-A
Page 2 of 9 NIT HDD Rev. 0
Page 7 of 1266 Bidder on his own shall have completed design & installation of directionally drilled carbon steel pipeline crossing of size 355.6 mm (14”) OD or higher for minimum length of 700 meters or more using HDD method in single crossing. The above work experience shall be in last seven (07) years reckoned from original bid due date.
5.1.1.2 Part-B
Bidder on his own shall have completed design & installation of directionally drilled carbon steel pipeline crossing of size 355.6 mm (14”) OD or higher for minimum length of 900 meters or more using HDD method in single crossing. The above work experience shall be in last seven (07) years reckoned from original bid due date.
Part-C
Bidder on his own shall have completed design & installation of directionally drilled carbon steel pipeline crossing of size 355.6 mm (14”) OD or higher for minimum length of 350 meters or more using HDD method in single crossing. The above work experience shall be in last seven (07) years reckoned from original bid due date.
Part-D
5.1.1.2.1 Bidder on his own shall have completed design & installation of directionally drilled carbon steel pipeline crossing of size 457.0 mm (18”) OD or higher for minimum length of 2000 meters or more using HDD method with intersection technique (Performing pilot hole by deploying rigs from both sides) by utilizing electromagnetic steering technology for precise real time tracking. The above work experience shall be in last seven (07) years reckoned from original bid due date.
5.1.1.2.2 Bidder who does not meet the qualification criteria as per clause 5.1.1.4.1 above but having experience of design & installation of directionally drilled carbon steel pipeline crossing of size 355.6 mm (14”) OD or higher for minimum length of 1300 meters or more using HDD method in single crossing within last seven (7) years reckoned from original bid due date, can also be considered, provided bidder engages a back-up agency which has specialist manpower, tracking tools & equipment. Back-up agency shall have previous track record for supply of manpower, tools & equipment for HDD by intersection technique (minimum length of 2000 meters) by utilizing electromagnetic steering technology for precise real time tracking in the past.
Bidder shall submit MOU (Project specific) with the back-up agency clearly identifying their responsibilities, including CV(s) of proposed personnel having experience of HDD by intersection technique for minimum length of 2000 m and the details of specialized tools, tackles and equipment to be used for the project along with their bid. 5.1.2 Equipment Deployment Criteria Bidder shall meet the requirements of key construction equipment as specified in the section “Key Construction Equipment required to be mobilized by the Contractor during execution for HDD and associated pipeline laying works” of the bid document. 5.2 FINANCIAL CRITERIA 5.2.1 The average annual financial turnover of Bidder in last 3 (three) financial years, as per the audited annual financial statement upto the bid due date shall not be less than the value mentioned below: PART Average Annual Turnover PART A INR 10,50,00,000.00 (Indian Rupees Ten Crore Fifty Lakh) PART B INR 11,42,00,000.00 (Indian Rupees Eleven Crore Forty Two Lakh) PART C INR 4,83,00,000.00 (Indian Rupees Four Crore Eighty Three Lakh) PART D INR 16,08,00,000.00 (Indian Rupees Sixteen Crore Eight Lakh)
5.2.2 Net Worth of Bidder as per the immediate preceding year’s audited annual financial results should be positive.
Page 3 of 9 NIT HDD Rev. 0
Page 8 of 1266 Networth means paid up share capital, Share Application Money pending allotment* and reserves# less accumulated losses and deferred expenditure to the extent not written off. # Reserves to be considered for the purpose of networth shall be all reserves created out of the profits and securities premium account but shall not include reserves created out of revaluation of assets, write back of depreciation and amalgamation. *Share Application Money pending allotment will be considered only in respect of share to be allotted. Accordingly, the definition of Networth shall be as follows: Paid up share capital XXXX Add : Share Application Money pending XXX allotment Add : Reserves (As defined XXXX Above)
Less : Accumulated Losses XX Less : Deferred Revenue Expenditure XX to the extent not written off Networth XXXX
5.2.3 Working Capital of Bidder as per the immediate preceding year’s audited annual financial results should be at least as mentioned below: PART Working Capital PART A INR 3,50,00,000.00 (Indian Rupees Three Crore Fifty Lakh) PART B INR 3,80,00,000.00 (Indian Rupees Three Crore Eighty Lakh) PART C INR 1,61,00,000.00 (Indian Rupees One Crore Sixty One Lakh) PART D INR 5,36,00,000.00 (Indian Rupees Five Crore Thirty Six Lakh)
Working Capital shall be Current Assets minus Current Liabilities. In case bidder is unable to meet the working capital requirement as above, the bidder can supplement the working capital with a fund based line of credit from any scheduled bank in India or a commercial bank having Net worth more than equivalent INR 100 Crore. In such a case, bidder shall furnish a declaration from the bank (dated any date between the tender floatation and bid due date) for availability of unutilized fund based line of credit for the shortfall in working capital as mentioned above, in the format enclosed as Annexure-I to NIT. 5.2.4 If bidder intends to get qualified for more than one PART, then bidder shall be required to meet the requirement of Turnover and Working Capital on cumulative basis. 5.2.5 Financial year / previous periods as above shall be reckoned from the due date of submission of bids. 5.2.6 Bidder is to furnish annual audited financial results required as per Bidder’s Qualification Criteria (Financial) including Balance Sheets and Profit & Loss account statement etc. In case the last financial year closing date is within 9 months of Bid Due date and audited annual report of immediate preceding financial year is not available, bidder has the option to submit the financial details of the three previous years immediately prior to the last financial year. Otherwise, it is compulsory to submit the financial details of the immediate three preceding financial years. Example, In case, audited annual report of immediate preceding financial year (year ending 31st March) is not available and where bid closing date is up to 31st December, the financial details of the three previous years immediately prior to the last financial year may be submitted. However, in case the bid closing date is after 31st December, it is compulsory to submit the financial details of the immediate three preceding financial years only.
5.3 DOCUMENTS REQUIRED WITH BID:
5.3.1 For Technical Criteria:
Page 4 of 9 NIT HDD Rev. 0
Page 9 of 1266 Bidder shall furnish documentary evidence along with the bid by way of track record, copies of work orders (un-priced/ prices blanked-off), completion certificate, MOU, meeting the bidder qualification criteria.
Bidder shall furnish documentary evidence for clause no. 5.1.1.4.1 that bidder has utilized electromagnetic steering technology for precise real time tracking in intersection technique including documentary evidence for deployment of rigs on both sides for pilot drilling such as approved HDD installation procedure/ drawings etc.
Bidder shall also submit documentary evidence such as Purchase Order/ Work Order (un-priced/ prices blanked-off) in support of the credentials for clause 5.1.1.4.2 in respect of back-up agency to establish that they have supplied manpower & tools for HDD by intersection technique.
In absence of such documents BPCL/ EIL reserve the right to reject the bid without making any reference to the bidder or assigning any reason whatsoever.
Note: The original bid due date shall be considered for evaluation of bidder’s qualification criteria (BQC) even in case of any extension in the original bid due date.
5.3.2 For Financial Criteria:
Bidder shall furnish documentary evidence in the form of Complete Annual Report/ Financial Statements- including Auditor’s Reports Balance sheets, Profit & Loss Accounts statements, notes & schedule of the preceding 3 (Three) financial years, along with the Bid to establish Bidder’s conformance to Financial Criteria mentioned in Cl. 5.2 above.
5.3.3 All documents furnished by the bidder in support of meeting the BQC (including MSE certificate) shall be submitted in a separate booklet titled “Documents towards BQC” and documents shall be duly certified true copies, duly signed dated and stamped by TPIA (IRS / DNV / LRIS / TATA Projects / PDIL / ULIPL / RITES Ltd. / SGS / GLISPL / UL / MECON / ICS / CEIL)”.
5.3.4 All documents furnished by the bidder in support of meeting the Technical and Financial criteria of BQC shall be submitted in a separate section/booklet along with their offer. This section/booklet shall be titled as “Documentation against Bidder Qualification Criteria (Technical and Financial)” with proper index and page numbering. 5.3.5 With regards to financial documents, in case Bidder submits bound published and audited annual financial statements including balance sheet, profit & loss accounts and all other schedules for the preceding three financial years in original, the same shall be considered without certification. However, in case the bidder submits either a photo copy of published statement or a translated copy of the published financial statements, the same shall be certified in original as per clause no. 5.3.3 above. 5.3.6 In the event of submission of any document/ certificate by the bidder in a language other than English, the bidder shall get the same translated into English and submit the same after getting the translation duly authenticated by local Chamber of Commerce of bidder’s country or Indian Embassy in their country or their Embassy in India or any translator in India recognized / authorized by their Embassy. 5.3.7 Submission of authentic documents is the prime responsibility of the Bidder. However, Owner/EIL reserves the right of getting the document cross verified, at their discretion from the document issuing authority. 5.3.8 Owner /EIL reserves the right to complete the evaluation based on the details furnished (without seeking any additional information) and / or in-house data, survey or otherwise.
5.4 GENERAL:
5.4.1 Bidders are required to submit all such past experience(s) (PTR) meeting the BQC along with relevant supporting documents in the first instance itself, along with the bid. 5.4.2 Experience of only the bidding entity shall be considered. A job executed by a bidder for its own
Page 5 of 9 NIT HDD Rev. 0
Page 10 of 1266 plant/projects cannot be considered as experience for the purpose of meeting requirement of BQC of the tender. However, jobs executed for Subsidiary/ Fellow subsidiary/ Holding company will be considered as experience for the purpose of meeting BQC subject to submission of tax paid invoice(s) duly certified by Statutory Auditor of the bidder towards payments of statutory tax in support of the job executed for Subsidiary/Fellow subsidiary / Holding company. Such bidders to submit these documents in addition to the documents specified in the bidding documents to meet BQC.
5.4.3 A job completed by a bidder as an authorized sub-contractor shall be considered for the purpose of meeting the experience criteria of BQC subject to submission of following documents:
a) Copies of work order along with SOR and completion certificate having details like work order no. /date, brief scope of work, ordered & executed value of the job, completion date etc. issued by main contractor.
b) Copy of completion certificates from the end user/ Owner mentioning that the work has been executed by bidder as sub-contractor OR a copy of approval by end user / Owner for engaging the bidder as sub-contractor.
5.4.4 The bidder shall furnish documentary evidence by the way of track record, copies of work order, completion certificate and Balance Sheet or Audited Financial Statements including Profit & Loss Account etc. along with the Bid to establish his experience and track record meeting qualification criteria. Bidders should ensure submission of complete information/ documentation in the first instance itself. Qualification may be completed based on the details so furnished without seeking any subsequent additional information. Subsequent to the submission of bid, bidders are not allowed to change the price or substance of the bid i.e. scope of work, specifications, delivery schedule, completion period etc. including modification of the bid to meet the BQC of the tender.
5.4.5 In case a bidder (a Parent Company) is having wholly owned subsidiaries but only a single consolidated annual report is prepared and audited which includes the financial details of their wholly owned subsidiaries, consolidated audited annual report shall be considered for establishing the financial criteria subject to statutory auditor of the bidder certifying that separate annual report of bidder (without the financial data of subsidiaries) is not prepared and audited.
Further, in case a bidder is a subsidiary company and separate annual report of the bidder is not prepared & audited, but only a consolidated annual report of the Parent Company is available, consolidated audited annual report shall be considered for establishing the financial criteria subject to statutory auditor of the parent company certifying that separate annual report of bidder is not prepared and audited.
6.0 PRE-BID MEETING & SITE VISIT 6.1 Bidders are invited for site visit as per the date mentioned in Cl. 4.0 b) above. Details of contact person for Site visit is: Sri. P.S.Saikumar, BPCL, Sewree Fort Road, Sewree K Installation, Sewree (east) , Mumbai -400015 Mob. No.- 9820392448 6.2 Pre-bid Meeting shall be held at “Engineers India Limited, 1, Bhikaji Cama Place, N.Delhi (India)” as per the date mentioned in Cl. 4.0 above. Bidders or their authorized representatives are requested to attend the Pre-Bid Meeting so that their queries, if any, related to the Bidding Document and Scope of Work can be addressed during the meeting. 6.3 The bidders are requested to send clarifications/ queries, if any, by courier or by e-mail to reach EIL at least four days before the pre-bid meeting. The clarifications shall be provided during the pre-bid meeting. 6.4 Non-attendance of the pre-bid meeting shall not be a cause of disqualification of the bidder. 7.0 SUBMISSION OF BID & VALIDITY
Page 6 of 9 NIT HDD Rev. 0
Page 11 of 1266 7.1 Bids are required to be submitted only through Govt. of India CPP Portal at http://eprocure.gov.in/eprocure/app on or before the Bid submission date and time. Bidders are required to enroll on the e-Procurement module of the Central Public Procurement Portal (URL: http://eprocure.gov.in/eprocure/app). No enrolment fee would be charged from the bidders. It may also be noted that the price details are required to be filled & submitted only on the Schedule of Price format downloaded from above e-Tendering website. 7.2 Various links such as “Help for Contractor”, “Information about DSC”, “FAQ”, “Resources Required”, “Bidders Manual Kit” etc. are available on home page of http://eprocure.gov.in/eprocure/app facilitating vendors to participate in the bidding process. Bidder are advised to download & utilize the available information/documents under these links for activities like Registration in CPPP, obtaining User ID & Password, uploading & submission of e-bids etc. 7.3 Bidders are advised in their own interest to carefully go through Instructions for E-tendering and other related document available against various help links so as to ensure that bids are uploaded in E- tendering website well before the closing date and time of bid submission. Bidder is required to complete certain activities like Registration in e-tender website, obtaining User ID & Password, enabling of Vendor and mapping of Digital Signature Certificate etc. before they can load their e-bid on website. In the event of failure in bidder’s connectivity with CPPP website during the last few hours on account of problem on bidders account, they are likely to miss the deadline for bid submission. Due date extension request due to this reason will not be entertained. In view of the same, bidders are advised to upload their bid in advance. 7.4 No physical Bids / Offers shall be permitted. The Offers submitted through e-tendering system shall only be considered for evaluation and ordering. Bids submitted through Fax/e-mail/courier/computer floppy/CD/Pen Drive shall be rejected. 7.5 Bid should be valid for 04 (Four) months from the due date of submission of Bids. 7.6 All documents furnished by the bidder in support of meeting the commercial and financial criteria (5.1 and 5.2 above) of BQC as per NIT including Integrity Pact & Power of Attorney shall be Digitally Signed authenticated copies and submitted in e-tendering website along with their offer. In such case, bidders shall not be required to submit the original authenticated documents including Power of Attorney & Integrity pact in physical form to EIL.
In case of submission of digitally signed authenticated copies of documents for meeting BQC, bidder shall not be required to submit the original authenticated documents in physical form in EIL subject to confirmation by bidder on Annexure-II attached with NIT.
In case bidder is not able to submit the authenticated documents through e-tendering website as per the requirement of bidding document, bidder shall submit the authenticated copies of documents in original hard copy for meeting BQC, as above in a separate section/ booklet within 07 (Seven) calendar days of unpriced-bid opening. This section/booklet shall be titled as “Documentation against Bidder Qualification Criteria (Commercial & Financial)” for biding document no. SM/A731-000-MK- T-9503/1003 with proper index and page numbering.
7.7 Earnest Money Deposit & MSE certificate required to be submitted in original shall be submitted in sealed envelopes to the below mentioned address within 07 calendar days from the date of opening of unpriced bids. Scanned copy of the same to be uploaded on e-procurement Portal: Kind Attention: Mr. Sunita Mitra-GM (SCM), 1ST Floor, EIB Engineers India Limited, 1, Bhikaji Cama Place New Delhi 110066
Page 7 of 9 NIT HDD Rev. 0
Page 12 of 1266 8.0 EARNEST MONEY DEPOSIT (EMD) 8.1 Bid Security/EMD shall be as detailed below: Applicable EMD PART PART A INR 15,00,000.00 (Indian Rupees Fifteen Lakh only) PART B INR 25,00,000.00 (Indian Rupees Twenty Five Lakh only) PART C INR 10,00,000.00 ((Indian Rupees Ten Lakh only) PART D INR 50,00,000.00 ((Indian Rupees Fifty Lakh only) If bidder quotes for more than one PART then requirement of EMD shall be on cumulative basis. 8.2 Bid Security/EMD shall be in favour of Bharat Petroleum Corporation Limited and shall be acceptable in the form of Crossed Demand Draft (Payable at Mumbai) or Bank Guarantee in the prescribed pro- forma from Scheduled Commercial banks in India/ Indian Branch of Foreign Bank. Bid Security/EMD from foreign bidders shall be either in the form of Crossed Demand Draft (Payable at Mumbai) or Bank Guarantees (BG) from any Indian scheduled bank which includes Indian branch of foreign bank recognized as scheduled bank by RBI. 8.3 The B.G. shall be valid for a period of 06 months from the due date of submission of Bid. 8.4 EMD exemption will be allow for Micro and Small Enterprises (MSEs) registered with District Industries Centres (DIC) or Khadi and Village Industries Commission or Khadi and Village Industries Board or Coir Board or National Small Industries Corporation (NSIC) or Directorate of Handicraft and Handloom or MSEs having Udyog Aadhaar Memorandum or any other body specified by Ministry of Micro, Small and Medium Enterprises. On opening the un-priced bid, the certificate will be verified for registration. If the bidder meets this requirement, their bid will be processed further. If not, the bid shall be rejected. The certificate shall be valid as on date of opening of unpriced bid. 8.5 Public sector undertaking/enterprices of central Government will be exempted from submission of EMD.
9.0 AWARD METHODOLOGY 9.1 Evaluation/ ordering for all four parts shall be done on least cost to company basis subject to meeting bidder qualification criteria as per Cl.5 10.0 GENERAL 10.1 OWNER/EIL reserves the right to carry out capability assessment of the bidder including referral to in house information.
10.2 OWNER/EIL will not be responsible or liable for cost incurred in preparation & delivery of bids, regardless of the conduct or outcome of the bidding process.
10.3 OWNER/EIL reserves the right to reject any or all the bids received at its discretion without assigning any reason whatsoever and to annul the Bidding process at any stage.
10.4 In case any Bidder is found to be involved in cartel formation, his Bid will not be considered for evaluation / placement of order. Such Bidder will also be debarred from bidding in future.
10.5 Canvassing in any other form by the bidder or by any other agency on their behalf may lead to disqualification of their bid.
10.6 Bidder should not be under liquidation, court receivership or similar proceedings.
10.7 Bidder should not be Holiday/ Negative list of OWNER/EIL.
10.8 Bids sent through Fax/ or Telex or Telegram or E-mail/ Courier/ Computer floppy/CD/Pen Drive shall not be accepted.
10.9 Four different tender ids for 04 parts have been created on e-procurement website against tender no. SM/A731-000-MK-T-9503/1003. However, same bidding document has been uploaded against
Page 8 of 9 NIT HDD Rev. 0
Page 13 of 1266 all tender ids. Bidders are required to upload their bid against different tender id for respective part. Price bid of a bidder for parts shall not be opened for which bidder shall be disqualified.
10.10 The Purchase Preference, if applicable, to Central PSUs shall be considered during evaluation of bids as per the prevailing Govt. Guidelines. However, no Purchase preference to Central PSUs is applicable as on date.
10.11 Owner reserves its right to allow Public Sector Enterprises (Central/State), purchase preference as admissible/applicable from time to time under the existing Govt. policy.
10.12 Consultant for the Project or their subsidiary company or companies under the management of consultant, are not eligible to quote for the execution of the same job for which they are working as consultant.
10.13 Bids submitted on Consortium or unincorporated Joint-Venture basis shall not be accepted.
10.14 For detailed specifications, terms and conditions and other details, refer complete Bidding Document.
10.15 Telephone No., Fax No and e-mail address of GM (SCM)/ Manager (SCM), EIL, Delhi are as under: Telephone–011-267622882/ 3209 E-mail– [email protected] / [email protected]
General Manager (C&P) Engineers India Limited, Delhi.
Page 9 of 9 NIT HDD Rev. 0
Page 14 of 1266
Annexure – I to NIT
(To be printed on Letter Head of bank) DECLARATION FROM THE BANK FOR AVAILABILITY OF UNUTILIZED LINE OF CREDIT
Ref: ______Date: ______
We ______, a Bank firm having our registered office address ______confirm that the Company M/s ______, having its registered office at ______is having account with our bank.
Presently, the credit limits of the company are as follows:
Fund Based Line of Credit (towards Working Amount in (Currency______) Capital like CC Limit) Sanctioned Line of Credit
Utilized Line of Credit
Balance Line of Credit
[Bank to specify as applicable]
We declare that we are scheduled bank in India; OR
We declare that we are a commercial bank having Net worth more than equivalent INR 1000 Million as per latest audited financial statements.
Yours Faithfully,
Signature Name & Designation e-mail ID Fax number
Page 15 of 1266
ANNEXURE-II
COMPLIANCE TO AUTHENTICATION REQUIREMENT
We hereby confirm that all authenticated documents submitted for meeting the BQC are certified as per the authentication requirement defined in the bidding document.
SIGNATURE OF BIDDER : ______
NAME OF BIDDER : ______
COMPANY SEAL : ______
Page 16 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Instruction to Bidders (ITB) Job Number : A731 Sheet 1 of 15
INSTRUCTIONS TO BIDDERS
Engineers India Limited New Delhi
Page 17 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Instruction to Bidders (ITB) Job Number : A731 Sheet 2 of 15
TABLE OF CONTENTS
1.0 INTRODUCTION ...... 3 2.0 COST OF BIDDING ...... 3 3.0 SITE LOCATION / SITE VISIT ...... 3 4.0 ACKNOWLEDGEMENT & CONFIRMATION ...... 3 B BIDDING DOCUMENT, CLARIFICATIONS AND AMENDMENT ...... 3 5.0 BIDDING DOCUMENT ...... 3 6.0 CLARIFICATION OF BIDDING DOCUMENT ...... 4 7.0 AMENDMENT OF BIDDING DOCUMENT ...... 4 8.0 CONFIDENTIALITY OF BIDDING DOCUMENT ...... 4 C PREPARATION OF BID ...... 4 9.0 LANGUAGE OF BID ...... 4 10.0 BID REJECTION CRITERIA /COMPLIANCE TO BID REQUIREMENT ...... 4 11.0 DOCUMENTS COMPRISING BID ...... 5 12.0 BID PRICES & BIDDING CURRENCY ...... 8 13.0 BID VALIDITY ...... 9 14.0 EARNEST MONEY DEPOSIT (EMD)/BID SECURITY ...... 9 15.0 MULTIPLE/ ALTERNATIVE BID ...... 10 16.0 PRE-BID QUERIES ...... 10 17.0 FORMAT AND SIGNING OF BID ...... 11 18.0 CHECK LIST FOR SUBMISSION OF BID ...... 11 D BID SUBMISSION ...... 11 19.0 SEALING AND MARKING OF BID ...... 11 20.0 DATE, TIME & PLACE OF SUBMISSION ...... 11 21.0 MODIFICATION AND WITHDRAWL OF BIDS...... 12 E BID OPENING AND EVALUATION ...... 12 22.0 OPENING OF TECHNO-COMMERCIAL BIDS ...... 12 23.0 CLARIFICATION OF BIDS ...... 12 24.0 EVALUATION OF TECHNO-COMMERCIAL BIDS ...... 12 25.0 OPENING OF PRICE BID ...... 13 26.0 EVALUATION OF PRICE BIDS ...... 13 27.0 UNSOLICITED POST TENDER MODIFICATION ...... 14 28.0 CONTACTING THE OWNER/ EIL ...... 14 F AWARD OF CONTRACT ...... 14 29.0 OWNER'S RIGHT TO ACCEPT OR REJECT ANY BID ...... 14 30.0 NOTIFICATION OF AWARD ...... 14 31.0 CONTRACT AGREEMENT ...... 14 32.0 MODIFICATION OF INSTRUCTIONS TO TENDERERS ...... 15 33.0 CARTEL FORMATION ...... 15
ANNEXURE – I TO ITB: E-Tendering Methodology
Engineers India Limited New Delhi
Page 18 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Instruction to Bidders (ITB) Job Number : A731 Sheet 3 of 15
GENERAL 1.0 INTRODUCTION 1.1 M/s Bharat Petroleum Corporation Limited (BPCL) (Owner) proposes to proposes to re- route approx. 48.7 km long portion of the existing Mumbai – Manmad multi product pipeline from Agarwadi in Mumbai Suburban district (existing SV-1) to Janval village in Thane district of the Maharashtra state. 1.2 Engineers India Limited (EIL) has been engaged for PCM services for the above pipeline project. 1.3 EIL for and on behalf of Owner invites e-Bids, under single stage two bid system, for the entire scope of work covered under the Bidding Document on item rate indivisible work contract basis (hereinafter for the purpose of these instructions collectively referred as “WORK”). 1.4 It shall be Bidder’s responsibility to have thorough understanding of the reference documents, site conditions and specifications included in the Bidding Document.
2.0 COST OF BIDDING 2.1 All direct and indirect costs associated with the preparation and submission of bid (including clarification meetings and site visit, if any), shall be to Bidder’s account and the Owner/EIL will in no case be responsible or liable for those costs, regardless of the conduct or outcome of the bidding process. 3.0 SITE LOCATION / SITE VISIT 3.1 Bidder is advised to visit and examine the site, its surroundings and familiarise himself of the existing facilities and environment, and collect all other information which he may require for preparing and submitting the bid and entering into the Contract. Claims and objections due to ignorance of existing conditions or inadequacy of information will not be considered after submission of the bid and during implementation. 3.2 The Bidder and any of his personnel or agents will be granted permission by the Owner to enter upon his premises and land for the purpose of such inspection, but only upon the explicit condition that the Bidder, his personnel or agents will release and indemnify the Owner and his personnel and agents from and against all liability in respect thereof and will be responsible for personal injury (whether fatal or otherwise), loss of or damage to property and any other loss, damage, cost and expenses incurred as a result thereof. 4.0 ACKNOWLEDGEMENT & CONFIRMATION 4.1 Bidder shall acknowledge against the Tender on EIL's website http:tenders.eil.co.in/newtenders and confirm his intention to bid or reasons(s) of not participating in the tendering in case of regret/negative acknowledgment. B BIDDING DOCUMENT, CLARIFICATIONS AND AMENDMENT 5.0 BIDDING DOCUMENT 5.1 The Bidding Document shall be read in conjunction with any amendment issued in accordance with Clause 7.0 below. - Invitation for Bid (IFB) / Letter Inviting Bid (LIB) - Instructions to Bidders and its attachments (Proposal Forms). - General Conditions of Contract (GCC) and its Addendum - Special Conditions of Contract (SCC) and its attachments. - Schedule of Rates (SOR)/ Schedule of Prices (SOP). - Technical Specifications / Standards. - Drawings, if any. 5.2 Although all the details presented in this Bidding Document have been compiled with
Engineers India Limited New Delhi
Page 19 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Instruction to Bidders (ITB) Job Number : A731 Sheet 4 of 15
reasonable care, however, the Bidder is expected to examine the Bidding Document, including all instructions, forms, terms, specifications and drawings in the Bidding Document and Bidder to ensure that the information provided is adequate, clearly understood and it includes all documents as per Master Index. 5.3 Bidding documents once issued / downloaded are non-transferable. 6.0 CLARIFICATION OF BIDDING DOCUMENT 6.1 Bidder shall examine the Bidding Document thoroughly in all respect and if any conflict, discrepancy, error or omission is observed, Bidder may request clarification within the cut off date as specified in IFB/LIB or prior to the Bid Closing Date. Such clarification requests shall be directed to the address given in LIB/IFB. 6.2 Any failure by Bidder to comply with the aforesaid requirement shall not excuse the Bidder, after subsequent award of Contract, from performing the work in accordance with the Contract. 6.3 Response to queries/ clarifications raised will be sent as expeditiously as possible to all who have been issued the Bidding Documents. The response shall not form part of the Bidding Document unless issued as an Addendum/ Amendment. The queries raised (without identifying the sources of the query) and the responses will be uploaded on website. 6.4 Bidders are expected to resolve all their clarifications/ queries to the Bidding Document and submit their bid in total compliance to Bidding Document without any deviation/ stipulation/ clarification. 7.0 AMENDMENT OF BIDDING DOCUMENT 7.1 Owner/ EIL may, for any reason whether at his own initiative or in response to the clarification requested by the prospective bidder(s), issue amendment in the form of Addendum during the bidding period and subsequent to receiving the bids. Any Addendum thus issued shall become part of Bidding Document and Bidder shall submit the same duly signed and stamped in token of his acceptance. 7.2 For Addendum issued during the bidding period, Bidder shall consider the impact in his bid. For Addendum issued subsequent to receiving the bids, Bidder shall follow the instructions issued along with addendum with regard to submission of impact on quoted price/ revised price, if any. 8.0 CONFIDENTIALITY OF BIDDING DOCUMENT 8.1 Bidders shall treat the bidding documents and contents therein as strictly confidential. 8.2 The Bidding Document is and shall remain the exclusive property of the OWNER without any right to Bidder to use them for any purpose except for the purpose of Bidding. C PREPARATION OF BID 9.0 LANGUAGE OF BID 9.1 The Bid and all correspondence incidentals to and concerning the Bid shall be in the English Language. For supporting documents and printed literature submitted in any other language, an equivalent English Translation shall also be submitted. Responsibility for correctness in translation shall lie with the Bidder. In case of any conflict, for the purpose of interpretation of the Bid, the English Translation shall govern. 10.0 BID REJECTION CRITERIA /COMPLIANCE TO BID REQUIREMENT 10.1 Owner/ EIL expect Bidder’s compliance to requirement of Bidding Document without any deviation and submit substantially responsive bid. 10.2 Bids not compliance to requirement of Bidding Document shall not be accepted and Owner/EIL may not seek any clarification/ correspondence from bidders in case sufficient acceptable bids are received. Therefore, bidders are requested to submit their bids complete in all respects.
Engineers India Limited New Delhi
Page 20 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Instruction to Bidders (ITB) Job Number : A731 Sheet 5 of 15
10.3 Bidders shall ensure that their bids are complete in all respects and conform to terms, conditions and Bid Evaluation criteria of Tender. Bids not complying with Owner’s requirement may be rejected without seeking any clarifications. 10.4 In any case, no exception or deviation shall be accepted to the following critical stipulations of Bidding Document and bids containing deviations/ exceptions to the these shall be considered to be non-responsive and are liable to be rejected: • Bid security /EMD scanned copy to be uploaded on eproc website for unpriced bid open and Hard Copy if not received within 7 days from unpriced bid opening date • Defect Liability Period • Bid Validity • Schedule of Rates/Schedule of Prices • Time Schedule • Security Deposit/Performance Bank Guarantee • Mobilization advance • Termination and suspension • Force Majeure • Scope of Work / scope of Supply • Compensation for Delay • Any other rejection criteria specified elsewhere in the Bidding Document.
10.5 The deviation on other clauses, if unavoidable, should be furnished as per FORM attached. Exception/ Deviations submitted in any other form and mentioned elsewhere in their Bid shall not be considered. If any exception/ deviation are acceptable to OWNER/ EIL, the same shall be issued to all bidders through an amendment. All other deviations/ exceptions, not incorporated in amendment, shall be withdrawn by bidders failing which offer of such bidders shall not be acceptable. If a bidder takes any further deviations other than those agreed, while submitting the revised price bid/ price implication (if any), his bid shall be rejected outright without any reference. In case any deviations is found in the revised price bid/ price implication, the bidder is also liable to be placed on holiday for future tenders. 11.0 DOCUMENTS COMPRISING BID 11.1 The e-bid must be complete in all respects, leaving no scope for ambiguity. Bidder is fully responsible for the bid submitted and no relief or consideration can be given for errors and omissions. 11.2 All documents furnished by the bidder in support of meeting the BQC including MSE certificate shall be duly certified true copies, duly signed dated and stamped by TPIA (IRS / DNV / LRIS / TATA Projects / PDIL / ULIPL / RITES Ltd. / SGS / GLISPL / UL / MECON / ICS / CEIL)”.
11.3 Bidders shall be required to submit the required documents for meeting Bidder Qualification Criteria (BQC) as per IFB/LIB in a separate section/booklet along with their offer. This section/booklet shall be titled as “Documentation against Bidder Qualification Criteria” with proper index and page numbering.
11.4 The bid shall be submitted by uploading relevant document in respective covers provided in the e-tendering website. • TECHNO-COMMERCIAL/UNPRICED BID
• PRICE BID
• BID SECURITY/EARNEST MONEY DEPOSIT 11.5 Techno-commercial/ Un-priced Bid shall contain the following documents and to be uploaded in e-tender website : - Submission of bid letter as per PROPOSAL FORM - A
Engineers India Limited New Delhi
Page 21 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Instruction to Bidders (ITB) Job Number : A731 Sheet 6 of 15
- Submission of copy of Master Index provided with the Bidding Document and Amendment (if any) duly signed and stamped by the Bidder in token of having received and read all parts of the Bidding Documents and having accepted and considered the same in preparing and submitting the Bid. - Power of attorney in favour of signatory (ies) of the bid. - Information about Bidder as per PROPOSAL FORM – B. - Copy of Partnership Deed in case of partnership firm or Memorandum & Article of Association in case of limited company. - Details of specific experience fulfilling qualification criteria – FORM – C - Scanned copy of duly authenticated documents in support of meeting the Financial criteria as per PROPOSAL FORM- C, C1 in line with clause no. 11.2 above. - Past experience as per FORM – C2. - Declaration of Bidder’s Income Tax Liability as per PROPOSAL FORM-D. - Information about any Current Litigation/ Arbitration, if any, in which bidder is involved. - Compliance to Bid requirement as per PROPOSAL FORM-J or in case of Deviation/ Exceptions, as per PROPOSAL FORM-K. (Sheet- 1 for Commercial Section and Sheet-2 for Technical Section). - Technical offer and Engineering details, if any, required as per Bidding Document. - Check List duly filled in as per PROPOSAL FORM-L. - Reply to Commercial Questionnaire as per PROPOSAL FORM-M. - Submission of Declaration by Bidder as per PROPOSAL FORM-O. - Submission of Declaration by Bidder as per PROPOSAL FORM-P regarding Black Listing/ Holiday Listing. - Submission of Declaration regarding P.F etc as per PROPOSAL FORM-Q. - Bank Mandate Form as per PROPOSAL FORM-S - Cancelled Cheque of bidders - PAN card copy - Submission of Undertaking for non-engagement of child labour as per PROPOSAL FORM- T - Preamble to SOR duly scanned, signed and stamped - Signed & stamped copy of Short SOR FORM SP – 1 indicating Q / NQ (without price) - FORM SP2 indicating applicable rate of taxes in %. indicating Q / NQ (without price) - Signed & stamped copy of Detailed SOR - Any other information required in the Bidding Documents or considered relevant by the bidder. - Signed & stamped copy of key construction manpower to be mobilized by the contractor during execution enclosed as Annexure to SCC of Bidding Document. - Signed & stamped copy of list of key requirement of Equipment to be mobilized by the contractor during execution enclosed as Annexure to SCC of Bidding Document. - PAN No., Tax Residency Certificate and Form No.10F (in case of Foreign bidders) 11.6 Priced Bid shall consist of: i) Schedule of Rates (Short Description in excel file) duly filled rates (including rebate, if any). (FORM SP-0). ii) Duly filled in FORM SP-1.
Engineers India Limited New Delhi
Page 22 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Instruction to Bidders (ITB) Job Number : A731 Sheet 7 of 15
No stipulation, deviation, terms & conditions, presumption, basis etc. shall be stipulated in Price Part of the bid. Any condition if stipulated shall be treated as null and void and shall render the bid liable for rejection. Bidders must fill their name in the price bid of excel sheet before submission through e-tender portal. 11.7 Bidder to upload the entire bid in the following three e-folders : i) Bid Security / EMD Folder ii) Unpriced Bid Folder iii) Priced Bid Folder. 11.8 BID SECURITY / EARNEST MONEY DEPOSIT EMD/Bid Security, in favour of Bharat Petroleum Corporation Limited and shall be acceptable in the form of Crossed Demand Draft (Payable at Mumbai) or Bank Guarantee in the prescribed pro-forma from Scheduled Commercial banks in India/ Indian Branch of Foreign Bank. Bid Security/EMD from foreign bidders shall be either in the form of Crossed Demand Draft (Payable at Mumbai) or Bank Guarantees (BG) from any Indian scheduled bank which includes Indian branch of foreign bank recognized as scheduled bank by RBI.: • Original EMD : not later than Seven (7) calendar days from the date of Un-priced Bid Opening
• Copy of Original EMD : scanned & uploaded in E-Tendering Portal alongwith Un-priced Techno-commercial Bid.
In case of exemption of EMD as per clause 14 below, the scanned copy of the requisite documents should be uploaded in e-tender website however, original of the same should be sent to EIL within 07 days from the date of Unprice Bid Opening.
Bid Security/ EMD ( if applicable ) shall be uploaded in the form of a scanned copy on the CPP Website failing which the technical bid will not be considered for further evaluation, also the hard copy of the same shall reach at the EIL office address as mentioned in clause no. 11.9 of ITB within seven days of unpriced bid opening. If the original EMD is not received within seven days from the date of un price bid opening, than the bid will be rejected.
In case of MSE vendor authenticated copy of original MSE certificate needs to be submitted within seven days of unpriced bid opening at the EIL office address as mentioned in clause no. 11.8 of ITB.
11.9 Bidders shall submit the following documents in ORIGINAL within Seven (7) calendar days from the date of Un-priced Bid Opening, provided copy of the same have been uploaded on E-Tendering Website:
(i) Original EMD/Duly authenticated copy of valid MSE Certificate (ii) Documents in support of meeting qualification criteria in the form of booklet titled “Documentation against Bidder Qualification Criteria against Bidding Document No. (As specified in the Bidding Document).
The address for submission of original documents is as follow:
Receipt Section, Engineers India Ltd, 1, Bhikaji Cama Place, New Delhi-11006 Attn.: Mr. Sunita Mitra Dy. General Manager (C&P),
Engineers India Limited New Delhi
Page 23 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Instruction to Bidders (ITB) Job Number : A731 Sheet 8 of 15
Ph : 011-2676 3192 / 3029
12.0 BID PRICES & BIDDING CURRENCY 12.1 Unless stated otherwise in the Bidding Documents, the Contract shall be for the total works as described in Bidding Document, based on the Schedule of Rates submitted by the Bidder and accepted by the Owner / EIL. 12.2 Rates/Amounts must be filled in the `Schedule of Rates’ after downloading the file uploaded in the website referred in IFB. In case separate file is uploaded, and any variation in item description, unit & quantity are noticed; the bid is liable to be rejected. In any case, Bidder shall be presumed to have quoted against the tendered description of work as per the Schedule of Rates (detailed description- Form SP-2) and the same shall be binding on the Bidder. 12.3 The rates quoted by the Bidder shall be checked for arithmetic correction, if any, based on price filled by the Bidder in the Schedule of Rates/ Price (Form SP-0). 12.4 Price (arrived from Schedule of Rates i.e. Form SP-0) shall be deemed to be inclusive of all taxes and duties except “Goods and Services Tax” (hereinafter called GST) (i.e., IGST or CGST and SGST/UTGST applicable in case of interstate supply or intra state supply respectively and GST compensation Cess if applicable) in line with provisions mentioned in SCC. It is for the bidder to assess and ascertain the rates of applicable Taxes & Duties for the tendered work. It is clearly understood that Owner / EIL will not have any additional liability towards payment of applicable Taxes & Duties as a result of Bidder’s wrong assessment / interpretation of applicable taxes & duties. 12.5 Prices (arrived from Schedule of Rates i.e. Form SP-0) quoted by the bidder, shall remain firm and fixed and valid until completion of the Contract and will not be subject to variation on any account except as otherwise specifically provided in the Contract documents. Statutory variations in taxes & duties shall only be allowed as per the provisions indicated in SCC. 12.6 Bidder shall quote price after careful analysis of cost involved for the performance of the work considering all parts of the Bidding Document. In case any activity though specifically not covered in description of item under `Schedule of Rate/Price (SOR/SOP)' but is required to complete the work, which could be reasonably implied/ inferred from the contents of the Bidding Document, the prices quoted shall be deemed to be inclusive of cost incurred for such activity. 12.7 The prices shall be based on conditions specified in General Conditions of Contract, Special Conditions of Contract, Scope of Work, Scope of Supply, Technical Specifications and other contents of Bidding Document. 12.8 Prices quoted by the bidder, shall remain firm, fixed and valid until completion of the Contract performance and will not be subject to variation on any account except as otherwise specifically provided in the Contract documents. 12.9 Bidder shall quote/fill the rate in rupees in round figure (without any figure in decimal i.e. paisa). 12.10 Prices shall remain firm and fix without any escalation except statutory variation in taxes and duties, within the contractual completion period, which shall be on BPCL’s account, against submission of documentary evidence for substantiating the variation by way of relevant notification. However in case of delay in completion period beyond the contractual date, for reasons attributable to contractor, any increase in these rates shall be borne by the contractor, whereas any decrease shall be passed on to the Owner. 12.11 Prices shall remain firm & fixed without any escalation. However, any new taxes / duties imposed after the date of submission of Price Bid / Revised price bid (if any) & up to Contractual Completion date shall be to Owner’s account but such Taxes / duties imposed beyond Contractual Completion date shall be to the Contractor’s account. 12.12 Bidder shall quote price after careful analysis of cost involved for the performance of the
Engineers India Limited New Delhi
Page 24 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Instruction to Bidders (ITB) Job Number : A731 Sheet 9 of 15
work considering all parts of the Bidding Document. In case any activity though specifically not covered in description of item under `Schedule of Rate/Price (SOR/SOP)' but is required to complete the work, which could be reasonably implied/ inferred from the contents of the Bidding Document, the prices quoted shall be deemed to be inclusive of cost incurred for such activity. 12.13 The prices shall be based on conditions specified in General Conditions of Contract, Special Conditions of Contract, Scope of Work, Scope of Supply, Technical Specifications and other contents of Bidding Document. 12.14 Prices quoted by the bidder, shall remain firm, fixed and valid until completion of the Contract performance and will not be subject to variation on any account except as otherwise specifically provided in the Contract documents. 12.15 Bidder shall quote/fill the rate in rupees in round figure (without any figure in decimal i.e. paisa). 12.16 Currency of Bid and Payment shall be only in INR. 12.17 It will be the duty of CONTRACTOR to duly observe and comply with all laws, rules, regulations, orders and formalities applicable to Customs Duty, Goods and Service Tax (GST) etc. on the manufacture, sale and/or supply of any material to Owner. The CONTRACTOR shall keep the OWNER indemnified from and against any and all claims, demands, prosecutions, penalties, damages, demurrages and/or other levies whatsoever made or levied by any Court, Tribunal or the Customs or other Authorities with respect to any alleged breach, evasion or infraction of such duties, taxes, charges or levies or any breach or infraction of such laws, rules, regulations, orders or formalities concerning the same and from the consequence thereof. 12.18 No Mobilization Advance and No secured advance will be paid.
12.19 In the event of award of contract, it shall be indivisible works contract.
13.0 BID VALIDITY 13.1 Bid shall remain valid for a minimum period of 04 (Four) months from due date of submission of Bid. During the above period, bidders shall not be entitled to revoke or cancel their Bid or to vary the Bid given or any term thereof without written consent of the OWNER/ EIL. In case, bidders are revoking or cancelling their Bid or varying any terms in regard thereof without the written consent of OWNER/ EIL, OWNER/ EIL shall forfeit EMD and reject their bids. Such Bidder also may be put on Holiday list. 13.2 OWNER/ EIL may request the bidders for extension of the period of validity of bid. If the Bidder agrees to the extension request, the validity of Bank Guarantee towards EMD shall also be suitably extended. Bidders may refuse the request of extension of bid validity without forfeiting his EMD. However, bidders agreeing to the request for extension of validity of bid shall not be permitted to modify the bid because of extension, unless specifically invited to do so. 14.0 EARNEST MONEY DEPOSIT (EMD)/BID SECURITY 14.1 Bidder shall furnish, as part of its Bid, EMD for an amount as indicated in the IFB/LIB. The Bids not accompanied with EMD or EMD not as per Pro-forma given in the Bidding Document shall be considered as non-responsive and such Bids shall be rejected. OWNER shall not pay any interest on EMD furnished. 14.2 Details of EMD shall be entered before uploading of bid and copy of EMD shall be uploaded in the respective cover provided in the e-tendering website for a value specified in IFB/LIB. 14.3 Exemption of EMD will be applicable for Micro or Small Enterprises registered with District Industries Centers or Khadi and Village Industries Commission or Khadi and Village Industries Board or Coir Board or National Small Industries Corporation (NSIC) or Directorate of Handicrafts and Handloom or any other body specified by Ministry of Micro, Small and Medium Enterprises.
Engineers India Limited New Delhi
Page 25 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Instruction to Bidders (ITB) Job Number : A731 Sheet 10 of 15
However, no price preference or exemption from payment of security deposit shall be allowed for MSEs.
14.4 Documents to be submitted by MSEs along with un-priced bid : a. Documentary evidence that the bidder is a Micro or Small Enterprises registered with District Industries Centers or Khadi and Village Industries Commission or Khadi and Village Industries Board or Coir Board or National Small Industries Corporation or Directorate of Handicrafts and Handloom or any other body specified by Ministry of Micro, Small and Medium Enterprises. b. The above document submitted by the bidder shall be duly certified (in original) as per requirements mentioned in IFB/NIT/ LIB. If the bidder does not provide the appropriate document or any evidence to substantiate the above, then it will be presumed that they do not qualify for any preference admissible in the Public Procurement Policy, 2012. 14.5 Bid securities of unsuccessful bidders will be returned upon award of Contract. However, EMD of the successful Bidder will be returned upon the Bidder's executing the Contract, and furnishing the Security Deposit. 14.6 The EMD may be forfeited: i) If a Bidder withdraws its bid during the period of Bid Validity or does any breach of tendering terms and conditions, or ii) If a bidder modifies his bid on his own. iii) If a bidder after opening of price bid increases the price, though within the validity period and even though the offer remains lowest iv) In case of a successful Bidder, if the Bidder fails, within the specified period: a. to sign the Contract and/or b. to furnish the Security Deposit in the form of BG/DD. 15.0 MULTIPLE/ ALTERNATIVE BID 15.1 A bidder (i.e. the bidding entity) shall, on no account submit more than one bid either directly (as a single bidder or as a member of consortium) or indirectly (as a sub- contractor) failing which following actions shall be initiated: All bids submitted by such bidder (say ‘A’) directly & indirectly, shall stand rejected and EMD, if any, in case of direct bid submitted by bidder ‘A’ shall be forfeited. If another bidder (say ‘B’) has proposed bidder ‘A’ as a sub-contractor then bidder ‘B’’s bid shall also be rejected. However, in case the bidder ‘B’ has also proposed an alternative sub-contractor who is other than the bidder ‘A’, then bidder ‘B”s bid shall be evaluated with the proposed alternative sub-contractor only. Hence, every bidder shall ensure in his own interest that his proposed sub-contractor is not submitting alternative/ multiple bids.” However, an agency can be a subcontractor or back up consultant with more than one bidder provided the agency is not participating directly in the bidding process as a bidder. 15.2 Alternative bids are not acceptable.
16.0 PRE-BID QUERIES 16.1 The purpose of the pre-bid queries will be to clarify issues and to answer questions on any matter pertaining to the Tender conditions that may be raised by bidders who have been issued the Bidding Document.
16.2 The bidder is requested to submit any queries/clarification/information pertaining to Bidding Document in writing delivered by hand or by fax/e-mail as per proposal FORM – N enclosed in the Bidding Document so as to reach EIL not later than the date specified in
Engineers India Limited New Delhi
Page 26 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Instruction to Bidders (ITB) Job Number : A731 Sheet 11 of 15
the Notice Inviting Tender. Queries/ Clarifications/ Information sought in any other manner shall not be responded to. The editable soft copies of the queries may also be e-mailed at the address [email protected] & [email protected] to enable EIL to prepare replies to the queries against each query in the same format expeditiously.
16.3 The OWNER’s responses to Bidder’s queries/clarifications raised will be furnished as expeditiously as possible on EIL to all those who have downloaded the Bidding Document and shall be e-mailed to all other bidders who have downloaded the Bidding Document. Any modification of the Bidding Document, which may become necessary as a result of the pre bid queries shall be intimated to all bidders through the issue of an Addendum/Amendment.
17.0 FORMAT AND SIGNING OF BID 17.1 The bidder shall upload the Techno-commercial bid duly filled, signed and stamped and the price bid in excel file duly filled rates in respective folder provided in the e-tendering website. 17.2 All pages of bid shall be stamped and initialled by person(s) signing the bid. 17.3 The bid shall contain no interlineations, erasures or overwriting. In case any corrections are required, the original writings shall be neatly cut/penned through and re-written nearby. No overwriting or erasure of original writings by use of “white fluid” or otherwise is permitted. In case any erasure using “white correcting fluid is found, the offer shall be liable to be rejected. All corrections/ cuttings/ alterations shall be signed in full by the Bidder with date. 18.0 CHECK LIST FOR SUBMISSION OF BID 18.1 To assist Bidder in ensuring the completeness of bid, a checklist for submission of various documents/details in un-priced commercial part of bid, has been enclosed. 18.2 Bidder is required to fill the checklist and submit along with the bid for ready reference. All documents shall be submitted under various sections as per this Check List. D BID SUBMISSION 19.0 SEALING AND MARKING OF BID 19.1 Four different tender ids for 04 parts have been created on e-procurement website against tender no. SM/A731-000-MK-T-9503/1003. However, same bidding document has been uploaded against all tender ids. Bidders are required to upload their bid against different tender id for respective part. Price bid of a bidder for parts shall not be opened for which bidder is found to be disqualified. 19.2 For submission of Bid, please refer instruction to bidders for e-tendering. Due date and time for submissions of bids have been mentioned in the IFB/LIB/ NIT. Bids cannot be uploaded by the bidders on the website beyond the Bid Due Date and time. 19.3 In case EMD is not applicable for the bidder based on the provision of bidding document then they will have to choose the reason for “EMD NOT APPLICABLE “which are available in the website. 19.4 Bidders are mandatorily required to enter their name in the each FORM of excel file of SOR provided in the e-tender portal for submission of price bid. 20.0 DATE, TIME & PLACE OF SUBMISSION 20.1 Bid must be submitted by the bidder through e-tendering on or before bid due date and time mentioned in the IFB/LIB or any extension thereof as duly notified in writing by EIL on Govt. Of India CPP portal at https://eprocure.gov.in/eprocure/app (however, Bidders are requested not to ask any extension in due date for submission of Bids in view of tight project schedule).
20.2 Bidders are advised in their own interest to carefully go through Instructions for E- tendering and other related document available against various help links so as to ensure
Engineers India Limited New Delhi
Page 27 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Instruction to Bidders (ITB) Job Number : A731 Sheet 12 of 15
that bids are uploaded in E-tendering website well before the closing date and time of bid submission. Various links such as “Help for Contractor”, “Information about DSC”, “FAQ”, “Resources Required”, “Bidders Manual Kit” etc. are available on home page of https://eprocure.gov.in/eprocure/app facilitating vendors to participate in the bidding process. Bidder are advised to download & utilize the available information/documents under these links for activities like Registration in CPPP, obtaining User ID & Password, uploading & submission of e-bids etc.
20.3 In the event of failure in bidder’s connectivity with EIL/CPPP website during the last few hours on account of problem on bidders account, they are likely to miss the deadline for bid submission. Due date extension request due to this reason will not be entertained. In view of the same, bidders are advised to upload their bid in advance.
21.0 MODIFICATION AND WITHDRAWL OF BIDS 21.1 The Bidder may modify or withdraw its Bid after the Bid's submission but prior to the due date prescribed for submission of Bids by selecting the detaching option available in the e- tender portal. 21.2 No bid shall be allowed to be withdrawn in the interval between the deadline for submission of bids and the expiration of the period of bid validity specified by the bidder. Withdrawal of a bid during this interval shall result in the forfeiture of bidder's EMD/Bid security. 21.3 There are two specific features in CPPP viz, “Withdraw” and “Re-Submission”. Bidders should not use the feature “withdraw” unless they have decided to withdraw their bids. It is to be noted that once “withdraw” feature is used they will not be allowed to re-submit their bid against this Tender Enquiry. In case a Bidder desires to change his bid for any reason before bid due date, Bidder shall use “Re-Submission” feature. E BID OPENING AND EVALUATION 22.0 OPENING OF TECHNO-COMMERCIAL BIDS 22.1 The un-priced Bids shall be opened online through e-tender portal, at the specified date and time given in the Enquiry document or extended otherwise. The Bidders who have submitted their Bid will be able to view online the name & status of all the Bidders at their respective windows, after un-priced Bid opening by Buyer. 23.0 CLARIFICATION OF BIDS 23.1 Owner/ EIL, if necessary, will obtain clarifications on the Bid by requesting for such information/ clarifications from any or all Bidders, either in writing or through personal contact. All responses shall be in writing, and no change in the price or substance of the bid shall be permitted unless specifically sought by EIL/Owner. 23.2 After submission of bid, if asked for, Bidder shall submit all additional documents in one original and three copies. 24.0 EVALUATION OF TECHNO-COMMERCIAL BIDS 24.1 Prior to price opening of bids, the OWNER/ EIL will determine whether each bid - is accompanied by required EMD (as applicable) - Fulfils the Qualification Criteria stated in IFB/LIB. - totally compliance to the requirement of the Bidding Document - provides any clarifications and/ or requirement pursuant to clause 23.0 above 24.2 Bidder shall submit all the details asked for with their Bid. However, Owner / EIL may give opportunity to the Bidders to submit missing details or clarifications within the stipulated time. In case these are not submitted within stipulated time, offer of the Bidder will be evaluated based on available details. The same shall be considered, if found adequate or else shall be rejected.
Engineers India Limited New Delhi
Page 28 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Instruction to Bidders (ITB) Job Number : A731 Sheet 13 of 15
24.3 Owner/ EIL reserve the right to use in-house information for assessment of capability of Bidder and their performance on jobs completed/ in progress for evaluation purpose. 24.4 Directives issued by Govt. of India from time to time shall be given due consideration during bid evaluation. 25.0 OPENING OF PRICE BID 25.1 Price part of only those bidders, whose bids are considered techno-commercially acceptable, shall be opened online. Bidders selected for opening of their price bids shall be informed about the date of price bid opening. The considered techno-commercially acceptable Bidder will be able to view online the price sheets of other techno-commercially acceptable bidders at their respective windows, after priced bid opening. 26.0 EVALUATION OF PRICE BIDS 26.1 Evaluation/ ordering for all four parts shall be done on least cost to company basis. 26.2 The rates quoted by the Bidder shall be checked for arithmetic correction, if any, based on price filled by the Bidder in the Schedule of Rates/ Price. If various item rates are present in the tender and if there is correction/wrong entry or a difference between the values entered in figures and in words, the following procedure shall be adopted for evaluation. i) When there is a difference between the rate in figures and in words for an item, the rate which corresponds to the amount worked out by the tenderer for the item based on the notional quantity specified, shall be taken as correct. ii) When the rate quoted by the tenderer in figures and words tallies but the amount is incorrect, the rate quoted by the tenderer shall be taken as correct. iii) When it is not possible to ascertain the correct rate as detailed above, the rate quoted for the item in words shall be adopted as the quoted rate. iv) If the total amount written against an item does not correspond to the rate written in figures and if the rate in words is not written by the bidder, then the higher of the rates, i.e. higher of the rate worked out by dividing the amount by the notional quantity or the rate quoted, shall be considered for evaluation. In the event that such a bid is determined as the lowest bid, the lower of the rates shall be considered for award of works. 26.3 Conditional discount, if offered, shall not be considered for evaluation. 26.4 Any uncalled for lump-sum/ percentage or adhoc reduction/ increase in prices offered by the Bidders after opening of the prices, shall not be considered. However, if reduction is from the recommended Bidder, such reduction shall be taken into account for arriving at the contract value and not for evaluation purpose.
26.5 The priced bids of the bidders shall be rejected as non responsive if they do not quote for certain items of Schedule of Rates for which the EIL estimate price is more than 10% of the total estimate for that PART. If such price impact of unquoted items is 10% or less, then for the purpose of comparison, the unquoted items shall be loaded by price impact calculated on the basis of highest of the rates quoted by other bidders. If after evaluation, such bidder is found to be the lowest evaluated bidder, the rates for the missing item shall be considered as included in quoted bid price.
26.6 All tenders shall be evaluated and contracts shall be finalized on overall lowest bid basis. 26.7 GST amount quoted by the bidder in SP-1 FORM shall be considered for evaluation. 100% of GST amount quoted by the bidder shall be added to the Total Amount arrived from Schedule of Rate, Form SP-0 to arrive at the Evaluated price. 26.8 No tax input credit on account of Goods and Service Tax (GST), shall be considered for the purpose of evaluation. 26.9 The Purchase Preference, if applicable, to Central PSUs shall be considered during evaluation of bids as per the existing Govt. Guidelines.
Engineers India Limited New Delhi
Page 29 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Instruction to Bidders (ITB) Job Number : A731 Sheet 14 of 15
27.0 UNSOLICITED POST TENDER MODIFICATION 27.1 Bidders are advised to quote as per terms and conditions of the Bidding Document and not to stipulate deviations/ exceptions. Once quoted, the bidder shall not make any subsequent price changes, whether resulting or arising out of any technical/ commercial clarifications and details sought on any deviations, exceptions or stipulations mentioned in the bid unless any amendment to Bidding Document is issued by Owner/ EIL. Similarly, no revision in quoted price shall be allowed should the deviations stipulated by him are not accepted by Owner and are required to be withdrawn by him in favour of stipulation of the Bidding Document. Any unsolicited proposed price change is likely to render the bid liable for rejection. 27.2 In the event of any suo-moto price increase sought by a bidder subsequent to the bid due date and which is not as a result of any change in scope of work or terms and conditions, the bid of such a bidder shall be rejected.
27.3 After opening of price bid, if the bidder increases the price, though within the validity period and even though the offer remains lowest, the bid should be rejected. In such event, the EMD of bidder shall be forfeited and shall not be considered for future enquiries for such actions.
27.4 Suo-moto Price reduction after price bid opening are to be ignored for evaluation. However, if the same bidder happens to be the lowest based on original price bids, the benefit of such reduction may be availed of while placing order. 27.5 Canvassing in any form will make the bid liable for rejection.
28.0 CONTACTING THE OWNER/ EIL 28.1 Bidders are advised not to contact OWNER/ EIL on any matter relating to its bid from the time of Bid opening to the time CONTRACT is awarded, unless requested to in writing. Any effort by a Bidder to influence the OWNER/ EIL in any of the decision in respect of Bid evaluations or award of CONTRACT will result in the rejection of Bid. F AWARD OF CONTRACT 29.0 OWNER'S RIGHT TO ACCEPT OR REJECT ANY BID 29.1 The OWNER reserves the right to accept or reject any Bid and to annul the Bidding process and reject all Bids at any time prior to award of contract, without thereby incurring any liability to the affected Bidder or Bidders or without any obligation to inform the affected Bidder or Bidders of the grounds or the reasons for the OWNER'S action. 29.2 In the opinion of Owner, if the total price or certain item rates quoted by the Lowest Bidder are considered high, he may invite the Lowest Bidder for price negotiation. Lowest Bidder shall attend such negotiation meetings and if requested by Owner shall provide the analysis of rates/break-up of amount quoted by him for any or all items of Schedule of Rates to demonstrate the reasonability. As a result of negotiation, Bidder may offer rebate on his earlier quoted price.
30.0 NOTIFICATION OF AWARD 30.1 Owner shall issue separate Letter/ Fax of Acceptance (LOA/ FOA) part wise prior to expiry of bid validity. Bidder shall confirm acceptance by returning a signed copy of the FOA. 30.2 Owner/ EIL shall not be obliged to furnish any information/ clarification/ explanation to the unsuccessful Bidders as regards non-acceptance of their bids. Except for refund of EMD to unsuccessful Bidders, Owner/ EIL shall correspond only with the successful Bidder. 30.3 If the bidder backs out after issue of FOA/LOA, the bidder shall be debarred for future tenders and the EMD of the bidder shall be forfeited and bidder shall be put on holiday list as per “BPCL Policy for holiday listing of vendors” attached in tender. 31.0 CONTRACT AGREEMENT 31.1 The Contractor shall execute a formal contract with the OWNER within specified period
Engineers India Limited New Delhi
Page 30 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Instruction to Bidders (ITB) Job Number : A731 Sheet 15 of 15
from the date of issue of Detailed Letter of Acceptance on a non-judicial stamp paper and of appropriate value. The cost of non-judicial stamp paper shall be borne by the Contractor. 31.2 Contract documents for agreement shall be prepared after the acceptance of bid. Until the final contract documents are prepared and executed, this Bidding Document together with the annexed documents, modifications, deletions agreed upon by the OWNER and bidders acceptance thereof shall constitute a binding contract between the successful Bidder and the OWNER based on terms contained in the aforesaid documents and the finally submitted and accepted prices. 31.3 The contract shall be signed directly between Owner and Contractor. 31.4 The Contract document shall consist of the following: i) Contract Agreement on Non Judicial Stamp Paper ii) Detailed Letter of Award / Acceptance along with enclosures iii) Original Bidding Document. iv) Amendment/Corrigendum to original Bidding Document issued, if any. v) Fax/Letter of Acceptance vi) Integrity pact in respect of tender 31.5 For all works of value Rs. 2 (Two) Lakh and more, a formal agreement shall be signed between Owner and Contractor in the format given in GCC, on non-judicial stamp paper of appropriate value. Cost of stamp paper shall be borne by the Contractor. Payments for such jobs shall be made by Owner only after signing agreement by authorized representatives of Owner and the Contractor. One original plus 2 (Two) copies of the contract documents shall be signed by the contractor and other copies shall be stamped. Original agreement on stamp paper shall be retained by Owner and one signed copy shall be given to Consultant and the Contractor.
32.0 MODIFICATION OF INSTRUCTIONS TO TENDERERS 32.1 Instructions to Tenderers of GCC stand modified to the extent as specified in this Instructions to Bidders. 33.0 CARTEL FORMATION 33.1 In case any Bidder is found to be involved in cartel formation, his bid will not be considered for evaluation/ placement of order. Such bidder will also be debarred from bidding in future.
Engineers India Limited New Delhi
Page 31 of 1266
Annexure – 1 to ITB
E-TENDERING METHODOLOGY
Instructions for Online Bid Submission:
The bidders are required to submit soft copies of their bids electronically on the CPP Portal (URL: http://eprocure.gov.in) only, using valid Digital Signature Certificates. The instructions given below are meant to assist the bidders in registering on the CPP Portal, prepare their bids in accordance with the requirements and submitting their bids online on the CPP Portal.
More detailed information useful for submitting online bids on the CPP Portal may be obtained at: https://eprocure.gov.in/eprocure/app.
REGISTRATION
1) Bidders are required to enroll on the e-Procurement module of the Central Public Procurement Portal (URL: https://eprocure.gov.in/eprocure/app) by clicking on the link “Click here to Enroll” on the CPP Portal is free of charge.
2) As part of the enrolment process, the bidders will be required to choose a unique username and assign a password for their accounts.
3) Bidders are advised to register their valid email address and mobile numbers as part of the registration process and submit in EIL tender portal for updation of records (http://tenders.eil.co.in). These details would be used for any communication from the CPP Portal.
4) Upon enrolment, the bidders will be required to register their valid Digital Signature Certificate (DSC) (Class II or Class III Certificates with signing key usage) issued by any Certifying Authority recognized by CCA India (e.g. Sify / TCS / nCode / eMudhra etc.), with their profile.
5) Foreign Bidders have to refer “DSC details for foreign Bidders” for Digital signature Certificates requirements which comes under Download Tab at https://eprocure.gov.in/eprocure/app and the remaining part is same as above and below.
6) Only one valid DSC should be registered by a bidder. Please note that the bidders are responsible to ensure that they do not lend their DSC’s to others which may lead to misuse.
7) Bidder then logs in to the site through the secured log-in by entering their user ID / password and the password of the DSC / e-Token.
SEARCHING FOR TENDER DOCUMENTS
1) There are various search options built in the CPP Portal, to facilitate bidders to search active tenders by several parameters. These parameters could include Tender ID, organization name, location, date, value, etc. There is also an option of advanced search for tenders, wherein the bidders may combine a number of search parameters such as organization name, form of contract, location, date, other keywords etc. to search for a tender published on the CPP Portal.
2) Once the bidders have selected the tenders they are interested in, the same can be moved to the respective ‘My Tenders’ folder. This would enable the CPP Portal to intimate the bidders through SMS / e-mail in case there is any corrigendum issued to the tender document.
Page 32 of 1266
3) The bidder should make a note of the unique Tender ID assigned to each tender, in case they want to obtain any clarification / help from the Helpdesk.
PREPARATION OF BIDS
1) Bidder should take into account any corrigendum published on the tender document before submitting their bids.
2) Please go through the tender advertisement and the tender document carefully to understand the documents required to be submitted as part of the bid. Please note the number of covers in which the bid documents have to be submitted, the number of documents - including the names and content of each of the document that need to be submitted. Any deviations from these may lead to rejection of the bid.
3) Bidder, in advance, should get ready the bid documents to be submitted as indicated in the tender document and generally, they can be in PDF / XLS / RAR / DWF formats. Bid documents may be scanned with 100 dpi with black and white option. However, Price Schedule / SOR shall be strictly in RAR format without altering any contents of the formats uploaded by EIL in their Bidding Document.
4) To avoid the time and effort required in uploading the same set of standard documents which are required to be submitted as a part of every bid, a provision of uploading such standard documents (e.g. PAN card copy, annual reports, auditor certificates etc.) has been provided to the bidders. Bidders can use “My Space” area available to them to upload such documents. These documents may be directly submitted from the “My Space” area while submitting a bid, and need not be uploaded again and again. This will lead to a reduction in the time required for bid submission process.
SUBMISSION OF BIDS
1) Bidder should log into the site well in advance for bid submission so that he/she upload the bid in time i.e. on or before the bid submission time. Bidder will be responsible for any delay due to other issues.
2) The bidder has to digitally sign and upload the required bid documents one by one as indicated in the tender document.
3) Bidder has to select the payment option as “offline” to pay the tender fee / EMD as applicable and enter details of the instrument.
4) Bidder should prepare the EMD as per the instructions specified in the tender document. The original should be posted/couriered/given in person to the Tender Processing Section, with in 7 calendar days of the date of Unpriced bid opening. The details of the DD/any other accepted instrument, physically sent, should tally with the details available in the scanned copy and the data entered during bid submission time. Otherwise the uploaded bid will be rejected.
5) A Price Bid format has been provided with the tender document to be filled by all the bidders. Bidders are requested to note that they should necessarily submit their financial bids in the format provided and no other format is acceptable. Bidders are required to download the Price Bid file, open it and complete the cells with their respective financial quotes and other details (such as name of the bidder). No other cells should be changed. Once the details have been completed, the bidder should save it and submit it online, without changing the filename. If the Price Bid file is found to be modified by the bidder, the bid will be rejected.
Page 33 of 1266
6) The server time (which is displayed on the bidders’ dashboard) will be considered as the standard time for referencing the deadlines for submission of the bids by the bidders, opening of bids etc. The bidders should follow this time during bid submission.
7) All the documents being submitted by the bidders would be encrypted using PKI encryption techniques to ensure the secrecy of the data. The data entered cannot be viewed by unauthorized persons until the time of bid opening. The confidentiality of the bids is maintained using the secured Socket Layer 128 bit encryption technology. Data storage encryption of sensitive fields is done.
8) The uploaded tender documents become readable only after the tender opening by the authorized bid openers.
9) Upon the successful and timely submission of bids, the portal will give a successful bid submission message & a bid summary will be displayed with the bid no. and the date & time of submission of the bid with all other relevant details.
10) The bid summary has to be printed and kept as an acknowledgement of the submission of the bid. This acknowledgement may be used as an entry pass for any bid opening meetings.
RETENDER
1) Please note that if Tender has been retendered, than it is mandatory for the bidder to submit their offer again on CPP Portal.
ASSISTANCE TO BIDDERS
1) Any queries relating to the tender document and the terms and conditions contained therein should be addressed to the Tender Inviting Authority for a tender or the relevant contact person indicated in the tender.
2) Any queries relating to the process of online bid submission or queries relating to CPP Portal in general may be directed to the 24x7 CPP Portal Helpdesk. The contact number for the helpdesk is 1800 3070 2232.
Page 34 of 1266 Re-Routing Of Mumbai-Manmad Pipeline Project of BPCL Job Number : A731 Sheet 1 of 28
PROPOSAL FORMS
PROPOSAL FORM
Page 35 of 1266 Re-Routing Of Mumbai-Manmad Pipeline Project of BPCL Job Number : A731 Sheet 2 of 28
TABLE OF CONTENTS
FORM NO. DESCRIPTION PAGE NO. A. FORM OF BID : 3 B INFORMATION ABOUT BIDDER : 4 C DETAILS OF SPECIFIC EXPERIENCE FULFILLING : 5 QUALIFICATION CRITERIA C1 ANNUAL TURNOVER STATEMENT : 10 C2 PAST EXPERIENCE DURING SEVEN YEARS : 11 D DECLARATION OF BIDDER’S INDIAN INCOME TAX : 12 LIABILITY E PRESENT COMMITMENTS - Deleted : 13 F DEPLOYMENT SCHEUDLE OF CONSTRUCTION : 14 EQUIPMENTS G DETAILED EXECUTION PHILOSPHY : 15 H DETAILSOF PROPOSED ORGANISATION : 16 I BIO-DATA OF KEY PERSONS HANDLING THIS JOB : 17 J COMPLIANCE TO BID REQUIREMENT : 18 K EXCEPTIONS AND DEVIATIONS : 19 L CHECK LIST FOR SUBMISSION OF BID : 21 M COMMERCIAL QUESTIONNAIRE : 25 N BIDDER’S QUERIES : 28 O DECLARATION BY THE BIDDER : 29 P DECLARATION OF BLACK LISTING/HOLIDAY LISTING : 30 Q DETAILS OF P.F REGISTRATION ETC : 31 R DEPLYMENT SCHEDULE OF SUPERVISORY : 32 PERSONNELS S BANK MANDATE FORM : 33 T UNDERTAKING FOR NON-ENGAGEMENT OF CHILD : 34 LABOUR U PROFORMA OF BANK GUARANTEE TOWARDS EMD : 35
PROPOSAL FORM
Page 36 of 1266 Re-Routing Of Mumbai-Manmad Pipeline Project of BPCL Job Number : A731 Sheet 3 of 28
FORM-A
FORM OF BID (To be filled by the Bidder)
Serial No. Date:
To BHARAT PETROLEUM CORPORATION LIMITED
Dear Sirs,
Having examined the Bid Documents consisting of the Invitation For bids, Instructions to Bidders, General Conditions of Contract and its Addendum, Special Conditions of Contract with its annexures, Specifications, Technical requirements, Time Schedule, Form of Agreement, Form of Bid, Form of Price Schedule and Addendum(s) to the Bid Documents (if any), and having understood the provisions of the said Bid Documents and having thoroughly studied the requirements of Owner/Engineers India Ltd. relative to the work bid for in connection with the ------(Name of Work) and Bidding Document No.------for RE- ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT and having conducted a thorough study of the job site(s) involved, the site conditions, soil conditions, the climatic conditions, labour, power, water, material and equipment availability, the transport and communication facilities, the availability and suitability of Site Fabrication Areas, the availability of land and/or premises for temporary office and accommodation quarters and all other factors and facilities and things whatsoever necessary or relevant to the formulation of the Bid and the performance of work, I/we hereby submit our bid/offer for the performance of the proposed services and supplies in accordance with the terms and conditions and within the time mentioned in the Bid Documents at the rates/prices quoted by me/us in Schedule of Rates/Price included within the Bid Documents and arrived at rates/prices for the services and supplies as per the Schedule of Rates/Price. If the work is awarded to me/us, I/we undertake to perform the work and make the supplies in accordance with the Contract Documents as defined in the Form of Agreement forming part of the bid documents and accept the terms and conditions of Contract as laid down therein and undertake to submit within 15 (Fifteen) days of receipt of Notification of award of Bid for security deposit as specified in the Fax of Acceptance/Letter of Acceptance and to sign the formal Contract in terms of the Proforma of Agreement forming part of Bid Documents within 15 (Fifteen) days of receipt of the Detailed Letter of Acceptance (DLOA) from Owner.
I/ We further undertake to keep my/our Bid/offer valid for a period as mentioned in Instructions To Bidders from the date of opening of bids.
Yours faithfully, (Signature(s) of the Bidders(s))
Name & Designation of authorised person signing the Bid on behalf of the Bidder(s) Full Name and address of the Bidder(s).
PROPOSAL FORM
Page 37 of 1266 Re-Routing Of Mumbai-Manmad Pipeline Project of BPCL Job Number : A731 Sheet 4 of 28 FORM-B INFORMATION ABOUT BIDDER
INFORMATION ABOUT TENDERER (To be furnished with Tender)
1. In case of Individual
1.1 Name of Business: 1.2 Whether his business is registered: 1.3 Date of Commencement of business: 1.4 Whether he pays Income Tax over Rs.10,000/- per year. 1.5 Whether he is a Director or is related to any Director of Owner present or retired within the past 2 years. 1.6 Permanent Account Number. 1.7 What are his profit/losses for the past 3 (three) years with a copy of Balance Sheet and Profit & Loss Account for the past 3 (three) years with a copy of the audited balance Sheets and Profit & Loss account for the past 3 (three) years: 1.8 What are his concurrent job commitments: 1.9 How does he propose to finance the work if awarded to him:
2. In case of Partnership
2.1 Name of Partners: 2.2 Whether the partnership is registered: 2.3 Date of establishment of firm: 2.4 If each of the partner of the firm pays Income tax over Rs.10,000/- a year and if no, which of them pays the same: 2.5 Whether any partner of the firm is a Director of OWNER present or retired within the past 2 years. 2.6 Permanent Account Number: 2.7 What are the firm’s profit/losses for the past 3 (three) years with a copy of Balance Sheet and Profit & Loss Account for the past 3 (three) years: 2.8 What are the firm’s concurrent job commitments: 2.9 How does the firm propose to finance the work if awarded to him:
3. In case of Limited Company or Company Limited by Guarantees:
3.1 Amount of paid up capital: 3.2 Name of Directors: 3.3 Date of registration of Company: 3.4 Copies of the Balance Sheet of the company of the last two years: 3.5 Whether any of the Directors of the Company is a Director or is related to any Director of OWNER present or retired within the past 2 years. 3.6 Permanent Account Number: 3.7 What are the Company’s profits/losses for the past 3 (three) years with a copy of the audited Balance Sheet for the past 3 (three) years 3.8 What are the company’s concurrent job commitments: 3.9 How does the Company propose to finance the work if awarded to it:
Signature of Tenderer Name & Address of the Tenderer
PROPOSAL FORM
Page 38 of 1266 Re-Routing Of Mumbai-Manmad Pipeline Project of BPCL Job Number : A731 Sheet 5 of 28 FORM –C
DETAILS OF SPECIFIC COMMERCIAL EXPERIENCE FULFILLING QUALIFICATION CRITERIA OF (AS CALLED FOR IN “COMMERCIAL EXPERIENCE CRITERIA” OF NOTICE INVITING TENDER / INVITATION FOR BIDS FOR QUALIFICATION OF THE BID)
Name of Bidder: ______
Furnished below are the details required for meeting the qualifying requirements as called for in Experience Criteria of IFB:
(For applicability mark √ and Non applicability mark X in
Bidder shall furnish their experience details with reference to the Work, which pre-qualify them in line with Experience Criteria mentioned of IFB.
(MARK FOR APPLICABILITY IN BOX)
S. DESCRIPTION DETAILS NO. Details of work(s) executed by the Bidder complying the requirement of Para 5.0 of Notice Inviting Tender 1. Name of Project and its location
2. Description of work
2.1 In case of Composite work, value of : Qualifying Work: Rs......
3. Name of Owner, Postal Address, Phone/ Fax No./ E-mail Address
4. Name of Consultant, Postal Address, Phone/ Fax No./ E-mail Address
5. Details of Work executed and its completed value
Milestone Dates • Date of award : ______• Starting date :______• Scheduled Completion Date : ______• Actual Completion Date : ______• Reasons for delay, if any : ______
PROPOSAL FORM
Page 39 of 1266 Re-Routing Of Mumbai-Manmad Pipeline Project of BPCL Job Number : A731 Sheet 6 of 28
S. DESCRIPTION DETAILS NO. 6. Supporting Document for Experience • Whether copy of Work Order/ Criteria Contract Agreement enclosed YES NO
Ref. No.: ______dated • Whether Completion Certificate enclosed. YES NO
Ref. No.: ______dated Date of Completion ______
• Whether Client Certificate for Performance of work enclosed. YES NO
Ref. No.: ______dated ______Date of Completion ______7. Whether Worked as Contractor directly with Executed the Work as Client or Sub-contractor of Contractor • Main Contractor ( ) • Sub-contractor ( ) In case of sub-contractor:- Please indicate the following:- (i) All activities of work were executed by the Sub-contractor. ( ) Or Part activities were done by the Sub- contractor with the assistance from main Contractor. In such an event, following details shall be given:- Activities of work not done by Sub- contractor ______Assistance provided by main Contractor ______
8. Supporting Document for Financial Criteria • Whether Annual Turnover Statement and P&L account is enclosed.
PROPOSAL FORM
Page 40 of 1266 Re-Routing Of Mumbai-Manmad Pipeline Project of BPCL Job Number : A731 Sheet 7 of 28
S. DESCRIPTION DETAILS NO. YES NO If Yes, submitted for the financial years 1. ______2. ______3. ______CONFIRMATIONS 9. BIDDER’S CONFIRMATION Confirm that the above work has been 9.1 completed within the qualifying period as Confirmed mentioned in IFB/NIT. Confirm that the above work is not an In- Confirmed 9.2 house work experience. Confirm that the information/documentation Confirmed 9.3 furnished in this proforma are correct and in case of any original document is required by Owner/EIL the same shall be submitted for verification. Confirm that all information/documentation 9.4 for the work to be considered for qualification is furnished in this proforma along with supporting documents as detailed IFB/NIT. Non submission of above required information /documentation may lead to rejection of bid. Confirm that all documents furnished by the 9.6 bidder in support of meeting the commercial experience & financial criteria of BQC have been duly authenticated as per requirements mentioned in Bidding Document. Notes: 1. Confirmed that Photocopy of the documents submitted by us in support of our Commercial Experience Criteria is mirror image of the original document. In case some area has been omitted while taking the Photocopy of original then in such event we have identified such area. 2. Note: Bidder to use separate format for different works.
SIGNATURE OF BIDDER : ______NAME OF BIDDER : ______COMPANY SEAL : ______
PROPOSAL FORM
Page 41 of 1266 Page 42 of 1266
RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT Job Number : A731 Annexure to FORM-C
SELF-CERTIFICATION
I, ______S/o/D/o of ______, working as CEO/CFO/Company Secretary (indicate, as applicable) of the Company ______having its registered office at ______certify that all the details including documents pertaining to Bidder Qualification Criteria signed by undersigned vide our offer reference ______against your Enquiry document ______, are true, authentic, genuine and exact copy of its original.
It is certified that none of the documents are false/forged or fabricated. All the documents submitted has been made having full knowledge of (i) the provisions of the Indian laws in respect of offences including, but not limited to those pertaining to criminal breach of trust, cheating and fraud and (ii) provisions of bidding conditions which entitle the Owner/EIL to initiate action in the event of such declaration turning out to be a misrepresentation or false representation.
I further certify that further documents, if any, required to be submitted by our company, shall be submitted under my knowledge and those documents shall also be true, authentic, genuine, exact copy of its original and shall not be false/forged or fabricated.
DECLARATION
I, ______S/o/D/o of ______, working as CEO/CFO/Company Secretary (indicate, as applicable) of the Company ______having its registered office at ______with reference to our bid ______against your Enquiry document ______,declare that in case, at a later date, any of the document submitted in our bid referred above is found to be false/forged or fabricated, I, shall be held responsible for the same and EIL/Owner has every right to take action against me and my company, as deemed fit as per provisions of the bidding documents including EIL/Owner’s right to put our company on Holiday/Black list for future business with EIL/Owner.
Specimen Signature of authorized representative
Signature
Name & Designation (CEO or CFO or Company Secretary)
Page 43 of 1266 PROPOSAL FORM
RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT Job Number : A731 Sheet 10 of 28
FORM – C1
ANNUAL TURNOVER STATEMENT
The bidder shall indicate herein his annual turnover during preceding 3 years based on the audited balance sheet/profit & loss account statement. A. FINANCIAL DETAILS
1. FINANCIAL YEAR/ YEAR NET WORTH WORKING CAPITAL ANNUAL TURNOVER ENDING
Year 1 (______)
Year 2 (______)
Year 3 (______)
NOTE: A. Submission of audited annual financial report including balance sheet and profit & loss account for above three years - YES/ NO
PROPOSAL FORM
Page 44 of 1266
RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT Job Number : A731 Sheet 11 of 28 FORM – C2
PAST EXPERIENCE DURING SEVEN YEARS
POSTAL ADDRESS SL. SCHEDULED ACTUAL DESCRIPTION OF OF CLIENT & NAME CONTRACT STARTING REASONS FOR NO. COMPLETION COMPLETION WORK OF OFFICER IN VALUE DATE DELAY, IF ANY DATE DATE CHARGE
Note: Copies of work order(s) and completion certificate(s) of at least two similar jobs should be submitted by the Bidder along with this FORM. SIGNATURE OF BIDDER : ______
NAME OF BIDDER : ______
COMPANY SEAL : ______
PROPOSAL FORM
Page 45 of 1266
RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT Job Number : A731 Sheet 12 of 28 FORM – D
DECLARATION OF BIDDER’S INDIAN INCOME TAX LIABILITY
(TO BE GIVEN ON BIDDER’S LETTERHEAD)
We, ______, hereby declare that we have no outstanding Indian Income Tax liability
OR
We, ______, hereby declare that we have an outstanding Indian Income Tax liability of Rs.______(Rupees ______only) made up as follows:
Assessment Year Amount
Total: ______
The said amount(s) is/are outstanding for the following reasons: (State reasons).
We have furnished the following securities to secure payment(s) of the said outstanding: (State securities (if any) and amounts secured)
SIGNATURE OF THE BIDDER : ______
NAME OF THE BIDDER : ______
DATE:
PROPOSAL FORM
Page 46 of 1266
RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT Job Number : A731 Sheet 13 of 28
FORM-J
COMPLIANCE TO BID REQUIREMENT
Name of Work: ______
Bidding Document No. : ______
We hereby agree to fully comply with, abide by and accept without variation, deviation or reservation all technical, commercial and other conditions whatsoever of the Bidding Documents and Amendment/ Addendum to the Bidding Documents, if any, for subject work.
We hereby further confirm that any terms and conditions if mentioned in our bid (Un-priced as well as Priced Part), shall not be recognised and shall be treated as null and void.
SIGNATURE OF BIDDER : ______
NAME OF BIDDER : ______
COMPANY SEAL : ______
PROPOSAL FORM
Page 47 of 1266
RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT Job Number : A731 Sheet 14 of 28 FORM–K (Sheet 1 of 2) Name of Work: ______
Bidding Document No. : ______EXCEPTIONS AND DEVIATIONS (FOR COMMERCIAL PART)
SL.NO REF OF BID DOCUMENT SUBJECT DEVIATIONS
PAGE NO. CLAUSE NO.
NOTE: This shall be submitted separately for Commercial & Technical Sections. SIGNATURE OF BIDDER : ______
NAME OF BIDDER : ______
COMPANY SEAL : ______
PROPOSAL FORM
Page 48 of 1266
RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT Job Number : A731 Sheet 15 of 28 FORM–K (Sheet 2 of 2) Name of Work: ______
Bidding Document No. : ______EXCEPTIONS AND DEVIATIONS (FOR TECHNICAL PART)
SL.NO REF OF BID DOCUMENT SUBJECT DEVIATIONS
PAGE NO. CLAUSE NO.
NOTE: This shall be submitted separately for Commercial & Technical Sections. SIGNATURE OF BIDDER : ______
NAME OF BIDDER : ______
COMPANY SEAL : ______
PROPOSAL FORM
Page 49 of 1266
RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT Job Number : A731
FORM-L CHECK LIST FOR SUBMISSION OF BID
Bidder is requested to fill this check list and ensure that all details/documents have been furnished as called for in the Bidding Document along with duly filled in, signed & stamped checklist to be uploaded in “Un-priced folder of e-tender portal.
Please tick the box and ensure compliance:
(A) UNDER SECTION –I
(A.1) Bid Letter as per FORM-A
Submitted
(A.2) Information about Bidder as per FORM-B
Submitted
(A.3) EMD/ BID BOND / BID SECURITY
Bidder to confirm that EMD/ Bid Bond/ Bid Security has been submitted by them as per Tender Pro forma.
Submitted
(1) BY BANK GUARANTEE
BG No. ______Dt. ______From Bank ______Branch ______For Rs. ______Valid till ______
(2) BY DEMAND DRAFT
DD No. ______Dt. ______Drawn on ______For Rs. ______
Original shall be submitted in original Bid and its copy in other copies of Bid.
(A.4) BIDDING DOCUMENT FEE
Bidder to confirm that Bidding Document Fee has been submitted by them as applicable. Submitted
(1) BY DEMAND DRAFT
DD No. ______Dt. ______Drawn on ______
PROPOSAL FORM
Page 50 of 1266
RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT Job Number : A731 For Rs. ______
(B) UNDER SECTION -2 (Proposal Forms)
(B.1) Details of Specific Experience/ Turnover as per FORM-C – Not applicable
(B.2) Past Experience as per FORM-C1
Submitted
(B.3) Details of Tax liablity as per FORM-D Submitted
(B.4) Audited Balance Sheet including profit and loss account statement for the last three years.
Submitted
Submitted for the years :
1. ______2. ______3. ______
(B.7) Power of Attorney in Favour of the person who has signed the bid on stamp paper of Appropriate value.
Submitted
(B.8) Partnership Deed in case of partnership firm and Article of Association in case of limited Company.
Submitted
(B.9) Declaration by Bidder regarding Black listing/ Holiday listing as per FORM-P.
Submitted
(B.10) Declaration regarding PF etc as per FORM-Q.
Submitted
C) UNDER SECTION - 3
(C.1) Compliance to Bid Requirement as per FORM-J.
Submitted
(C.2) Exceptions/ Deviations as per FORM-K both technical and commercial part (Unpriced)
PROPOSAL FORM
Page 51 of 1266
RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT Job Number : A731
Submitted
(C.3) Reply to commercial questionnaire as per FORM-M with Bidder's reply/ confirmation for each Sl. No.
Submitted
(C.4) Reply to Technical questionnaire (if enclosed in technical part) with Bidder's Reply/ Confirmation for each Sl. No.
Submitted
(C.5) Declaration by Bidder as per FORM-O.
Submitted
(C.6) Blank copy (without price) of Price Part i.e. Schedule of Rates/Schedule of Prices
Submitted
(D) UNDER SECTION – 4
(D.1) Technical Details/ Documents specified in Technical part.
Submitted Not Applicable
(E) CONFIRM THE FOLLOWING
(E.1) All pages of the bid have been page numbered in sequential manner. YES
(E.2) The bid has been submitted in requisite number of copies as specified in Special Instructions to Bidders
YES
(E.3) Master Index of Bidding Document, Compliance Letter for Addendum/ Amendment, if any, has been submitted along with offer, duly signed and stamped on each page.
YES (E.4) Blank copy (without price) of Schedule of Rates duly signed and stamped on each page has been submitted.
YES
SIGNATURE OF BIDDER :______NAME OF BIDDER : ______COMPANY SEAL : ______
PROPOSAL FORM
Page 52 of 1266
RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT Job Number : A731 FORM-M COMMERCIAL QUESTIONNAIRE
Bidder’s reply/ confirmation as furnished in the Commercial Questionnaire (CQ) shall supersede the stipulations mentioned elsewhere in their bid. SL. EIL'S QUERY BIDDER'S REPLY/ NO. CONFIRMATION 1.0 Confirm that your Bid is valid for 04 (Four) months from the last date of submission of Bid.
2.0 Confirm that Bid Security /Earnest Money Deposit (EMD) as per bid stipulations have been furnished along with bid.
3.0 Confirm that the following documents are submitted with Part-I:
a) All documents as per CHECK LIST b) Master Index as issued/ provided in the bidding document is submitted in un-priced part duly signed and stamped on each page. c) Compliance letter for Addendum/ Amendments as a token of acceptance (Applicable, if issued). 4.0 Confirm that price has been uploaded separately through e-tender portal. 5.0 Schedule of Rates (SOR) a) Price Part has been submitted as per provision of bidding document. b) Confirm that deviation/terms & conditions are not mentioned in the price part. In case any terms and condition is mentioned in the price part, the same shall be treated as null and void. c) Confirm that excel file of SOR has been downloaded and same used for submission of price bid. 6.0 Confirm your compliance to critical stipulations of bidding document as mentioned in ITB. 7.0 Confirm that you have studied complete Bidding Document including Technical and commercial part and your Bid are in accordance with the requirements of the Bidding Document. 8.0 Confirm your compliance to total Scope of Work mentioned in the Bidding Document. 9.0 Confirm your acceptance for `Scope of Supply' mentioned in the Bidding Document and confirm that all materials shall be supplied as per Standards and
PROPOSAL FORM
Page 53 of 1266
RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT Job Number : A731
SL. EIL'S QUERY BIDDER'S REPLY/ NO. CONFIRMATION Specification.
10.0 Confirm your acceptance for Time Schedule as mentioned in Bidding Document. 11.0 Confirm that your bid is in compliance with taxes and duties as specified in SCC & ITB. 12.0 Confirm that your quoted price includes all types of insurance as per the provisions of General Conditions of Contract and Special Conditions of Contract. 13.0 Confirm that all costs resulting from safe execution of WORK, such as safety induction, use of protective clothing, safety glasses and helmet, safety precaution taken during monsoon, or any other safety measures to be undertaken by the Contractor for execution of work are included in the quoted rates. 14.0 Confirm that while submitting your price, you have taken consideration of scope of supplies, scope of work and technical requirement mentioned in Bidding Document. 15.0 Confirm that you have your own QA/QC programme for executing this work. In case of award of work, you will
submit all QA/QC documents as per specification No. 6- 78-0001 Rev. 0. 16.0 Confirm that Bidder is not involved in any Litigation/ Arbitration, otherwise, involved, please furnish information about the same. 17.0 Confirm that Bidder is not under liquidation, court receivership or similar proceedings. 18.0 Confirm the following a) The planning schedule, S-curves etc., submitted by the bidder with his Bid, are indicative and shall not be basis for extra compensation in case actual needs are higher. b) Detailed planning schedule developed by CONTRACTOR after contract award may be subject to fluctuations depending upon actual progress of the project and available work front. c) Co -ordination and making available by Contractor of all staff, manpower, construction equipment, tools, cranes, etc. and materials as required for a timely completion of all WORK as per Owner's construction and priority schedule and in accordance with the available work front are included in the quoted rates. d) Confirm your compliance to the Minimum Manpower & Qualification & Experience requirement of Key
personnel to be deployed as per SCC.
19.0 Please note that :
PROPOSAL FORM
Page 54 of 1266
RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT Job Number : A731
SL. EIL'S QUERY BIDDER'S REPLY/ NO. CONFIRMATION i) No Mobilization Advance shall be paid ii) No Secured advance shall be paid. 20.0 Confirm that adequate numbers of construction equipments, tools, tackles etc. shall be deployed to complete the work as per the time schedule. 21.0 In case we happen to be the successful Bidder for this work, then in such an eventuality we shall submit a copy of Letter of Acceptance (LOA) duly signed & stamped by authorised signatory in token of our acceptance within 03 (three) days from the date of issue of LOA. We further confirm that the time schedule for completion of work shall be reckoned from the date of issue of LOA. 22.0 Please confirm that un-priced copy of Schedule Of Rates (SOR) has been submitted in un-priced folder of e-tender portal.
SIGNATURE OF BIDDER: ______
NAME OF BIDDER :______
COMPANY SEAL : ______
PROPOSAL FORM
Page 55 of 1266
RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT Job Number : A731 Sheet 22 of 28 FORM–N BIDDER’S QUERIES
SL. BIDDING DOCUMENT SUBJECT BIDDER'S QUERY OWNER'S REPLY NO. PAGE NO. CLAUSE NO.
NOTE: Bidder’s Queries may be sent by e-mail to: [email protected] ; [email protected] & [email protected]
PROPOSAL FORM
Page 56 of 1266
RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT Job Number : A731 Sheet 23 of 28 FORM–O DECLARATION BY THE BIDDER
Name of Work: ______
Bidding Document No. : ______
We ______(Name of the Bidder) hereby represent that we have gone through and understood the Bidding Document TECHNICAL AS WELL COMMERCIAL REQUIREMENTS and that our Bid has been prepared accordingly in compliance with the requirement stipulated in the said documents.
We are submitting Master Index of Bidding Document as part of our Bid duly signed and stamped on each page in token of our acceptance. We undertake that Bidding Document shall be deemed to form part of our bid and in the event of award of work to us, the same shall be considered for constitution of Contract Agreement. Further, we shall sign and stamp each page of Bidding Document as a token of Acceptance and as a part of the Contract in the event of award of Contract to us.
We further confirm that we have indicated prices in Schedule of Rates (SOR) with prices, considering detailed description of items given in Schedule of Prices and submitted in Price Bid in separately sealed envelope. We confirm that price quoted by us includes price for all works/activities/supply etc. as mentioned in item description of the items in Schedule of Prices (with detailed item description) which has been issued to us.
SIGNATURE OF BIDDER :______
NAME OF BIDDER : ______
COMPANY SEAL : ______
NOTE: This declaration should be signed by the Bidder’s representative who is signing the Bid.
PROPOSAL FORM
Page 57 of 1266
RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT Job Number : A731 Sheet 24 of 28 FORM–P DECLARATION OF BLACK LISTING/ HOLIDAY LISTING Name of Work: ______
Bidding Document No. : ______
In the case of a Proprietary Concern:
I hereby declare that neither I in my personal name or in the name of may Proprietary concern M/s______which is submitting the accompanying Bid/Tender nor any other concern in which I am proprietor nor any partnership firm in which I am involved as a Managing Partner have been placed on black list or holiday list declared by Owner or its Administrative Ministry (presently the Ministry of Petroleum & Natural Gas), except as indicated below:
(Here give particulars of blacklisting or holiday listing, and in absence thereof state “NIL”)
In the case of a Partnership Firm:
We hereby declare that neither we, M/s______, submitting the accompanying Bid/Tender nor any partner involved in the management of the said firm either in his individual capacity or as proprietor or managing partner of any firm or concern have or has been placed on blacklist or holiday list declared by Owner or its Administrative Ministry (presently the Ministry of Petroleum & Natural Gas), except as indicated below:
(Here give particulars of blacklisting or holiday listing, and in absence thereof state “NIL”)
In the case of company:
We hereby declare that we have not been placed on any holiday list or black list declared by Owner or its Administrative Ministry (presently the Ministry of Petroleum & Natural Gas), except as indicated below:
(Here give particular of blacklisting or holiday listing, and in absence thereof state “NIL”)
It is understood that if this declaration if found to be false in any particular, Owner or its Administrative Ministry, shall have the right to reject my/our bid, and if the bid has resulted in a contract, the contract is liable to be terminated.
SIGNATURE OF BIDDER :______
NAME OF BIDDER : ______COMPANY SEAL : ______
PROPOSAL FORM
Page 58 of 1266
RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT Job Number : A731 Sheet 25 of 28
FORM-Q
DETAILS OF P.F. REGISTRATION
Name of Work: ______
Bidding Document No. : ______
PF REGISTRATION NO. : DISTRICT & STATE :
ESI Registration No. DISTRICT & STATE :
We hereby confirm that the above PF Account is under operation presently and shall be used for all PF related activities for the labour engaged by us in the present work (if awarded to us).
Bidder shall be solely responsible to fulfil all the obligations of PF and ESI registration without any additional financial liabilities / implications to EIL / OWNER
SERVICE TAX REGISTRATION NO. :
PAN No.:
(SIGNATURE OF BIDDER)
PROPOSAL FORM
Page 59 of 1266
RE-ROUTING OF MUMBAI-MANMAD PIPELINE PROJECT Job Number : A731 Sheet 26 of 28
FORM-R
DELETED
PROPOSAL FORM
Page 60 of 1266 RE-ROUTING OF MUMBAI-MANMAD PIPELINE Proposal Forms PROJECT Job No. A731 Page 27 of 34 FORM -S
BANK MANDATE FORM
1. Bidder Name : 2. Bidder Code : 3. Address of the Bidder : 4. Particulars of Bank Account of Bidder : a. Name of the Bank : b. Name of the Branch and Address of the Branch : c. Branch Code : d. 9-Digit MICR code Number of the Bank & Branch (As appearing in the MICR Cheque issued by the bank) (Please do not give multicity cheque book code Number) e. Type of account (Saving Bank, Current or Cash Credit) : f. Account Number : g. RGTS/IFSC Code (11 digit) : h. NEFT Code No. : 5. E-mail address of the Bidder : 6. Contact Person(s) of the Bidder :
I/we declare that the particulars given above are correct and complete and I/we accord our consent for receiving all our payments through Electronic Mechanism. ______(Signature and designation of the Authorised person(s) of Bidder)
Official seal of the Bidder Place : Date : BANK CERTIFICATION
Certified that the particulars furnished above are correct as per our records.
Place : Date :
______Signature of the Authorised Official of the Bank
Bank’s Stamp
PROPOSAL FORM
Page 61 of 1266 RE-ROUTING OF MUMBAI-MANMAD PIPELINE Proposal Forms PROJECT Job No. A731 Page 28 of 34
FORM–T
UNDERTAKING FOR NON-ENGAGEMENT OF CHILD LABOUR
Name of Work: Bidding Doc. No.
I/ We hereby declare that:
a) We are committed to elimination of child labour in all its forms.
b) Neither we nor any of our nominated sub-contractor(s) are engaging Child Labour in any of our work(s) in terms of the provisions of The Child Labour (Prohibition and Regulation) Act, 1986 and other applicable laws.
c) We as well as our nominated sub-contractor(s) undertake to fully comply with provisions of The Child Labour (Prohibition and Regulation) Act, 1986 and other applicable labour laws, in case the work is awarded to us.
d) It is understood that if I/We, either before award or during execution of Contract, commit a transgression through a violation of Article b /c above or in any other form, such as to put my/our reliability or credibility in question, the Owner is entitled to disqualify us from the Tender process or terminate the Contract, if already executed or exclude me / us from future contract award processes. The imposition and duration of the exclusion will be determined by the severity of transgression and determined by the Owner. Such exclusion may be for a period of 1 year to 3 years as per the procedure prescribed in the guidelines for holiday listing of the Owner.
e) I/We accept and undertake to respect and uphold the Owner's absolute right to resort to and impose such exclusion.
Place: Signature of Bidder
Date: Name of Signatory
PROPOSAL FORM
Page 62 of 1266
GENERAL CONDITIONS OF CONTRACT (GCC)
BHARAT PETROLEUM CORPORATION LIMITED
APRIL 2016
Page 63 of 1266 INDEX
SECTION / DETAILS PAGE NO. CLAUSE I DEFINITION OF TERMS 3 II GENERAL INFORMATION ABOUT SITE 4 2.1 LOCATION OF SITE & ACCESSIBILITY 4 2.2 SCOPE OF WORK 4 2.3 WATER SUPPLY, POWER SUPPLY AND OWNER’S LAND FOR CONTRACTOR’S FIELD, GODOWN AND 4 WORKSHOP 2.4 SAFETY STANDARDS FOR TEMPORARY BUILDINGS 4 III GENERAL INSTRUCTION FOR THE TENDERER 5 3 SUBMISSION OF TENDER 5 4 DOCUMENTS 5 5 PURCHASE PREFERENCE 6 6(a) EARNEST MONEY 6 6(b) CONVERSION OF EMD TO SECURITY DEPOSIT 6 7 TENDER VALIDITY 6 7 A FIRMNESS OF QUOTE 6 7 B LANGUAGE OF BID 6 7 C CURRENCIES OF BID & PAYMENT 7 8 ADDENDA / CORRIGENDA 7 9 RIGHT OF OWNER TO ACCEPT OR REJECT TENDER 7 10 A INTEGRITY PACT (IP) 7 10 B HOLIDAY LISTING 7 10 C CONSULTANCY CONTRACTS 7 10 D FOREIGN BIDDERS 8 11 COLLECTION OF DATA TENDERER’S RESPONSIBILITY 8 12 TIME SCHEDULE 8 13 SIGNING OF THE CONTRACT 8 14 A FIELD MANAGEMENT 8 14B RETIRED GOVERNMENT OR COMPANY OFFICER 8 IV INTERPRETATION OF CONTRACT DOCUMENTS 9 15 INTERPRETATION OF CONTRACT DOCUMENT 9 16 SPECIAL CONDITIONS OF CONTRACT 9 17 CONTRACTOR TO OBTAIN HIS OWN INFORMATION 9 18 SECURITY DEPOSIT TOWARDS PERFORMANCE/RETENTION MONEY 10 19 TIME OF PERFORMANCE 10 20 FORCE MAJEURE 11 21 EXTENSION OF TIME 11 22 LIQUIDATED DAMAGES FOR DELAY 11 23 SUM PAYABLE BY WAY OF COMPENSATION TO BE CONSIDERED AS REASONABLE COMPENSATION 11 WITHOUT REFERENCE TO ACTUAL LOSS 24 TERMINATION / OFFLOADING 11 25 FORFEITURE OF SECURITY DEPOSIT 11 26 ACTION WHEN WHOLE OF SECURITY DEPOSIT IS FORFEITED 12 27 CONTRACTOR REMAINS LIABLE TO PAY COMPENSATION IF ACTION NOT TAKEN UNDER CLAUSE 26 12 28 NO COMPENSATION FOR ALTERATION IN OR RESTRICTION OF WO9RK 12 29 CHANGES IN CONSTITUTION OF THE CONTRACTOR 13 30 IF THE CONTRACTOR DIES 13 31 EMPLOYEES OF THE OWNER NOT INDIVIDUALLY LIABLE 13 32 OWNER NOT BOUND BY PERSONAL REPRESENTATIONS 13 33 CONTRACTOR’S OFFICE AT SITE 13 34 CONTRACTOR’S SUBORDINATE STAFF AND THEIR CONDUCTS 13 35 SUB -LETTING OF WORK 14 36 POWER OF ENTRY 14 37 CONTRACTOR’S RESPONSIBILITY WITH OTHER AGENCIES 14 38 OTHER AGENTS AT SITE 15 39 NOTICES 15 40 RIGHTS OF VARIOUS INTERESTS 15 41 RIGHT OF OWNER TO DETERMINE / TERMINATE CONTRACT 15 42 PATENTS AND ROYALTIES 15 43 LIENS 16 44 OPERATION OF CONTRACT 16 V PERFORMANCE OF WORK 17
1
Page 64 of 1266 45 EXECUTION OF WORKS 17 46 COORDINATION AND INSPECTION OF WORK 17 47 WORK IN MONSOON AND DEWATERING 17 48 WORK ON SUNDAYS AND HOLIDAYS 17 49 GENERAL CONDITIONS FOR CONSTRUCTION AND ERECTION WORK 17 50 DRAWINGS TO BE SUPPLIED BY THE OWNER 18 51 DRAWINGS TO BE SUPPLIED BY THE CONTRACTOR 18 52 SETTING OUT WORKS 18 53 RESPONSIBILITY FOR LEVEL AND ALIGNMENT 18 54 MATERIALS TO BE SUPPLIED BY CONTRACTOR 18 55 MATERIALS SUPPLIED BY OWNER 19 56 CONDITIONS FOR ISSUE OF MATERIALS 19 57 MATERIALS PROCURED WITH ASSISTANCE OF OWNER 20 58 MATERIALS OBTAINED FROM DISMANTLING 20 59 ARTICLES OF VALUE FOUND 20 60 DISCREPANCIES BETWEEN INSTRUCTIONS 20 61 ALTERATIONS IN SPECIFICATIONS AND DESIGNS AND EXTRA WORK 20 62 ACTION WHERE NO SPECIFICATIONS ISSUED 21 63 ABNORMAL RATES 21 64 INSPECTION OF WORK 21 65 ASSISTANCE TO THE ENGINEERS 21 66 TESTS FOR QUALITY OF WORKS 21 67 SAMPLES 22 68 ACTION AND COMPENSATION IN CASE OF BAD WORK 22 69 SUSPENSION OF WORKS 22 70 OWNER MAY DO PART OF WORK 22 71 POSSESSION PRIOR TO COMPLETION 22 72 PERIOD OF LIABILITY FROM THE DATE OF COMPLETION OF WORK 22 VI BILLS / MEASUREMENT / PAYMENT 25 73 SCHEDULE OF RATES AND PAYMENTS 25 74 PROCEDURE FOR MEASUREMENT / BILLING OF WORK IN PROGRESS 26 75 LUMPSUMS IN TENDER 26 76 RUNNING ACCOUNT PAYMENTS TO BE REGARDED AS ADVANCES 26 77 EXTRA WORK 26 78 PAYMENT OF CONTRACTOR’S BILL 26 79 MODE OF PAYMENT 27 80 COMPLETION CERTIFICATE 27 81 FINAL DECISION AND FINAL CERTIFICATE 27 82 CERTIFICATE FOR PAYMENTS AND EVIDENCE OF COMPLETION 28 VII TAXES / DUTIES / INSURANCE 29 83 TAXES, DUTIES, OCTROI, ETC. 29 84 INSURANCE 29 85 DAMAGE TO PROPERTY 30 VIII LABOUR LAWS AND OTHER REGULATIONS 31 86 LABOUR LAWS 31 87 IMPLEMENTATION OF APPRENTICES ACT, 1961 31 88 CONTRACTOR TO INDEMNIFY THE OWNER 31 89 A HEALTH AND SANITARY ARRANGEMENTS FOR WORKERS 32 89 B MEDICAL FITNESS CERTIFICATION 32 90 SAFETY REGULATIONS 32 91 A ARBITRATION 32 91 B SETTLEMENT OF DISPUTES BETWEEN PUBLIC SECTOR UNDERTAKING/ PUBLIC SECTOR 33 ENTERPRISES/ GOVERNMENT DEPARTMENT 92 JURISDICTION 33 IX VARIOUS PROFORMA ANNEXURE 1 PROFORMA OF AGREEMENT 34 ANNEXURE 2 PROFORMA OF BANK GUARANTEE FOR EARNEST MONEY / INITIAL / FULL SECURITY DEPOSIT 36 ANNEXURE 3 PROFORMA OF BANK GUARANTEE FOR MOBILIZATION ADVANCE 38 ANNEXURE 4 PROFORMA OF BANK GUARANTEE TOWARDS ADVANCE 40 ANNEXURE 5 PROFORMA FOR TAX RESIDENCY CERTIFICATE FOR FOREIGN BIDDERS 41 ANNEXURE 6 FORM 10 F 42 ANNEXURE 7 INTEGRITY PACT 43 ACKNOWLEDGEMENT 47
2
Page 65 of 1266 GENERAL CONDITIONS OF CONTRACT
SECTION - I DEFINITION OF TERMS In the contract documents as herein defined where the context so admits, the following words and expressions will have following meanings : 1) “The Owner/Company/BPCL” means the Bharat Petroleum Corporation Limited, incorporated in India having its registered office at 4 & 6, Currimbhoy Road, Ballard Estate, Mumbai - 400 038 or their successors or assigns 2) “The Contractor” means the person or the persons, firm or Company whose tender has been accepted by the Owner and includes the Contractor’s legal representative, his successor and permitted assigns. 3) The “Managing Director” shall mean the Chairman and Managing Director of the Bharat Petroleum Corporation Limited or his successor in office designated by the Owner. 4) The “Engineer-in-Charge” shall mean the person designated as such by the Owner and shall include those who are expressly authorised by the Owner to act for and on his behalf for operation of this contract. 5) The “Work” shall mean the works to be executed in accordance with the contract or part thereof as the case may be and shall include extra, additional, altered or substituted works as required for purpose of the contract. 6) The “Permanent Work” means and includes works which will be incorporated in and form a part of the work to be handed over to the Owner by the Contractor on completion of the contract. 7) The “Construction Equipment” means all appliances, Tools/Tackles and equipment of whatsoever nature for the use in or for the execution, completion, operation or maintenance of the work unless intended to form part of the Permanent work. 8) The “Site” means the areas on which the permanent works are to be executed or carried out and any other places provided by the Owner for purpose of the contract. 9) The “Contract Document” means collectively the Tender Document. Designs. Drawings or Specifications, agreed variations, if any, and such other document constituting the tender and acceptance thereof. 10) The “Consultant” means the consulting engineers Nominated/appointed by the Owner for this Project / job. 11) The “Sub-Contractor” means any person or firm or Company (other than the Contractor) to whom any part of the work has been entrusted by the Contractor, with the written consent of the Engineer-in-Charge, and the legal personal representatives, successors and permitted assigns of such person, firm or company. 12) The “Contract” shall mean the Agreement between the Owner and the Contractor for the execution of the works including therein all contract documents. 13) The “Specification” shall mean the various technical specifications attached and referred to in the tender documents. It shall also include the latest editions, including all addenda/corrigenda, of relevant Indian Standard Specification, specifications of the other country published before entering into Contract. 14) The “Drawings” shall include maps, plans and tracings or prints thereof with any modifications approved in writing by the Engineer-in-Charge and such other drawings as may, from time to time, furnished or approved in writing by the Engineer-in-Charge. 15) The “Tender” means the tender submitted by the Contractor for acceptance by the Owner. 16) The “Alteration Order” means an order given in writing by the Engineer-in-Charge to effect additions to or deletion from and alterations in the works. 17) The “Completion Certificate” shall mean the certificate to be issued by the Engineer-in-Charge to the contractor when the works have been completed to his satisfaction. 18) The “Final Certificate” in relation to a work means the certificate issued by the Engineer-in-Charge after the period of liability is over for releasing the retention money/PBG. 19) The “Period of Liability” in relation to a work means the specified period during which the Contractor stands responsible for rectifying all defects that may appear in the works.
3
Page 66 of 1266 SECTION - II GENERAL INFORMATION ABOUT SITE
2.1 LOCATION OF SITE & ACCESSIBILITY:
The site location is described in the Special Conditions of Contract which may be within the premises of existing Refinery. The intending tenderer should inspect the site and make himself familiar with site conditions and available facilities.
Entry into the BPCL areas is restricted depending on location/site. Only pass holders as also vehicles with special permits are permitted in such restricted areas. Inside the premises access to various work spots is also further regulated by permits issued for each area.
Non-availability of access roads or permits for entry of vehicles/equipment to any specific area shall in no case be the cause to condone any delay in execution of works or be the cause for any claims or extra compensations.
2.2 SCOPE OF WORK
The scope of work is defined in the Special Conditions of Contract and specifications. The Contractor shall provide all necessary materials, equipments / Tools and Tackles / Supervision / labour etc. for the execution and maintenance of the work till completion unless otherwise mentioned in these tender documents. All materials that go with the work shall be approved by Engineer-in-Charge prior to procurement and use.
2.3 WATER SUPPLY, POWER SUPPLY AND OWNER’S LAND FOR CONTRACTOR’S FIELD, GODOWN AND WORKSHOP:
Unless otherwise provided under Special Conditions of Contract, the tenderer will have to make his own arrangement for supply of water and power.
The tenderer should visit the site and acquaint himself with site conditions, availability of water, electricity, approach roads, construction materials as per specifications, shelter for his staff, etc. since these are to be provided/arranged by the tenderer (unless otherwise specified) at his cost.
The owner will, at his discretion and convenience based on availability for the duration of the execution of the work, make available, land for construction of contractor’s field office, go-downs, workshop and fabrication yard required for the execution of the contract. The contractor shall at his own cost construct all these temporary buildings and provide suitable water supply and sanitary arrangement approved by the Engineer-in-Charge.
On completion of the works undertaken by the Contractor, he shall remove all temporary works/ shed erected by him and have the site cleaned as directed by Engineer-in-Charge if the contractor shall fail to comply with these requirements, the Engineer-in-charge may at the expenses of the Contractor remove such surplus and rubbish material, dispose off the same as he deems fit and get the site cleared as aforesaid; and the contractor shall forthwith pay the amount of all expenses so incurred and shall have no claim in respect of any such surplus materials disposed off as aforesaid. But the Owner reserves the right to ask the Contractor any time during the pendency of the contract to vacate the land by giving seven days notice on security reasons or on material interest otherwise.
2.4 SAFETY STANDARDS FOR TEMPORARY BUILDINGS
All temporary buildings, sheds, workshops, field stations etc. shall be constructed in conformation with the safety and security regulations of the owner as regards location and type of structure.
4
Page 67 of 1266 SECTION - III GENERAL INSTRUCTION FOR THE TENDERER
3 SUBMISSION OF TENDER:
3.1 The quotation should be submitted only in the manner and the form prescribed in the Request For Quotation (RFQ)/Tender enquiry. 3.2 Addenda/Corrigenda to this tender document if issued must be signed and submitted along with the tender document. The tenderer should consider the Addenda/Corrigenda and should price the work based on revised quantities when amendments for quantities are issued in addenda.
3.3 Tenders should always be placed in double sealed covers, superscribing Tender No. ______Tender for ______(name of job), Bharat Petroleum Corporation Limited, due for opening on ______The full name, postal address and telegraphic address of the tenderer shall be written on the bottom left hand corner of the sealed cover. (This will not be applicable in the case of e-tenders) Tenders received in open condition (priced bid) are liable to be rejected.
3.4 Instructions for two part bidding
i) The bid should be submitted in two parts viz. a. Techno-commercial bid. b. Price bid. ii) Techno-commercial bid shall have the following information/details a. Technical deviation if any. b. Commercial deviation if any like extra taxes, duties etc. c. Copy of price bid with prices blanked off. d. Any other relevant information. iii) Price Bid shall have only prices as per schedule of Rates. iv) Techno-commercial bid and price bid shall be enclosed in two separate envelopes with the subject job, type of bid, bidders name super-scribed on top. Both these envelopes shall be sealed in a common envelope and submitted as specified above and in covering letter. (This will not be applicable in the case of e-tenders)
4 DOCUMENTS:
4.1 The tenders, as submitted shall include all documents/details asked for by BPCL in the RFQ/Tender enquiry.
4.2 All pages to be initialed:
Wherever signed tender documents are submitted, all signatures in the documents shall be dated, as well as all the pages of the documents shall be initialed at the lower right hand corner and signed wherever required in the tender papers by the tenderer or by a person holding power of attorney authorizing him to sign on behalf of the tenderer before submission of tender. Tenders without signatures as stated above are liable to be rejected.
4.3 Rates to be in Figures and Words:
The tenderer should quote the rates in English both in figures as well as in words. Offers received without the rates in figures and in words are liable for rejection. In case of discrepancy exists between the rate quoted in figures and in words, the rates quoted in words will prevail.
4.4 Corrections and Erasures:
All corrections and alteration in the entries of tender papers will be signed in full by the tenderer with date. No erasures or over-writings are permissible.
In case of priced bids containing overwriting/cuttings/erasures in the quoted rates and in case these are not attested by the signatory of the bid, such priced bids are liable to be rejected without giving any further notice.
4.5 Signature of Tenderer:
The tender shall contain the name, residence and place of business of person or persons making the tender and shall be signed by the tenderer with his usual signature with company stamp. Partnership firms shall furnish the full names of all partners in the tender. It should be signed in the partnership name by all the partners or by duly authorized representative followed by the name and designation of the person signing with company stamp. Tender by Company or Corporation registered under the relevant companies act, shall be signed by the authorized representative and a power of attorney in that behalf shall accompany the tender.
4.6 Transfer of tender documents issued to one intending tenderer to another is not permissible.
5
Page 68 of 1266
5 PURCHASE PREFERENCE:
Owner reserves its right to allow Public Sector Enterprises (Central/State), purchase preference as admissible/applicable from time to time under the existing Govt. policy.priced.
Owner reserves its right to allow Micro and Small Enterprises (MSEs) and MSEs owned by Scheduled Caste (SC) or the Scheduled tribe (ST) entrepreneurs, purchase preference as admissible/applicable from time to time under the existing Govt. policy.
6 EARNEST MONEY:
(a) The tenderer must submit/ deposit earnest money, if specified in the RFQ/Tender enquiry, failing which the tender is liable to be rejected. Earnest Money Deposit shall be submitted in the form of crossed Demand Draft in favour of “Bharat Petroleum Corporation Ltd.” / Electronic Funds Transfer to BPCL Bank Account / Bank Guarantee executed by any Scheduled Bank approved by Reserve Bank of India (as per Proforma provided in Annexure 2). Earnest Money Deposit (EMD) shall be valid for a period of 6 (Six) months from the due date of opening of Techno-commercial Bids and shall be submitted from any Indian Scheduled Commercial Bank / Indian Branch of Foreign Bank. EMD submitted by foreign vendors shall be in USD / EURO only.
In case of limited tender, Earnest Money deposit (EMD) is not applicable for registered contractors of BPCL. NOTE : Exemption of Bidding Document fee and EMD will be applicable for Micro and Small Enterprises (MSEs) registered with National Small Industries Corporation (NSIC)/ District Industries Centers (DIC) as per applicable government guidelines .Such bidder shall submit Notary attested copy of the certificate issued by NSIC or DIC, valid as on the date of bid opening, indicating that their registration includes the items/works under tender. The registration certificate should remain valid during the period of the contract that may be entered into such successful bidder. Such tenderers should ensure validity of the Registration Certificate for the purpose.
NOTE: No interest shall be paid by the Owner on the earnest money deposit by the tenderer. The earnest money of the unsuccessful tenderer will be refunded after the completion of BQC evaluation / Technical Evaluation / Priced Bid Evaluation as applicable.
(b) CONVERSION OF EMD TO SECURITY DEPOSIT:
The earnest money deposit (EMD) of the contractor whose tender may be accepted, if paid in forms other than Bank Guarantee, can be converted to security deposit for due performance of the contract if the contractor so desires. The “performance security deposit/retention money” vide clause 18 shall also be applicable limiting to a maximum of 10% of the contract value.
7 TENDER VALIDITY:
Tender submitted by tenderers shall remain valid for acceptance for a period of four months from the date of opening of the tender (Technical Bid in the case of two bid). The tenderer shall not be entitled during the said period of four months, without the consent in writing of the Owner, to revoke, or cancel his tender or vary the tender given or any term thereof.
In case of tenderer revoking or canceling his tender, varying any terms in regard thereof without prior consent of Owner in writing, appropriate penal action will be taken by BPCL as deemed fit including putting the tenderer/contractor on ‘Holiday listing’/’Delisting’ barring the tenderer/contractor from participating in future tenders for an appropriate period from the date of revocation/cancellation/varying the terms besides forfeiture of Earnest Money deposited by tenderer.
7.A FIRMNESS OF QUOTE :
Once the quotation is accepted, the rates quoted shall be firm till the entire work is completed.
7.B LANGUAGE OF BID:
The Bid, all correspondence and documents relating to the bid, between Bidder and BPCL, shall be written in English language only. Any supporting document furnished by Bidder may be written in other language provided that this literature is accompanied by an authenticated English translation in which case, for purpose of interpretation of the Bid, the English translation shall govern.
6
Page 69 of 1266
7.C CURRENCIES OF BID & PAYMENT: For materials and services to be procured from India, Bidder shall quote the prices in INR only.
Indian bidders shall quote the rates/prices in Indian Rupees (INR) only for Indian component and in USD / EURO for Foreign Component. Foreign Bidders can quote their prices in INR / USD / EURO. Payment shall be subject to RBI guidelines.
8 ADDENDA / CORRIGENDA:
Addenda/ Corrigenda to the tender documents may be issued prior to the date of opening of the tenders to clarify documents or to effect modification in the design or tender terms. All addenda/corrigenda issued shall become part of tender Document.
9 RIGHT OF OWNER TO ACCEPT OR REJECT TENDER:
9.1 The right to accept the tender will rest with the Owner. The Owner, however, does not bind itself to accept the lowest tender, and reserves to itself the authority to reject any or all the tenders received without assigning any reason whatsoever. 9.2 The whole work may be split up between two or more contractors or accepted in part and not entirely if considered expedient. 9.3 Tenders in which any of the particulars and prescribed informations are missing or are incomplete in any respect and/or the prescribed conditions are not fulfilled are liable to b rejected. 9.4 Canvassing in connection with tenders is strictly prohibited and tenders submitted by the tenderer who resort to canvassing will be liable to rejection.
9.5 Tender containing uncalled remarks or any additional conditions are liable to be rejected.
10 A INTEGRITY PACT (IP):
Vendors are requested to sign & return IP document, attached as Annexure 7, if applicable as per the terms of the tender. This document is essential & binding.
Proforma of Integrity Pact shall be returned by the Bidder along with the bid documents (Technical Bid), duly filled up and signed by the same signatory who is authorized to sign the bid documents. All the pages of the Integrity Pact shall be duly signed. Bidder’s failure to return the Integrity Pact duly signed along with the bid documents may result in the bid not being considered for further evaluation.
If the Bidder has been disqualified from the tender process prior to the award of the contract in accordance with the provisions of the Integrity Pact, BPCL shall be entitled to demand and recover from Bidder Liquidated Damages amount by forfeiting the EMD/ Bid Security as per provisions of the Integrity Pact.
If the contract has been terminated according to the provisions of the Integrity Pact, or if BPCL is entitled to terminate the contract according to the provisions of the Integrity Pact, BPCL shall be entitled to demand and recover from Contractor Liquidated Damages amount by forfeiting the Security Deposit/ Performance bank Guarantee as per provisions of the Integrity Pact.
Bidders may raise disputes/ complaints, if any, with the nominated Independent External Monitor.
10 B HOLIDAY LISTING:
The vendors / contractors are expected to adopt the ethics of highest standards and a very high degree of integrity, safety and quality consciousness, commitment and sincerity towards the work undertaken and dealing with BPCL in such matters. Also, while participating in the tender and performing the contracts, Contractors are required to meet certain performance criteria and adherence to the terms and conditions of the tender / contract. BPCL shall have the right to remove from the list of approved suppliers / contractors or to ban business dealings, if any agency has been found to have committed misconduct or fraud or poor performance or anything unethical not expected from a reputed agency. The guidelines and procedures for Holiday Listing as adopted by BPCL and available separately in BPCL website shall be applicable in the context of all tenders floated and consequently, all Orders / Contracts / Purchase Orders placed, by BPCL.
10 C CONSULTANCY CONTRACTS:
This General Conditions of Contract (GCC) will be binding for Consultancy jobs only to the extent of its applicability to the context of consultancy jobs.
7
Page 70 of 1266
10 D FOREIGN BIDDERS :
It is mandatory for the foreign bidder to furnish the documents for the compliance to requirement of PAN No. , Tax Residency Certificate and Form No.10F (applicable for foreign bidder in case of services in India is required as per scope of bidding document) as per Income Tax Act in case his receipts are subject to tax deduction at source in India: (a) PAN No. PAN as per the Indian Income Tax requirements shall be submitted, failing which the Supplier/Contractor/Consultant shall be responsible for any additional tax deduction at source as per the provisions of the Indian Income Tax Act/Rules and the same shall be deducted from the payment made to supplier/contractor/consultant.
(b) Tax Residency Certificate (TRC) TRC containing prescribed particulars as per the Annexure 5 from the Government of foreign country in order to claim the benefits of DTAA as per the Indian Income Tax requirements shall be submitted, failing which the relief under DTAA will not be available and consequently the actual rate of withholding tax will be applicable and deducted from the payment made to supplier/contractor/consultant (i.e., non-resident taxpayer). The TRC shall be duly verified by the Government of the country of which the assessee claims to be a resident for the purposes of tax.
(c) Form 10F In additional to TRC, in order to claim the benefits of DTAA, bidder shall also submit additional information in form no. 10F as per Annexure 6. Form 10F has to be signed & verified by the assessee himself.
The above shall be furnished before release of any payment or within one month of the release of Order, whichever is earlier. In case of failure to submit the above information, any additional tax liability on Owner, will be deducted from the payment due to the contractor.
11 COLLECTION OF DATA TENDERER’S RESPONSIBILITY :
The tenderer shall visit the site and acquaint himself fully of the site and no claims whatsoever will be entertained on the plea of ignorance or difficulties involved in execution of work or carriage of materials.
12 TIME SCHEDULE :
The time period allowed for carrying out the job shall be as shown in tender document. Request for revision for time schedule after tenders are opened will not be received for consideration.
13 SIGNING OF THE CONTRACT:
The successful tenderer shall be required to execute an agreement in the proforma attached with tender enquiry within a period of one month of the receipt by him of the notification of acceptance of tender. The payment will not be processed till the time the agreement is executed.
14 A FIELD MANAGEMENT:
The field management will be the responsibility of the Engineer-in-Charge, who will be nominated by the Owner. The Engineer-in-Charge may also authorize his representatives to perform his duties and functions. Coordination of Work - The Engineer-in-Charge shall coordinate the work of various agencies engaged at site to ensure minimum disruption of work carried out by different agencies. It shall be the responsibility of the contractor to plan and execute strictly in accordance with the site instructions to avoid hindrance to the works being executed by other agencies.
14 B RETIRED GOVERNMENT OR COMPANY OFFICER:
No Engineer of Gazetted rank or other Gazetted Officer, employed in Engineering or Administrative duties in an Engineering Department of the States/Central Government or of the Owner is allowed to work as a Contractor for a period of two years after his retirement from Government service or from the employment of the Owner without the previous permission of the Owner. The contract, if awarded, is liable to be cancelled if either the contractor or any of his employees is found at any time to be such a person, who had not obtained the permission of the State/ Central Government, or of the Owner as aforesaid before submission of tender, or engagement in the Contractor’s service as the case may be.
8
Page 71 of 1266 SECTION - IV
INTERPRETATION OF CONTRACT DOCUMENTS
15 INTERPRETATION OF CONTRACT DOCUMENT:
15.1 Except if and to the extent otherwise provided by the Contract, the provisions of the General Conditions of Contract and special conditions shall prevail over those of any other documents forming part of the contract. Several documents forming the contract are to be taken as mutually explanatory. Should there be any discrepancy, inconsistency, error or omission in the contract or any of the matter may be referred to Engineer-in-Charge, who shall give his decisions and issue to the Contractor instructions directing in what manner the work is to be carried out. The decision of the Engineer-in-Charge shall be final and conclusive and the contractor shall carry out work in accordance with this decision. 15.2 Works shown upon the drawing but not mentioned in the specifications or described in the specification without being shown on the drawings shall nevertheless be held to be included in the same manner as if they had been specifically shown upon the drawings and described in the specifications. 15.3 Headings and marginal notes to the clauses of these General Conditions of Contract or to specifications or to any other tender document are solely for the purpose of giving a concise indication and not a summary of the content thereof, and they shall never be deemed to be part thereof or be used in the interpretation or construction thereof of the Contract. 15.4 Singular and Plural: In these contract documents unless otherwise stated specifically, the singular shall include the plural and vice-versa wherever the context so requires. Words indicating persons shall include relevant incorporated companies/ registered as associations/ body of individual/ firm or partnership.
16 SPECIAL CONDITIONS OF CONTRACT:
16.1 Special Conditions of contract shall be read in conjunction with the General Conditions of Contracts, specification of work, Drawings and any other documents forming part of this contract wherever the context so requires. 16.2 Notwithstanding the sub-division of the documents into these separate sections and volumes every part of each shall be deemed to be supplementary to and complementary of every other part and shall be read with and into the contract so far as it may be practicable to do so. 16.3 Where any portion of the General Conditions of Contract is repugnant to or at variance with any provisions of the Special Conditions of Contract then, unless a different intention appears the provisions of the Special Conditions of Contract shall be deemed to over-ride the provision of the General Conditions of Contract and shall to the extent of such repugnance or variations, prevail. 16.4 Wherever it is mentioned in the specifications that the Contractor shall perform certain work or provide certain facilities, it is understood that the contractor shall do so at his own cost. 16.5 The materials, designs and workmanship shall satisfy the relevant Indian Standards, the Job specifications contained herein and codes referred to. Where the job specifications stipulate requirements in addition to those contained in the standard codes and specifications, these additional requirements shall also be satisfied.
17 CONTRACTOR TO OBTAIN HIS OWN INFORMATION:
The contractor in fixing rate shall for all purposes whatsoever be deemed to have him self independently obtained all necessary information for the purpose of preparing his tender. The contractor shall be deemed to have examined the Contract Documents, to have generally obtained his own information in all matters whatsoever that might affect the carrying out the works at the scheduled rates and to have satisfied himself to the sufficiency to his tender. Any error description of quantity or omission there from shall not vitiate the contract or release the Contractor from executing the work comprised in the contract according to drawing and specifications at the scheduled rates. He is deemed to have known the scope, nature and magnitude of the works and the requirements of materials and labour involved etc. and as to what all works he has to complete in accordance with the contract documents whatever be the defects, omissions or errors that may be found in the Contract Documents. The Contractor shall be deemed to have visited surrounding to have satisfied himself to the nature of all existing structures, if any, and also as to the nature and the conditions of the Railways, roads, bridges and culverts means of transport and communications, whether by land, water or air, and as to possible interruptions thereto and the access to and regress from the site, to have made enquiries, examined and satisfied himself as to the sites for obtaining sand, stones, bricks and other materials, the sites for disposal of surplus materials the available accommodation as to whatever required, depots and such other building as may be necessary for executing and completing the works, to have made local independent enquiries as to the sub-soil water and variations thereof, storms, prevailing winds, climate conditions and all other similar matters affecting these works. He is deemed to have acquainted himself as to his liability for payment of Government taxes, customs duty and other charges. Any neglect or failure on the part of the Contractor in obtaining necessary and reliable information upon the foregoing or any other matters affecting the contract shall not relieve him from any risk or liabilities or the entire responsibility from completion of the works at the scheduled rates and time in strict accordance with the contract documents.
9
Page 72 of 1266
No verbal agreement or inference from conversation with any officer or employee of the owner either before or after the execution of the contract agreement shall in any way affect or modify any of the terms or obligations herein contained.
18 SECURITY DEPOSIT TOWARDS PERFORMANCE/RETENTION MONEY:
18.1 To ensure performance of the contract and due discharge of the contractual obligations, the successful contractor will have to provide security deposit of 10% of the contract value within 30 days of receipt by him of the notifications of acceptance of tender unless otherwise specified in the Special Conditions of Contract.
This Security deposit may be furnished in the form of an Account payee Demand Draft payable to BPCL or Bank Guarantee in the prescribed format. The contractor shall have the option to adjust any Earnest Money Deposit- (EMD), if paid in forms other than Bank Guarantee, towards security deposit if he so desires.
In the case of security deposit submitted in the form of Bank guarantee, the Bank Guarantee shall be valid and remain in force till the completion of contractual completion period, defect liability period (if applicable) plus a claim period of 3 months . The Bank Guarantee shall be in the form prescribed (Annexure 2).
The security deposit will be retained till the successful completion of the work and thereafter till the expiry of the defect liability period (refer clause-72), if applicable. This retention money/Bank guarantee held shall be released after the expiry of the defect liability period provided that any defects appearing during that period are corrected by the contractor and subject to Clause 18.2 below.
If the Contract Value is in more than one currency, the Security deposit shall also be in multiple currencies amounting to 10% for each currency of awarded contract.
In the case of value/rate/quantity contracts, the security deposit shall be based on individual release orders issued.
18.2 If the contractor/ sub-contractor or their employees shall break, deface or destroy any property belonging to the Owner or other agency during the execution of the contract, the same shall be made good by the Contractor at his own expenses and in default thereof, the Engineer-in-Charge may cause the same to be made good by other agencies and recover expenses from the contractor (for which the certificate of the Engineer-in-Charge shall be final). These expenses can be recovered from the security deposit/retention money if recovery from other sources is not possible.
18.3 All compensation or other sums of money payable by the contractor to the Owner under terms of this contract may be deducted from his security deposit/retention money or from any sums which may be or may become due to the contractor by the Owner on any account whatsoever and in the event of his security deposit/retention money being reduced by reasons of any such deductions. The contractor shall within ten days thereafter make good any sum or sums, which may have been deducted from his security Deposit/retention money. No interest shall be payable by the Owner from sum deposited as security deposit/retention money.
18.4 The security deposit shall be held by the Owner, as security for the due performance of the Contractor’s obligations under the contract, provided that nothing herein stated shall make it incumbent upon the Owner to utilize the security deposit/retention money in preference to any other remedy which the Owner may have, nor shall be construed as confining the claims of the Owner against the contractor to the quantum of the Security Deposit/retention money.
18.5 The Bank guarantee if submitted shall be from any Indian scheduled bank or an international bank of repute having a branch in India or a corresponding banking relationship with an Indian scheduled bank. The security deposit/retention money shall be in Indian Rupee in the case of domestic bidders and in the quoted currency in the case of foreign bidders (INR/USD/EURO as the case may be.).
19 TIME OF PERFORMANCE:
19.1 The work covered by this contract shall be commenced as detailed in the purchase order or as per the instructions of the Engineer in charge and be completed in stages on or before the dates as mentioned in the time schedule of completion of work. The contractor should bear in mind that time is the essence of this agreement unless such time
10
Page 73 of 1266 be extended pursuant to the provision of clause No. 21. Request for revision of Completion time after tenders are opened will not receive consideration.
19.2 Time Schedule of Completion: The general time schedule of completion is given in the tender document. Contractor should prepare a detailed monthly and weekly execution programme, jointly with the Engineer-in-Charge within two weeks of receipt of Letter of Intent or acceptance of tender. The work shall be executed strictly as per the time schedule given in this document. The period of completion given includes the time required for testing, rectifications, if any, retesting and completion in all respects to the entire satisfaction of the Engineer-in-Charge.
20 FORCE MAJEURE:
Any delays in or failure of the performance of either party hereto shall not constitute default here under or give rise to any claims for damages, if any, to the extent such delays or failure of performance is caused by occurrences such as Acts of God or the public enemy expropriation or confiscation of facilities by Govt./authorities, compliances with any order or request of any Government authorities, acts of war, rebellion or sabotage or fires, floods, explosions, riots or strikes. The contractor shall keep records of the circumstances referred to above and bring these to the notice of Engineer-in-Charge in writing immediately on such occurrences.
21 EXTENSION OF TIME:
If the contractor shall desire an extension of the time for completion of the work on the grounds of his having been unavoidably hindered in its execution or on any other grounds, he shall apply in writing to the Engineer-in-Charge within two weeks of the date of hindrance on account of which he desires such extension as aforesaid, and the Engineer-in-Charge shall if in his opinion (which shall be final), reasonable grounds have been shown thereof, authorize such extension of time as may in his opinion be necessary or proper. In the event of extension of Time of the contract, if granted, the contractor shall be required to suitably extend the period of Bank Guarantee if submitted, towards security Deposit/retention money suitably.
22. LIQUIDATED DAMAGES FOR DELAY:
22.1 Time is the essence of the contract. In case the contractor fails to complete the whole work within the stipulated period, he shall be liable to pay liquidated damages of 0.5% of the value of contract per week and or part thereof of the delay subject to a maximum of 5% of the value of the contract. The parties agree that this is a genuine pre- estimate of the loss/damage which will be suffered by the owner on account of delay on the part of the contractor and the said amount will be payable on demand without there being any proof of the actual loss or damages having been caused by such delay/breach. The owner shall be at liberty to adjust or deduct the said amount of liquidated damages from any amount due to the contractor including Security Deposit.
22.2 The owner shall be at liberty to deduct or retain from any amount payable to the contractor periodically, the proportionate or full amount of liquidated damages as the case may be for the delay periodically caused by the contractor.
23 SUM PAYABLE BY WAY OF COMPENSATION TO BE CONSIDERED AS REASONABLE COMPENSATION WITHOUT REFERENCE TO ACTUAL LOSS:
All sums payable by way of compensation under any of the conditions shall be considered as reasonable compensation without reference to the actual loss or damage, which shall have been sustained by the Owner.
24 TERMINATION/OFFLOADING:
24.1 The contractor fully understands that timely completion of the work as per the schedule is of paramount necessity as otherwise it would lead to adversely affecting the schedules of other works/project with resultant financial and other losses to the Company/owner. In view of this, the contractor unconditionally agrees and binds himself to be liable for all the consequences for non-completion of the work within the stipulated time. 24.2 In case a situation is brought about by the contractor warranting termination/off-loading of the whole or any part of the work for any reason whatsoever, the Company/owner shall have the liberty and right to entrust/engage/award the work so terminated/off loaded at the risk and cost of the contractor to any other agency/contractor by adopting any mode of inviting tenders, i.e. open/limited/single party/negotiation basis etc. in order to ensure completion of the work as per the schedule or at the quickest possible time.
25. FORFEITURE OF SECURITY DEPOSIT:
Whenever any claim against the Contractor for the payment of a sum of money arises out of or under the contract, the Owner shall be entitled to recover such sum by appropriating in part or whole, security deposit of the contractor, forming whole or part of such security being insufficient or if no security has been taken from the Contractor then the balance or the total sum recoverable, as the case may be, shall be deducted from any sum then due or which at any time thereafter may become due to the Contractor. The contractor shall pay to the owner on demand any balance remaining due.
11
Page 74 of 1266
26 ACTION WHEN WHOLE OF SECURITY DEPOSIT IS FORFEITED:
In any case in which, under any clause or clauses of this contract, the contractor shall have forfeited the whole of his security deposit (whether paid in one sum or deducted by installment) or have committed a breach of any of the terms contained in this contract the owner shall have power to adopt any of the following courses as he may deem best suited to his interest. a) To rescind the contract (of which rescission notice in writing to the contractor under the hand of the owner shall be conclusive evidence) in which case the security deposit of the contractor shall stand forfeited and be absolutely at the disposal of the Owner. b) To employ labour paid by the owner and to supply materials to carry out the work any part of the work, debiting contractor with the labour cost of tools and plants and equipment charges, the cost of the materials for which a certificate of the Engineer-in-Charge shall be final and conclusive against the Contractor and 10% of costs as above to cover all departmental charges and crediting him with the value of the work done in all respects in the manner and at the same rates as if it had been carried out by the Contractor under the term of his contract. The certificate of Engineer-in-Charge as to the value of the work done shall be final and conclusive against the contractor. c) To measure up the work of the contractor and to take such part thereof as shall be unexecuted out of his hand to give it to another contractor to complete in which case any expenses which may be incurred in excess of the sum which would have been paid to the original contractor, if the whole work had been executed by him (of the amount of which excess, the certificate in writing of the Engineer-in-Charge shall be final and conclusive) shall be borne and paid by the original contractor and may be deducted from any money due to him by the Owner under the contract or otherwise or from his security deposit or from the proceeds of sale thereof, of a sufficient part thereof.
In the event of any of the above course being adopted by the Owner, the contractor shall have no claim to compensation for any loss sustained by him by reason of his having purchased or procured any materials or entered into any agreements or made any advances on account of or with a view to the execution of the work of the performance of the contract. In case the Contractor shall not be entitled to recover or be paid any sum for any work actually performed under this contract unless the Engineer-in- Charge will certify in writing the performance of such work and the value payable in respect thereof and he shall only be entitled to be paid the value so certified.
27 CONTRACTOR REMAINS LIABLE TO PAY COMPENSATION IF ACTION NOT TAKEN UNDER CLAUSE 26:
In any case in which any of the powers conferred upon the owner by clause 26 thereof shall have become exercisable and the same had not been exercised, the non exercise thereof shall not constitute a waiver of any of the conditions hereof and such powers shall notwithstanding be exercised in the event of any further case of default by the contractor for which any clause hereof he is declared liable to pay compensation amounting to the whole of his security deposit and the liability of the contractor for past and future compensation shall remain unaffected. In the event of the Owner putting in force the power under sub-clause (a), (b) or (c) of clause 26 vested in him under the proceeding clause he may, if he so desires takes possession of all or any tools and plants materials and stores in or upon the works or the site thereof belonging to the contractor or procured by him and intended to be used for the execution of the work or any part thereof paying or allowing for the same in account at the contract rates or in case of these not being applicable at current market rates to be certified by the Engineer-in- Charge whose certificate thereof shall be final otherwise the Engineer-in-Charge may give notice in writing to the contractor or his clerk of the works, supervisor or other authorized agent, requiring him to remove such tools, plant, materials or stores from the premises (within a time to be specified in such notice) and in the event of the contractor failing to comply with any such requisition, the Engineer-in-Charge may remove them at the contractors expense or sell them by auction or private sale on account of the contractor and at his risk in, all respects without any further notice as to the date, time or place of sale and the certificate of the Engineer-in-Charge as to the expense of any such removal and the amount of proceeds and any expenses of any such sale shall be final and conclusive against the contractor.
28 NO COMPENSATION FOR ALTERATION IN OR RESTRICTION OF WORK:
If at any time from the commencement of the work the owner shall for any reasons whatsoever, not require the whole or part thereof as specified in the tender to be carried out, the Engineer-in-Charge shall give notice in writing of the fact to the contractor, who shall have no claim to any payment or compensation whatsoever on account of any profit or advantage which he might have derived from the execution of the work in full, but which he did not derive in consequence of the full amount of the work not having been carried out, neither shall he have any claim for compensation by reason of any alterations having been made in the original specifications, drawings, designs and instructions which shall involve any curtailment of the work as originally contemplated.
12
Page 75 of 1266 29 CHANGES IN CONSTITUTION OF THE CONTRACTOR:
The Contractor, whether an individual, Proprietary Concern, Hindu Undivided Family, Partnership Firm, Private Limited Company or Public Limited Company, shall not make any change(s) in its constitution, by transfer of substantial shareholding or of management (in case of a company) or by addition or deletion of Partners, change in the terms of Partnership, or make any other material change(s) without prior approval of Owner. Any such unauthorized change shall attract the provisions of clause 35 hereof.
30 IF THE CONTRACTOR DIES:
Without prejudice to any of the rights or remedies under his contract, if the contractor (if an individual) dies, the Owner shall have the option of terminating the contract without compensation to the contractor.
31 EMPLOYEES OF THE OWNER NOT INDIVIDUALLY LIABLE:
No director or official or employee of the Owner shall in any way be personally bound or liable for the acts or obligations of the Owner under the contract or answerable for any default or omission in the observance or performance of any of the acts, matters or things which are herein contained.
32 OWNER NOT BOUND BY PERSONAL REPRESENTATIONS:
The contractor shall not be entitled to any increase on the item rates of the contract or any other right or claim whatsoever by reason of representation, explanation or statement or alleged representation, promise or guarantees given or alleged to have been given to him by any person.
33 CONTRACTOR’S OFFICE AT SITE:
The contractor shall provide and maintain an office at the site, if space provided by the owner, for the accommodation of his agent and staff and such office shall be open at all reasonable hours to receive instruction, notices, or other communications.
34 CONTRACTOR’S SUBORDINATE STAFF AND THEIR CONDUCTS:
34.1 The contractor, on or after award of the work shall name and depute a qualified personnel having sufficient experience in carrying out work of similar nature to whom the equipments materials, if any, shall be issued and instructions for works given. The contractor shall also provide to the satisfaction of the Engineer-in-Charge sufficient and qualified staff to supervise the execution of the-works, competent sub-agents, supervisor and leading hands including those specially qualified by previous experience to supervise the type of works comprised in the contract in such manner as will ensure work of the best quality, expeditious working. Whenever in the opinion of the Engineer-in-Charge, additional properly qualified supervision staff is considered necessary, they shall be employed by the contractor without additional charges on account thereof. The Contractor shall ensure to the satisfaction of the Engineer-in- Charge that sub-contractors, if any shall provide competent and efficient supervision over the work entrusted to them. 34.2 If and whenever any of the Contractor’s or sub-contractor’s agents, sub-agents, assistants supervisor or other employees shall in the opinion of Engineer-in-Charge be guilty of any misconduct or be incompetent or insufficiently qualified or negligent in the performance of their duties or that in the opinion of the owner or Engineer-in-Charge, it is undesirable for administrative or any other reason for such person or persons to be employed in the works, the contractor, if so directed by the Engineer-in- Charge, shall at once remove such person or persons from employment thereon. Any person or persons so removed from the works shall not again be employed in connection with the works without the written permission of the Engineer-in-Charge. Any person so removed from the works shall be immediately replaced at the expense of the contractor by a qualified and competent substitute. Should the contractor be requested to repatriate any person removed from the works he shall do so and shall bear all costs in connection herewith. 34.3 The contractor shall be responsible for the proper behaviour of all the staff, supervisor, workmen and others and shall exercise a proper degree of control over them and in particular, and without prejudice to the said generality, the contractor shall be bound to prohibit and prevent any employees from trespassing or acting in any way detrimental or prejudicial to the interest of the community or of the properties or occupiers of land and properties in the neighborhood and in the event of such employee so trespassing, the contractor shall be responsible therefore and relieve the Owner of all consequent claims or actions for damages or injury or any other grounds whatsoever. The decision of the Engineer-in-Charge upon any matter arising under this clause shall be final. Contractor shall ensure that none of their employees are ever engaged in any anti-national activities. 34.4 All contractor’s personnel entering upon the Owner’s premises shall be properly identified by badges issued by owner which must be worn all times on Owner’s premises.
13
Page 76 of 1266 35 SUB-LETTING OF WORK:
Sub letting of contracts shall not be generally permitted. However owner may permit sub letting of work on specific cases subject to the following:- i) No part of the contract nor any share of interest there shall in any manner or degree be transferred assigned sublet by the contractor directly or indirectly to any firm or corporation whosoever except as provided for in the succeeding sub-clause, without the consent in writing of the Owner. ii) Sub Contractors for Temporary Works Etc.:- The Owner may give written consent to sub-contract for execution of any part of the works at the site, being entered into by the contractor provided each individual sub-contract is submitted to the Engineer-in-Charge before being entered into and is approved by him. iii) List of Sub-Contractors to be supplied: - At the commencement of every month the contractor shall furnish to the Engineer-in-Charge list of all sub-contractors or firms engaged by the contractor and working at the site during the previous month with particulars of the general nature of the sub-contract or works. iv) Contractor’s Liability Not Limited By Sub-Contractors:- Notwithstanding any sub-letting with such approval as aforesaid and notwithstanding that the Engineer-in-Charge shall have received copies of any sub-contracts, the contractor shall be and shall remain solely responsible for the quality and proper and expeditious execution of the works and the performance of all the conditions of the contract in all respects as if such sub-letting or sub-contracting had not taken place and as if such work had been done directly by the Contractor. v) Owner may Terminate Sub-Contracts:- If any sub-contractor engaged upon the works at the site executes any work which in the opinion of the Engineer-in-Charge is not in accordance with the Contract documents, the owner may by written notice to the contractor request him to terminate such sub-contract and the contractor upon the receipt of such notice shall terminate such sub contract and the latter shall forthwith leave the works, failing which the owner shall have right to remove such sub-contractors from the Site. vi) No Remedy For Action Taken Under This Clause:- No action taken by the owner under the clause shall relieve the contractor of any of his liabilities under the contract or give rise to any right to compensation, extension of time or otherwise failing which, the owner shall have right to remove such sub-contractors from the Site.
36 POWER OF ENTRY:
If the contractor shall not commence the work in the manner previously described in the contract document or if he shall, at any time in the opinion of the Engineer-in-Charge. i. Fail to carry out the works in conformity with the contract documents, or ii. Fail to carry out the works in accordance with the time schedule, or iii. Substantially suspend work or the works for a period of Fourteen days without authority from the Engineer-in-Charge, or iv. Fail to carryout and execute the works to the satisfactions of the Engineer-in-Charge, or v. Fail to supply sufficient or suitable constructional equipments, temporary works, labour materials or things, or vi. Commit or suffer or permit any other breach of any of the provisions of the contract on his part to be performed or observed or persist in any of the above mentioned breaches of the contract for the fourteen days, after notice in writing shall have been given to the Contractor by the Engineer-in-Charge requiring such breach to be remedied, or vii. Abandon the works, or viii. During the continuance of the contract, become bankrupt, make any arrangement or composition with his creditors, or permit any execution to be levied or go into liquidation whether compulsory or voluntary not being merely a voluntary liquidation for the purpose of amalgamation or reconstruction.
Then in any such case, the Owner shall have the power to enter upon the works and take possession thereof and of the materials, temporary works, constructional equipment, and stock thereon, and to revoke the contractor’s license to use the same, and to complete the works, by his agents, other contractor or workmen, or to re-let the same upon any terms and to such other person firm or corporation as the Owner in his absolute discretion may think proper to employ and for the purpose aforesaid to use or authorize the use of any materials, temporary works constructional equipment, and stock as aforesaid without making payment or allowances to the contractor for the said materials other than such as may be certified in writing by the Engineer-in-Charge to be reasonable, and without making any payment or allowance to the contractor for the use of the temporary said works, constructional equipments and stock or being liable for any loss of damage thereto, and if the Owner shall by reason of his taking possession of the works or of the works being completed by other contractors (due account being taken of any such extra work or works which may be omitted) then the amount of such excess as certified by the Engineer-in- Charge shall be deducted from any money which may be due for work done by the contractor under the contract and not paid for. Any deficiency shall forthwith be made good and paid to the Owner by the contractor and the Owner shall have power to sell in such manner and for such price as he may think fit all or any of the constructional equipment, materials etc. belonging to and to recoup and retain the said deficiency or any part thereof out of the proceeds of the sale.
37 CONTRACTOR’S RESPONSIBILITY WITH OTHER AGENCIES:
Without repugnance to any other condition, it shall be the responsibility of the contractor executing the work, to work in close co-operation and co-ordinate the works with other contractors or their authorized representatives and
14
Page 77 of 1266 the contractor will put up a joint scheme, showing the arrangements, with other contractors / agencies for carrying his portion of work to the Engineer-in-Charge, and get the approval. The contractor before finally submitting the schemes to the Engineer-in-Charge shall have the written agreement of the other agencies. The Engineer-in-Charge before communicating his approval of the scheme, with any required modifications shall get the final agreement of all the agencies, which shall be binding. No claim shall be entertained on account of the above.
The contractor shall conform in all respects with the provisions of any statutory regulations, ordinances or by laws of any local or duly constituted authorities or public bodies which may be applicable from time to time to the works or any temporary works. The contractor shall keep the Owner Indemnified against all penalties and liabilities of every kind arising out of non-adherence to such statutes ordinances, laws, rules, regulations, etc.
38 OTHER AGENTS AT SITE:
The contractor shall have to execute the work in such place and condition where other agencies might also be engaged for other works such as site grading, filling and leveling, electrical and mechanical engineering works etc. No claim shall be entertained to works being executed in the above circumstances.
39 NOTICES:
Any notice hereunder may be served on the contractor or his duly authorized representative at the job site or may be served by registered mail or speed post direct to the address furnished by the Contractor. Proof of issue of any such notice could be conclusive of the contractor having been duly informed of all contents therein.
40 RIGHTS OF VARIOUS INTERESTS:
i) The Owner reserves the right to distribute the work between more than one contractor. The contractor shall co- operate and afford other contractors reasonable opportunity for access to the works for the carriage and storage of materials and execution of their works. ii) Whenever the work being done by any department of the Owner or by other contractors employed by the Owner is contingent upon work covered by the contract, the respective rights of the various interests involved shall be determined by the Engineer-in-Charge to secure the completion of the various portions of the work in general harmony.
41 RIGHT OF OWNER TO DETERMINE / TERMINATE CONTRACT
i) Owner shall, at any time be entitled to determine and terminate the contract, if in the opinion of the Owner the cessation of the work becomes necessary owing to paucity of funds or for any other cause whatsoever, in which case, the cost of approved materials at the site at current market rates as verified and approved by Engineer-in- Charge and of the value of the work done to date by the contractor shall be paid for in full at the rates specified in the contract. A notice in writing from the Owner to the contractor of such determination and termination and the reason thereof, shall be the conclusive proof of the fact that the contract has been so determined and terminated by the Owner.
ii) Should the contract be determined under sub-clause (i) of this clause and the contractor claims payments to compensate expenditure incurred by him in the expectation of completing the whole of the work, the Owner shall consider and admit such claim as are deemed fair and reasonable and are supported by vouchers to the satisfaction of the Engineer-in-Charge. The Owner’s decision on the necessity and propriety of any such expenditure shall be final and conclusive and binding on the contractor.
42 PATENTS AND ROYALTIES:
42.1 The contractor, if licensed under any patent covering equipment, machinery, materials or compositions of matter to be used or supplied or methods and process to be practiced or employed in the performance of this contract, agrees to pay all royalties and licence fees which may be due with respect thereto. If any equipment, machinery, materials or composition matters, to be used or supplied or methods and process to be practised or employed in the performance of this contract, is covered by a patent under which contractor is not licensed then the contractor before supplying or using the equipment, machinery, materials, compositions method or processes shall obtain such licences, and pay such royalties and licence fees as may be necessary for performance of the contract. In the event, the contractor fails to pay any such royalties or obtain any such licence, any suit for infringement of such patents which is brought against the contractor or the Owner as a result of such failure will be defended by the contractor at his own expenses and the contractor will pay any damages and costs awarded in such suit. The contractor shall promptly notify the owner if the contractor has acquired knowledge of any patent under which a suit for infringement could be reasonably brought because of the use by the Owner of any equipment, machinery, materials, and process methods to be supplied hereunder. The contractor agrees to and does hereby grant to Owner, together with the right to extend the same to any of the subsidiaries of the Owner as irrevocable, royalty- free licence to use in any country, any invention made by the contractor or his employee in or as a result of the performance of the work under the contract.
15
Page 78 of 1266 The Owner shall indemnify and save harmless the contractor from any loss on account of claims on contractor for the contributory infringement of patent rights arising out and based upon the claim that the use by the Owner of the process included in the design prepared by the Owner and used in the operation of the plant infringes on any patent right with respect to any sub-contract entered into by contractor pursuant to the provisions of sub- contractor an undertaking to provide the Owner with the same patent protection that contractor is required to provide under the provisions of this clause.
42.2 All drawings, blue prints, tracings, reproducible, models, plans, specification and copies thereof, furnished by the Owner as well as drawings, tracings, reproducible, plans specifications, design, calculations etc. prepared by the contractor for the purpose of execution of works covered in or connected with this contract shall be the property of Owner and shall not be used for any other work but are to be delivered to the Owner at the completion of the contract.
42.3 Where so desired by Engineer-in-Charge, the contractor agrees to respect the secrecy of any document, drawings etc. issued to him for the execution of this contract, and restrict access to such documents, drawing etc. to the minimum and further, the contractor agrees to execute an individual SECRECY agreement from each or any person employed by contractor having access to such documents, drawings and to any other agency or individual, without the written approval by Engineer-in-Charge.
43 LIENS:
43.1 If, at any time, there should be evidence or any lien or claim for which the Owner might have become liable and which is chargeable to the contractor, the Owner shall have the right to retain out of any payment then due or thereafter to become due an amount sufficient to completely indemnify the owner against such lien or claim and if such lien or claim be valid the Owner may pay and discharge the same and deduct the amount so paid from any money which may be or may become due and payable to the Contractor. If any lien or claim remain unsettled after all payments are made, the contractor shall refund or pay to the Owner all moneys that the latter may be compelled to pay in discharging such lien or claim including all costs and reasonable expenses.
43 2 Contractor will not disclose details of the work to any person or persons except those engaged in its performance, and only to the extent required for the particular portion of the work being done. Contractor will not give any items concerning details of the work to the press or a news disseminating agency without prior written approval from Engineer-in-Charge. Contractor shall not take any pictures on site without written approval of Engineer-in-Charge
44 OPERATION OF CONTRACT:
44.1 Law Governing: Regardless of the place of contracting, place of performance or otherwise, this Agreement, and all amendments, modifications, alterations, or supplements, thereto shall be governed by the laws of India and respective state laws for the nature, validity and interpretation thereof.
44.2 Non-Waiver of Default:
Any failure by the Owner or Contractor at any time, or from time to time, to enforce or require the strict keeping and performance of any of the terms or conditions of this agreement, or to exercise a right hereunder, shall not constitute a waiver of such terms, conditions or rights, and shall not affect or impair same, or the right of the Owner or the Contractor, as the case may be at any time to avail itself of same.
16
Page 79 of 1266 SECTION - V PERFORMANCE OF WORK
45 EXECUTION OF WORKS:
45.1 All the works shall be executed in strict conformity with the provisions of the contract documents and with such explanatory detailed drawings, specifications, and instructions as may be furnished from time to time to the contractor by the Engineer-in-Charge whether mentioned in the contract or not. The contractor shall be responsible for ensuring that works throughout are executed in the most substantial, proper and workman like manner with the quality of material and workmanship in strict accordance with the specifications following all safety requirements of BPCL and as stipulated in work permits as per the directions and to the entire satisfaction of the Engineer-in- Charge. 45.2 Wherever it is mentioned in the specifications that the Contractor shall perform certain work or provide certain facilities/materials, it is understood that the contractor shall do, so at his cost unless otherwise specified. 45.3 The materials, design and workmanship shall satisfy the relevant Indian Standards, the Job specification contained herein and codes referred to. Where the job specification stipulate requirements in addition to those contained in the standards codes and specifications, these additional requirements shall also be satisfied.
46 COORDINATION AND INSPECTION OF WORK:
The coordination and inspection of the day-to-day work under the contract shall be the responsibility of the Engineer-in-Charge. The written instructions regarding any particular job will be normally be passed by the Engineer-in-Charge or his authorized representative. A work order book / logbook will be maintained by the Contractor for each job in which the aforesaid written instructions will be entered. These will be signed by the contractor or his authorized representative by way of acknowledgment within 12 hours. The non maintaining of the order book or non signing by the contractor shall not preclude the contractor from complying with the instructions.
47 WORK IN MONSOON AND DEWATERING:
47.1 The completion of the work may entail working in the monsoon also. The contractor must maintain a minimum labour force as may be required for the job and plan and execute the construction and erection according to the prescribed schedule. No extra rate will be considered for such work in monsoon. 47.2 During monsoon and other period, it shall be the responsibility of the contractor to keep the construction work site free from water at his own cost.
48 WORK ON SUNDAYS AND HOLIDAYS:
For carrying out work on Sundays and Holidays if needed, the contractor will approach the Engineer-in-Charge or his representative at least two days in advance and obtain permission in writing. No special compensation on this account will be payable.
49 GENERAL CONDITIONS FOR CONSTRUCTION AND ERECTION WORK:
49.1 Place of Work: The work has to be executed at specified premises as per the tender. Contractor should apprise himself of all the conditions prevailing in such location and the restrictions placed on movement of personnel and equipment, types of equipment and tools permitted, working methods allowed etc. in the light of security and safety regulations operative in the area. The safety regulations to be complied with, by the contractor will also be provided along with the tender. No idle time wages or compensation for temporary stoppage of work or restrictions would be paid, and the rate quoted for the various items of work should cover the cost of all such contingencies and eventualities. Substantial structures and utilities exist both above ground and underground, adjacent to the work site. (The construction activity gets restrained by the existence of such structures and utilities). Special care is necessary in transportation, storage, working on equipments and other construction activities to protect the existing features and prevent damage to any facility. Necessary protective structures barricades etc. have to be erected at various places as directed by Engineer-in-Charge. No extra payment of such protective works will be made unless specially provided in the tender. 49.2 The working time or the time of work is 48 hours per week normally. Overtime work is permitted in cases of need and the Owner will not compensate the same. Shift working at 2 or 3 shifts per day may become necessary and the contractor should take this aspect into consideration for formulating his rates for quotation. No extra claims will be entertained by the Owner on this account. 49.3 The contractor must arrange for the placement of workers in such a way that the delayed completing of the work or any part thereof for any reasons whatsoever will not affect their proper employment. The Owner will not entertain any claim for idle time payment whatsoever. 49.4 The contractor shall submit to the Owner reports at regular intervals regarding the state and progress of work. The details and proforma of the report will mutually be agreed after the award of contract.
17
Page 80 of 1266 50 DRAWINGS TO BE SUPPLIED BY THE OWNER:
50.1 Where drawings are attached with tender, these shall be for the general guidance of the contractor to enable him to visualize the type of work contemplated and scope of work involved. The contractor will be deemed to have studied the drawings and formed an idea about the work involved. 50.2 Detailed working drawings on the basis of which actual execution of the work is to proceed will be furnished from time to time during the progress of the work. The contractor shall be deemed to have gone through the drawings supplied to him thoroughly and carefully and in conjunction with all other connected drawings and bring to the notice of the Engineer-in-Charge, discrepancies, if any, therein before actually carrying out the work. 50.3 Copies of all detailed working drawings relating to the works shall be kept at the contractor’s office of the site and shall be made available to the Engineer-in-Charge at any time during the contract. The drawings and other documents issued by the Owner shall be returned to the Owner on completion of the works. Reference is also invited to clause 42.2 and 42.3 above regarding drawings and other documents.
51 DRAWINGS TO BE SUPPLIED BY THE CONTRACTOR:
51.1 Where drawings/data are to be furnished by the contractor, they shall be as enumerated in the special conditions of contract, and shall be furnished within the specified time. 51.2 Where approval of drawings before manufacture / construction / fabrication has been specified, it shall be contractor’s responsibility to have these drawings prepared as per the directions of Engineer-in-Charge and got approved before proceeding with manufacture construction / fabrication, as the case may be. Any changes that may have become necessary in these drawings during the execution of the work shall have to be carried out by the contractor to the satisfaction of Engineer-in-Charge at no extra cost. All final drawings shall bear the certification stamps duly signed by both the contractor and the Engineer-in-Charge. 51.3 A period of 3 weeks from the date of receipt shall be required normally for approval of drawings by the Engineer-in- Charge.
52 SETTING OUT WORKS:
52.1 The Engineer-in-Charge shall furnish the contractor with only the four corners of the work site and a level bench mark and the contractor shall set out the works and shall provide efficient staff for the purpose and shall be solely responsible for the accuracy of such setting out. 52.2 The contractor shall provide, fix and be responsible for the maintenance of all stacks, templates, level marks, profiles and other similar things and shall take all necessary precaution to prevent their removal or disturbance and shall be responsible for the consequence of such removal or disturbance should the same take place and for their efficient and timely reinstatement. The contractor shall also be responsible for the maintenance of all existing survey marks, boundary marks, distance marks and centre line marks, either existing or supplied and fixed by the contractor. The, work shall be set out to the satisfaction of the Engineer-in-Charge. The approval thereof or joining in setting out the work shall not relieve the contractor of any of his responsibilities. 52.3 Before beginning the works, the contractor shall at his own cost, provide all necessary reference and level posts, pegs, bamboos, flags, ranging rods, strings and other materials for proper layout of the work in accordance with the scheme, for bearing marks acceptable to the Engineer-in-Charge. The centre, longitudinal or face lines and cross lines shall be marked by means of small masonry pillars. Each pillar shall have distinct marks at the centre to enable theodolite to be set over it. No work shall be started until all these points are checked and approved by the Engineer-in-Charge in writing but such approval shall not relieve the contractor of any of his responsibilities. The contractor shall also provide all labour, material and other facilities, as necessary, for the proper checking of layout and inspection of the points during construction. 52.4 Pillars bearing geodetic marks located at the site of work under construction should be protected and fenced by the contractor. 52.5 On completion of works, the contractor must submit the geodetic documents according to which the work was carried out.
53 RESPONSIBILITY FOR LEVEL AND ALIGNMENT:
The contractor shall be entirely and exclusively responsible for the horizontal and vertical alignment, the levels and correctness of every part of the work and shall rectify effectually any errors or imperfections therein. Such rectifications shall be carried out by the contractor, at his own cost, when instructions are issued to that effect by the Engineer-in-Charge.
54 MATERIALS TO BE SUPPLIED BY CONTRACTOR:
54.1 The contractor shall procure and provide the whole of the materials required for construction including tools, tackles, construction plant and equipment for the completion and maintenance of the works except the materials which will be issued by Owner and shall make his own arrangement for procuring such materials and for the transport thereof.. The materials procured by the contractor shall be BPCL approved/specified quality. 54.2 All materials procured should meet the specifications given in the tender document. The Engineer-in-Charge may, at his discretion, ask for samples and test certificates for any batch of any material procured. Before procuring, the contractor should get the approval of Engineer-in-Charge for any material to be used for the works.
18
Page 81 of 1266 54.3 Manufacturer’s certificate shall be submitted for all materials supplied by the contractor. If, however, in the opinion of the Engineer-in-Charge any tests are required to be conducted on the materials supplied by the contractor, these will be arranged by the contractor promptly at his own cost.
55 MATERIALS SUPPLIED BY OWNER:
55.1 If the specifications of the work provides for the use of any materials of special description to be supplied from the Owner’s stores, price for such material to be charged therefore as hereinafter mentioned being so far as practicable for the convenience of the contractor but not so as in any way to control the meaning or effect of the contract. The contractor shall be bound to purchase and shall be supplied such materials as are from time to time required to be used by him for the purpose of the contract only. The sums due from the contractor for the value of the actual materials supplied by the Owner will be recovered from the running account bill on the basis of the actual consumption of materials in the work covered and for which the running account bill has been prepared. After the completion of the works, however, the contractor has to account for the full quantity of materials supplied to him as per relevant clauses in this document. 55.2 The value of the materials as may be supplied to the contractor by the Owner will be debited to the contractor’s account at the rates shown in the schedule of chargeable materials and if they are not entered in the schedule, they will be debited at cost price, which for the purpose of the contract shall include the cost of carriage and all other expenses whatsoever such as normal storage supervision charges which shall have been incurred in obtaining the same at the Owner’s stores. All materials so supplied to the contractor shall remain the absolute property of the Owner and shall not be removed on any account from the site of the work, and shall be at all times open for inspection to the Engineer-in-Charge. Any such materials remaining unused at the time of completion or termination of the contract shall be returned to the Owner’s stores or at a place as directed by the Engineer-in- Charge in perfectly good condition, at contractor’s cost.
56 CONDITIONS FOR ISSUE OF MATERIALS:
i) Materials specified to be issued by the Owner will be supplied to the contractor by the Owner from his stores/location. It shall be the responsibility of the contractor to take delivery of the materials and arrange for its loading, transport and unloading at the site of work at his own cost. The materials shall be issued between the working hours and as per the rules of the Owner framed from time to time. ii) The contractor shall bear all incidental charges for the storage and safe custody of materials at site after these have been issued to him. iii) Materials specified to be issued by the Owner shall be issued in standard sizes as obtained from the manufacturer. iv) The contractor shall construct suitable godown at the site of work for storing the materials safe against damage by rain, dampness, fire, theft etc. He shall also employ necessary watch and ward establishment for the purpose. v) It shall be duty of the contractor to inspect the material supplied to him at the time of taking delivery and satisfy himself that they are in good condition. After the materials have been delivered by the Owner, it shall be the responsibility of the contractor to keep them in good condition and if the materials are damaged or lost, at any time, they shall be repaired and/ or replaced by him at his own cost, according to the directions of the Engineer-in-Charge. vi) The Owner shall not be liable for delay in supply or non-supply of any materials which the Owner has undertaken to supply where such failure or delay is due to natural calamities, act of enemies, transport and procurement difficulties and any circumstances beyond the control of the Owner. In no case, the contractor shall be entitled to claim any compensation or loss suffered by him on this account. vii) It shall be the responsibility of the contractor to arrange in time all materials required for the works other than those to be supplied by the Owner. If, however, in the opinion of the Engineer-in-Charge the execution of the work is likely to be delayed due to the contractor’s inability to make arrangements for supply of materials which normally he has to arrange for, the Engineer-in-Charge shall have the right, at his own discretion, to Issue such materials If available with the Owner or procure the materials from the market or elsewhere and the contractor will be bound to take such materials at the rates decided by the Engineer-in-Charge. This, however, does not in any way absolve the contractor from responsibility of making arrangements for the supply of such materials in part or in full, should such a situation occur, nor shall this, constitute a reason for the delay in the execution of the work. viii) None of the materials supplied to the contractor will be utilized by the contractor for manufacturing item, which can be obtained from standard manufacturer in finished form. ix) The contractor shall, if desired by the Engineer-in-Charge, be required to execute an indemnity bond for safe custody and accounting of all materials issued by the Owner. x) The contractor shall furnish to the Engineer-in-Charge sufficiently in advance a statement showing his requirements of the quantities of the materials to be supplied by the Owner and the time when the same will be required by him for the works, so as to enable the Engineer-in-Charge to make necessary arrangement for procurement and supply of the material. xi) A daily account of the materials issued by the Owner shall be maintained by the contractor indicating the daily receipt, consumption and balance in hand. This account shall be maintained in a manner prescribed by the Engineer-in-Charge along with all connected papers viz. requisition, issues etc. and shall be always available for inspection in the contractor’s office at site.
19
Page 82 of 1266 xii) The contractor should see that only the required quantities of materials are got issued. The contractor shall not be entitled to cartage and incidental charges for returning the surplus materials, if any, to the stores/location where from they were issued or to the place as directed by the Engineer-in-Charge. xiii) Materials/ Equipment supplied by Owner shall not be utilized for any other purpose(s) than issued for.
57 MATERIALS PROCURED WITH ASSISTANCE OF OWNER:
Notwithstanding anything contained to the contrary in any or all the clause of this document where any materials for the execution of the contract are procured with the assistance of Owner either by issue from Owner’s stock or purchase made under orders or permits or licences issued by Government, the contractor shall hold the said materials as trustee for the Owner and use such materials economically and solely for the purpose of the contract and not dispose them off without the permission of the owner and return, if required by the Engineer-in-Charge, all surplus or unserviceable materials that may be left with him after the completion of the contract or at its termination for any reason, whatsoever on his being paid or credited such prices as the Engineer in-Charge shall determine having due regard to the condition of the materials. The price allowed to the contractor however, shall not exceed the amount charged to him excluding the storage charges if any. The decision of the Engineer-in- Charge shall be final and conclusive in such matters. In the event of breach of the aforesaid condition, the contractor shall in terms of the licenses or permits, and/or for criminal breach of trust, be liable to compensate the Owner a double rate or high rate, in the event of those materials at that time having higher rate or not being available in the market, then any other rate to be determined by the Engineer-in-Charge and his decision shall be final and conclusive.
58 MATERIALS OBTAINED FROM DISMANTLING:
If the contractor in the course of execution of the work is called upon to dismantle any part for reasons other than those stipulated in clauses 64 & 68 hereunder, the materials obtained in the work of dismantling etc. will be considered as the Owner’s property and will be disposed off to the best advantage of the Owner.
59 ARTICLES OF VALUE FOUND:
All gold, silver and other materials, of any description and all precious stones, coins, treasure relies, antiquities and other similar things which shall be found in, under or upon the site, shall be property of the Owner and the contractor shall duly preserve the same to the satisfaction of the Engineer-in-Charge and shall from time to time deliver the same to such person or person indicated by the Owner.
60 DISCREPANCIES BETWEEN INSTRUCTIONS:
Should any discrepancy occur between the various instructions furnished to the contractor, his agents or staff or any doubt, arise as to the meaning of any such instructions or should there be any misunderstanding between the contractor’s staff and the Engineer-in-Charge’s staff, the contractor shall refer the matter immediately in writing to the Engineer-in-Charge whose decision thereon shall be final and conclusive and no claim for losses alleged to have been caused by such discrepancies between instructions, or doubts, or misunderstanding shall in any event be admissible.
61 ALTERATIONS IN SPECIFICATIONS AND DESIGNS AND EXTRA WORK:
A) The Engineer-in-Charge shall have power to make any alterations in, omissions from, additions to of substitutions for, the schedule of rates, the original specifications, drawings, designs and instructions that may appear to him to be necessary or advisable during the progress of the work and the contractor shall be bound to carry out such altered / extra / new items of work in accordance with any instructions which may be given to him in writing signed by the Engineer-in-Charge and such alterations, omissions, additions or substitutions shall not invalidate the contract and any altered additional or substituted work which the contractor may be directed to do in the manner above specified as part of the work shall be carried out by the contractor on the same conditions in all respect on which he agree to do the main work. The time for completion of work may be extended for the part of the particular job at the discretions of the Engineer-in-Charge, for only such alteration, additions or substitutions of the work, as he may consider as just and reasonable. The rates for such additional, altered or substituted work under this clause shall be worked out in accordance with the following provisions: a) If the rates for the additional, altered or substituted work are specified in the contract for the work, the contractor is bound to carry out the additional, altered or substituted work at the same rates as are specified in the contract. b) If the rates for the additional, altered or substituted work are not specifically provided in the contract for the work, the rates will be derived from the rates for similar class of works as specified in the contract for the work. The opinion of the Engineer-in-Charge as to whether the rates can be reasonably so derived from items in the contracts will be final and binding on the contractor. c) If the rates for the altered, additional or substituted work cannot be determined in the manner specified in sub-clause (a) and (b) above, then the contractor shall inform the Engineer-in-Charge of the rate which is his intension to charge for such class of work supported by analysis of the rate or rates claimed, and the Engineer-in-Charge shall determine the rates on the basis of the prevailing market rates of materials, labour
20
Page 83 of 1266 cost at schedule of labour plus 10% to cover contractor’s supervision, overheads and profit and pay the contractor accordingly. The opinion of the Engineer-in-Charge as to the current market rates of materials and the quantum of labour involved per unit of measurement will be final and binding on the contractor. d) Provisions, contained in sub-clause (a) to (c) above shall not, however, apply: Where the value of alterations / additions / deletions or substitutions exceeds beyond plus or minus 25% of the estimated contract value (i.e. quoted item rates of contractor shall hold good for variations etc. within plus or minus 25% of estimated contract value) B) In the event and as a result of such alternatives / additions / substitutions / deletion, the scope of contract work exceed the value stipulated in the contract by more than the limits given in clause (d) above, the Contractor shall claim revision of the rates supported by the proper analysis in respect of such items for quantities in excess of the above limits, notwithstanding the fact that the rates for such items exist in the tender for the main work or can be derived in accordance with the provision of sub-clause (b) of Clause 61 A, and the Engineer-in-Charge may revise their rates having regard to the prevailing market rates, and the contractor shall be paid in accordance with the rates so fixed. But, under no circumstances the contractor shall suspend / stop / slowdown the work on the plea of non-settlement of rates of items falling under this clause.
62. ACTION WHERE NO SPECIFICATIONS ISSUED:
In case of any class of work for which there is no such specification given by the Owner in the tender documents, such work shall be carried out in accordance with Indian Standard Specifications and if the Indian Standard Specifications do not cover the same the work should be carried out as per standard Engineering Practice subject to the approval of the Engineer-in-Charge.
63. ABNORMAL RATES:
The contractor is expected to quote rate for each item after analysis of cost involved for the completion of item/work, considering all specifications and conditions of contract. This will avoid loss of profit or gain, in case of curtailment or change of specification for any item. In case it is noticed that the rates for any item, quoted by the tenderer are unusually high or unusually low (i.e. in case of variation plus or minus 25% between tendered rates and estimates), it will be sufficient cause for the rejection of the tender unless the Owner is convinced about the reasonableness of the rates on scrutiny of the analysis for such rate to be furnished by the tenderer on demand.
64 INSPECTION OF WORK:
64.1 The Engineer-in-Charge will have full power and authority to inspect the works at any time wherever in progress either on the Site or at the contractor’s premises / workshop where situated premises /workshops of any person, firm or corporation where work in connect with the contract may be in hand or where materials are being or are to be supplied, and the contractor shall afford or procure for the Engineer-in-Charge every facility and assistance to carry out such Inspection. The contractor shall at all time during the usual working hours and at all other time for which reasonable notice of the intention of the Engineer in-Charge or his representative to visit the works have been given to the contractor, either himself be present to receive order and instructions or post a responsible agent duly accredited in writing for the purpose. Orders given to the contractor’s agent shall be considered to have the same force as if they had been given to the contractor himself. The contractor shall give not less than seven days, notice in writing to the Engineer-in-Charge before covering up or placing any work beyond reach of inspection and measurement any work in order that the same may be inspected and measured. In the event of breach of above the same shall be uncovered at contractor’s expense carrying out such measurement or inspection. 64.2 No materials shall be dispatched by the contractor before obtaining the approval of Engineer-in-Charge in writing. The contractor is to provide at all times during the progress of the work and the maintenance period, proper means of access with ladders, gangways, etc. and the necessary attendance to move and adopt as directed for inspection or measurement of the works by the Engineer- in-Charge.
65 ASSISTANCE TO THE ENGINEERS:
The contractor shall make available to the Engineer-in-Charge, free of cost necessary instruments and assistance in checking of setting out of works and taking measurement of work.
66. TESTS FOR QUALITY OF WORKS:
66.1 All workmanship shall be of the respective kinds described in the contract documents and in accordance with the instructions of the Engineer-in-Charge and shall be subjected from time to time to such test at contractor’s cost as the Engineer-in-Charge may direct at place of manufacture or fabrication or on the site or at all or any such places. The contractor shall provide assistance, instruments, labour and materials as are normally required for examining, measuring and testing any workmanship as may be selected and required by the Engineer-in-Charge. 66.2 All the tests necessary in connection with the execution of the work as decided by Engineer-in-Charge shall be carried out at the field testing laboratory of the Owner by paying the charges as decided by the Owner from time to time. In case of non-availability of test facility with the Owner, the required test shall be carried out at the cost of contractor at government or any other testing laboratory as directed by Engineer-in-Charge.
21
Page 84 of 1266 66.3 If any tests are required to be carried out in connection with the work or materials of which workmanship is not supplied by the contractor, such tests shall be carried out by the contractor as per the instructions of Engineer-in- Charge and cost of such tests shall be reimbursed by the Owner.
67. SAMPLES:
The contractor shall furnish to the Engineer-in-Charge for approval when requested or if required by the specifications, adequate samples of all materials and finishes to be used in the work. Such samples shall be submitted before the work is commenced and in ample time to permit tests and examinations thereof. All materials furnished and finishing applied in actual work shall be fully identical to the approval samples.
68. ACTION AND COMPENSATION IN CASE OF BAD WORK:
If it shall appear to the Engineer-in-Charge that any work has been executed with unsound, imperfect or unskilled workmanship or with materials of any inferior description, or that any materials or articles provided by the contractor for the execution of the work are unsound or of a quality inferior to that contracted for, or otherwise not in accordance with the contract, the contractor shall on demand in writing from the Engineer-in-Charge or his authorised representative, specifying the work, materials or articles complained of, notwithstanding that the same have been inadvertently passed, certified and paid for forthwith shall rectify or remove and reconstruct the works specified and provide other proper and suitable materials or articles at his own charge and cost, and in the event of failure to do so within a period to be specified by the Engineer-in-Charge in his demand aforesaid, the contractor shall be liable to pay compensation at the rate of one percentage of the estimated cost of the whole work, for every week limited to a maximum of 10 per cent of the estimated cost of the whole work, while his failure to do so shall continue and in the case of any such failure the Engineer-in-Charge may on expiry of notice period rectify or remove and re-execute the work or remove and replace with others, the materials or articles complained of as the case may be at the risk and expenses of the contractors in all respects. The decision of the Engineer-in-Charge as to any question arising under this clause shall be final and conclusive.
69. SUSPENSION OF WORKS:
The contractor shall, if ordered in writing by the Engineer-in-Charge or his representative, temporarily suspend the works or any part thereof for such period and such time as so ordered and shall not, after receiving such written order, proceed with the work therein ordered to be suspended, until he shall have received a written order to proceed therewith. The contractor shall not be entitled to claim/ compensation for any loss or damage sustained by him by reason of temporary suspension of the works aforesaid. An extension of time for completion, corresponding with the delay caused by any such suspension of the works as aforesaid will be granted to the contractor, should he apply for the same, provided that suspension was not consequent to any default or failure on the part of the contractor.
70. OWNER MAY DO PART OF WORK:
Upon failure of the contractor to comply with any instructions given in accordance with the provisions of the contract, the owner has the alternative right, instead of assuming charge for entire work to place additional labour force, tools, equipments and materials on such parts of the work, as the owner may designate or also engage another contractor to carry out the work. In such cases, the owner shall deduct from the amount which otherwise might become due to the contractor, the cost of such work and materials with ten percent added to cover all departmental charges and should the total amount thereof exceed the amount due to the contractor, the contractor shall pay the difference to the owner.
71. POSSESSION PRIOR TO COMPLETION:
The Engineer-in-Charge shall have the right to take possession of or use any completed or partially completed work or part of the work. Such possessions or use shall not be deemed to be an acceptance of any work completed in accordance with the contract agreement. If such prior possession or use by the Engineer-in-Charge delays the progress of work, suitable adjustment in the time of completion will made and contract agreement shall be deemed to be modified accordingly.
72. PERIOD OF LIABILITY FROM THE DATE OF COMPLETION OF WORK:
72.1 The contractor shall guarantee the installation/site work for a period of - 12 (twelve) Months from the date of completion of work, unless otherwise specified. Any damage that may lie undiscovered at the time of issue of completion certificate, connected in any way with the equipment or materials supplied by him or in the workmanship shall be rectified or replaced by the contractor at his own expense as deemed necessary by the Engineer-in-Charge or in default, the Engineer-in-Charge may cause the same made good by other workmen and deduct expenses (for which the certificate of Engineer-in-Charge shall be final) from any sums that may be then or at any time thereafter, become due to the contractor or from his security deposit.
22
Page 85 of 1266 72.2 If the contractor feels that any variation in work or in quality of materials or proportions would be beneficial or necessary to fulfill the guarantee called for, he shall bring this to the notice of the Engineer-in-Charge in writing. The work will not be considered as complete and taken over by the Owner until all the temporary works etc., constructed by the contractor is removed and work site cleaned to the satisfaction of Engineer-in-Charge.
72.3 Care of Works: From the commencement to completion of works, the contractor shall take full responsibility for the care of all works including all temporary works, and in case any damage, loss or injury happens to the works or to any part thereof or to any temporary work, from any cause whatsoever, he shall at own cost repair and make good the same, so that at completion, the work shall be in good order and in conformity in every respect with the requirements of the contract and the Engineer-in-Charge’s instructions.
72.4 Effects prior to taking over: If at any time, before the work is taken over, the Engineer-in-Charge shall
a) Decide that any work done or materials used by the contractor or any sub-contractor is defective or not in accordance with the contract or that the works or any portion thereof are defective or do not fulfill the requirements of contract (all such matters being herein after called ‘Defects’ in this clause) and b) As soon as reasonably practicable, notice given to the contractor in writing of the said decisions specifying particulars of the defects alleged to exist or to have occurred, then the contractor shall at his own expenses and with all speed make good the defects so specified. In the case contractor shall fail to do so, the Owner may take, at the cost of the contractor, such steps as may in all circumstances, be reasonable to make good such defects. The expenditure, so incurred by the Owner shall be recovered from the amount due to the contractor. The decision of the Engineer-in-Charge with regard to the amount be recovered from the contractor will be final and binding on the contractor. As soon as the works have been completed in accordance with the contract (except in minor respects that do not affect their use for the purpose for which they are intended and except for maintenance thereof provided in clause 72.1) and have passed the tests on completion, the Engineer-in-Charge shall issue a certificate (hereinafter called completion certificate) in which he shall certify the date on which the work have been so completed and have passed the said tests and the Owner shall be deemed to have taken over the works on the date so certified. If the works have been divided into various groups in the contract, the Owner shall be entitled to take over any group or groups before the other or others and thereupon the Engineer-in-Charge shall issue a completion certificate which will however, be for such group or groups as taken over only.
72.5 Defects after taking over: In order that the contractor could obtain a completion certificate, he shall make good with all possible speed, any defect arising from the defective materials supplied by the Contractor or workmanship or any act of omission of the contract that may have been noticed or developed after the works or group of the works has been taken over. The period allowed for carrying out such work will be normally one month. If any defect be not remedied within a reasonable time, the Owner may proceed to do the work at the contractor’s risk and expense and recover such expenses and other charges from amount payable to the contractor including security deposit and the contractor, on demand of owner, shall pay the balance amount, if any, to the owner. If by reason of any default on the part of the contractor a completion certificate has not been issued in respect of every portion of the work within one month after the date fixed by the contract for the completion of the works, the Owner shall be at his liberty to use the works or any portion thereof in respect of which a completion certificate has been issued provided that the works or the portion thereof so used as aforesaid shall be afforded reasonable opportunity for completing these works for the issue of completion certificate.
72.6 The Security Deposit/retention money deducted / furnished as per clause 18 of GCC shall be retained for the period of liability as given in clause 72.1 above. This Retention amount or Bank Guarantee furnished against Security Deposit/retention money shall be released only on expiry of the period of liability and also based on the certification of the Engineer-in-charge that no defect/damage has been reported / observed during the stipulated period of liability for the contract.
72.7 Performance of contractor shall be evaluated on each job by Engineer-in-Charge and recorded. The format given below is only indicative of major parameters on which performance will be evaluated. However, the detailed contractor performance monitoring format prevailing at the time of evaluation of contractor performance will be used. Review of performance will be carried out at appropriate intervals by BPCL.
23
Page 86 of 1266
PERFORMANCE OF CONTRACTOR
Date......
JOB : ...... CONTRACTOR : ...... CONTRACT NO. & DATE ...... DATE OF START : ...... DATE OF COMPLETION: ......
PARAMETERS REMARKS
Resource Mobilisation Quality consciousness Safety awareness Concern for Housekeeping
ENGINEER-IN-CHARGE NAME DESIGNATION
24
Page 87 of 1266 SECTION VI BILLS / MEASUREMENT / PAYMENT
73. SCHEDULE OF RATES AND PAYMENTS:
i) Contractor’s Remuneration The price to be paid by the Owner to contractor for the whole of the work to be done and the performance of all the obligations undertaken by the contractor under the contract documents shall be ascertained by the application of the respective item rates (the inclusive nature of which is more particularly defined by way of application but not of limitation, with the succeeding sub-clause of this clause) and payment to be made accordingly for the work actually executed and approved by the Engineer-in-Charge. The sum so ascertained shall (excepting only as and to the extent expressly provided herein) constitute the sole and inclusive remuneration of the contractor under the contract and no further payment whatsoever shall be or become due or payable to the contractor under the contract.
ii) Schedule of rates to be inclusive: The prices/rates quoted by the contractor shall remain firm till the issue of final completion certificate and shall not be subject to escalation. Schedule of rates shall be deemed to include and cover all costs, expense and liabilities of every description and all risk of every kind to be taken in executing, completing and handing over the work to the Owner by the Contractor. The Contractor shall be deemed to have known the nature, scope, magnitude and the extent of the works and materials required, though the contract document may not fully and precisely furnish them. He shall make such provision in the item rates as he may consider necessary to cover the cost of such items of work and materials as may be reasonable and necessary to complete the works. The opinion of the Engineer-in- Charge as to the items of work which are necessary and reasonable for completion of work shall be final and binding on the contractor, although the same may not be shown on or described specially in contract documents. Generality of this present provision shall not be deemed to cut down or limit in any way because in certain cases it may and in other cases it may not be expressly stated that the contractor shall do or perform a work or supply articles or perform services at his own cost or without addition of payment or without extra charges or words to the same effect or that it may be stated or not stated that the same are included in and covered by the schedule of rates.
iii) Schedule of Rates to Cover Constructional Equipments, Materials, Labour etc. Without in any way limiting the provisions of the preceding sub-clause, the schedule of rates shall be deemed to include and cover the cost of all constructional equipment, temporary work (except as provided for herein), pumps, materials, labour, the insurance, fuel, stores and appliances to be supplied by the contractor and other matters in connection with each item in the schedule of rates and the execution of the works or any portion thereof, finished, complete in every respect and maintained as shown or described in the contract documents or may be ordered in writing during the continuance of this contract.
iv) Schedule of Rates to cover Royalties, Rents and Claims: The Schedule of Rates shall be deemed to include and cover the cost of all royalties and fees for the articles and processes, protected by letters, or otherwise incorporated in or used in connection with the works, also all royalties, rents and other payments in connection with obtaining materials of whatsoever kind for the works and shall include an indemnity to the Owner which the contractor hereby gives against all actions, proceedings, claims damages, costs and expenses arising from the incorporation in or use on the works of a such articles, processes or materials, Octroi or other municipal or local Board charges levied on materials, equipment or machineries to be brought to site for use on work shall be borne by the contractor. v) Schedule of Rates to Cover Taxes and Duties:
No claim or exemption or reduction of customs duties, excise duties, sales tax, quarry or any port dues, transport charges, stamp duties or Central or States Government or Local Body or Municipal Taxes or duties, taxes or charges (from or of any other body), whatsoever, will be granted or obtained, all of which expenses shall be deemed to be included in and covered by the Schedule of Rates. Contractor shall also obtain and pay for all permits, or other privileges necessary to complete work.
vi) Schedule of Rates to cover Risk of Delay: The schedule of Rates shall be deemed to include and cover the risk of all possibilities of delay and interference with the contractors conduct of work which occur from any cause including orders of owner in the exercises of his powers and on account of extension of time granted due to various reasons and for all other possible or probable cause of delay.
vii) Schedule of Rates cannot be altered:
For work under unit rate basis, no alteration will be allowed in the schedule of Rates by reason of work or any part of them being modified, altered, extended, diminished or omitted. The schedule of Rates are fully Inclusive rates which have been fixed by the contractor and agreed to the Owner and cannot be altered.
25
Page 88 of 1266 For lumpsum contract, the payment will be made according to the work actually carried out for which purpose an item wise or workwise, Schedule of rates shall be furnished, suitable for evaluating the value of work done and preparing running account bills.
74. PROCEDURE FOR MEASUREMENT / BILLING OF WORK IN PROGRESS:
i) Measurements: All measurements shall be in metric system. All the works in progress will be jointly measured by the representative of the Engineer-in-Charge and the Contractor’s authorised agent progressively. Such measurement will be got recorded in the measurement book by the Engineer-in-Charge or his authorised representative and signed in token of acceptance by the contractor or his authorised representative. For the purpose of taking joint measurement the contractor’s representative shall be bound to be present whenever required by the Engineer-in-Charge. If, however, he absents for any reason whatsoever the measurement will be taken by the Engineer-in-Charge or his representative and this will be deemed to be correct and binding on the contractor.
ii) Billing: The contractor will submit a bill in approved proforma in duplicate (triplicate in the case of jobs executed through PMC) to the Engineer-in-Charge of the work giving abstract and detailed measurements for the various items executed during a month, before the expiry of the 1st week of the succeeding month. The Engineer-in-Charge shall take or cause to be taken the requisite measurements for the purpose of having the same verified and the claim, as far as admissible, adjusted, if possible, before the expiry of 10 days from presentation of the bill.
iii) Dispute in Mode of Measurements: In case of any dispute as to the mode of measurement not covered by the contract to be adopted for any item of work, mode of measurement as per latest Indian Standard Specifications shall be followed.
75. LUMPSUMS IN TENDER:
For the items in tender where it includes lumpsum in respect of parts of work, the contractor shall be entitled to payment in respect of the items at the same rates as are payable under this contract for such items, or if part of the work in question is not In the opinion of the Engineer-in-Charge capable of measurement of determination, the owner may at his discretion pay the lumpsum amount entered in the tender or a percentage thereof and the certificate in writing of the Engineer-in-Charge shall be final and conclusive against the contractor with regards to any sum or sums payable to him under the provisions of the clause.
76. RUNNING ACCOUNT PAYMENTS TO BE REGARDED AS ADVANCES:
All running account payments shall be regarded as payment by way of advance against the final payment only and not as payments for work actually done and completed and shall not preclude the requiring of bad, unsound and imperfect, or unskilled work to be removed and taken away and reconstructed or re-erected or be considered as an admission of the due performance of the contract, or any part thereof in this respect, or of the accruing of any claim by the contractor, nor shall it conclude, determine or affect in any way the powers of the Owner under these conditions or any of them as to the final settlement and the adjustments of the accounts or otherwise, or in any other way vary or affect the contract.
The final bill shall be submitted by the contractor within one month of the date of physical completion of the work, and settled immediately but not later than 60 days. Otherwise the Engineer-in charge’s certificate of the measurement and of total amount payable for the work accordingly shall be final and binding on all parties. The final bill shall be presented by the contractor along with ‘No claim certificate’ in a format acceptable to the owner or such other documents as directed by the owner.
77. EXTRA WORK:
Should the contractor consider that he is entitled to any extra payment for extra job carried out whatsoever in respect of the works, he shall forthwith give notice in writing to the Engineer-in-Charge that he claims extra payment for the extra work. Such notice shall be given to the Engineer-in-Charge within one week from the ordering of any extra work or happening of any event, upon which the contractor bases such claims, and such notice shall contain full particulars of the nature of such claim with full details and amount claimed. Failure on part of the contractor to put forward any claim with the necessary particulars as above within the time above specified shall be an absolute waiver thereof. No omission by the owner to reject any such claim and no delay in dealing therewith shall be waiver by the owner of any rights in respect thereof.
78. PAYMENT OF CONTRACTOR’S BILL:
Generally no payment shall be made for works estimated to cost less than Rs. 50,000/- till the whole of the work shall have been completed. But in case of works estimated to cost more than Rs. 50,000/-, the contractor on submitting the bill thereof shall be entitled to receive a monthly payment proportionate to the part thereof
26
Page 89 of 1266 approved and passed by the Engineer-in-Charge, whose certificate of such approval and passing of the sum so payable shall be final and conclusive against the contractor. This payment will be made after making necessary deductions as stipulated elsewhere in the contract document for materials, security deposit or any moneys due to the Owner etc.
79. MODE OF PAYMENT:
Payment will be made to the contractor normally through NEFT or RTGS mode.
80. COMPLETION CERTIFICATE:
80.1 Application for Completion Certificate: When the contractor fulfills his obligation under clause 72.4, he shall be eligible to apply for completion certificate. The contractor may apply for separate completion certificate in respect of each such portion of the work by submitting the completion documents along with such application for completion certificate. The Engineer-in-Charge shall normally issue to the contractor the completion certificate within one month after receiving an application from the contractor after verifying from the completion documents and satisfying himself that the work has been completed in accordance with and as set out in the construction and erection drawings and the contract documents.
The contractor, after obtaining the completion certificate is eligible to present the final bill for the work executed by him under the terms of contract.
80.2 Completion Certificate: The contractor shall be furnished with a certificate by the Engineer-in-Charge of such completion, but no certificate shall be given nor shall the work be deemed to have been executed until all scaffolding surplus materials and rubbish is cleared off the site completely or until the work shall have been measured by the Engineer-in-Charge whose measurement shall be binding and conclusive. The work will not be considered as complete and taken over by the Owner, until all the temporary works, labour and staff colonies etc. constructed are removed and the work site cleaned of all debris etc., as described in clause in 80.3 below and to the satisfaction of the Engineer-in- Charge.
If the contractor shall fail to comply with the requirements of this clause on or before the date fixed for the completion of the work, the Engineer-in-Charge may at the expenses of the contractor remove such scaffolding, surplus materials and rubbish and dispose off the same as he thinks fit and clean off such dirt as aforesaid, and the contractor shall forthwith pay the amount of all expenses so incurred and shall have no claim in respect of any such scaffolding or surplus materials as aforesaid except for any sum actually realised by the sale thereof.
80.3 Clearing the site: Cart away all debris generated from the work and dispose it off without giving rise to any complaints from local, municipal or government authorities. Metal scraps or any other scrap including wooden packing materials shall be disposed as instructed by the Engineer-in-Charge or as follows: a) All unused scrap steel bar/ structural steel sections/pipe materials etc., (Free issue by owner) shall be the property of the owner and the same shall be returned by the contractor category-wise at their own cost to Owner’s store. The weighment slip issued by the Warehouse (in original) is required to be attached along with the final bill/ material reconciliation statement. In case, the material is supplied by the contractor, as per their scope of work, the scrap material generated out of the same should be taken out at their own cost before the settlement of the final bill. b) Insulation material (either issued by owner to the contractor or supplied by contractor) shall be kept in the area allocated by owner. During the insulation activities, the contractor should keep the work area clean on day-to-day basis. On completion of insulation job, all debris/packing should be taken out to the designated location or as directed by the Engineer in charge for disposal at their own cost before the settlement of the final bill.
80.4. The financial implication of above, if any, should be taken care of in the quoted rates; and no separate claim shall be entertained on this account. The final bill of the contractor shall be linked with the area cleaning in all respects, including removal of shuttering material, disposal of debris/scrap etc. to the entire satisfaction of Engineer-in- Charge.
81. FINAL DECISION AND FINAL CERTIFICATE:
Upon Expiry of the period of liability and subject to the Engineer-in-Charge being satisfied that the works have been duly maintained by the contractor during monsoon or such period as herein before provided in clause 72 and that the contractor has in all respect duly made up any subsidence and performed all his obligations under the contract, the Engineer-in-Charge shall (without prejudice to the rights of the Owner to retain the provisions of relevant clause hereof) give a certificate herein referred to as the final certificate to that effect. The contractor shall not be considered to have fulfilled the whole of his obligations under the contract until Final Certificate have been given by
27
Page 90 of 1266 the Engineer-in-Charge notwithstanding any previous entry upon the work and taking possession, working or using of the same or any part thereof by the owner.
82. CERTIFICATE FOR PAYMENTS AND EVIDENCE OF COMPLETION:
Except the final certificate, no other certificate or payments against a certificate or on general account shall be taken to be an admission by the Owner of the due performance of the contract or any part thereof or occupancy or validity of any claim by the contractor.
28
Page 91 of 1266 SECTION VII TAXES/DUTIES/INSURANCE
83. TAXES, DUTIES, OCTROI ETC.:
The contractor agrees to and does hereby accept full and exclusive liability for the payment of any and all taxes, duties, octroi etc. now in force or hereafter Imposed, increased or modified, from time to time in respect of work and materials and all contributions and taxes for unemployment compensation, insurance and old age pensions or annuities now or hereafter imposed by any Central or State Government authorities which are imposed with respect to or covered by the wages, salaries, or other compensations paid to the persons employed by the contractor and the contractor shall be responsible for the compliance with all obligations and restrictions imposed by the Labour Law or any other law affecting employer - employee relationship and the contractor further agrees to comply and secure the compliance by all sub-contractors, with all applicable Central, State, Municipal and local laws and regulations and requirements of any Central, State or Local Government agency or authority. Contractor further agrees to defend, indemnify and hold harmless from any liability or penalty which may be Imposed by the Central, State of Local Authority by reason of any violation by contractor or sub-contractor of such laws, regulations or requirements and also from all claims, suits or proceeding that may be brought against the Owner arising under, growing out of, or by reason of the work provided for by this contract by third parties, or by Central or State Government authority or any administrative sub-division thereof.
84. INSURANCE:
Contractor shall at his own expenses carry and maintain insurance with reputable insurance companies to the satisfaction of the Owner as follows:
i) Employees State Insurance Act: The Contractor agrees to and does hereby accept full and exclusive liability for the compliance with all obligations imposed by the Employees State Insurance Act, 1948, and the contractor further agrees to defend, indemnify and hold Owner harmless from any liability or penalty which may be imposed by the Central, State or Local Authority by reason of any asserted violation by contractor or sub-contractor, of the Employee State Act, 1948 and also from all claims suits or proceedings that may be brought against the Owner arising under, growing out of or by reason of the work provided for by this contract whether brought by employees of the contractor, by third parties or by Central or State Government authority or any political sub-division thereof. The contractor agrees to filing, with the Employees State Insurance Corporation, the Declaration Forms and all forms which may be required in respect of the contractor’s or sub-contractor’s employees whose aggregate remuneration as fixed by the concerned authorities and who are employed in the work provided for or those covered by ESI Act under any amendment to the Act from time to time. The contractor shall deduct and secure the agreement of the sub-contractor to deduct the employee’s contribution as per the first schedule of the Employee State Insurance Act from wages and affix the Employee’s contribution Cards at Wages payment intervals. The contractor shall remit and secure the agreement of the sub-contractor to remit to the authorized bank, Employee’s State Insurance Corporation Account, the Employee’s contribution as required by the Act. The contractor agrees to maintain all Cards and records as required under the Act in respect of employees and the payments and the contractor shall secure the agreement of the subcontractor to maintain such records. Any expenses incurred for the contribution, making contribution or maintaining records shall be to the contractor’s or sub-contractor’s account. The Owner shall retain such sum as may necessary, from the total contract value until contractor shall furnish satisfactory proof that all contributions as required by the Employees State Insurance Act, 1948, have been paid. ii) Workman’s Compensation and Employee’s Liability Insurance: Insurance shall be effected for all the Contractor’s employees engaged in the performs of this contract, if any of the work is sublet, the contractor shall require the sub-contractor to provide workman’s compensation and employer’s liability Insurance for the latter’s employees if such employees are not covered under the contractors insurance. iii) Any other Insurance Required Under Law or Regulations or by Owner: Owner shall cover Project Material and Equipments under and over all Marine-cum-Erection Insurance Policy. Contractor shall carry and maintain any and all other insurance which be required under any law or regulation from time to time. He shall also carry and main any other insurance which may be required by the Owner. iv) Automobile Liability Insurance: Contractor shall take out an Automobile Liability Insurance to cover all risks to Owner for each of his vehicles plying on works of this contract and these insurance shall be valid for the total contract period. No extra payments will be made for this insurance. Owner shall not be liable for any damage or loss not made good by the insurance company, should such damage or toss result from unauthorised use of the vehicle.
29
Page 92 of 1266 85. DAMAGE TO PROPERTY:
i) Contractor shall be responsible for making good, to the satisfaction of the Owner any loss of and any damage to all structures and properties belonging to the Owner or being executed or procured or being procured by the Owner or of other agencies within the premise all the work of the Owner, if such loss or damage is due to fault and/or the negligence willful acts or omission of contractor, his employees, agents, representative or sub-contractor. ii) The contractor shall indemnify and keep the Owner harmless of all claims for damage to property other than Owner’s property arising under or by reason of this agreement if such claims results from the fault and/or negligence or willful acts or omission of contractor, his employees, agents, representatives or sub- contractors.
30
Page 93 of 1266
SECTION VIII LABOUR LAWS AND OTHER REGULATIONS 86. LABOUR LAWS:
i) No labour below the age of eighteen years shall be employed on the work. ii) The contractor shall not pay less than what is provided under the Minimum Wages Act for the applicable trade or category of workman to the worker engaged by him on the work and also ensure that any sub- contractors engaged by him also pay not below the applicable minimum wages under the Act and hold the company, indemnified in respect of any claims that may arise in respect or non-compliance with this requirements. iii) The contractor shall observe all the formalities required under the provisions of the contract labour (Regulation and abolition) Act 1970 and the rules made thereunder and as may be amended from time to time. He shall pay the required deposit under the Act Appropriate to the number of workmen to be employed by him or through sub-contractor and get him self registered under the Act. He shall produce the certificate of registration granted by the Govt. authority under the Act to the company before commencement of work. The company recognises only the contractor and not his sub-contractors under the provisions of the Act. The contractor will have to submit daily a list of his employees, who will be entering the Company’s premises for the work awarded. He will also keep his wage register available at all times as close to the work site as possible and produce the same for inspection whenever required by designated Company officials. If the company so desires, a deposit may be taken from the Contractor to be refunded only after the Company is satisfied that all the workmen employed by the contractor have been fully paid for the period of work in Company’s premises at least at rates equal to or better than wages provided for under the Minimum Wages Act. iv) The Contractor will comply with the provisions of the employee’s Provident Fund Act and the Family Pension Fund Act as may be applicable and as amended from time to time. Contractor shall obtain their own provident fund account number. Offer of the contractor who does not have provident fund account will be liable for rejection. v) The Contractor will comply with the provisions of the Payment of Gratuity Act 1972 as may be applicable and as amended from time to time.
87. IMPLEMENTATION OF APPRENTICES ACT 1961:
The Contractor shall comply with provisions of the Apprentices Act 1961 and the Rules/orders issued thereunder from time to time. If he fails to do so, his failure will be breach of the contract and the Engineer-in-Charge may, at his discretion, cancel the contract. The contractor shall also be liable for any pecuniary liability arising on account of any violation by him of the provision of the act.
88. CONTRACTOR TO INDEMNIFY THE OWNER:
i) The contractor shall indemnity the owner and every member, officer and employee of the Owner, also the Engineer-in-Charge and his staff against all actions, proceedings, claims, demands, costs, and expenses whatsoever arising out of or in connection with the matters referred to in clause 84 and all actions/ proceedings, claims, demands, costs and expenses which may be made against the Owner for or in respect of or arising out of any failure by the contractor in the performance of his obligations under the contract documents. The Owner shall not be liable for or in respect of any demand or compensation payable by law in respect of or in consequence of any accident or injury to any workmen or other person in the employment of the contractor or his sub-contractor and contractor shall indemnify and keep indemnified the Owner against all such damages and compensations and against all claims, damage, proceedings, costs, charges and expenses whatsoever, thereof or in relation thereto. ii) Payment of Claims and Damages: Should the Owner have to pay any money in respect of such claims or demands as aforesaid the amount so paid and the costs incurred by the Owner shall be charged to and paid the Contractor and the contractor shall not be at liberty to dispute or question the rig of the Owner to make such payments notwithstanding the same may have been made without his consent or authority or in law or otherwise to the country. In every case to which by virtue of the provisions of Section 12, sub-section (I) of workmen’s compensation Act 1923 or other applicable provisions of workmen’s Compensation Act any other Act, the Owner is obliged to pay compensation to a workmen employed by contractor in execution of the works, the Owner will recover from the contractor the amount of compensation so paid and without prejudice to the rights of Owner under Section 12 sub-section (2) of the said Act. Owner shall be at liberty to recover such amount or any part thereof by deducting it from the security deposit or from any sum due to the contractor whether under the contract or otherwise. The Owner shall not be bound to contest any clime made under Section 12, sub-section (I) of the said Act except on the written request of contractor and upon his giving to the Owner full security for all costs for which the Owner might become liable on consequence of contesting such claims.
31
Page 94 of 1266 iii) Employment Liability: a) The contractor shall be solely and exclusively responsible for engaging or employing persons for the execution of work. All employees engaged by the contractor shall be on his/ their payroll and paid by him/ them. All disputes or differences between the contractor and his/ their employees shall be settled by him/ them. Owner has absolutely no liability whatsoever concerning the employees of the contractor. The contractor shall indemnify owner against all loss or damage or liability arising out of or in the course of his/ their employees. The contractor shall make regular and full payment of wages without giving any complaint by any employee of the contractor or his sub-contractor regarding non-payment of wages/ salaries or other dues. Owner reserves the right to make such payments directly, to such employee or sub-contractor of the contractor and recover the amount in full from the bills of Contractor, and the contractor shall not claim any compensation or reimbursement thereof. The Contractor shall comply with the Minimum Wages Act applicable to the area with regard to payment of wages of his employees and also of employees of his sub- contractor.
b) The Contractor shall advise in writing to all of his employees and the employees of his sub- contractor as follows: It is fully understood that your appointment and/ or deployment is only in connection with the work / job and it does not give you any right of claim for employment by owner.
89.A HEALTH AND SANITARY ARRANGEMENTS FOR WORKERS:
In respect of all labour directly employed in the works for performance of the contractor’s par this agreement, the contractor shall comply with or cause to be complied with all the rules and regulations of the local sanitary and other authorities or as framed by the Owner from time to time for the protection of health and sanitary arrangements for all workers.
89.B MEDICAL FITNESS CERTIFICATION :
Contractor shall follow guidelines for medical fitness certification of workers employed for working at height more than 30 metres using temporary structures.
90. SAFETY REGULATIONS:
i) In respect of all labour, directly or indirectly employed In the work for the performance of contractor’s part of this agreement, the contractor shall at his own expenses arrange for all safety provisions as per safety codes of C.P.W.D. Indian Standard Institution, the Electricity Act, The Mines Act and any such other acts as applicable.
ii) The Contractor shall ensure that he, his sub-contractor and his, or their personnel or representatives shall comply with all Fire / Safety regulations issued from time to time by the Company or otherwise howsoever and should any injury resulting in death or not or loss / or damage due to Fire to any property or a portion thereof, occurred as a result of failure to comply with such regulations, the contractor shall be held responsible for the consequences thereof and shall keep the company harmless and indemnified.
91. A ARBITRATION:
a) Any dispute or difference of any nature whatsoever, any claim, cross-claim, counter-claim or set off of the Company against the Contractor or regarding any right, liability, act, omission or account of any of the parties hereto arising out of or in relation to this agreement shall be referred to and finally resolved by Sole Arbitrator, who shall be appointed by Director (Refinery) of BPCL as per the procedure given in sub-clause (b) given herein below.
b) Procedure for appointing the sole arbitrator : A party wishing to commence an arbitration (the “Claimant”) shall file with the Director (Refinery) of BPCL a Notice of Arbitration which shall comprise: i. a demand that the dispute be referred to arbitration; ii. a reference to the arbitration clause or the arbitration agreement that is invoked and a copy of it; iii. a reference to the contract out of or in relation to which the dispute arises and where possible, a copy of it; iv. a brief statement describing the nature and circumstances of the dispute, specifying the relief claimed and, where possible, an initial quantification of the claim amount. v. any other details which the claimant wishes to refer and rely upon.
Upon receipt of the above notice of arbitration, the Director (Refinery) of BPCL shall appoint the Sole Arbitrator as per the provisions of the Arbitration and Conciliation Act, 1996.
c) The venue of arbitration shall be Mumbai (in case of Mumbai Refinery) or Kochi (in case of Kochi Refinery). The award of the arbitrator so appointed shall be final, conclusive and binding on all parties to the agreement subject to the provisions of the Arbitration & Conciliation Act, 1996 or any statutory modification or re-enactment thereof and the rules made thereunder for the time being in force shall apply to the arbitration proceedings under this clause.
32
Page 95 of 1266
d) The arbitrator shall have power to order and direct either of the parties to abide by, observe and perform all such directions as the arbitrator may think fit having regard to the matters in difference i.e. dispute, before him. The arbitrator shall have all summary powers and may take such evidence oral and/or documentary, as the arbitrator in his absolute discretion thinks fit and shall be entitled to exercise all powers under the Indian Arbitration & Conciliation Act 1996 including admission of any affidavit as evidence concerning the matter in difference i.e. dispute before him.
e) The parties against whom the arbitration proceedings have been initiated, that is to say, the Respondents in the proceeding, shall be entitled to prefer a cross-claim, counter claim or set off before the Arbitrator in respect of any matter in issue arising out of or in relation to the Agreement without seeking a formal reference of arbitration for such counter-claim, cross claim, or set off and the Arbitrator shall be entitled to consider and deal with the same as if the matters arising therefrom has been referred to him originally and deemed to form part of the reference made by the Director(Refinery).
f) The arbitrator shall be at liberty to appoint, if necessary any accountant or engineering or other technical person to assist him, and to act by the opinion so taken.
g) The arbitrator shall have power to make one or more awards whether interim or otherwise in respect of the dispute and difference and in particular will be entitled to make separate awards in respect of claims of cross claims of the parties.
h) The arbitrator shall be entitled to direct any one of the parties to pay the costs to the other party in such manner and to such extent as the arbitrator may in his discretion determine and shall also be entitled to require one or both the parties to deposit funds in such proportion to meet the arbitrators expenses whenever called upon to do so.
i) The parties hereby agree that the courts in the city of Mumbai (in case of Mumbai Refinery) or Kochi (in case of Kochi Refinery) alone shall have jurisdiction to entertain any application or other proceedings in respect of anything arising under this agreement and any award or awards made by the Sole Arbitrator hereunder shall be filed (if so required) in the concerned courts in the city of Mumbai (in case of Mumbai Refinery) or Kochi (in case of Kochi Refinery) only.
91.B SETTLEMENT OF DISPUTES BETWEEN PUBLIC SECTOR UNDERTAKING/ PUBLIC SECTOR ENTERPRISES/ GOVERNMENT DEPARTMENT:
i. If the CONTRACTOR is a Public Sector Undertaking or Enterprise or is a Government Department, any dispute or difference between the parties hereto arising out of any notified claim of the CONTRACTOR in terms hereof and/ or arising out of any amount claimed by the OWNER (whether or not the amount claimed by the OWNER or any part thereof shall have been deducted from the Final Bill of the CONTRACTOR or any amount paid by the OWNER to the CONTRACTOR in respect of the work) which cannot be resolved amicably by mutual consultation or through the good offices of empowered agencies of the Government, shall be referred to the Permanent Machinery of Arbitrators of Department of Public Enterprises, New Delhi, under the guidelines issued by Government of India. The Arbitration and Conciliation Act, 1996 or any other law for the time being in force shall not be applicable to the arbitration under this clause. The award of the Arbitrator shall be binding upon the parties to the dispute. However, any party aggrieved may file an appeal against the award before the Law Secretary, Department of Legal Affairs, Ministry of Law and Justice, Government of India for setting aside the award published by PMA. Upon such reference the dispute shall be decided by the Law Secretary whose decision on the appeal shall bind the parties finally and conclusively. The parties to the dispute will share equally the cost of arbitration as intimated by the Arbitrator. ii. Notwithstanding the existence of any dispute or arbitration in terms hereof or otherwise, the CONTRACTOR shall continue and be bound to continue and perform the works to completion in all respects according to the Contract (unless the Contract or works be determined by the OWNER) and the CONTRACTOR shall remain liable and bound in all respects under the Contract.
92. JURISDICTION :
The contractor shall be governed by the Laws in force in INDIA. The contractor hereby submits to the jurisdiction of the Courts situated at Mumbai (Ernakulam-in the case of Kochi Refinery), for the purpose of actions and proceedings arising out of the contract and the courts at Mumbai (Ernakulam-in the case of Kochi Refinery), only will have jurisdiction to hear and decide such actions and proceedings.
33
Page 96 of 1266 SECTION - IX VARIOUS PROFORMA
ANNEXURE 1 PROFORMA OF AGREEMENT
CONTRACT AGREEMENT FOR THE WORK OF ...... DATED ...... between M/s ...... in the town of ...... hereinafter called the “CONTRACTOR” (which term shall unless excluded by or repugnant to the subject or context include its successors and permitted assignees) of the one part and the Bharat Petroleum Corporation Limited hereinafter called the “OWNER” (which term shall, unless excluded by or repugnant to the subject to context include its successors and assignees) of the other part. WHEREAS A. The Owner being desirous of having provided and executed works mentioned, enumerated or referred to in the tender documents including Short Tender Notice. General Tender Notice, General Conditions of Contract, Special Conditions of Contracts, Specifications, Drawings, Plans, Time Schedule for Completion of jobs, Agreed Variations, other documents, has called for Tender. B. The contractor has inspected the site and surroundings of the works specified in the tender documents and has satisfied himself by careful examination before submitting his tender as to the nature of the surface strata, soil, sub-soil and ground, the form and nature of site and local conditions, the quantities, nature and magnitude of the work, the availability of labour and material necessary for the execution of work, the means of access to site, the supply of power and water thereto and the accommodation he may require and has made local and independent enquiries and obtained complete information as to the matters and things referred to, or implied in the tender documents or having any connection therewith and has considered the nature and extent of all probable and possible situations, delays, hindrances, or interferences to or with the execution and completion of the work to be carried out under the Contract and has examined and considered all other matters, conditions and things and probable and possible contingencies and generally all matters incidental thereto and ancillary and thereof effecting the execution and completion of the work and which might have influenced him in making his tender. C. The Notice Inviting Tender, General Conditions of Contract, Special Conditions of Contract, Specification, Drawings, Plans, Time Schedule of Jobs, and other documents, copies of all which are hereto annexed and marked “A”, the letter of submission of tender and Acceptance of Tender and statement of agreed variations with its enclosures, copies of which are also hereto annexed and marked “B” form part of his contract though separately set out herein and or included in the expression “CONTRACT” wherever herein used. And whereas: The Owner accepted the Tender of the Contractor for the Provision and the execution of the said work at the rates stated in the Schedule of Quantities of works and finally approved by Owner (hereinafter called the “Schedule of Rates”) upon the terms and subject to the conditions of contract. Now this Agreement Witnesseth And, it is hereby agreed and declared as follows: In consideration of the payment to be made to the contractor for the work to be executed by him, the contractor hereby convensants with the owner that the contractor shall and will duly provide, execute and complete the said works and shall do and perform all other acts and things in the contract mentioned or described or which are to the implied therefrom or may be reasonably necessary for the completion of the said works and at the said times and in the manner and subject to the terms and conditions or stipulations mentioned in the contract. In consideration of the due provision, execution and completion of the said works, the Owner does hereby agree with the contractor that the Owner will pay to the contractor the respective amounts for the works actually done by him and approved by the Owner at the Schedule of Rates and such other sum payable to the contractor under provision of Contract, such payments to be made at such time in such manner as provided for in the contract. AND In consideration of the due provision, execution and completion of the said works the contractor does hereby agree to pay such sums as may be due to the Owner for the services rendered by the owner to the contractor, such as power supply, water supply and other as set for in the said contract and such other as may become payable to the Owner towards the controlled items of consumables materials or towards loss, damage to the Owner equipments, materials, construction equipments and machinery, such payments to be made at such time and in such manner as is provided in the contract. It is specifically and distinctly understood and agreed between the Owner and the Contractor that the contractor shall have no right title or interest in the site made available by the Owner for the execution of the work or in the buildings, structures or works executed on the said site by the contractor or in the goods, articles, materials etc. brought on the said site (unless the same specifically belongs to the contractor) and the contractor shall not have or dressed to have any lien whatsoever charge for unpaid bills nor will be entitled to assume or retain possession or control of the site or structures and the Owner shall have an absolute and unfattered right to take full possessions of the site and remove the contractor, their servants, agents and materials belonging to the contractor and lying on the site. The contractor shall be allowed to enter upon the site for execution of the works only as a licenses simplicater and shall not have any claim, right, titles or interest in the site or the structures erected thereon and the Owner shall be entitled to terminate such licence at any time without assigning reason. The materials including sand, gravel, stone, loose earth, rock etc., dug up or excavated from the said site shall, unless otherwise expressly agreed under this contract, exclusively belong to the Owner and the contractor shall have no right
34
Page 97 of 1266 to claim over the same and such excavations and materials should be disposed off on account of the Owner according to the instructions in writing issued form time by the Engineer-in-Charge. In witness whereof the parties have executed these presents in the day the year first above written
Signed and Delivered for and Signed and Delivered for and on behalf of Owner i.e. on behalf of Contractor Bharat Petroleum Corporation Limited (Name, designation and address of authorized signatory)
DATE...... DATE......
PLACE...... PLACE......
In Presence of Two Witnesses
BPCL witnesses – Signature,Name & Address:- Contractor’s witnesses – Signature, Name & Address:-
1...... 1......
2...... 2......
35
Page 98 of 1266
ANNEXURE 2
PROFORMA OF BANK GUARANTEE for EARNEST MONEY /INITIAL/ FULL SECURITY DEPOSIT (On non-judicial paper of appropriate value)
To,
Bharat Petroleum Corporation Ltd. (Address)
Dear Sirs,
M/s. ______(hereinafter referred as “BIDDER”/”CONTRACTOR") (Bidder’s / Contractor’s name and address) have taken tender for the WORK of ______(Name of Work) for Bharat Petroleum Corporation Limited, with registered office in Bharat Bhavan, 4 & 6 Currimbhoy Road, Ballard Estate, Mumbai, India and having Refinery at …….( Mumbai / Kochi as the case may be ) (hereinafter referred as “OWNER”).
The tender conditions provide that the BIDDER / CONTRACTOR shall pay a sum of Rs. ______(Rupees ______) as earnest money /initial/ full security deposit in the form therein mentioned .
The form of payment of earnest money / initial / full security deposit includes guarantee executed by schedule “A” Bank, undertaking full responsibility to indemnify OWNER in case of default. The said BIDDER/CONTRACTOR have approached us and at their request and in consideration of the premises, we ______(Bank’s name) having our office at ______( hereinafter referred as “GUARANTOR’) have agreed to give such guarantee as hereinafter mentioned.
1. GUARANTOR hereby undertake and agree that if default shall be made by BIDDER / CONTRACTOR in performing any of the terms and conditions of the tender, GUARANTOR do hereby irrevocably bind themselves and undertake to pay the OWNER on first demand in writing by OWNER without protest or demur or proof or condition and without reference to the BIDDER / CONTRACTOR, the said amount of Rs. ______(Rupees ______)
2. OWNER will have the full liberty without reference to GUARANTOR and without effecting this guarantee to postpone for any time or from time to time the exercise of any of the powers and rights conferred on OWNER under the tender with the said BIDDER/CONTRACTOR and to enforce or to forbear from endorsing any powers or rights or by reason of time being given to the said BIDDER / CONTRACTOR which under law relating to the sureties would but for provision have the effect of releasing the GUARANTOR.
3. OWNER will have the right to recover the said sum of Rs.______(Rupees ______) from GUARANTOR in manner aforesaid and such rights will not be affected or suspended by reason of the fact that any dispute or disputes have been raised by the said BIDDER / CONTRACTOR and or that any dispute or disputes are pending before any officer, tribunal or court.
4. The guarantee herein contained shall not be determined or affected by the liquidation or winding up, dissolution or change of constitution or insolvency of the said ______(Bidder’s / Contractor’s Name).
5. GUARANTOR’S liability under this guarantee is restricted to Rs. ______(Rupees ______). This guarantee shall remain in force until ______unless a demand (3 months beyond bid validity) under guarantee is made against GUARANTOR within the aforesaid date, in which event the validity of this bank guarantee shall automatically be extended for another 3 (three) months, all rights under the said guarantee shall be forfeited and GUARANTOR shall be relieved and discharged from all liabilities thereunder.
36
Page 99 of 1266 6. GUARANTOR have power to issue this guarantee in your favour under Memorandum and Articles of Association and the undersigned has full power to do under the Power of Attorney dated ______granted to him by the Bank.
Yours faithfully, ______Bank by its Constituted Attorney.
Signature of a person duly authorized to Sign on behalf of the bank.
NOTE: In case of earnest money, BIDDER shall be applicable and in case of initial / full security deposit, CONTRACTOR shall be applicable.
37
Page 100 of 1266
ANNEXURE 3
PROFORMA OF BANK GUARANTEE FOR MOBILIZATION ADVANCE (On non-judicial paper of appropriate value)
To,
Bharat Petroleum Corporation Ltd. (Address)
Dear Sirs,
In consideration of Bharat Petroleum Corporation Limited, with registered office in Bharat Bhavan, 4 & 6 Currimbhoy Road, Ballard Estate, Mumbai, India and having Refinery at …….( Mumbai / Kochi as the case may be ) (hereinafter referred to as “The Company” which expression shall unless repugnant to the context or meaning thereof include its successors and assigns) having placed on Messrs……………………… ( Name ) ……………………………. ( Constitution ) ……………………………………………………………………... ( address ) (hereinafter referred to as “The Contractor” which expression shall unless repugnant to the context or meaning thereof include its successors, administrators, representatives and assigns) an order for …………………………….. ( Name of Job ) under and in terms of a Contract as evidenced by a Letter of Acceptance No. …………………… and / or Purchase Order No. …………………. dated …………….. valued at Rs. …………… (Rupees …………………………….. only), issued by the Company to the Contractor, read with the relevant Tender Documents (hereinafter collectively called "the Contract" which expression shall include any formal contract entered into between the Company and the Contractor in supersession of the said Letter of Acceptance and all amendments and/or modifications therein or in the terms of the said advance as herein stipulated).
AND WHEREAS the Company has agreed to advance the Contractor, inter-alia, recoverable interest bearing mobilization advance up to a maximum of 10% ( ten percentage) of the contract value (hereinafter referred to as “MOBILIZATION ADVANCE) in the manner provided for in the Bidding Document, a sum of Rs…………………..(Rupees…………….only) being the first / second installment ( Delete whichever is not applicable ) of Mobilization Advance upon the condition, inter-alia, that the said Advance together with interest thereon at the rate of 10% (10 percentage) per annum on reducing balance basis on the amount of the said Advance for the time being outstanding shall, without prejudice to any other mode of recovery available to the Company, be recoverable by the Company by deduction from the gross accepted amount of any Running Account Bills of the Contractor commencing from the first Running Account Bill of the Contractor in equal monthly installments together with the interest accrued within a time span of ………… Months in the manner provided for in the Bidding Document and meanwhile, the said Advance shall be secured by an undertaking from a Bank as hereinafter appearing.
We______( Name of the Bank ), a body registered/constituted under the ______Act, having Registered Office/Head Office at______(hereinafter called the "Bank" which expression shall include its successors and assigns), at the request of the Contractor and with the intent to bind the Bank and its successors and assigns, do hereby unconditionally and irrevocably undertake to pay the Company forthwith on first demand without protest or demur or proof or satisfaction and without reference to the Contractor, any and all amounts demanded from us by the Company with reference to this Undertaking upto an aggregate limit of Rs.______(Rupees ______only) being 110% of the aforesaid advance and interest thereon at the rate hereinabove provided.
AND the Bank doth hereby further agree as follows: -
i) This Guarantee/Undertaking shall be a continuing guarantee and shall remain valid and irrevocable for all claims of the Company upon the Bank made up to the midnight of______( contractual completion date ) provided that the Bank shall upon the written request of the Company made upon the Bank at any time within 6 (six) months from the said date extend the validity of the Bank Guarantee by a further 6 (six) months so as to enable claims to be made under this Guarantee by a further 6 (six) months from the said date with the intent that the validity of this Guarantee shall automatically stand extended by a further 6 (six) months upon such request by the Company.
ii) The Company shall have the fullest liberty without reference to the Bank and without affecting in any way the liability of the Bank under this guarantee/undertaking, at any time and/or from time to time to amend or vary the contract and/or any of the terms and conditions thereof or relative to the said Advance and/or to extend time for performance of the said contract in whole or part and/or payment of the said Advance in whole or part or to postpone for any time and/or from time to time any of the said obligations of the Contractor and/or the rights, remedies or powers exercisable by the Company against the Contractor and either to enforce or forbear from enforcing any of the terms and conditions of or governing the said Contract and/or the said Advance, or the securities, available to the Company and the Bank shall not be released from its liability under these Presents and the liability of the Bank shall remain in full force and effect notwithstanding any exercise by the Company of the liberty with reference to any or all the matters aforesaid or by reason of time being given to the Contractor or any other forbearance, act or omission on the part of the Company or any indulgence by the Company to the Contractor or of any other act, matter or thing whatsoever which under any law could (but for this provision) have the effect of releasing the Bank from its liability hereunder or any part thereof and the Bank hereby specifically waives any and all contrary rights whatsoever.
38
Page 101 of 1266 iii) The obligations of the Bank to the Company hereunder shall be as principal to principal and shall be wholly independent of the Contract and it shall not be necessary for the Company to proceed against the Contractor before proceeding against the Bank and the guarantee/undertaking herein contained shall be enforceable against the Bank as Principal debtor notwithstanding the existence of any undertaking or security for any indebtedness of the Contractor to the Company (including relative to the said Advance) and notwithstanding that any such undertaking or security shall at the time when claim is made against the bank or proceedings taken against the Bank hereunder, be outstanding or unrealised.
iv) As between the Bank and the Company for the purpose of this undertaking, the amount stated in any claim, demand or notice made by the Company on the Bank with reference to this undertaking shall be final and binding upon the Bank as to be the amount payable by the Bank to the Company hereunder notwithstanding any dispute or disputes has been raised by the Seller and are pending before any arbitration, Tribunal or Court.
v) The liability of the Bank to the Company under this undertaking shall remain in full force and effect notwithstanding the existence of any difference or dispute between the Contractor and the Company, the Contractor and/or the Bank and/or the Bank and the Company or otherwise howsoever touching or affecting these presents or the liability of the Contractor to the Company, and notwithstanding the existence of any instructions or purported instructions by the Contractor or any other person to the Bank not to pay or for any cause withhold or defer payment to the Company under these presents, with the intent that notwithstanding the existence of such difference, dispute or instruction, the Bank shall be and remain liable to make payment to the Company in terms hereof.
vi) This undertaking shall not be determined or affected by any change in the constitution of the Bank or that of the Contractor or the Company or any irregularity in the exercise of borrowing powers by or on behalf of the Contractor.
vii) The Bank agrees that the guarantee herein contained shall continue to be enforceable till the sum due to the Company on account of the said advance is adjusted as aforesaid or till the Company discharges this guarantee.
viii) The Bank further undertakes not to revoke this guarantee during its currency without the previous consent of the Company. ix) The Bank also agrees that the Company shall be entitled to enforce this guarantee, notwithstanding any other security or guarantee that it may have in relation to the vendor’s liability for the said advance.
x) Without prejudice to any other mode of service, a demand or claim or other communication may be transmitted by the Company to the Bank either by post or by fax. If transmitted by fax, the transmission shall be complete as soon as acknowledged by bank.
xi) Notwithstanding anything contained herein: (i) The Bank's liability under this guarantee/undertaking shall not exceed ______( Amount in figures & words ); (ii) This guarantee/undertaking shall remain in force upto______and any extension(s) thereof; and (iii) The Bank shall be released and discharged from all liability under this guarantee/undertaking unless a written claim or demand is issued to the Bank on or before______or the date of expiry of any extension(s) thereof if this guarantee/undertaking has been extended.
xii) This Guarantee shall be treated as an unconditional guarantee and the Contractor shall have no right to object or obstruct in any way the enforcement of this guarantee.
Yours faithfully,
Signature: ______
Name & Designation: ______
Name of the Branch: ______
Dated: ______
39
Page 102 of 1266 ANNEXURE 4 PROFORMA OF BANK GUARANTEE TOWARDS ADVANCE (On non-judicial stamp paper of appropriate value)
To,
Bharat Petroleum Corporation Ltd. (Address)
Dear Sir,
WHEREAS Bharat Petroleum Corporation Ltd. with registered office in Bharat Bhavan, 4 & 6 Currimbhoy Road, Ballard Estate, Mumbai, India and having Refinery at …….( Mumbai / Kochi as the case may be ) (hereinafter referred to as “the Corporation” which expression shall unless repugnant to the context include their legal representatives, successors and assigns, have entered into a contract (hereinafter referred to as “the Contract”) with M/s ______AND WHEREAS one of the conditions of the said contract is that the Corporation should make an advance payment to the contractor ______(Rupees______only) being ………% (……….. percent) of the value of the contract against a bank guarantee from Schedule ‘A’ bank.
AND WHEREAS at the request of the contractor, the Corporation has agreed to accept the Bank Guarantee from ______Bank (hereinafter referred to the “Surety”) having their registered office at ______.
NOW THIS GUARANTEE WITNESSETH that in consideration of the Corporation having at the request of the contractor agreed to accept bank guarantee of the surety in respect of advance of Rs. ______(Rupees ______only) payable by the Corporation to the contractor as per terms of the said contract, the Surety hereby undertake and agree that if the said amount advance payment shall become reduced and/ or extinguished under terms of the contract between Corporation and Contractor, the Surety do hereby irrevocably bind themselves and undertake to pay to the Corporation on first demand in writing by the Corporation without protest or demur or proof or condition and without reference to the contractor, the amount not exceeding altogether a sum of Rs. ____ (Rupees ______only) being the amount of advance payment or such other unadjusted amount of the said advance. The decision of the Corporation as to the whether the terms and conditions of the Contract or this guarantee have been observed shall be final and binding on the Surety.
THE GUARNTEE HEREIN CONTAINED is not revocable during the currency of the contract and will remain in force until: a) Payment has been made to the Corporation by the Surety of the aggregate amount payable hereunder. b) The Contract for which this advance payment is being made is completed to the entire satisfaction of the Corporation and intimation thereof has been given to the surety by the Corporation whichever is earlier.
NOTWITHSTANDING anything stated above, the liability of the surety under this guarantee is restricted to Rs._____ (Rupees ______only) and this guarantee will remain in force upto ______in the first instance and in case Contractor’s obligations under the contract are not completed within the said period, the Surety to hereby agree to further extend the guarantee till such time as is required to fulfill the contractor’s obligation.
Our grantee shall remain in force until ______unless a demand in writing for claim under this guarantee is lodged with us before that date i.e. on or before ______all your rights under the said guarantee shall be frofieted and we shall be released and discharged from liability hereunder.
We have the power to issue this guarantee in your favour under Memorandum and Articles of Association and the undersigned has full power to do so under the Power of Attorney dated ______granted to him by the bank.
______Bank By its Constituted Attorney
______Signature of Person duly Authorised to sign on Behalf of the Bank
40
Page 103 of 1266 ANNEXURE 5
TAX RESIDENCY CERTIFICATE
TRC obtained by the Non-resident from Government of forign country shall contain the following particulars:
i. Name of the assessee ii . Status (individual, company, firm, etc.) of the assessee iii . Nationality (in case of individual) iv . Country or specified territory of incorporation or registration (in case of others) v. Assessee’s tax identification number in the country or specified territory of residence or in case of no such number, then, a unique number on the basis of which the person is identified by the Government of the country or the specified territory vi . Residential status for the purpose of Tax vii . Period for which the certificate is applicable viii . Address of the applicant for the period for which the certificate is applicable
41
Page 104 of 1266 ANNEXURE 6
FORM NO. 10 F [See sub-rule (1) of rule 21AB of the Income-tax Act, 1961]
Information to be provided under sub-section (5) of section 90 or sub-section (5) of section 90A of the Income-tax Act, 1961 1. I______*son/daughter of Shri ______in the capacity of ______(designation)do provide the following information, relevant to the previous year ______,*in my case/in the case of ______for the purposes of sub-section (5) of *section 90/section 90A:-
Sl. No. Nature of information Details #
(i) Status (individual, company, firm etc.) of the assessee : (ii) Permanent Account Number (PAN) of the assessee if allotted : (iii) Nationality (in the case of an individual) : or Country or specified territory of incorporation or registration (in the case of others) (iv) Assessee’s tax identification number in the country or specified territory : of residence and if there is no such number, then, a unique number on the basis of which the person is identified by the Government of the country or the specified territory of which the assessee claims to be a resident (v) Period for which the residential status as mentioned in the certificate : referred to in sub-section (4) of section 90 or sub-section (4 )of section 90A is applicable (vi) Address of the assessee in the country or territory outside India during : the period for which the certificate, mentioned in (v) above, is applicable
2. I have obtained a certificate referred to in sub-section (4) of section 90 or sub-section (4) of section 90A from the Government of ______(name of country or specified territory outside India).
Signature:______Name:______Address:______Permanent Account Number :______Verification I______do hereby declare that to the best of my knowledge and belief what is stated above is correct, complete and is truly stated.
Verified today the ______day of ______
______Signature of the person providing the information
Place:______
Notes: 1. * Delete whichever is not applicable. 2. #Write N.A. if the relevant information forms part of the certificate referred to in sub-section (4) of section 90 or sub-section (4) of section 90A.”.
42
Page 105 of 1266
ANNEXURE 7
Format of Integrity Pact (To be executed on plain paper and applicable for all tenders of value above Rs. 1 crore)
INTEGRITY PACT
Between
Bharat Petroleum Corporation Limited (BPCL) hereinafter referred to as "The Principal",
And
………………………………………. hereinafter referred to as "The Bidder/ Contractor / Supplier"
Preamble
The Principal intends to award, under laid down organization procedures, contract/s for
...... The Principal values full compliance with all relevant laws and regulations, and the principles of economic use of resources, and of fairness and transparency in its relations with its Bidder/s, Contractor/s and Supplier/s.
In order to achieve these goals, the Principal cooperates with the renowned international Non-Governmental Organisation "Transparency International" (TI). Following TI's national and international experience, the Principal will appoint an Independent External Monitor (IEM) who will monitor the tender process and the execution of the contract for compliance with the principles mentioned above. Accordingly, the Principal has appointed Mr. ………… as IEM with the following address:-
Mr. ………….. ……………….. ……………………. ……………….. Tel: ………………………..
Section 1 – Commitments of the Principal
1) The Principal commits itself to take all measures necessary to prevent corruption and to observe the following principles:
a) No employee of the Principal, personally or through family members, will in connection with the tender, or the execution of the contract, demand, take a promise for or accept, for himself/herself or third person, any material or immaterial benefit which he/she is not legally entitled to.
b) The Principal will, during the tender process, treat all Bidders with equity and reason. The Principal will, in particular, before and during the tender process, provide to all Bidders the same information and will not provide to any Bidder confidential / additional information through which the Bidder could obtain an advantage in relation to the tender process or the contract execution.
c) The Principal will exclude from the process all known prejudiced persons.
2) If the Principal obtains information on the conduct of any of its employees which is a criminal offence under the relevant Anti-Corruption Laws of India, or if there be a substantive suspicion in this regard, the Principal will inform its Vigilance Office and in addition can initiate disciplinary actions.
Section 2 – Commitments of the Bidder / Contractor / Supplier
1) The Bidder / Contractor / Supplier commits itself to take all measures necessary to prevent corruption. He commits himself to observe the following principles during his participation in the tender process and during the contract execution.
a) The Bidder / Contractor/Supplier will not, directly or through any other person or firm, offer, promise or give to any of the Principal's employees involved in the tender process or the execution of the contract or to any third person, any material or immaterial benefit which he/she is not legally entitled to, in order to obtain in exchange, any advantage of any kind whatsoever during the tender process or during the execution of the contract.
43
Page 106 of 1266
b) The Bidder / Contractor / Supplier will not enter with other Bidders into any undisclosed agreement or understanding, whether formal or informal. This applies in particular to prices, specifications, certifications, subsidiary contracts, submission or non-submission of bids or any other actions to restrict competitiveness or to introduce cartelisation in the bidding process.
c) The Bidder / Contractor / Supplier will not commit any offence under the relevant Anti-Corruption Laws of India; further the Bidder / Contractor / Supplier will not use improperly, for purposes of competition or personal gain, or pass on to others, any information or document provided by the Principal as part of the business relationship, regarding plans, technical proposals and business details, including information contained or transmitted electronically.
d) The Bidder / Contractor / Supplier will, when presenting his bid, disclose any and all payments he has made, is committed to, or intends to make to agents, brokers or any other intermediaries in connection with the award of the contract.
2) The Bidder / Contractor / Supplier will not instigate third persons to commit offences outlined above or be an accessory to such offences.
Section 3 – Disqualification from tender process and exclusion from future contracts
If the Bidder, before contract award, has committed a transgression through a violation of Section 2 or in any other form such as to put his reliability or credibility as Bidder into question, the Principal is entitled to disqualify the Bidder from the tender process or to terminate the contract, if already signed, for such reason.
1) If the Bidder/Contractor/Supplier has committed a transgression through a violation of Section 2 such as to put his reliability or credibility into question, the Principal is also entitled to exclude the Bidder / Contractor / Supplier from future Contract award process. The imposition and duration of the exclusion will be determined by the severity of the transgression. The severity will be determined by the circumstances of the case, in particular the number of transgressions, the position of the transgressors within the company hierarchy of the Bidder and the amount of the damage. The exclusion will be imposed for a minimum of 6 months and maximum of 3 years.
2) A transgression is considered to have occurred if the Principal after due consideration of the available evidences, concludes that no reasonable doubt is possible. 3) The Bidder accepts and undertakes to respect and uphold the Principal's absolute right to resort to and impose such exclusion and further accepts and undertakes not to challenge or question such exclusion on any ground, including the lack of any hearing before the decision to resort to such exclusion is taken. This undertaking is given freely and after obtaining independent legal advice.
4) If the Bidder / Contractor / Supplier can prove that he has restored / recouped the damage caused by him and has installed a suitable corruption prevention system, the Principal may revoke the exclusion prematurely.
Section 4 – Compensation for Damages
1) If the Principal has disqualified the Bidder from the tender process prior to the award according to Section 3, the Principal is entitled to demand and recover from the Bidder liquidated damages equivalent to Earnest Money Deposit/Bid Security.
2) If the Principal has terminated the contract according to Section 3, or if the Principal is entitled to terminate the contract according to Section 3, the Principal shall be entitled to demand and recover from the Contractor/Supplier liquidated damages equivalent to Security Deposit / Performance Bank Guarantee.
3) The Bidder agrees and undertakes to pay the said amounts without protest or demur subject only to condition that if the Bidder / Contractor / Supplier can prove and establish that the exclusion of the Bidder from the tender process or the termination of the contract after the contract award has caused no damage or less damage than the amount of the liquidated damages, the Bidder / Contractor/Supplier shall compensate the Principal only to the extent of the damage in the amount proved.
Section 5 – Previous Transgression
1) The Bidder declares that no previous transgression occurred in the last 3 years with any other Company in any country conforming to the TI approach or with any other Public Sector Enterprise in India that could justify his exclusion from the tender process.
2) If the Bidder makes incorrect statement on this subject, he can be disqualified from the tender process or the contract, if already awarded, can be terminated for such reason.
44
Page 107 of 1266 Section 6 – Equal treatment of all Bidders /Contractors /Suppliers/ Subcontractors
1) The Bidder/Contractor/Supplier undertakes to demand from all subcontractors a commitment in conformity with this Integrity Pact, and to submit it to the Principal before contract signing.
2) The Principal will enter into agreements with identical conditions as this one with all Bidders, Contractors/Suppliers and Subcontractors.
3) The Principal will disqualify from the tender process all Bidders who do not sign this Pact or violate its provisions.
Section 7 – Punitive Action against violating Bidders /Contractors / Suppliers/Subcontractors
If the Principal obtains knowledge of conduct of a Bidder, Contractor, Supplier or Subcontractor, or of an employee or a representative or an associate of a Bidder, Contractor, Supplier or Subcontractor which constitutes corruption, or if the Principal has substantive suspicion in this regard, the Principal will inform the Vigilance Office.
Section 8 – Independent External Monitors
1) The Principal has appointed competent and credible Independent External Monitors for this Pact. The task of the Monitor is to review independently and objectively, whether and to what extent the parties comply with the obligations under this agreement.
2) The Monitor is not subject to instructions by the representatives of the parties and performs his functions neutrally and independently. He reports to the Chairperson of the Board of the Principal.
3) The Bidder/Contractor/Supplier accepts that the Monitor has the right to access without restriction to all Project documentation of the Principal including that provided by the Bidder/Contractor/Supplier. The Bidder/Contractor/Supplier will also grant the Monitor, upon his request and demonstration of a valid interest, unrestricted and unconditional access to this project documentation. The same is applicable to Subcontractors. The Monitor is under contractual obligation to treat the information and documents of the Bidder/Contractor/Supplier/Subcontractor with confidentiality.
4) The Principal will provide to the Monitor sufficient information about all meetings among the parties related to the Project provided such meetings could have an impact on the contractual relations between the Principal and the Bidder/Contractor/Supplier. The parties offer to the Monitor the option to participate in such meetings.
5) As soon as the Monitor notices, or believes to notice, a violation of this agreement, he will so inform the Management of the Principal and request the Management to discontinue or heal the violation, or to take other relevant action. The Monitor can in this regard submit non-binding recommendation. Beyond this, the Monitor has no right to demand from the parties that they act in a specific manner, refrain from action or tolerate action. However, the Independent External Monitor shall give an opportunity to the Bidder/Contractor/Supplier to present its case before making its recommendations to the Principal.
6) The Monitor will submit a written report to the Chairperson of the Board of the Principal within 8 to 10 weeks from the date of reference or intimation to him by the 'Principal' and, should the occasion arise, submit proposals for correcting problematic situations.
7) If the Monitor has reported to the Chairperson of the Board a substantiated suspicion of an offence under relevant Anti-Corruption Laws of India, and the Chairperson has not, within reasonable time, taken visible action to proceed against such offence or reported it to the Vigilance Office, the Monitor may also transmit this information directly to the Central Vigilance Commissioner, Government of India.
8) The word 'Monitor' would include both singular and plural.
Section 9 – Pact Duration
This Pact begins when both parties have legally signed it. It expires for the Contractor/Supplier 12 months after the last payment under the respective contract, and for all other Bidders 6 months after the contract has been awarded.
If any claim is made / lodged during this time, the same shall be binding and continue to be valid despite the lapse of this pact as specified above, unless it is discharged / determined by Chairperson of the Principal.
Section 10 - Other provisions
1) This agreement is subject to Indian Law. Place of performance and jurisdiction is the Registered Office of the Principal, i.e. Mumbai. The Arbitration clause provided in the main tender document / contract shall not be applicable for any issue / dispute arising under Integrity Pact.
2) Changes and supplements as well as termination notices need to be made in writing. Side agreements have not been made.
45
Page 108 of 1266 3) If the Bidder/Contractor/Supplier is a partnership or a consortium, this agreement must be signed by all partners or consortium members.
4) Should one or several provisions of this agreement turn out to be invalid, the remainder of this agreement remains valid. In this case, the parties will strive to come to an agreement to their original intentions.
...... …………………………………………………….. For the Principal For the Bidder/Contractor/Supplier
Place ……………… Witness 1 (Signature/Name/Address)
Witness 2: Date ………….….. (Signature/Name/Address)
46
Page 109 of 1266
BHARAT PETROLEUM CORPORATION LTD
ACKNOWLEDGEMENT
We, M/s.______having office at ______received the copy of GENERAL CONDITIONS OF CONTRACT and confirm our acceptance to all the terms and conditions as mentioned herein in this General Conditions of Contract and we are hereby returning this copy of Acknowledgement duly signed.
For & on behalf of M/s.______
Signature : Name : ______
Designation : ______( Seal / Stamp ) Place : Date :
47
Page 110 of 1266 Page 111 of 1266 Page 112 of 1266 Page 113 of 1266 Page 114 of 1266 Page 115 of 1266 Page 116 of 1266 Page 117 of 1266 Page 118 of 1266 Page 119 of 1266 Page 120 of 1266 Page 121 of 1266 Page 122 of 1266 Page 123 of 1266 Page 124 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 1 of 35
SPECIAL CONDITIONS OF CONTRACT
(SCC)
Page 125 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 2 of 35
TABLE OF CONTENTS
1. GENERAL 2. SCOPE OF WORK 3. SCOPE OF SUPPLY 4. TIME SCHEDULE 5. PROJECT SCHEDULING & MONITORING 6. MODE OF MEASUREMENT OF WORK 7. TERMS OF PAYMENT 8. PERFORMANCE SECURITY DEPOSIT 9. UNDERGROUND AND OVERHEAD STRUCTURES 10. CO-ORDINATION WITH OTHER AGENCIES 11. CONSTRUCTION EQUIPMENT AND ORGANIZATION 12. PROTECTION OF EXISTING FACILITIES 13. ROUNDING OFF 14. COMPLIANCE WITH LAWS 15. LABOUR RELATIONS 16. LABOUR LICENCE 17. UTILISATION OF LOCAL RESOURCES 18. CONTRACTOR’S LABOURERS TO LEAVE SITE ON COMPLETION OF THE WORK 19. WORKING HOURS 20. ESI / EPF 21. FUEL REQUIREMENT OF WORKERS 22. PROVIDENT FUND 23. TEMPORARY WORKS 24. MAKE OF MATERIALS 25. QUALITY ASSURANCE/QUALITY CONTROL PROGRAMME 26. INCOME TAX & CORPORATE TAX 27. TESTS AND INSPECTION 28. INSPECTION OF SUPPLY ITEMS/ MATERIALS 29. FINAL INSPECTION 30. LIMITATION OF LIABILITY 31. ADDITIONAL WORKS/EXTRA WORKS 32. SINGLE POINT RESPONSIBILITY 33. TITLE OF OWNERSHIP 34. LEADS 35. INTEGRITY PACT 36. REGISTRATION OF THE CONTRACTOR WITH STATUTORY AUTHORITIES 37. DRAWINGS 38. COMPLETION DOCUMENT 39. CONTRACT AGREEMENT 40. ENTRY PASSES, GATE PASSES AND SAFETY REGULATIONS 41. HEALTH, SAFETY AND ENVIRONMENT (HSE), MANAGEMENT 42. STATEMENT OF FINAL BILLS – ISSUE OF NO DEMAND CERTIFICATE 43. CONSTRUCTION POWER & WATER, LAND FOR CONSTRUCTION OF CONTRACTOR’S FIELD OFFICE, GO-DOWNS, WORKSHOP AND FABRICATION YARD 44. INSURANCES 45. INSURANCE IN FOREIGN COUNTRIES 46. FIXED AND FIRM PRICE 47. STATUTORY APPROVALS
Page 126 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 3 of 35
48. TAXES AND DUTIES 49. WITHHOLDING, ACCOUNTING AND TAX REQUIREMENTS 50. DISPUTE SETTLEMENT BETWEEN GOVT. DEPT. / PSU & PSE 51. CONDITIONS FOR ISSUE AND RECONCILIATION OF MATERIALS 52. WORKS CONTRACT 53. SETTING OUT OF WORK 54. SITE CLEANING 55. ISSUE OF OWNER SUPPLIED MATERIAL 56. COMPUTERISED CONTRACTOR’S BILLING SYSTEM 57. CERTIFICATE OF VERIFICATION & GOOD CONDITION 58. CONSTRUCTION 59. GENERAL GUIDELINES DURING AND BEFORE ERECTION 60. ERECTION OF EQUIPMENT 61. SUB-CONTRACTING 62. DEFECT LIABILITY PERIOD 63. REQUIREMENT OF EMPLOYEMENT VISA FOR FOREIGN NATIONALS 64. LIQUIDATED DAMAGES FOR DELAY 65. ABNORMALLY HIGH UNIT RATES/ LOW UNIT RATES ITEMS (AHR/ALR ITEMS) 66. QUANTITY VARIATION OF WORK 67. FRAUDULENT PRACTICES 68. SUPPLY OF STEEL & CEMEN 69. ROYALTY & RENT 70. LIABILITY OF GOVERNMENT OF INDIA 71. ELECTRICAL WORKS 72. CALIBRATION REQUIREMENTS OF MONITORING AND MEASURING DEVICES AT CONSTRUCTION SITES 73. GENERAL REQUIREMENTS FOR RADIOGRAPHY & OTHER NDT 74. WAREHOUSING 75. Fabrication shed- deleted 76. PIPES FOR AUT AND WELDING QUALIFICATION 77. REPAIR OF PIPE DEFECTS 78. STORAGE FACILITIES 79. HYDROSTATIC TESTING 80. SUBMISSION OF COLOURED PHOTOGRAPHS 81. DISPOSAL OF EMPTY OFC CABLE DRUM 82. MODIFICATION TO GCC 83. TERMINATION FOR CONVENIENCE
ANNEXURES TO SCC:
ANNEXURE-I : SCOPE OF WORK ANNEXURE-II : TIME SCHEDULE ANNEXURE-III : MODE OF MEASUREMENT ANNEXURE-IV : TERMS OF PAYMENT ANNEXURE-V : KEY CONSTRUCTION MANPOWER ANNEXURE-VI : MINIMUM CONSTRUCTION EQUIPMENTS TO BE MOBILIZED AT PEAK BY THE CONTRACTOR ANNEXURE-VII : QUALITY MANGEMENT SYSTEM ANNEXURE-VIII : OISD 192 & 207 AND HEALTH, SAFETY & ENVIRONMENT MANAGEMENT ANNEXURE-IX : INTEGRITY PACT
Page 127 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 4 of 35
ANNEXURE-X : QUALIFICATION AND EXPERIENCE OF KEY SUPERVISORY PERSONANELS ANNEXURE-XI : CONDITIONS FOR ISSUE AND RECONCILIATION OF MATERIALS ANNEXURE-XII : SPECIFICATION FOR DOCUMENTATION REQUIREMENTS FROM CONTRACTROS ANNEXURE-XIII : FINANCIAL DETERRENT FOR VIOLATION OF HSE NORMS ANNEXURE-XIV : VENDOR LIST FOR SUPPLY OF STEEL & CEMENT ANNEXURE-XV : APPROVAL OF SUB-CONTRACTOR ANNEXURE-XVI : SAFETY PARAMETERS TO BE FOLLOWED BY CONTRACTOR ANNEXURE-XVII : CALIBRATION REQUIREMENTS OF MONITORING AND MEASURING DEVICES AT CONSTRUCTION SITES ANNEXURE-XVIII : GENERAL REQUIREMENT OF RADIOGRAPHY & NDT ANNNEXURE-XIX : PERMISSIONS / APPROVALS
Page 128 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 5 of 35
SPECIAL CONDITIONS OF CONTRACT 1.0 GENERAL 1.1 Special Conditions of Contract shall be read in Conjunction with the General conditions of Contract, Schedule of Rates, specification of work, Drawings and any other document forming part of this Contract wherever the context so require. 1.2 Notwithstanding the sub-division of the document into these separate sections and volumes every part of each shall be deemed to be supplementary to and complementary of every other part and shall be read with and into the Contract so far as it may be practicable to do so. 1.3 Where any portion of the General Conditions of Contract is repugnant to or at variance with any provisions of the Special Conditions of Contract, then unless a different intention appears, the provision(s) of the special Conditions of Contract shall be deemed to over-ride the provision(s) of the General Conditions of Contract only to the extent that such repugnancies, of variations, prevail. 1.4 Wherever it is mentioned in the specifications that the Contractor shall perform certain work or provide certain facilities, it is understood that the Contractor shall do so at his own cost and the value of contract shall be deemed to have included cost of such performances and provisions, so mentioned. 1.5 The materials, design, and workmanship shall satisfy the applicable relevant Indian Standards, the Job Specifications contained herein and codes referred to. Where the job specifications stipulate requirements in addition to those contained in the standard codes and specifications, these additional requirements shall also be satisfied. 1.6 In case of an irreconcilable conflict between Indian or other applicable standards, General Conditions of Contract, Special Conditions of Contract, Specifications, Drawings or Schedule of Rates and any other portion of Bidding Document the following shall prevail to the extent of such irreconcilable conflict in order of precedence. i) Formal Contract. ii) Detailed Letter of Acceptance iii) Fax /Letter of Intent/Acceptance. iii) Schedule of Rates as enclosures to Letter of Acceptance. iv) Scope of work/Supply/ Job / Particular Specifications. v) Drawings vi) Technical / Material Specifications. vii) Special Conditions of Contract viii) Instructions to Bidders xi) General Conditions of Contract. x) Standard Specifications xi) Indian Standards xii) Other applicable Standards
1.7 It will be Contractor’s responsibility to bring to the notice of Engineer-In-Charge any irreconcilable conflict in the contract documents before starting the work (s) or making the supply with reference to, which the conflict exists.
1.8 In the absence of any Specifications covering any material, design or work(s) the same shall be performed/supplied/executed in accordance with standard engineering practice as per the instructions/directions of the Engineer-In-Charge, which will be binding on the Contractor.
2.0 SCOPE OF WORK
Page 129 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 6 of 35
The Scope of Work covered in this tender shall be as described in the Technical Specifications and under Annexure-I of SCC. 3.0 SCOPE OF SUPPLY 3.1 The Scope of Supply covered in this tender shall be as described in the Technical Specifications of the Bidding Document. 4.0 TIME SCHEDULE The work shall be executed strictly as per time Schedule mentioned in Annexure-II to SCC. The period of completion given includes the time required for mobilization as well as testing, rectifications, if any, retesting and completion in all respects to the entire satisfaction of the Engineer-in-Charge. 5.0 PROJECT SCHEDULING & MONITORING 5.1 The following Schedules/documents/reports shall be prepared and submitted by the Contractor for review/approval at various stages of the Contracts. 5.2 Overall Project Schedule The Contractor shall submit a sufficiently detailed overall project schedule in the activity network form, clearly indicating the major milestones, inter-relationship/interdependence between various activity together with analysis of critical path and floats. The network will be reviewed and approved by Engineer-in-Charge and the comments if any, shall be incorporated in the network before issuing the same for implementation. The network thus finalized shall form part of the contract document and the same shall not be revised without the prior permission from Engineer-in- Charge during the entire period of contract. 5.3 Progress Measurement Methodology The Contractor is required to submit the methodology of progress measurement of sub- ordering, manufacturing/delivery, sub- contracting, construction and commissioning works and the basis of computation of overall services/physical progress informed. Owner reserves the right to modify the methodology in part or in full. 5.4 Functional Schedules The Contractor should prepare detailed functional schedules in line with network for functional monitoring and control and submit scheduled progress curves for each function viz. ordering, delivery and construction. 5.5 Project Review Meetings The Contractor shall present the programme and status at various review meetings as required. Weekly Review Meeting Level of Participation: Contractor’s/Consultant’s RCM /Site In charge & Job Engineers. Agenda: a) Weekly programme v/s actual achieved in the past week & Programme for next week. b) Remedial Actions and hold up analysis. c) Client query/approval. Venue: As decided by Engineer-In-Charge. Monthly Review Meeting
Page 130 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 7 of 35
Level of Participation: Senior officers of OWNER, Consultant and Contractors Agenda: a) Progress Status/Statistics. b) Completion Outlook. c) Major hold ups/slippages d) Assistance required e) Critical issues f) Client query/approval
5.6 Progress Reports Monthly Progress Report The report shall be submitted on a monthly basis within ten calendar days from cut- off date as agreed upon, covering overall scenario of the work. The report shall include but not be limited, to the following: a) Brief introduction of the work. b) Activities executed/achievements during the month. c) Scheduled v/s actual percentage progress and progress curves for sub- ordering, manufacturing/delivery, sub-contracting, construction, overall and quantum – wise status of purchase orders against scheduled. d) Areas of concern/problem/hold ups, impact and action plans. e) Resources deployment status. f) Annexure giving status summary for Material Requisitions & deliveries, sub- contracting and construction.
Distribution: Owner - Two copies Weekly Report This report (5 copies) will be prepared and submitted by the Contractor on weekly basis and will cover following items: a) Activities programmed and completed during the week. b) Resources deployed man and machine. c) Qty. Achieved against target in construction. d) Record of Man-days lost. e) Construction percentage progress, scheduled and actual.
Daily Report This report (5 copies) will be prepared and submitted by the Contractor on daily basis and will cover following items: a) Resources deployed man and machine. b) Qty. Achieved against target in construction.
c) Record of Man-days lost. d) Construction percentage progress, scheduled and actual
Page 131 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 8 of 35
6.0 MODE OF MEASUREMENT OF WORK The Measurement of work shall be done as defined in Annexure-III to SCC 7.0 TERMS OF PAYMENT 7.1 Payments shall be made to the contractor as per the “Terms of Payment” as defined in Annexure-IV to SCC. 7.2 75% payment of the running account (RA) bill shall be released within 15 calendar days of receipt of RA bill duly certified by Engineer in-charge and the balance payment shall be released within 30 days of receipt of RA Bill by Engineer in-charge after detailed scrutiny. 8.0 PERFORMANCE SECURITY DEPOSIT 8.1 With partial modification of Clause No. 18 of General Conditions of Contract (GCC) , Successful Contractor shall submit Performance Security Deposit only in favour of the Owner in the form of irrevocable and unconditional Bank Guarantee as per pro-forma enclosed in the tender document for an amount of 10% of estimated contract value including GST within 15 (Fifteen) days from the date of LOA/FOA, such Bank Guarantee shall be valid for completion period of job+ ‘Defect Liability Period’ of 12 months from the commissioning of the project + claim period of 6 months . Other modes of submission of Performance Security Deposit mentioned in Clause No. 18 of GCC shall not be acceptable to owner. 8.2 In the event of delay in submission of SD, the contract can be terminated. 8.3 No interest shall be payable by the Owner for sum deposited as Performance Bank Guarantee. 8.4 The Performance Security Deposit submitted in the form of Bank Guarantee will be returned to the Contractor after the end of “Defect Liability Period”. 9.0 UNDERGROUND AND OVERHEAD STRUCTURES The Contractor will familiarize himself with and obtain information and details from the Owner in respect of all existing structures, overhead lines, existing pipelines and utilities existing at the job site before commencing work. The Contractor shall execute the work in such a manner that the said structures, utilities, pipelines etc. are not disturbed or damaged, and shall indemnify and keep indemnified the Owner from and against any destruction thereof or damages thereto. In case the existing facilities both above and underground needs to be disturbed/ modified/ rerouted to create new facilities, the contractor/ bidder shall carry out such modification without any cost to the Owner. 10.0 CO-ORDINATION WITH OTHER AGENCIES The work shall be carried out in such manner that the work of other agencies operating at the site is not hampered due to any action of the Contractor. The Contractor will be responsible for ensuring proper coordination with other agencies. In the event of any dispute between the Contractor and any other agency employed at the job site arising out of or related to the performance of the work, the decision of the Engineer-In-Charge shall be final and binding on the Contractor. 11.0 CONSTRUCTION EQUIPMENT AND ORGANIZATION 11.1 CONSTRUCTION EQUIPMENT The Contractor shall without prejudice to his overall responsibility to execute and complete the work as per specifications and time schedule, progressively deploy construction equipment’s as per Annexure-VI to Special Conditions of Contract and tools & tackles as and when required augment the same as decided by the Engineer-in- Charge depending on the exigencies of the work so as to complete all works within the contracted time schedule and without any additional cost to Owner.
Page 132 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 9 of 35
No construction equipment shall be supplied by the Owner. Contractor to ensure deployment of suitable equipment’s either owned or hired as mentioned in Construction equipment schedule and take all safety precautions during execution of work. 11.2 SITE ORGANISATION Subject to the provisions in the contract document and without prejudice to Contractor’s liabilities and responsibilities to provide adequate qualified skilled, semi-skilled and unskilled personnel on the work, contractor shall deploy supervisory personnel as per Annexure-V to Special Conditions of Contract and augment the same as decided by the Engineer-in-Charge (E.I.C) depending upon the site requirement & the exigencies of work so as to complete all works within the contracted time schedule and without any additional cost to OWNER. Qualification and experience of Key Supervisory Personnel to be deployed for this work shall be as per given in the annexure to SCC. 11.3 Contractor should maintain manpower engagement register (including skilled and unskilled labour) / Hindrance register as per format given by E.I.C. at site and should present the same to Owner representatives whenever asked for.
11.4 Bidder shall mobilize minimum manpower within 15 days of notice. In case of delay in mobilization or shortfall in Key personnel manpower (Annexure-V to SCC), penal recovery shall be levied per diem rate from 16th day onwards as per the recovery rates specified in Annexure- X to SCC, till the date of mobilization of Key personnel at site. 12.0 PROTECTION OF EXISTING FACILITIES CONTRACTOR shall obtain all safety clearance (viz. Excavation, Hot/ Cold work permit) from Owner, as may be required from time to time, prior to start of work. Work without safety permit shall not be carried out. Safety permit and fire service facility, if available, shall be provided on daily allocation basis upon application. CONTRACTOR shall obtain plans and full details of all existing and planned underground services from Engineer- in- Charge and shall follow these plans closely at all times during the performance of work. CONTRACTOR shall be responsible for location and protection of all underground lines and structures at his own cost. Despite all precautions, should any damage to any structure / utility etc. occur, the Contractor shall contact the Engineer- in- Charge and CONTRACTOR shall forthwith carry out repair at his expenses under the direction and to the satisfaction of OWNER/TPIA and Owner/concerned authority. CONTRACTOR shall take all precautions to ensure that no damage is caused to the existing pipelines, cables etc. during construction. 13.0 ROUNDING OFF All payments to and recoveries from the Contractor’s bills shall be rounded off to the nearest Rupee. Wherever the amount to be paid/recovered consists of a fraction of a Rupee (Paisa), the amount shall be rounded off to the next higher rupee if the fraction consists of 50 (fifty) paisa or more and if the fraction of a Rupee is less than 50 (fifty) paisa, the same shall be ignored. 14.0 COMPLIANCE WITH LAWS 14.1 The Contractor shall abide by all applicable rules, regulations, statutes, laws governing the performance of works in India, including but not limited to the following:
i. Contract Labour (Regulation & Abolition) Act 1970 & the Centre rules1971 framed thereunder
Page 133 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 10 of 35
ii. Payment of Wages Act. iii. Minimum Wages Act. iv. Employer’s Liability Act. v. Factory Act. vi. Apprentices Act. vii. Workman’s Compensation Act. viii. Industrial Dispute Act. ix. Environment Protection Act. x. Wild life Act. xi. Maritime Act. xii. Any other Statute, Act, Law as may be applicable. 15.0 LABOUR RELATIONS 15.1 In case of labour unrest/ labour dispute arising out of non-implementation of any law, the responsibility shall solely lie with the Contractor and he shall remove/resolve the same satisfactorily at his own cost and risk.
15.2 The Contractor shall deploy only duly qualified and competent personnel for carrying out the various jobs as assigned by the Engineer-In-Charge from time to time. The workmen deployed by the Contractor should also possess the necessary license etc., if required under any law, rules and regulations. 16.0 LABOUR LICENCE 16.1 Before starting of work, Contractor shall obtain a license from concerned authorities under the Contract Labor (Abolition and Regulation) Act 1970, and furnish copy of the same to Owner. The labour license for the appropriate labour shall be valid for the total contractual period including extended period, if any. 16.2 Contractor shall submit the payment proof of labour cess against the Contract /Executed value (as applicable as per prevalent labour law) otherwise this amount shall be deducted from RA bills /Final bill of vendor 17.0 UTILISATION OF LOCAL RESOURCES 17.1 The Contractor shall ascertain the availability of local sub-contractors and skilled/unskilled manpower and engage them to the extent possible for performance of works. 17.2 The Contractor shall not recruit personnel of any category from among those who are already employed by the other agencies working at the site but shall make maximum use of local labour available. 18.0 CONTRACTOR’S LABOURERS TO LEAVE SITE ON COMPLETION OF THE WORK 18.1 The Contractor’s labourers must leave the location of the project site after the work is tapered/completed to avoid creation of slum in the areas adjoining the project site. 19.0 WORKING HOURS Contractor shall mobilize sufficient work force, machinery, equipments etc. so as to complete the job by working in normal working hours prevailing at Site of Owner. However, depending upon the requirement, time schedule/ programmes and the target set to complete the job in time, the works may have to continue beyond normal working hours to the extent of round the clock and Holidays also, for which no extra claim shall be entertained. 20.0 ESI / EPF The Contractor shall cover all employees engaged by him or through sub-contractors under ESI as well as EPF Acts as per provisions of Acts and shall submit necessary records and
Page 134 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 11 of 35
returns in proof of compliance of these statutory enactments. Contractor shall defend, indemnify and hold the Owner harmless from any liability or penalty which may be imposed by the Central, State, Local or other statutory authority for any violation of labour enactments or any other enactments, by the Contractor or his sub-contractor. 21.0 FUEL REQUIREMENT OF WORKERS The CONTRACTOR shall be responsible to arrange for the fuel requirement of his workers and staff without resorting to cutting of trees and shrubs. Cutting of trees and shrubs is strictly prohibited for this purpose. 22.0 PROVIDENT FUND The Contractor shall strictly comply with the provisions of Employees Provident Fund Act and register themselves with RPFC before commencing work. The Contractor shall deposit Employees and Employers contributions to the RPFC every month. The Contractor shall furnish along with each running bill, the challan /receipt for the payment made to the RPFC for the preceding months. 23.0 TEMPORARY WORKS All temporary works, ancillary works, enabling works, including dewatering of surface and subsoil water, preparation and maintenance of temporary drains at the work site, preparation and maintenance of approaches to working areas, wherever required, for execution of the work, shall be the responsibility of the CONTRACTOR and all costs towards the same shall be deemed to have been included in the quoted prices. 24.0 MAKE OF MATERIALS 24.1 All equipment and materials to be supplied under this contract shall be from approved vendors as indicated in the Bidding Document. 24.2 Wherever any make of item is specified by a brand name, manufacturer or vendor, the make mentioned shall be for establishing type, function and quality desired. Other makes may be considered, provided sufficient information are furnished to the Owner to assess the makes proposed by the Contractor as equivalent and acceptable. 24.3 Where the makes of materials are not indicated in the Bidding Document, Contractor shall furnish details of proposed makes and supply the same after written approval of Owner/Engineer-In-Charge. 25.0 QUALITY ASSURANCE/QUALITY CONTROL PROGRAMME 25.1 The CONTRACTOR shall adhere to the quality management system as per EIL Specification enclosed as per Annexure-VII to SCC. After the award of the contract, detailed quality assurance programme to be followed for the execution of contract shall be submitted by CONTRACTOR.
25.2 Contractor shall include in his offer the Quality Assurance Programme containing the overall quality management and procedures which is required to be adhered to during the execution of contract. After the Acceptance/ Award of the tender, detailed quality assurance programme to be followed for the execution of contract under various divisions of works will be mutually discussed and agreed to.
25.3 The Contractor shall establish document and maintain an effective quality assurance system as outlined in recognized codes.
25.4 Quality Assurance System plans/procedures of the Contractor shall be furnished in the form of a QA manual. This document should cover details of the personnel responsible for the quality assurance, plans or procedures to be followed for quality control in respect of Design,
Page 135 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 12 of 35
Engineering, Procurement, Supply, Installation, Testing and Commissioning. The quality assurance system should indicate organisational approach for quality control and quality assurance of the construction activities, at all stages of work at site as well as at manufacturer’s works and despatch of materials.
25.5 The Owner/Consultant or their representative shall reserve the right to inspect/witness, review any or all stages of work at shop/site as deemed necessary for quality assurance.
25.6 The Contractor has to ensure the deployment of quality Assurance and Quality Control Engineer(s) depending upon the quantum of work. This QA/QC group shall be fully responsible to carry out the work as per standards and all code requirements. In case Engineer-In-Charge feels that Contractor’s QA/QC Engineer(s) are incompetent or insufficient, Contractor has to deploy other experienced Engineer(s) as per site requirement and to the full satisfaction of Engineer-In-Charge.
25.7 In case Contractor fails to follow the instructions of Engineer-In-Charge with respect to above clauses, next subsequent payment due to him shall not be released unless and until he complies with the instructions to the full satisfaction of Engineer-In-Charge.
25.8 The “Specification for Documentation Requirements from Contractor” are attached as Annexure-XII to SCC. 26.0 INCOME TAX & CORPORATE TAX 26.1 The contractor shall be exclusively responsible and liable to pay all income taxes on any payments arising out of the contract. 26.2 Corporate Tax Liability if any shall be to Contractor’s account. 27.0 TESTS AND INSPECTION 27.1 The Contractor shall carry out the various tests as enumerated in the technical specifications of this bidding document and the technical documents that will be furnished to him during the performance of the work. 27.2 All the tests either on the field or at outside laboratories concerning the execution of the work and supply of materials by the Contractor shall be carried out by Contractor at his own cost. 27.3 The work is subject to inspection at all times by the Engineer-in-Charge. The contractor shall carry out all instructions given during inspection and shall ensure that the work is being carried out according to the technical specifications of this bid document, the technical documents and the relevant codes of practice will be furnished to him during the performance of the work. 27.4 The Contractor shall provide for purposes of inspection access ladders, lighting and necessary instruments at his own cost. 27.5 Any work not conforming to execution drawings, specifications or codes shall be rejected forthwith and the Contractor shall carryout the rectifications at his own cost. 27.6 All results of inspection and tests will be recorded in the inspection reports, proforma of which will be approved by the Engineer-in-Charge. These reports shall form part of the completion documents 27.7 For imported items, inspection shall be carried out by EIL. No additional charges shall be payable to Contractor on account of the same. 27.8 For indigenous items, inspection shall be done by EIL. In case Indian party sourcing materials from abroad, the bidder shall arrange inspection through EIL. No additional charges shall be payable to Contractor on account of the same.
Page 136 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 13 of 35
27.9 Travel, Living and Personnel expenses of EIL’s Representative shall be borne by the Owner. 27.10 Inspection and acceptance of work shall not relieve the Contractor from any of his responsibilities under this Contract. 28.0 INSPECTION OF SUPPLY ITEMS/ MATERIALS 28.1 All inspection and tests on bought out items shall be made as per the specifications forming part of this contract. The Contractor shall submit a categorization plan of all the supply items indicating the type of inspection required for review by Owner/EIL. Various stages of inspection and testing shall be identified after receipt of Quality Assurance Programme from the Contractor/ Manufacturer. 28.2 Inspection calls shall be given for associations of Employer/Consultant’s representative as per mutually agreed programme in prescribed pro-forma with 15 days margin, giving details of equipment and attaching relevant test certificates and internal inspection report of the Contractor. All drawings, General Arrangement and other contract drawings, specifications, catalogues etc. Pertaining to equipment offered for inspection shall be got approved from Employer/Consultant and copies shall be made available to Employer/Consultant beforehand for undertaking inspection. 28.3 The contractor shall ensure full and free access to the inspection Engineer of Employer/Consultant at the Contractor’s or their sub-contractor’s premises at any time during contract period to facilitate him to carry out inspection and testing assignments. 28.4 The contractor/ sub-contractor shall provide all instruments, tools, necessary testing and other inspection facilities to inspection engineer of Employer/Consultant free of cost for carrying out inspection. 28.5 Where facilities for testing do not exist in the Contractor’s/ sub-contractor’s laboratories, samples and test pieces shall be drawn by the Contractor/ Sub- Contractor in presence of Inspection Engineer of a Employer/Consultant and duly sealed by the later and sent for testing in Government approved Test House or any other testing laboratories approved by the Inspection Engineer at the Contractor’s cost. 29.0 FINAL INSPECTION After completion of all tests as per specification the whole work will be subject to a final inspection to ensure that job has been completed as per requirement. If any defects noticed in the work attributable to Contractor, the Contractor at his own cost shall attend these, as and when the owner brings them to his notice. The Owner shall have the right to have these defects rectified at the risk and cost of the contractor if he fails to attend to these defects immediately. 30.0 LIMITATION OF LIABILITY 30.1 The final payment by the Employer/Consultant in pursuance of the Contract terms shall not mean release of the Contractor from all of his liabilities under the Contract. The Contractor shall be liable and committed under this contract to fulfil all his liabilities and responsibilities, till the time of release of contract performance guarantee by the Employer/Consultant. 30.2 Notwithstanding anything contrary contained herein, the aggregate total liability of the CONTRACTOR to BPCL under the Contract shall not exceed the total Contract Price, except that this Clause shall not limit the liability of the CONTRACTOR for following: (a) In the event of breach of any Applicable Law; (b) In the event of fraud, willful misconduct or illegal or unlawful acts, or gross negligence of the CONTRACTOR or any person acting on behalf of the CONTRACTOR; or
Page 137 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 14 of 35
(c) In the event of acts or omissions of the CONTRACTOR which are contrary to the most elementary rules of diligence which a conscientious CONTRACTOR would have followed in similar circumstances; or (d) In the event of any claim or loss or damage arising out of infringement of Intellectual Property; or (e) For any damage to any third party, including death or injury of any third party caused by the CONTRACTOR or any person or firm acting on behalf of the CONTRACTOR in executing the Works 30.3 Neither Party shall be liable to the other Party for any kind of indirect or consequential loss or damage including, loss of use, loss of profit, loss of production or business interruption which is connected with any claim arising under the Contract. 31.0 ADDITIONAL WORKS/EXTRA WORKS OWNER reserves the right to execute any additional works/extra works, during the execution of work, either by themselves or by appointing any other agency, even though such works are incidental to and necessary for the completion of works awarded to the CONTRACTOR. In the event of such decisions taken by the Owner, Contractor is required to extend necessary co-operation, and act as per the instruction of Engineer-In-Charge. 32.0 SINGLE POINT RESPONSIBILITY The entire work as per Scope of Work covered under this contract shall be awarded on single point responsibility basis. 33.0 TITLE OF OWNERSHIP 33.1 Ownership of materials shall be transferred to the Company upon the date of issuance of certificate towards part completion or completion and acceptance of Works. 33.2 Ownership of the construction Equipment used by the Contractor and its subcontractors in connection with the Works shall remain with the Contractor and its sub-contractors. 34.0 LEADS For the various works, in case of contradiction, leads mentioned in the Schedule of Rates shall prevail over those indicated in Technical Specifications. 35.0 INTEGRITY PACT The proforma of IP attached as Annexure-IX to SCC, shall form part of the tender documents. a) Proforma of Integrity Pact (IP) attached shall be returned by the Bidder along with the bid documents (technical bid in case of 2 part bids), duly signed by the same signatory who is authorized to sign the bid documents. All the pages of the Integrity Pact shall be duly signed. Bidder's failure to return the IP duly signed along with the bid documents shall result in the bid not being considered for further evaluation. b) If the Bidder has been disqualified from the tender process prior to the award of the contract in accordance with the provisions of the Integrity Pact, BPCL shall be entitled to demand and recover from Bidder Liquidated Damages amount by forfeiting the EMD/Bid Security as per provisions of the Integrity Pact. c) If the contract has been terminated according to the provisions of the Integrity Pact, or if BPCL is entitled to terminate the contract according to the provisions of the Integrity Pact, BPCL shall be entitled to demand and recover from Contractor Liquidated Damages amount by forfeiting the Security Deposit/Performance Bank Guarantee as per provisions of the Integrity Pact. d) Bidders may raise disputes/complaints, if any, with the nominated Independent External
Page 138 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 15 of 35
Monitor, mentioned below:
Shri. S.S.N Moorthy Shri Shantanu consul Shri Vikram Srivastava
Address- GFQ, 1st Floor, B. Address- No.9MCHS (IAS Address- E-202, Second Floor, Block, Summit Apts. Officers Colony), 16th Main, 5th Greater Kailash Part-2, New Mettupalayam Road, C Cross, BTM 2nd stage, Delhi-110048 Coimbatore-641 043 Bangalore-560 076
Email- Email- Email- [email protected] [email protected] [email protected] Mobile- 09500998610 Mobile- 09740069318 om Mobile- 09810642323 36.0 REGISTRATION OF THE CONTRACTOR WITH STATUTORY AUTHORITIES Within 30 days of award of Contract, the CONTRACTOR shall, in so far as necessary, register itself and the Contract at their own cost with the Reserve Bank of India, Income Tax, Sales Tax and other statutory authorities as required under the rules and regulations governing in India. The Contract Price shall be deemed to include all costs towards the same. A copy of all documents related to all such registration shall be submitted to OWNER for record. 37.0 DRAWINGS The drawings accompanying the Bidding Document are generally indicative of scope of work and are issued for bidding purpose only. Final construction shall be carried out as per the drawings prepared by the CONTRACTOR and reviewed by the OWNER or the OWNER’s Consultant during the course of execution. The design criteria, specifications and other engineering requirements and information required for designing the system are included in the Bidding Document. The CONTRACTOR shall prepare basic and detailed engineering drawings and other documents as required for performing or completing the Work. The CONTRACTOR shall also be responsible for generating or acquiring such additional data or information as may be required to perform the engineering, procurements, fabrication, transportation, installation, testing, pre-commissioning or commissioning activities. All drawings requiring approval shall be transmitted to OWNER/EIL. The successful CONTRACTOR shall establish a compatible system with that available with the OWNER/EIL for transmission of drawings which require the OWNER’s approval, and extension of time shall not be permissible on account of any delay in transmission of drawing for approval or for consequent approval of drawings. The drawings/ documents submitted by the CONTRACTOR shall be reviewed by OWNER/EIL. During such review, OWNER/EIL may suggest modifications in the drawings/documents. So long as the modifications suggested are to meet the technical requirements or the specifications or are designed towards the efficient operation of the Plant without altering the basic design parameters given in the Bidding Document, these shall be carried out by the CONTRACTOR within the scope of relative work or supply without extra cost to the OWNER or extra time irrespective of the fact that these requirements have not been detailed in Bidding Document or in the CONTRACTOR’S bid. Review of design/drawings is not obligatory on the part of OWNER/EIL and complete correctness/soundness of the design/drawings shall be the sole responsibility of the CONTRACTOR irrespective of the fact whether the same has been reviewed by OWNER/EIL or not.
Page 139 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 16 of 35
Notwithstanding review of designs & drawings by OWNER/EIL, any defect observed during commissioning and/or operating the Plant or otherwise shall be rectified by the CONTRACTOR forthwith by carrying out all necessary modifications, repairs, replacements and/or re- construction, as the case may be, within the scope of Work and scheduled time and without any extra cost to the OWNER. The cost of preparing, submitting, correcting, modifying, re-performing and/or re- submitting all documents and drawings furnished shall be included in the scope of Work and the lumpsum price of services/work, and the term “drawing” in the detailed specifications shall, unless excluded by context mean the drawings prepared by the CONTRACTOR and reviewed by OWNER/EIL. 38.0 COMPLETION DOCUMENT 38.1 AS BUILT DRAWINGS 38.1.1 Notwithstanding the provisions contained in standard specification, upon completion of work, the Contractor shall complete all of the related drawings to the "AS BUILT" stage (including all vendor/sub-vendor drawings for bought out items) and provide the Employer/Consultant , the following : - One complete set of all original tracings. - One complete set of full size reproducible. - One complete set of reduced size (279mm x 432mm) prints. - One complete set of microfilm of all original drawings. - Six complete sets of reduced size (279mm x 432mm) prints. - Six complete bound sets of Contractor’s specification including design calculations. - Three copies of daily logs of activities. - Three sets of all raw data collected/generated for and during execution of the entire job. - Electronic Geometry Pigging results & reports as specified in technical document. - Edited master videotape plus six copies in VHS/DVD format. 38.2 Completion Document 38.2.1 The following documents shall be submitted in hard binder by the CONTRACTOR in 6 (Six) sets, as a part of completion documents: - Welding Procedure Qualification Report. - Welder Qualification Report. - Radiographic Procedure Qualification. - Radiographic Report along with radiographs (Radiographs only with the original). - Batch Test Certificate from manufacturers for electrodes. - Hydrostatic and other test results & reports. - Electronic Geometry Pigging results & reports as specified in technical document. - Pre-commissioning/ Commissioning checklist. - All other requirements as specified in the respective specifications. - As built drawings. - Any other drawing/document/report specified elsewhere in the bidding document
Note : The Contractor shall be eligible to apply for issue of completion certificate after submission of completion documents as mentioned above. 39.0 CONTRACT AGREEMENT Contract document for agreement shall be prepared after award of works, which is intimated to the successful bidder by a Fax / Detailed letter of Acceptance. Until the final contract document are prepared and executed this bidding document together with the annexed documents, modification, deletion agreed upon by the Owner and the Bidders acceptance thereof shall constitute a binding contract between the successful bidder and the Owner based on the terms
Page 140 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 17 of 35
contained in the above said documents and the finally) submitted and accepted price schedule. . The Contract document shall consist of the following: I. Contract Agreement on non-judicial stamp paper II. Detailed letter of Award/Acceptance along with enclosures. III. Bidding Document. IV. Amendment/Corrigendum to Bidding Document issued, if any. V. Fax/Letter of Acceptance. The statement of agreed deviations shall be prepared based on the final terms and conditions and shall be enclosed alongwith Letter of Acceptance / Award and all correspondence and minutes of meeting held between the Owner and the Contractor prior to the issue of Fax of Acceptance shall be treated as NULL AND VOID. Any deviation or stipulation made and accepted by the Owner after the award of jobs, shall be treated as amendments to the contract documents. 39.1 For all works having notional Contract value more than Rs. 2 (two) lakh, a formal agreement shall be signed between Owner and Contractor in the format given in GCC, in a non-judicial stamp paper of appropriate value. Payments for such jobs shall be made by Owner only after signing this agreement by authorized representatives of Owner and the Contractor. Cost of stamp paper shall be borne by the contractor. One original and two copies of contract documents shall be signed by the contractor and other copies shall be stamped. Original agreement on stamped paper shall be retained by Owner and one signed copy each shall be given to EIL and the Contractor. 40.0 ENTRY PASSES, GATE PASSES AND SAFETY REGULATIONS: This clause is applicable for lifting/handling line pipes from Uran LPG Plant. Entry Passes The Contractor shall follow regulations of Owner for arranging entry passes for his workers and staff. The works under this contract are to be carried out in areas within the Plant adjacent/ adjoining to the existing operating units. As such, Contractor is required to abide by safety and security regulations of Owner enforced from time to time. Gate Passes and Shipping Memos To bring materials/ equipments/ tools/ tackles etc. inside the plant, the Contractor has to produce challans/ proper documents to Owner's personnel at gates. The materials shall be checked thoroughly by Owner's personnel at Gate and recorded in their register before allowing any material to be brought inside the Plant by Contractor. It shall be Contractor's responsibility to ensure that the recorded entry no., date, signature of Owner's authorised representative with stamp are recorded on challans/ supporting documents signed by Owner's personnel at gate during entry. Shipping Memos issued by Owner shall be preserved by Contractor and enclosed while returning the materials to Owner. Vehicle Permits Permits are to be obtained separately for entry/ use of vehicles/ trailers etc. inside the plant. The following requirements are to be met to obtain vehicle permit:
Vehicle/ Equipment etc. should be brought to site in good condition. Valid Road tax certificate, fitness certificate and insurance policy from competent authority.
Page 141 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 18 of 35
Valid operating/ driving licence of driver/operator. Trailers used at site shall have valid RTO registration. Hydra with operating cabin behind the lifting boom is not allowed. Validity of the Permits Permit is valid for one shift of 08 (Eight) hours. No permit is valid if it is not renewed by the shift in-charge/ shift representative in shifts (Morning & Evening). The permit shall be issued for a maximum period of one month and if extension is required, Contractor has to apply for fresh permit. No permit is valid on holidays unless special permission is obtained from the competent authority. Regarding use of Vehicles: Vehicles shall be allowed to run at plant after taking all safety measures with the permission of concerned authority of site. Vehicle must not ply on any road within the plant at speed exceeding 20 KM/hr. Mobile crane/ loaded trucks/ trailers must not exceed speed limit of 15 KM/hr inside the plant. No crane is allowed to move inside the plant with load. No vehicle is allowed to park inside the plant. 41.0 HEALTH, SAFETY AND ENVIRONMENT (HSE), MANAGEMENT 41.1 The Contractor shall adhere to requirement of established norms of health, safety and environment (HSE) management in line with Annexure-VIII to SCC. Contractors will be penalized for any violation of the HSE norms while executing the work. 41.2 Safety parameters to be followed by Contractor shall be as per Annexure-XVI to SCC and Contractor shall strictly adhere to the same, 41.3 The Contractor shall establish document and maintain an effective Health, Safety and Environment (HSE) management system. 41.4 There are two different Health, Safety and Environment (HSE) guidelines attached with the bidding documents and in case of any conflict between the various provisions, the stringent one shall be followed. 41.5 The contractor shall comply with the Health, Safety and Environment (HSE) management system as per requirements of Bidding Document. The financial deterrent for violation of HSE norms mentioned in the Bidding Document shall stands replaced by Annexure-XIII to SCC. 42.0 STATEMENT OF FINAL BILLS – ISSUE OF NO DEMAND CERTIFICATE The final bill of CONTRACTOR shall be accompanied by no-demand certificate from the following departments of Owner: - Various govt. authorities (including MSRDC/MIDC/MMB/CIDCO).
The Contractor shall obtain such no-demand certificates from the concerned authorities of Owner. 43.0 CONSTRUCTION POWER & WATER, LAND FOR CONSTRUCTION OF CONTRACTOR’S FIELD OFFICE, GO-DOWNS, WORKSHOP AND FABRICATION YARD 43.1 GCC clauses are modified to the following extent 43.1.1 Words “within the premises of existing Refinery” mentioned under clause 2.1 of Section II of GCC stands replaced with “Pipeline ROU/ROW”. 43.1.2 WATER:
Page 142 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 19 of 35
Owner is not in a position to supply construction water. In view of this, Contractor shall be responsible for making all arrangements for construction water at his cost. Any statutory requirements/documentation etc. to this effect shall also be met by the Contractor. Non- availability of water due to any reason shall not entitle the Contractor for any claim against Owner on account of cost and time implications. 43.1.3 POWER: Owner is not able to provide construction power. Contractor shall be responsible for making all arrangements for construction power at his cost. Any statutory requirements/documentation etc. to this effect shall also be met by the Contractor. Non-availability of Power due to any reason shall not entitle the Contractor for any claim against Owner on account of cost and time implications. 43.1.4 LAND FOR CONSTRUCTION OF CONTRACTOR’S FIELD OFFICE, GO-DOWNS, WORKSHOP AND FABRICATION YARD: It shall be the responsibility of the Contractor to arrange on their own space for field office, godown, workshop, fabrication yard and residential colony for their staff/labour/employees and Owner shall not be liable for arranging the same. The quoted prices by Contractor shall be deemed to have included all such costs. 44.0 INSURANCES Pursuant to Clause no.84 of the General Conditions of Contract, the Contractor shall at his cost and expenses take out from a suitable insurance company acceptable to Owner and maintain for the entire period unit Provisional Acceptance of Works. Owner will provide Marine cum Erection Policy for the project and same shall be provided to successful CONTRACTOR. However, Bidder shall carry and maintain any and all other Statutory Insurance(s) required under Indian laws and regulations, including Workmen Compensation Act/ Employee State Insurance/ Third Party Liabilities etc. and Insurances for their personnel and equipments engaged in performance of the work at contractor’s own cost. 44.1 Irrespective of work acceptance, the responsibility to maintain adequate insurance coverage at all times during the period of Contract shall be that of Contractor alone. Contractor’s failure in this regard shall not relieve him of any of his responsibilities and obligations under the contract. 44.2 Contractor shall provide the Owner with a copy of all insurance policies and documents taken out by him in pursuance of the Contract. Such copies of documents shall be submitted to the Owner immediately upon the Contractor having taken such insurance coverage. Contractor shall also inform the Owner at least 60 (Sixty) days in advance regarding the expiry, cancellation and/or changes in any of such documents and ensure revalidation/renewal etc., as may be necessary well in time. 44.3 Any loss or damage to the materials during ocean transportation, port/custom clearance, during inland and port handling, inland transportation, storage, erection, final test and commissioning, shall be to the account of CONTRACTOR and, the CONTRACTOR shall be exclusively responsible within the scope of supplies in respect of materials and within the scope of services in respect of works to make good any damage or loss to the materials and works by way of repairs and/or replacement, as the case may be pending insurance claim and no delay shall be made by the CONTRACTOR in repair/ replacement pending such claim. The CONTRACTOR as authorised by OWNER shall raise the insurance claim in case of damage to the materials and/ or works and all supporting documents for such claims shall be handed over by the CONTRACTOR to the OWNER immediately. CONTRACTOR shall provide all assistance for such a claim. 44.4 The CONTRACTOR shall bear the entire cost of arranging all documents/ information, facilitating inspection/ discussions by the officials/ surveyors deputed by the Insurer. The
Page 143 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 20 of 35
CONTRACTOR shall make all efforts to get settlement of claim at the earliest and no time extension for completion of work will be given for delay on this account. 44.5 The cost of all depreciation, if any, shall be borne by the CONTRACTOR. 44.6 CONTRACTOR shall be liable solely to adhere to the requirements of the insurer for settlement of claims without prejudice to the rights of OWNER/ Insurer. During claim, following steps, which are not exhaustive, are required to be taken care by CONTRACTOR: • Timely information for conducting survey. • Protecting the rights of insurer while issuing acknowledgements. • Lodging of monetary claims in time and furnishing of requisite documents to surveyors/ Insurer. • Taking necessary precautions so that the loss/ damage is not aggravated further. • Damaged goods to be protected fully. 44.7 Any money received by the OWNER under any policy or policies of insurance shall be held by the OWNER for proportionate payment to the CONTRACTOR in respect of any appropriate repairs undertaken and/ or replacement(s) made by the CONTRACTOR. Should the CONTRACTOR fail to undertake in whole or part such repairs and/or replacement(s) and other works necessary consequent upon the occurrence of any contingency covered by such insurance, OWNER shall be entitled to get the work done in whole or parts for such repair/ replacement through any other agency (ies), without prejudice to any other rights or remedies available to the OWNER, at the sole risk & cost of the CONTRACTOR. 44.8 Subject to above sub-clause, the insurance claim amount as settled by insurance company in foreign currency for the Marine Cover and Erection All Risk Cover Insurance shall be paid by OWNER to the CONTRACTOR in foreign currency. 45.0 INSURANCE IN FOREIGN COUNTRIES- deleted 46.0 FIXED AND FIRM PRICE The contract prices shall remain fixed and firm & no escalation in price on any account shall be admissible to the Contractor until the completion of work except for statutory variation in taxes and duties mentioned in clause no. 48.0 below. 47.0 STATUTORY APPROVALS 47.1 In principle Approvals / permissions are arranged by Company , however all construction permissions / work permits are to be arranged by vendor by deploying dedicated liasioning team shall be deployed for each spread to obtain construction approval, digging permit & work permit from different jurisdiction bodies of ROW. Contractor shall obtain the necessary permits for all works from the authorities having jurisdiction before the actual execution of various phases of the works and all stipulations/ conditions/ recommendations of the said authorities shall be strictly complied with at no extra cost to Company. Company may, however, assist Contractor for obtaining such permissions, wherever required, by issuing recommendation letters. In principle approvals / permissions available with BPCL are attached as Annexure- XIX 47.2 No ROU exists for the city areas beyond the road ROW. Working strip may be available along the road side for the construction site. Contractor should deploy suitable equipment and adopt his working methodology accordingly. For execution of the pipeline work in the narrow ROU space in congested areas, the CONTRACTOR shall consider the special requirements/ measures and shall deploy separate spread(s), adequate amount of manpower and equipment for performing the work in ROW of various authorities typically all along the roads / carriageway / service road etc. with maximum available ROW of 1 m. 47.3 In Mumbai suburban and Thane district area, statutory authorities may not allow any excavation
Page 144 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 21 of 35
work during monsoon period. Contractor to note that no claim\compensation towards idle charges during this period shall be payable on account of above. 47.4 Contractor is required to acquire land (in the name of BPCL) and additional ROW (if required) across HDD sections for entry and exit points of the HDD. The cost towards the land\ROW so acquired shall be paid against submission of necessary land documents\transaction receipts plus 10% to cover contractor overheads. 47.5 The contractor shall seek necessary approval from all utilities owners prior to commencement of excavation works for pipeline laying. The utilities such as OFC, HT & LT cable, water pipeline drainage and sewage lines, other member company’s product and gas pipelines viz. MGL, HPCL, RIL, GAIL etc. shall necessarily be informed and excavation permit shall be obtained prior to commencement of job. The contractor shall execute job in such a manner that no utilities are damaged in process of pipeline laying, if damaged the contractor shall rectify the same at his own risk & cost. In congested urban/industrial areas where the exact location of the existing services (aboveground as well underground) are not known, the contractor shall contact the concerned authorities to get the permission to cross the existing utility including approval of the final alignment of the pipeline before commencement of work. Contractor shall obtain the Digging Permit from the respective authority. In addition to this acquisition of NOC from the respective utilities companies will be also in the scope of the contractor. 47.6 BPCL has got Final Approval from MOEF department and Forest Authorities for uprooting of trees in Forest Area. However Contractor to arrange for working permission for tree cutting from Forest and non forest Area, as applicable. 48.0 TAXES AND DUTIES : Provisions mentioned in the General Conditions of Contract (GCC) shall stand modified to the following extent: 48.1.1 The quoted price shall be deemed to be inclusive of all taxes and duties except “Goods and Services Tax” (hereinafter called GST) (i.e., IGST or CGST and SGST/UTGST applicable in case of interstate supply or intra state supply respectively and GST compensation Cess if applicable). 48.1.2 Except as specifically provided to the contrary in the Special Conditions of Contract, 48.1.3 Contractor shall within their quoted price be liable to pay and bear any and all duties, taxes, levies and cesses lawfully payable on any goods, equipment or materials imported into India or within any local limits for permanent incorporation in the work(s), and on materials sold and supplied to the Owner pursuant to the Contract. 48.1.4 The Contractor shall within their quoted price be liable to pay and bear any and all duties, taxes, levies and cesses lawfully payable on any Services for use in the performance of the work(s), and on services performed pursuant to the contract. 48.1.5 In addition, the Contractor shall be responsible for payment of all Indian duties, levies, and taxes assessable against the Contractor or Contractor’s employees or Sub-contractor’s whether corporate or personal or applicable in respect of property. 48.1.6 The Contractor shall accept full and exclusive liability at his own cost for the payment of any and all taxes, duties, cesses and levies howsoever designated, as are payable to any government, local or statutory authority in any country other than India as are now in force or as are hereafter imposed, increased or modified and as are payable by the Contractor, his agents, Sub- contractors and Suppliers and its/their respective employees for or in relation to the performance of this Contract. The Contractor shall be deemed to have been fully informed with respect to all such liabilities and shall further be deemed to have considered and included the same in his bid and the quoted Price shall not be varied in any way on this account. 48.1.7 Any errors of interpretation of applicability of taxes/ duties by the CONTRACTOR shall be to CONTRACTOR’s account.
Page 145 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 22 of 35
49.0 Goods and Services Tax (GST): 49.1 Contractor shall be required to issue tax invoice in accordance with GST Rules so that input credit can be availed by Owner. In the event that the Contractor fails to provide the invoice in the form and manner prescribed under the GST Act read with GST Invoicing Rules thereunder, Owner shall not be liable to make any payment on account of GST against such invoice. 49.2 GST shall be paid against receipt of tax invoice and proof of payment of GST to Government. In case of non-receipt of tax invoice or non-payment of GST by the Contractor, Owner shall withhold the payment of GST. 49.3 GST payable under reverse charge for specified services or goods under GST act or rules, if any, shall not be paid to the Contractor but will be directly deposited to the Government by Owner. 49.4 Further, GST payment shall be limited to the amount worked out at the quoted rate on the ceiling amount (on which GST is applicable) quoted by the Bidder as per FORM SP-1. In case of reverse charge, wherein Owner has to pay GST over & above the GST worked out at the quoted rate on the ceiling amount quoted by the Bidder, such extra amount shall be deducted/ setoff / recovered against any amounts paid or payable by Owner to Contractor (or from any other Securities like Bank Guarantees available to Owner). 49.5 Where Owner has the obligation to discharge GST liability under reverse charge mechanism and Owner has paid or is /liable to pay GST to the Government on which interest or penalties becomes payable as per GST laws for any reason which is not attributable to Owner or input tax credit with respect to such payments is not available to Owner for any reason which is not attributable to Owner, then Owner shall be entitled to deduct/ setoff / recover such amounts against any amounts paid or payable by Owner to Contractor (or from any other Securities like Bank Guarantees available to Owner). 49.6 Every invoice of the Contractor shall contain invoice number, date, GSTIN number and HSN / SAC code (Harmonized system of Nomenclature / service accounting code) for the items being supplied or services being provided along with tax rate. 49.7 The Contractor shall mention their registration status (Registered / Composition/ Unregistered) on the bill / invoice. In case there is change in the Registration status of the Contractor during the execution of the contract the same should be advised immediately. Due to change in the Registration status from Composition to Registered vendor etc. Owner will not be liable for any additional tax payments. 49.8 The Contractor shall comply with all the provisions of the GST Act / Rules / requirements like providing of tax invoices, payment of taxes to the authorities within the due dates, filing of returns within the due dates etc. to enable Owner to take Input Tax Credit. The Contractor shall always comply with the requirements of applicable laws and provide necessary documents as prescribed under the Rules & Regulations, as applicable from time to time. In particular, if any tax credit, refund or other benefit is denied or delayed to Owner due to any non-compliance / delayed compliance by the Contractor under the Goods & Service Tax Act (such as failure to upload the details of the sale on the GSTN portal, failure to pay GST to the Government) or due to non-furnishing or furnishing of incorrect or incomplete documents by the Contractor, the Contractor shall be liable to reimburse Owner for all such losses and other consequences including, but not limited to the tax loss, interest and penalty. 49.9 Notwithstanding anything contained anywhere in the Agreement, in the event that the input tax credit of the GST charged by the Contractor is denied by the tax authorities to Owner for reasons attributable to Contractor, Owner shall be entitled to recover such amount from the Contractor by way of adjustment from the next invoice (or from any other Securities like Bank Guarantees available to Owner). In addition to the amount of GST, Owner shall also be entitled to recover interest at the rate prescribed under GST Act and penalty, in case any penalty is imposed by the tax authorities on Owner.
Page 146 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 23 of 35
49.10 TDS under GST, if applicable, shall be deducted from Contractor’s bill at applicable rate and a certificate as per rules for tax so deducted shall be provided to the Contractor. 49.11 Note: Input credit of GST shall not be considered for evaluation purposes (i.e., for arriving at L1 Bidder). 50.0 CUSTOM DUTY: 50.1 Owner shall not provide any documents for availing concessional rate of Basic Custom duty. Bidder shall ascertain the applicable Rate of custom duty and shall be solely responsible towards applicability and correctness of such rates. The evaluation and ordering shall be carried out based on the rate of customs duty considered by the bidder. No statutory variation on the customs duty will be applicable. Prices quoted by the Bidder shall deemed to be inclusive of Basic Customs duly (as above), Custom Educational Cess (including higher educational cess) and GST as applicable on import of materials. 50.2 All demurrage, wharfage and other expenses incurred due to delayed clearance of goods, or for any other reasons, either at Indian port of entry, or at any clearing point, shall be to Contractor’s account. Contractor shall be solely responsible for making all necessary arrangements for complying with all necessary formalities at the Indian port of entry. 50.3 The Contractor shall be responsible for, and shall exercise due diligence in properly classifying the goods, undertaking the payment of Custom Duties, and / or otherwise complying with all applicable laws with respect to any import of the goods. In case Owner / EIL is exposed to any penal action (interest and / or penalties) by the Custom authorities for incorrect declaration and / or valuation of goods by the Contractor, or otherwise on account of any breach of applicable law in the course of import of goods, the Contractor shall indemnify and hold Owner / EIL harmless for any and all costs, expenses or losses suffered or incurred by Owner / EIL in this regard. 50.4 The Contractor will be under obligation for charging correct rate of tax as prescribed under the respective tax laws. Further, the Contractor shall avail and pass on benefits of all exemptions/ concessions available under tax laws. 51.0 STATUTORY VARIATIONS: No variation on account of taxes and duties, statutory or otherwise, shall be payable by Owner to Contractor except for the following: i. GST: If after the due date of submission of last price bid and upto the contractual completion period (including extended contractual completion period for the reasons attributable to Owner or due to Force Majeure condition), any increase/decrease occurs in the applicable rate of GST, the variation in such GST shall be to Owner’s account and shall be adjusted (increase / decrease) to / from the Contractor’s invoices based on the documentary evidence. Any increase in GST after the contractual completion period (including extended contractual completion period for the reasons attributable to Owner or due to Force Majeure condition) shall be to Contractor’s account. However, any decrease in the rate of GST shall be passed on to Owner. For calculating Statutory Variations ceiling amount as declared by the Bidder as per SP FORM of Schedule of Prices/Rates (SOP/SOR) shall only be considered. Note: Statutory variations on GST (included in quoted prices) in case of imported materials from outside India in Contractor’s name shall be to Contractor account. 51.1 Any new taxes, duties, cess, levies notified or imposed after the due date of submission of last /final price bid but before the contractual date of completion of work (including extended contractual completion period for the reasons attributable to Owner or due to Force Majeure condition) shall be to Owner’s Account. These shall be reimbursed against documentary evidence. However, in case of delay attributable to contractor, any new or additional taxes and
Page 147 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 24 of 35
duties imposed after Time for Completion, as above, shall be to Contractor’s account. 51.2 The contractor will be liable to ensure to have registered with the respective tax authorities and to submit self-attested copy of such registration certificate(s) and the Contractor will be responsible for procurement of material in its own registration (GSTIN) and also to issue its own Road Permit/ E-way Bill, if applicable etc. 51.3 Owner will prefer to deal with registered supplier of goods/ services under GST. Therefore, bidders are requested to get themselves registered under GST, if not registered yet. However, in case any unregistered bidder is submitting their bid, their prices will be loaded with applicable GST while evaluation of bid. 51.4 Owner’s liability towards payment of Taxes & Duties shall be limited to the ceiling amount of tax indicated/ Quoted in Form SP-2. 51.5 The benefit of any Tax exemption, concessions, rebate or any other incentives available when the Contractor or its subcontractors / vendor are performing their obligation under the Contract, shall be passed on to Owner. 51.6 It is for the Bidder to assess and ascertain the rate of above taxes & duties applicable on quoted items. It is clearly understood that Owner / EIL will not have any additional liability towards payment of above taxes & duties which are based on Bidder’s wrong assessment / interpretation of applicability of said taxes & duties. 51.7 Corporate Tax Liability if any shall be to Contractor’s account. 52.0 Income Tax: The CONTRACTOR shall be exclusively responsible and liable to pay all income taxes on any payments arising out of the Contract. 53.0 Building and Other Construction Worker’s Act 53.1 In order to govern welfare and working conditions of labourers engaged in construction activities, the Building and other Construction Workers’ (Regulation of Employment and Conditions of Service “RE &CS”) Act, 1996 came into force. RE&CS Act’1996 is applicable in respect of building and other construction work. Wherever applicable, The SUB-CONTRACTOR shall strictly comply with the following provisions pertaining to RE &CS Act’1996. 53.2 The SUB-CONTRACTOR must be registered with the concerned authorities under the Building and Other Construction Workers’ (RE&CS) Act, 1996 or in case of non-registration; the SUB- CONTRACTOR should obtain registration within one month of the award of contract. 53.3 The SUB-CONTRACTOR shall be responsible to comply with all provisions of the Building and Other Construction Workers’ (RE&CS) Act, 1996, the Building and Other Construction Workers’ Welfare Cess Act, 1996, the Building and other Construction Workers’ (RE&CS) Rules, 1998 and the Building and Other Construction Workers Welfare Cess Rules, 1998. 53.4 Cess as per the prevailing rate, shall be deducted at source from bills of the SUB-CONTRACTOR by the engineer-in-Charge of the contract and remitted to the “Secretary, Building and Other Construction Workers Welfare Board” of the concerned State. The SUB-CONTRACTOR shall be responsible to submit final assessment return of the cess amount to the assessing officer after adjusting the cess deducted at source. 53.5 Notwithstanding the foregoing, OWNER shall not bear any liability in respect of: a) Personal taxes on the personnel deployed by the CONTRACTOR, his SUB- CONTRACTOR(s) and Agent(s) etc. b) The Corporate Taxes in respect of CONTRACTOR and his Sub-Contractor and other Agents, Indian or foreign based. c) Any other taxes/ duties/ levies.
Page 148 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 25 of 35
54.0 WITHHOLDING, ACCOUNTING AND TAX REQUIREMENTS The CONTRACTOR shall withhold from wages and salaries of its agents, servants or employees all sums required to be withheld by the laws of India, and to pay the same promptly and directly when due to the proper authority (ies). The CONTRACTOR further agrees to comply with all accounting and reporting requirements under the laws of India, and to pay and bear the cost of such compliance. Upon request by the OWNER, the CONTRACTOR will furnish OWNER evidence of payment of applicable withholding taxes in India. 55.0 DISPUTE SETTLEMENT BETWEEN GOVT. DEPT. / PSU & PSE Refer Clause No. 91 B of GCC. 51.0 CONDITIONS FOR ISSUE AND RECONCILIATION OF MATERIALS 51.1 Free Issue Materials (FIM) if any shall be issued as per terms and conditions set forth in the General Conditions of Contract (GCC) and SCC from Owner's stores or other issue points of Owner. The contractor shall, if desired by the Engineer-in-Charge, be required to execute an indemnity bond for safe custody and accounting of all materials issued by the Owner. Refer Annexure – XI: “Conditions for issue and Reconciliation of material”. 51.2 Every month, Contractor shall submit an account for all materials issued by Owner in the proforma prescribed by the Engineer-in-Charge. On completion of work the Contractor shall submit “Material Appropriation Statement” for all materials issued by the Owner. 51.3 Wherever materials are under Contractor’s scope of supply whether part or in full for any item of work covered under SOR, no allowances towards wastage/scrap etc. shall be accounted for. 52.0 WORKS CONTRACT The entire work as per Scope of Work covered under this contract shall be treated as “Indivisible Works Contract". 53.0 SETTING OUT OF WORK The Engineer-in-Charge shall furnish the relevant existing grid point with Bench Mark, on the land. It shall be CONTRACTOR’S responsibility to set out the necessary control points in and to set out the alignment of the various works. The CONTRACTOR shall employ an efficient survey team for this purpose and the accuracy of such setting out works shall be the CONTRACTOR’S responsibility. The CONTRACTOR shall give the Engineer-in-Charge not less than 24 (Twenty four) hours notice in writing of his intention to set out or give levels for any part of the work so that arrangements may be made for checking the same. Work shall be scheduled so as to enable checking lines and levels on any part of the work. The CONTRACTOR shall entirely responsible for horizontal and vertical alignment, the level and correctness of every part of the work and shall rectify any errors or imperfections therein. The CONTRACTOR at his own cost shall carry out such rectifications, when instructions are issued to this effect by the Engineer-In-Charge or his representative. The CONTRACTOR shall within the scope of work provide all assistance, tools, gauges and instruments required to enable the Engineer-in-Charge to check the setting out of works. 54.0 SITE CLEANING 54.1 The CONTRACTOR shall clean and keep clean the work site from time to time to the satisfaction of the Engineer- in -Charge for easy access to work site and to ensure safe passage, movement and working.
Page 149 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 26 of 35
54.2 If the work involves dismantling of any existing structure in whole or part, care shall be taken to limit the dismantling upto the exact point and/or lines as directed by the Engineer-in-Charge and any damage caused to the existing structure beyond the said line or point shall be repaired and restored to the original condition at the Contractor’s cost and risks to the satisfaction of the Engineer-in-Charge, whose decision shall be final and binding upon the CONTRACTOR. 54.3 The CONTRACTOR shall be the custodian of the dismantled materials till the Engineer-in- Charge takes charge thereof. 54.4 The CONTRACTOR shall dispose off the unserviceable materials, debris etc. to area within Project Site/ other areas as directed by the Engineer-in-Charge. 54.5 The CONTRACTOR shall sort out, clear and stack the serviceable materials obtained from the dismantling/ renewal at places as directed by the Engineer-in-Charge. 54.6 No extra payment shall be paid on this account. The rates quoted in SOR are deemed to be inclusive of all the costs towards all the above activities as well. 55.0 ISSUE OF OWNER SUPPLIED MATERIAL 55.1 All materials, if any, issued by Owner shall be issued for incorporation in permanent works only and shall not be used for any temporary or ancillary works. These materials shall be issued to the Contractor from the designated point specified in the Bidding Document. Contractor shall be responsible, at his own cost, for lifting of the materials from Owner’s issue points and transportation as per scope of Bidding Document. 55.2 All pipes shall be issued in available lengths/shapes and no claims for extra payment on account of issue of non-standard length/shape will be entertained. Pipes shall be issued on linear measurement basis. 55.3 The reconciliation of material shall be applicable only for the material issued by Owner as free issue to Contractor and monthly reconciliation statement shall be submitted by Contractor along with the RA Bill. 56.0 COMPUTERISED CONTRACTOR’S BILLING SYSTEM Without prejudice to stipulation in General Conditions of Contract, CONTRACTOR should follow following billing system: The bills will be prepared by the CONTRACTOR on their own PCs as per the standard formats and codification scheme proposed by Owner. The CONTRACTOR will be provided with data entry software to capture the relevant billing data for subsequent processing, if available. CONTRACTOR will submit these data to Owner in an electronic media along with the hard copy of the bill, necessary enclosures and documents. The CONTRACTOR will also ensure the correctness and consistency of data so entered with the hard copy of the bill submitted for payment. Owner will utilize these data for processing and verification of the CONTRACTOR's bill. 57.0 CERTIFICATE OF VERIFICATION & GOOD CONDITION The CONTRACTOR shall before supply of material covered within the scope of supply at his own risks, cost and initiative undertake or cause to be undertaken all tests, analysis and inspections as shall be required to be undertaken with regard to the materials under the specifications and any codes, practices, orders and instructions with respect thereto and cause the results thereof to be recorded, reported or certified, as the case may be, and shall not offer for delivery or deliver any material which has not passed such tests/analysis or Inspection a nd which are not accompanied by the test results, reports and/or certificates in this behalf provided in the applicable specifications, code(s) and or practices. On arrival of the material at site the CONTRACTOR shall give a written notice thereof to the
Page 150 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 27 of 35
Engineer-in-charge and Site engineer or Inspection Agency notified by the OWNER in this behalf to inspect the materials, and shall keep in readiness for the inspection the materials and the relevant test results, reports and certificates applicable thereto. Notwithstanding any other provisions in the Contract documents for analysis or tests of materials and in addition thereto, the CONTRACTOR shall if so required by the Engineer- in-charge or site Engineer/Inspection Agency in writing at its own risks and costs, analysis, test, prove and/or weigh all materials (including incorporated materials) required to be analysed, tested, proved and/or weighed by the Engineer- in-Charge or site Engineer/Inspection Agency and shall have such analysis/test conducted by the Agency(ies) or Authority(ies) if any, specified by the Engineer-in- Charge or site Engineer/Inspection Agency. The CONTRACTOR shall provide all equipment, labour, materials and other things whatsoever required for testing, preparation of the samples, measurement and/or proof of weighment of the material as directed by the Engineer-in-Charge or site Engineer/Inspection Agency. If on inspection or proof, analysis or tests as aforesaid or otherwise the Engineer-in- Charge or site engineer/Inspection Agency nominated by the OWNER in this behalf is prima-facie satisfied that the material received is in conformity with the material requirements of the Bill of Materials, the description given in the shipping documents and in the CONTRACTOR’S invoices in this behalf and that the test reports/results/Certificates given in respect thereof are prima-facie in conformity with the relevant result(s), report(s), certificate(s) required in respect thereof in terms of the specifications and/or relevant codes and practices, and that the material appears to be prima- facie in good order and condition, the Engineer-in-charge shall issue to CONTRACTOR a Certificate of Verification and Good Condition in respect of such material, and this shall constitute the Certificate of Verification and Good Condition which is envisaged in the Contract documents. Such certificate is only intended to satisfy the OWNER that prima-facie the material supplied by the CONTRACTOR is in order and shall not otherwise absolve the CONTRACTOR of his/its full responsibility under the contract in relation thereto, including in relation to specification fulfilment and/or performance or other guarantees. 58.0 CONSTRUCTION The CONTRACTOR shall within the scope of work observe in addition to specifications, all national and local laws, ordinances, rules and regulation and requirements pertaining to the work. Various procedures and methods to be adopted by CONTRACTOR during the construction as required in the respective specifications shall be submitted to OWNER in due time and well in advance of the specific work for approval. The CONTRACTOR shall carry out required supervision as per Quality Assurance Plan and furnish all assistance required by the OWNER in carrying out inspection work. The OWNER will have authorised representatives present who shall have free access to the work at all times. If an OWNER’s representative notifies the CONTRACTOR’S representative of any deficiency in any work or in the supervision thereof, the CONTRACTOR shall make every effort to carry out such instructions consistent with best industry practice. 59.0 GENERAL GUIDELINES DURING AND BEFORE ERECTION The CONTRACTOR shall be responsible for organising the lifting of the equipment in the proper sequence for orderly progress of the work and to ensure that access routes for erecting the other equipments are kept open. Orientation of all foundations, elevations, lengths and disposition of anchor bolts and diameter
Page 151 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 28 of 35
of holes in the supports and saddles shall be checked by the CONTRACTOR well in advance of the installation. Rectifications, including chipping of foundations, shall be carried out where necessary in consultation with the Engineer-in-Charge. If a structural member needs to be dismantled to facilitate the equipment erection, this shall be done by the CONTRACTOR after ensuring proper stability of the main structure in consultation with the Engineer-in-Charge. All such dismantled members shall be put back in position to the satisfaction of Engineer-in- Charge after the completion of the equipment erection. During the performance of the Work the CONTRACTOR shall at his own cost keep structures, materials and equipment adequately braced by guys, struts or other approved means which shall be supplied and installed by the CONTRACTOR as required till the installation work is satisfactorily completed. Such guys, shoring, bracing, strutting, planking supports etc. shall not interfere with the work of other agencies and shall not damage or cause distortion to other works executed by the CONTRACTOR or other agencies. The CONTRACTOR shall duly comply with manufacturer(s) recommendations and detailed specifications for the installation of the various equipment and machines. Various tolerances required as marked on the drawings and/or in accordance with the specifications and/or instructions of the Engineer-in-charge shall be maintained. Verticality shall be verified with the Theodolite and shall be maintained. 60.0 ERECTION OF EQUIPMENT All erection shall be carried out by deploying a crane(s) of suitable capacity. Erection by derrick shall not be permissible. The CONTRACTOR shall submit erection schemes for erection of critical equipments to Engineer-in-Charge for his approval. No equipment shall be erected in the absence of an approved erection scheme for such equipment. Bamboo scaffolding for construction activities are not allowed, Contractor shall use Metallic Pipes for scaffolding. The quoted rates of the CONTRACTOR shall be deemed to include load testing of the crane as required to establish the lifting capacity of the crane. 61.0 SUB-CONTRACTING- deleted 62.0 DEFECT LIABILITY PERIOD 62.1 Further to Clause No. 72 of GCC, the Defect Liability Period shall be 12 (Twelve) months from successful completion of works in all respect and duly accepted by the Owner as per Bidding Document. In case the defect arises with in above mentioned DLP of 12 months and the same is repaired & replaced, the DLP for repaired job will be executed suitably so as to cover the original DLP. 62.2 However in no case such extension will exceed 24 months from the date of start of initial DLP. 62.3 Completion certificate shall be issued by Owner/EIL to the Contractor after successful completion of works in all respect and duly accepted by the Owner as per Bidding Document. 63.0 REQUIREMENT OF EMPLOYEMENT VISA FOR FOREIGN NATIONALS All foreign nationals coming to India for execution of Projects/Contracts will have to apply for Employment Visa only and that grant of Employment Visa would be subject to strict adherence of following norms:
i) Employment Visa is granted only for the skilled and qualified professionals or to a person who is being engaged or appointed by a Company, Organisation, Industry or
Page 152 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 29 of 35
Undertaking etc. in India on contract or employment basis at a senior level, skilled position such as technical expert, senior executive or in managerial position etc.
ii) Request for Employment Visa for jobs for which large number of qualified Indians are available, is not considered.
iii) Under no circumstances an Employment Visa is granted for routine, ordinary secretarial / clerical jobs.
Bidders are advised in their own interest to check latest Visa rules from Indian Embassy / High Commission in their country in case foreign nationals are required to be deputed to India during execution of the Contract. 64.0 LIQUIDATED DAMAGES FOR DELAY: As per clause no 22 of GCC and deviation to this clause shall result in rejection of Bid, Liquidated damages for delayed completion of work shall exclude the delays which are on account of reasons attributable to OWNER. 65.0 ABNORMALLY HIGH UNIT RATES/ LOW UNIT RATES ITEMS (AHR/ALR ITEMS) Clause No. 63.0 of GCC is modified to the following extent:
In item rate contract where quoted rate is above (+)/ below (-) 50% (Fifty percent) of estimated rate, such items quoted by successful bidder will be considered as Abnormally High Rate/ Low rate (AHR/ ALR) Items. Owner reserves the right to negotiate rates of AHR items before award of work and accordingly bidder shall provide the analysis of rate quoted for AHR/ALR items to justify the reasonability, if requested by Owner. Bidder shall confirm acceptance to the reduced item rate agreed during negotiation. Payment for AHR items shall be based on the agreed rates.
The Contractor shall obtain prior permission from Owner/Engineer-In-Charge before executing the excess quantities of these Item(s) of SOR, in case the quantities against such items exceed the specified quantities mentioned in SOR during execution of work. 66.0 QUANTITY VARIATION OF WORK Clause no. 61 (d) of GCC shall stand replaced as following:
The quantities indicated in the tender are approximate and may vary to any extent individually. The approved Schedule of Rates of the contract will be applicable for variations up to plus 50% or minus 25% (Twenty Five Percent) of the Contract Value. No revision of Schedule of Rates will be permitted for such variations of individual quantities, addition of new items, alterations, addition/deletion or substitution of items, as mentioned above. Quantities mentioned and accepted in joint measurement sheet shall be final and binding on the contractor.
Where the value of additions of new items together with the value of alterations, additions/deletions or substitutions does not exceed plus (+) 50% or is not less than minus (-) 25% of the VALUE OF CONTRACT, the item rates in the Schedule of Rates shall hold good for all such variations between the above mentioned limits, irrespective of any increase/decrease of quantities in the individual items of Schedule of Rates. Where the value of addition of new items together with the value of alterations, additions/deletions or substitutions reduces more than 25% of the contract value and exceed more than 50% of the contract value but is within the following limits the tenderer shall be paid compensation for decrease in the value of work and discount to be obtained from vendor for increase in the value of work as follows:
Page 153 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 30 of 35
S.No. Range of Percentage compensation for decrease in the Variation value of work a) upto and inclusive of (-) No cost compensation applicable for the 25% of TCV : Schedule of Rates (The rates of the Schedule of Rates shall be valid for this decrease).
b) Beyond (-) 25% of TCV Cost compensation @10% of reduction in the contract value from (-) 25% of TCV (i.e75 % of TCV). For example if the actual contract value is 70% of awarded value then compensation shall be 10% of (75-70) i.e. 0.5% of awarded contract value.
S.No. Range of Percentage discount for increase in the value Variation of work a) Upto and inclusive of(+)50% No discount applicable for the Schedule of of TCV Rates (The rates of the Schedule of Rates shall be valid for this increase).
b) Beyond(+)50% of TCV: Reduction @10% of increase in contract value beyond (+) 50% of TCV
For example if the actual contract value is 170% of awarded value then discount shall be 10% of (170-150) i.e. 2% of awarded contract value.
67.0 FRAUDULENT PRACTICES
67.1 The OWNER requires that Bidders/Vendors/Contractors observe the highest standard of ethics during the award/execution of Contract. “Fraudulent Practice” means a misrepresentation of facts in order to influence the award of a Contract to the detriment of the OWNER, and includes collusive practice among bidders ( prior to or after bid submission ) designed to establish bid prices at artificial non-competitive levels and to deprive the OWNER of the benefits of free and open competition. 67.2 The OWNER will reject a bid for award if it determines that the bidder recommended for award has engaged in fraudulent practices in competing for the Contract in question. Bidder is required to furnish the complete and correct information/ documents required for evaluation of their bids, if the information/ documents forming basis of evaluation is found to be false/ forged, the same shall be considered adequate ground for rejection of bids and forfeiture of Earnest Money Deposit. 67.3 In case, the information/ document furnished by the Bidder/vendor/Contractor forming basis of evaluation of his bid is found to be false/ forged after the award of the contract, OWNER shall
Page 154 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 31 of 35
have full right to terminate the contract and get the remaining job executed at the risk & cost of such Bidder/Vendor/ Contractor without any prejudice to other rights available to OWNER under the contract such as forfeiture of CPBG/Security Deposit, withholding of payment etc. 67.4 In case, this issue of submission of false document comes to the notice after execution of work, OWNER shall have full right to forfeit any amount due to the Bidder/Vendor/Contractor along with forfeiture of CPBG/Security Deposit furnished by the Bidder/Vendor/Contractor. 67.5 Further, such Bidder/Vendor/ Contractor shall be put on Blacklist/ Holiday/Negative List of OWNER debarring them from future business with OWNER and EIL for a time period, as per the prevailing policy of OWNER and EIL. 68.0 SUPPLY OF STEEL & CEMENT
The contractor shall purchase Steel and Cement from the approved manufacturer or their stockiest as mentioned in Annexure-XIV to SCC. 69.0 ROYALTY & RENT
69.1 All royalties etc., as may be required for any Borrow Areas, including right of way etc. to be arranged by CONTRACTOR shall be deemed to have been included in the quoted prices. Unless otherwise specified, the CONTRACTOR shall pay all tonnage and other royalties, rents and other payments or compensation (if any) for getting stone, sand, gravel, clay, bricks or other materials required for the works or any temporary works. 69.2 CONTRACTOR's quoted prices should include the royalty on different applicable items as per the prevailing State Government rates. Any increase in prevailing rate of royalty shall be borne by the CONTRACTOR at no extra cost to Owner. 70.0 LIABILITY OF GOVERNMENT OF INDIA
70.1 It is expressly understood that Govt. of India is not a party to this Contract and has no liability, obligations or rights hereunder. It is expressly understood that OWNER is an independent legal entity with power and authority to enter into the Contract solely on its behalf under the Applicable Laws and general principles of contract law. 70.2 The Contractor expressly agrees and acknowledges and understands that Owner is not an agent, representative or delegatee of Government of India. 71.0 ELECTRICAL WORKS
71.1 Subject to provisions of the General Conditions of Contract, the inspection and tests as required under Indian Electricity Rules-1956 and prescribed in I.S.732 (Part-III) – 1982 or the latest as applicable shall be conducted. 71.2 All tests clearances and certificates required by the State Government authorities for energising/ commissioning the electrical system laid by the Contractor shall be obtained by the Contractor at his costs and initiative, for which the Contractor shall perform such tests and undertake such rectification and/ or changes as may be required. 71.3 The CONTRACTOR shall have a valid electrical contractor's license for working in the State where the site is located. The Contractor shall furnish a copy of the same to Engineer-in- Charge before commencement of any electrical work or work pertaining to Electrical System. No electrical work or work pertaining to electrical system(s) shall be permitted to be executed without a valid Electrical Contractors License being produced by the CONTRACTOR. 71.4 No electrical work or work pertaining to electrical system(s) shall be permitted to be executed without a valid electrical contractor’s license being produced by the Contractor or Sub-Contractor, as the case may be, intending to execute the work.
Page 155 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 32 of 35
72.0 CALIBRATION REQUIREMENTS OF MONITORING AND MEASURING DEVICES AT CONSTRUCTION SITES Contractor to follow “Calibration Requirements of Monitoring and Measuring Devices at Construction Sites” as per Annexure – XVII enclosed herewith.
73.0 GENERAL REQUIREMENTS FOR RADIOGRAPHY & OTHER NDT
73.1 CONTRACTOR shall appoint radiography/ NDT agency (ies) only after acceptance of such agency(ies) by OWNER/EIL. However, acceptance of radiography/ NDT agency by OWNER/EIL shall not absolve the CONTRACTOR of his responsibility to execute radiography work as per requirements of the Contract. 73.2 CONTRACTOR shall mobilize Radiography/ NDT agency at site along with adequate number of radiography resources/ NDT equipments & appliances, commensurate with the welding activity and quantum of Radiography/ NDT work load to avoid delays in Radiography/ NDT and consequent generation of back log. In the event of generation of back log leading to Delay/ Holdup of subsequent, activities OWNER/EIL has right to engage additional agency for carrying out the radiography at the risk and cost of CONTRACTOR including 100% overhead charge. 73.3 Date and extent of mobilization of radiography/ NDT agency/resources shall be agreed by the CONTRACTOR and the Engineer-in-Charge at the start of work. Radiography Check Shots a) To verify that radiographs are being taken on the prescribed / selected welds / spots only, 5% of already radiographed spots shall be selected by the Engineer-in-Charge or his designated person for check shots. The check shots shall be taken up before any further radiography work. b) The CONTRACTOR will be paid for the check shots at the quoted price if no variation is found. If mismatch / variation is found in any of the check shot as per para a) above, CONTRACTOR shall have to take re-radiography of the entire lot represented by mismatched check shot (a days production or more as decided by Engineer In-Charge). In such cases, no payment will be made for the check shots as well as the re-radiography of the entire lot represented by the check shot. c) In the event of any non-matching / variation is observed in re-radiography of the entire lot as per para b) above with reference to the earlier radiographs taken, the radiography agency shall be forthright debarred from site. CONTRACTOR shall then carryout re-radiography up to maximum of 100% of all the prescribed / selected welds/ spots radiographed by the debarred radiography agency (as per direction of the Engineer In-Charge) at his own cost by engaging a separate Radiography agency acceptable to OWNER/EIL. The process for verification of radiographs through check shots shall be continued as per clause a) above from the lots selected by the Engineer In- Charge till 2 (two) consecutive lots are found with matching check shot radiographs to the satisfaction of EIL/ OWNER. 73.4 All details shall be as per Technical Part of bidding document. In case of contradiction, technical part shall prevail. 74.0 WAREHOUSING In line with requirements specified in GCC and specifications, material shall be properly stored by Contractor in his warehouse to enable easy traceability, handling and preservation with all material having proper identification marks, colour coding etc. In case Contractor fails to follow the specified requirements, next payment due to the Contractor shall not be released till he complies with all the requirements.
75.0 FABRICATION SHED- Deleted
76.0 PIPES FOR AUT AND WELDING QUALIFICATION
Page 156 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 33 of 35
Contractor for the purpose of qualification of procedures for ultrasonic testing, welding procedures and operators may use pipes issued by Employer/Consultant. However, accounting of such pipes shall be done within the unaccountable wastage and scrap limits provided in standard conditions for issue and reconciliation of material enclosed with the Bidding Document.
The bare pipes for the purpose as above shall be issued to the contactor as per the detailed schedule finalized in Kick-off meeting. The Contractor shall bear all cost towards lifting, carting from issue points to work site/ contractor's store, custody, handling, insurance & levies etc. and return of surplus/ scrap materials to Employer's designated storage points. No separate payment shall be made for such expenditure.
77.0 REPAIR OF PIPE DEFECTS
77.1 Immediately prior to aligning pipe for welding, the bevelled ends of each joint of pipe and the area immediately adjacent thereto (at least 25mm from the edge on the inside and outside of the pipe) shall be thoroughly cleaned of paint, rust, mill scale, dirty or other foreign matter by use of power drive wire buffing wheels, disc sanders, or by other methods approved by Employer/Consultant. This shall be done at no extra cost to Employer/Consultant. 77.2 All damaged ends of pipe that are bent, cut or otherwise mutilated to such an extent that in the opinion of the Employer/Consultant, faulty alignment or unacceptable welding would result, shall be repaired or cut-off and rebevelled to the correct angle with a bevelling machine of a type approved by Employer/Consultant. No compensation shall be allowed by reason of such re- cutting or bevelling, except when required because of the original bevel being damaged before the pipe is "taken over" by Contractor. 77.3 Dents in bevels with a depth of less than 1 mm shall be removed by Contractor during cleaning and grinding, ahead of the welding in the field. Contractor shall rebevel dented bevel ends with a depth between 1 and 3 mm. Dents over 3mm depth shall be repaired by cutting and rebevelling. 77.4 All details shall be as per Technical Part of bidding document. In case of contradiction, technical part shall prevail. 78.0 STORAGE FACILITIES
78.1 The Contractor shall maintain wherever required an air-conditioned room for the storage of the instruments as well as for calibration and testing of the instruments at his own cost, if required as per the technical part of the Bidding Document. The Contractor shall provide these facilities within the quoted price. 79.0 HYDROSTATIC TESTING
79.1 The bidder as per the Technical specification along with their offer taking into account the completion schedule shall furnish the detailed procedure proposed for the hydrostatic testing of pipeline. The necessary piping, pumps etc. shall be provided by the contractor. The final disposal of water after testing shall be contractor's responsibility and should be in such a way that neither the traffic movement even pedestrians nor the standing crop in nearby fields gets affected. Suitable drains shall be provided for this purpose as directed by the Engineer-in-Charge within the contracted prices. 79.2 The Contractor shall propose and obtain approval of Engineer-in-Charge for exact number of test sections, based on drawings, availability of water for hydro testing and keeping in view other exigencies, if any before starting hydro testing work. The Contractor will carryout the hydrostatic test for approved number of test section including preparation for test and without any time and cost implication on this account to Employer/Consultant. 80.0 SUBMISSION OF COLOURED PHOTOGRAPHS
Page 157 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 34 of 35
80.1 The Contractor shall shoot, prepare and submit coloured photographs in 2 sets to EIL site office along with monthly progress report covering all the activities of pipeline constructions highlighting the progress or other areas of work. Similarly photographs for problem areas should be submitted well in advance with a proposed methodology to execute the works and meet the construction schedule. The cost of same shall be deemed to be inclusive in the rates and no separate payment shall be made. 81.0 DISPOSAL OF EMPTY OFC CABLE DRUM
81.1 Disposal of the empty drum of OFC cable shall be the responsibility of the Contractor. Failure to do so, Employer/ Consultant shall recover Rs 500/- per drum from contractor’s bill. 82.0 MODIFICATION TO GCC:
82.1 Clause No. 91 A c) of GCC: First line of Cl. No. 91 A c) stands replaced with “The venue of arbitration shall be Mumbai.”
82.2 Clause No. 91 A i) of GCC stands modified as mentioned below:
“The parties hereby agree that the courts in the city of Mumbai alone shall have jurisdiction to entertain any application or other proceedings in respect of anything arising under this agreement and any award or awards made by the Sole Arbitrator hereunder shall be filed (if so required) in the concerned courts in the city of Mumbai only.
82.3 Clause No. 92 of GCC stands modified as mentioned below:
“JURISDICTION: The contractor shall be governed by the Laws in force in INDIA. The contractor hereby submits to the jurisdiction of the Courts situated at Mumbai, for the purpose of actions and proceedings arising out of the contract and the courts at Mumbai, only will have jurisdiction to hear and decide such actions and proceedings.”
82.4 Clause 20 of GCC stands modified as mentioned below: Circumstances leading to force majeure:
(a) act of terrorism; (b) riot, war, invasion, act of foreign enemies, hostilities (whether war be declared or not), civil war, rebellion, revolution, insurrection of military or usurped power; (c) ionising radiation or contamination, radio activity from any nuclear fuel or from any nuclear waste from the combustion of nuclear fuel, radioactive toxic explosive or other hazardous properties of any explosive assembly or nuclear component; (d) epidemics, earthquakes, flood, fire, hurricanes, typhoons or other physical natural disaster, but excluding weather conditions regardless of severity; and (e) freight embargoes, strikes at national or state-wide level or industrial disputes at a national or state-wide level in any country where Works are performed, and which affect an essential portion of the Works but excluding any industrial dispute which is specific to the performance of the Works or the Contract.
Page 158 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 35 of 35
For the avoidance of doubt, inclement weather, third party breach, delay in supply of materials (other than due to a nationwide transporters’ strike) or commercial hardship shall not constitute a Force Majeure event.
• Notification of Force Majeure: Contractor shall notify within 10(ten)] days of becoming aware of or the date it ought to have become aware of the occurrence of an event of Force Majeure giving full particulars of the event of Force Maje ure and the reasons for the event of Force Majeure preventing the Affected Party from, or delaying the Affected Party in performing its obligations under the Contract.
• Right of either party to terminate: If an event of Force Majeure occurs and its effect continues for a period of 180 (one hundred eighty days) or more in a continuous period of 365 (three hundred sixty five) days after notice has been given under this clause, either Party may terminate the Contract by issuing a written notice of 30 (thirty) days to the other Party.
• Payment in case of termination due to Force Majeure:
The Contract Price attributable to the Works performed as at the date of the commencement of the relevant event of Force Majeure. The Contractor has no entitlement and Owner has no liability for: a) any costs, losses, expenses, damages or the payment of any part of the Contract Price during an event of Force Majeure; and b) any delay costs in any way incurred by the Contractor due to an event of Force Majeure. Time extension for such cases will be worked out appropriately. 83.0 TERMINATION FOR CONVENIENCE:
BPCL shall in addition to any other right enabling it to terminate the contract, have the right to terminate the contract at any time by giving prior written notice of at least 14 days to the contractor. Such termination shall be without prejudice to the rights of the parties that have accrued on or before the date of termination of contract.
If the contract is terminated under this provision, the contractor is entitled to be compensated as under:
• The contract price attributable to the works performed as at the date of termination and The reasonable cost incurred by the contractor for termination of subcontractors or repatriation of the contractors and subcontractors employees Less the aggregate of all previous payments allocated to the works.
• Any sums due to BPCL from the contractor accruing prior to the date of termination will be deducted from the amount to be paid to the contractor under the contract.
• If as a result of any such documents, there is negative amount payable to the contractor, then the contractor must pay an amount equal to such negative sum to BPCL within 15 days of BPCL intimating the contractor.
Page 159 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 1 of 1
ANNEXURES TO SPECIAL CONDITIONS OF CONTRACT
Engineers India Limited New Delhi
Page 160 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 1 of 2
SCOPE OF WORK [ANNEXURE - I TO SPECIAL CONDITIONS OF ONTRACT]
Engineers India Limited New Delhi
Page 161 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC)
Job Number : A731 Sheet 2 of 2
SCOPE OF WORK
1.0 The scope of work in general includes scope of work specified in Technical Section and Schedule of Rates enclosed in Commercial Section of the Bidding Document. Further, it includes any other work not specifically mentioned but required to complete the work as per specifications, drawings and instructions of Engineer-in-Charge, which could be reasonably implied from the contents of the Bidding Document. 2.0 Scope of work shall be read in conjunction with item description of Schedule of Rates and Contractor's scope shall include all activities of work specified in the item description of Schedule of Rates. Rates shall include all cost for the performance of the item considering all parts of the Bidding Document. In case any activity though specifically not covered in description of item under ‘Schedule of Rates’ but is required to complete the work which could be reasonably implied/inferred from the content of Bidding Document, the cost for carrying out such activity of work shall be deemed to be included in the item rate.
Engineers India Limited New Delhi
Page 162 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 1 of 2
TIME SCHEDULE [ANNEXURE - II TO SPECIAL CONDITIONS OF CONTRACT]
Engineers India Limited
Page 163 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 2 of 2
TIME SCHEDULE
DESCRIPTION OF WORK TIME FOR COMPLETION
INSTALLATION OF PIPELINE BY PART A: 12 (TWELVE) Months from date of issue of HORIZONTAL DIRECTIONAL Letter of Acceptance. DRILLING FOR RE-ROUTING OF MUMBAI-MANMAD PIPELINE PART B: 15 (FIFTEEN) Months from date of issue of PROJECT OF M/s BPCL Letter of Acceptance. PART C: 12 (TWELVE) Months from date of issue of Letter of Acceptance. (BIDDING DOC. NO.: SM/A731-000- MK-T-9503/1003) PART D: 15 (FIFTEEN) Months from date of issue of Letter of Acceptance.
Notes:
a) Time for completion shall be reckoned from date of issue of Fax of Acceptance. b) The time indicated for completing all works in all respects including submission of all reports as per specifications, codes, drawings and instructions of Engineer-in-Charge. c) It should be noted that the period of work given above includes the time required for Mobilization at site, carrying out the works as per the requirements of Contract documents, demobilization, preparation of all reports in requisite quantities as mentioned in the Bidding Document, rectification’s, if any, rework etc., complete in all respects to the entire satisfaction of Owner/ Engineer-in-Charge and direction of Engineer-in-charge.
(STAMP & SIGNATURE OF BIDDER)
Engineers India Limited New Delhi
Page 164 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 1 of 9
MEASUREMENT OF WORK [ANNEXURE - III TO SPECIAL CONDITIONS OF CONTRACT]
Engineers India Limited
Page 165 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 2 of 9
MEASUREMENT OF WORK
1.0 GENERAL
1.1 The mode of measurement shall be as mentioned in relevant standard specification incorporated in the Bidding Document. Any other mode of measurements not covered in above specifications shall be followed in accordance with relevant BIS codes /Schedule of Rates/ Specifications etc. and/or as decided by Engineer-in-Charge. Only the relevant mode(s) of measurement as detailed in this Section shall be applicable for the items covered in the scope of work / Schedule of Rates of the Bidding Document.
1.2 Payment will be made on the basis of joint measurements taken by Contractor and certified by Engineer-In-Charge. Measurement shall be based on "Approved for Construction" drawings, to the extent that the work conforms to the drawings and details are adequate.
1.3 Wherever work is executed based on instructions of Engineer-In-Charge or details are not adequate in the drawings, physical measurements shall be taken by Contractor in the presence of Engineer-In-Charge.
1.4 Measurements of weights shall be in metric tonnes corrected to the nearest Kilogram. Linear measurements shall be in meters corrected to the nearest centimetres.
1.5 The weights mentioned in the drawing or shipping list shall be the basis for payment. If mountings for panels etc. are packed separately, their erection weights shall include all mountings.
1.6 No other payment either for temporary works connected with this Contract or for any other item such as weld, shims, packing plates etc. shall be made. Such items shall be deemed to have been included for in the rates quoted.
1.7 Measurements will be made for various items under schedule of rates on the following basis as indicated in the unit column
i) Weights MT or Kg ii) Length M (Metre) iii) Number No. iv) Volume Cu.M v) Area Sq.M
1.8 Wherever the unit of items has been indicated as lumpsum, the payment shall be made on lumpsum basis on completion & no mode of measurement shall be applicable.
1.9 The measurement for cable laying shall be made on the basis of length actually laid from lug to lug including length of loops provided.
2.0 STRUCTURAL STEEL WORK & MISCELLANEOUS STRUCTURES
2.1 Payment for steel work shall be made on basis of admissible weight of the structure accepted, the weight being determined as described below.
2.2 The weight for payment will be assessed from the approved fabrication drawings and the respective bill of materials prepared by the Contractor and approved by the Engineer-in- Charge. The weight of structural material/Plate shall be calculated wherever necessary on the basis of IS Hand Book. If sections are different from IS Sections, then Manufacturer Hand Book shall be referred to.
Engineers India Limited New Delhi
Page 166 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 3 of 9
2.3 Sections built out of plates/structural shall be paid on the actual weight incorporated except for gussets which will be paid on the weight of the smallest rectangle enclosing the shape.
2.4 Gratings shall be paid on the basis of calculated weights as determined from the dimensions given on the design drawings/bill of materials. Full deduction shall be made for all opening above 300 mm size and skews.
2.5 Welds, bolts, nuts, washers etc. shall not be measured. Rate of structural steel work shall be deemed to include the same.
2.6 No other payment either for temporary works or for any other item such as welds, shims, packing plates etc., shall be made. Such items shall be deemed to have been included in the rate quoted for steel work.
3.0 PIPING
3.1 Mode of Measurement of Piping works is based on Inch. dia of Fabrication and Inch. Meter of Erection of Piping Works
Measurement of above ground and underground piping shall be done in the following manner:
3.1.1 Fabrication of Piping
i) Measurement for fabrication of pipe shall be done on the basis of Inch. dia (the nominal diameter of pipe in ‘Inches’ multiplied by number of weld joints). All pre- fabrication work (including transportation of materials to site, fit up, shop weld, fabrication of spool pieces for erection) as well as all piping welding in situ are covered in Inch. dia. of fabrication. This shall include all types of BUTT-welding e.g. GTAW, SMAW.
ii) Payment shall be made based on the unit rate against following diameter range of pipes and type of welds, under the headings of pipe metallurgy (CS/AS/SS etc., separately for IBR/NIBR and thickness upto 10 MM/10-20 MM/20-30 MM/30-40MM etc.).
(a) Butt Welds
Upto 1-1/2” NB 2” to 6” NB 8” to 14” NB 16” to 24” NB 26” to 36” NB 38” to 48” NB 50” to 60” NB Above 60” NB
(b) Fillet Welds
Upto 1-1/2” NB 2” to 6” NB 8” to 14” NB 16” to 24” NB 26” to 36” NB 38” to 48” NB 50” to 60” NB Above 60” NB
iii) Total welding for slip on flanges shall be accounted as one single joint per flange. Engineers India Limited New Delhi
Page 167 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 4 of 9
iv) Seal welds, wherever required shall not be counted under weld joints.
v) No separate payment shall be made for welding involved in pipe supports as well as corrosion pads. Payment for corrosion pads shall be made under pipe supports only.
vi) Branch welds shall be considered under butt welds
3.1.2 Erection of Piping
i) Measurement will be done based on Inch. Meter (the nominal diameter of pipe in ‘Inches’ multiplied by the installed length of piping in ‘Meters’) as per execution drawing. Inch. Meter shall include all work pertaining to Erection of Fabricated spools/straight lengths, providing vent, drains, instrument tapings, alignment, hydro- testing and all other activities required as per item description, but not covered in scope under Inch. dia.
(ii) Payment shall be made based on the unit rate against following diameter range of pipes:
Upto 1-1/2” NB 2” to 6” NB 8” to 14” NB 16” to 24” NB 26” to 36” NB 38” to 48” NB 50” to 60” NB Above 60” NB
(iii) All lines shall be measured along the centre lines of pipes, curvilinear centre lines of bends and elbows, centre line of flanges and all other fittings such as tees, reducers, expansion joints etc. all in line instruments, line mounted fittings, ejectors, eductors, mixers, sight glasses, trays, filters, desuperheaters etc. Length of all types of valves except socket weld valves upto 1-1/2” shall be excluded in this measurement. However, no separate payment for socket weld valves upto 1-1/2” size shall be made and the quoted rates for piping shall be deemed to include the same.
REMARKS: 1. Measurement of following items shall be in linear Running meter basis/Lumpsum basis, as applicable:
i) Cement lined piping ii) Rubber lined piping iii) Teflon lined piping iv) Plastic piping (HDPE etc.) v) Galvanised piping vi) Jacketed piping vii) Steam Tracers viii) Tubing
2. Measurement of following items shall be on number basis: i) Piping Specials like Mitres & Fabricated Reducers ii) Reinforcement pads 3.2 Piping
3.2.1 For measurement and payment of Supply, fabrication and erection of Piping work, only finished item shall be measured. Payment will be based on linear measurements as per execution drawings. No separate measurement shall be made for the activities covered under the description of item for piping work. Engineers India Limited New Delhi
Page 168 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 5 of 9
i) All lines shall be measured along the centre lines of pipes, curvilinear centre lines of bends and elbows, centre line of flanges and all other fittings such as tees, reducers, expansion joints etc. all in line instruments, line mounted fittings, ejectors, eductors, mixers, sight glasses, tray, filters, desuperheaters etc. All type of valves other than those specifically mentioned in Schedule of Rates shall be excluded from this measurement. However, no separate payment for socket weld valves upto 1½” size shall be made and the quoted rates for piping shall be deemed to include the same.
ii) The socket weld fittings shall be supplied to the Contractor as per the requirements of the drawings. All other hot/cold bends, reducers etc. for size 1-1/2" and below shall be fabricated and erected as per requirements by the Contractor at no additional cost and his rates for piping of size 1-1/2" and below shall be inclusive of this work.
iii) The forged tees shall be supplied to the contractor as per the requirements of the drawings. All other branch connections including reinforcement pads shall be accomplished by pipe to pipe connections. The rates quoted for piping shall be inclusive of making branch connections. The reinforcement pads shall be measured separately.
iv) Vents and drains shall be measured from O.D. of pipe lines and shall be paid for at the corresponding unit rates for similar sizes of pipe. Other piping attachment such as couplings, earthing lugs etc. shall be supplied and erected by the Contractor within his quoted rates for piping. Vents and drains required temporarily for flushing and testing shall be provided by the Contractor at their cost.
v) Fabrication of spool pieces for temporary use to aid Contractor’s work such as fabrication, erection, flushing and testing of piping etc. shall be done by Contractor at his cost as part of piping work and no separate payment shall be made for the same.
vi) In case of branch piping, the measurement shall be made from outer surface of the main line except in case of equal size branches, in which case measurement shall be made from centre line of the branching header.
vii) As regards safety valves, size of valves will be identified by inlet pipe size.
viii) Reducers will be paid along with piping of larger diameter except in case of funnels where they are welded only to the smaller diameter pipe, for which payment will be made along with piping of such smaller dia.
ix) All piping attachments such as couplings, orifice plates, steam traps, strainers, earthing lugs etc. shall be erected by the Contractor as part of piping erection work and no separate payment will be made for the same.
3.3 Erection of Valves
Subject to 3.2 above, all types of valves erection of all types of valves such as gate/globe/ check/ plus/needle/ ball/ control/ safety valves/gate valves/butterfly valves etc. will be paid measured and paid on number basis at the rates given separately in the Schedule of Rates. Any dismantling and re-erection of the valves required for the purpose of testing, calibration etc. will be carried out by the Contractor within his quoted rates. The length of such valves along with companion flanges shall be excluded from piping length.
All the safety valves in the pump skid, compressors and other package, skid items which are erected by the contractor for which payment is made in MT, contractor shall dismantle the safety valves, hand it over for calibration and re-erect the same. No separate payment will be made for dismantling, handing over for calibration and re-erection of safety valves. The rate for such works is included in the contractor quoted rate for erection of the equipments. Engineers India Limited New Delhi
Page 169 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 6 of 9
3.4 Fabrication of Supports
i) If piping supports, corrosion pads are to be measured and paid under a separate item, measurement and payment of supply, fabrication and erection of pipe supports shall be on weight basis. Only the finished item shall be measured.
ii) Bolts, nuts and washers including U-bolt will be supplied by Contractor. Weight of bolts, nuts and clamps etc. shall not be added to the weight of pipe support for payment purpose.
iii) Erection of all types of supports, spring supports and turn buckles, including grouting of supports, if required, shall be carried out by the Contractor as part of piping work and no separate measurement and payment will be made for it.
4.0 VESSELS, EXCHANGERS, ETC.
4.1 Payment will be made on weight basis. Weights as indicated on execution drawings will be considered for payment. Where weight is not indicated on the execution drawings, weights as indicated on packing lists will be considered for payment. In case where weights are neither indicated on execution drawings nor on packing list, weight will be calculated. Weld metal weight will not be considered and no deduction will be made towards opening less than 300 mm diameter. Full deductions shall be made for all openings above 300 mm diameters.
4.2 For erection of mounting and accessories such as safety valves with manifold, distance piece, rupture discs, sight glasses, davits etc., including weight of these will be added to that of respective equipments for the purpose of payment.
4.3 Internals etc. measured as actual quantity that has been erected and consumed shall be taken for payment purpose.
5.0 PUMPS, COMPRESSORS AND MISCELLANEOUS EQUIPMENTS
5.1 Payment will be made on weight basis. Weights as indicated on execution drawings will be considered for payment. Where weights are not indicated on the execution drawings, weights as indicated on packing lists will be considered for payment. In case where weights are neither indicated on execution drawings nor on packing list, weight will be calculated.
5.2 For erection of auxiliaries and accessories, weight of these will be added to that of respective machinery for the purpose of payment.
5.3 If piping for cooling water, lubricating oil, etc. are supplied to the Contractor in prefabricated condition with the machinery, the weights of these will be added to the respective machinery for the purpose of payment. In case these are required to be fabricated and erected by the contractor, these will be paid at the rates applicable for the respective size of piping and in such case the weight of these shall not be added to that of the machinery.
5.4 No separate measurement and payment for supply and application of ordinary/non-shrink grouting shall be made, as the unit rates are inclusive of supply and application of ordinary/non-shrink grouting.
6.0 POST WELD HEAT TREATMENT (IF APPLICABLE)
Payment for post weld heat treatment shall be made on the basis of per circumferential joint for different diameters of pipes as per the rates quoted separately. Repeat post weld heat treatment for repaired joints or otherwise due to Contractor’s fault will be carried out at Contractor’s cost.
Engineers India Limited New Delhi
Page 170 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 7 of 9
7.0 RADIOGRAPHY / DYE-PENETRANT EXAMINATIONS / MAGNETIC PARTICLE TEST (MPT)
Payment for radiography shall be made on the basis of circumferential joints for different pipe dia. Repeat radiography due to defective films or on repaired joint due to Contractor’s fault or for additional radiography necessitated due to poor performance of Contractor’s welder will be done at Contractor’s cost.
Magnetic particle and dye penetrant test will be paid on the weld length tested/ circumferential weld joints as mentioned in Schedule of Rates.
8.0 PAINTING ON EQUIPMENTS/PIPING/STRUCTURAL STEEL ETC.
a) EQUIPMENTS
i) For columns, vessels, reactors, Exchangers, furnaces, ejectors etc., measurement shall be on square meter basis taken over the painted surface.
ii) For pumps, motors and compressors measurement shall be made on number basis.
b) PAINTING ON PIPING INCLUDING SPECIALS AND FITTINGS
i) Payment will be made on linear measurement in ‘Metres’ corrected to the nearest centimeter.
ii) Piping shall be measured along the centre line through all types of fittings and flanges.
iii) Rates for painting of pipes shall be inclusive of painting of all types of pipe supports, flanges, guides, shoes, saddles, clamps, corrosion pads etc and also all types of fittings except valves (2" and above) which shall be paid separately on number basis.
iv) There will be no separate measurements of the colour bands/ identification signs (line numbering), flow direction etc. on uninsulated piping, the rates of painting of linear length of piping shall be inclusive of cost of such items.
c) PAINTING ON STEEL STRUCTURE
i) Payment for steel structures shall be made on the basis of admissible weight of structure painted.
ii) Welds, bolts, nuts, washers etc. shall not be measured and rates for painting of structure shall be inclusive of painting such items.
9.0 PAINTING WORK UNDER INSULATION
a) EQUIPMENTS: i) For Columns, vessels, reactors, Exchangers, furnaces, ejectors etc., measurement shall be on square meter basis taken over the painted surface.
ii) For pumps, motors and compressors measurement shall be made on number basis.
b) PIPING: i) Payment will be made on linear measurement in ‘Metres’ corrected to the nearest centimeter.
Engineers India Limited New Delhi
Page 171 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 8 of 9
ii) Piping shall be measured along the centre line through all types of fittings and flanges.
iii) Rates for painting of pipes shall be inclusive of painting of all types of pipe supports, flanges, guides, shoes, saddles, clamps, etc and also all types of fittings except valves (2" and above) which shall be paid separately on number basis.
iv) There will be no separate measurements of the colour bands/ identification signs (line numbering), flow direction etc. on un-insulated piping, the rates of painting of linear length of piping shall be inclusive of cost of such items.
10.0 INSULATION WORK ON PIPING / EQUIPMENT, ETC.
10.1 PIPING
Measurement of piping shall be taken/ considered along Curvilinear center lines of pipe insulated and through all fittings which are insulated but excluding valves (2" and above). Instruments and fittings which are insulated, measurements shall be considered as under:
i) For all types of valves (2" and above), including control valves on which removable box has been provided, payment shall be made per number. This shall be including mating flanges on either side and proper body of valves/ control valves.
ii) For all type of flange assembly including orifice plate, payment shall be made on number basis.
iii) For bends, additional measurement equivalent to single the length of curvilinear center lines of bends shall be added to the respective size of piping.
iv) Reducers will be considered with larger diameter.
v) No extra payment shall be made for tees, branch connections and inspection plugs and the rates quoted shall be inclusive of all these items. Branch connections shall be measured from the outer surface of the header.
vi) No extra payment shall be made for vents, drains and instrument connections having nozzles length upto 12". However, if the length of such connections exceeds 300 mm the same will be paid as per piping measurement in respective sizes.
vii) For all fittings measurement along curvature center line shall be considered.
viii) Steam/Refrigerent traced lines and untraced pipelines shall be normally specified and measured separately. Steam/Refrigerent traced lines shall also be normally specified and measured separately, according to the number of tracers.
ix) For Steam/Refrigerent traced pipelines, which are specified and are measured separately, only the diameter of the main pipelines (s) shall be reckoned for measurement of insulation. No separate measurement shall be made for the insulation of the steam tracer line (s) which shall be deemed to have been covered under the insulation of the main pipeline.
x) No extra payment shall be made for all types of valves of size 1½" and below and these shall be considered as part of the piping Insulation work.
10.2 TANKS, COLUMNS, VESSELS, DRUMS, EXCHANGERS, AND MISC. EQUIPMENTS:
Engineers India Limited New Delhi
Page 172 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 9 of 9
Measurements shall be made over finished area of insulation. No deduction shall be made for any area required to be left un-insulated, the area of which is equivalent to a circle of 300mm in diameter or less. All insulated nozzles/manholes shall be measured as given below:
i) All Piping Insulation, if the area of such nozzle is equivalent to a circle of 300mm in diameter or less. The area covered by such nozzle shall not be deducted from the over all area of tank/column/vessel/exchanger/ equipment insulation measurements
ii) If any nozzle/manhole, insulated is equivalent to a circle of over 300mm in diameter, the area of such nozzle/manhole to be considered for measurements shall be taken as twice the actual insulated area and paid for as vessel insulation. The areas of tank/column/vessel/exchangers/ equipment, covered by such nozzle/manhole shall be excluded from measurements.
iii) The area of standard dished ends of vessels, exchangers etc. shall be considered as the square of the diameter of the insulated body of shell for purpose of measurement. For flat ends actual area shall be considered for payment. For removable boxes, if any, on exchangers no extra payment will be made
iv) Insulated areas with different specification shall be measured separately, such as:
- Roofs/tops of tanks considering them as flat surfaces.
- Sides of tanks and vessels where corrugated aluminium sheets are to be used measurements being taken over the crest of corrugated sheets
- However, the quoted price shall be deemed to be on the above considerations i.e. Roofs/Tops of tanks by using flat Aluminium sheet. No additional payment shall be made for using corrugated Aluminium sheets as per Technical Specification and the quoted rates shall be deemed to be inclusive of it.
- For boxes or stiffener rings, area over two sides of boxes perpendicular to the axis of the equipment shall be added to the area of equipment.
- For any other connected structure, if insulated, the measurement shall be taken on actual area basis.
11.0 ELECTRICAL WORKS
11.1 The measurement of works as mentioned in the relevant Technical/Standard Specification shall be followed.
12.0 INSTRUMENTATION WORKS
12.1 The measurement of works as mentioned in the relevant Technical/Standard Specification shall be followed.
13.0 HORIZONTAL DIRECTIONAL DRILLING
Contractor shall be paid based on distance between tie-in points at two ends of crossing and not between points of entry & exit.
Engineers India Limited New Delhi
Page 173 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Sheet 1 of 3 Job Number : A731
TERMS OF PAYMENT [ANNEXURE-IV TO SPECIAL CONDITION OF CONTRACT]
Engineers India Limited
Page 174 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Sheet 2 of 3 Job Number : A731 PAYMENT TERMS 1.0 MOBILIZATION ADVANCE 1.1 No mobilization advance shall be paid to the CONTRACTOR. 2.0 SECURED ADVANCE ON MATERIALS 2.1 No Secured Advance on materials shall be paid to the CONTRACTOR. 3.0 ON ACCOUNT PAYMENTS Progress Payments shall be released to Contractor against monthly running account bills duly certified by Engineer-in-charge after affecting the necessary deductions. The basis for payment against various items shall be as below: Payment Terms for Part A, Part B & Part C
% Total Quoted Amount Payment Milestone against this Item 2 % On submission of survey reports after completing of pre- construction survey and approval of design documents for carrying out HDD 3% On obtaining permissions/work permit/approval from jurisdictional authorities for carrying out HDD 10% On Positioning of HDD Machine (including accessories & drill pipe) and ready to start pilot drilling at Site. 20% On Completion of Pilot Hole of mainline HDD string 30 % On completion of Pipe String, pre Hydrotest and Pulling of Line Pipe 10% On Completion of Pulling of CS Conduit 10% On Completion of Hydro testing of HDD section and handover of HDD section in Nitrogen Purged condition as per scope 5% On obtaining all NOC’s from jurisdictional authorities (including MMB/MMRDA/PWD/OMC/FOREST) & removal of Bentonite to the satisfaction of EIL/BPCL Engineer-In Charge 10% On Completion of Entire Works in all respects
Payment Terms for Part D
% Total Quoted Amount Payment Milestone against this Item 2 % On submission of survey reports after completing of Pre construction survey and approval of design documents for carrying out HDD 3% On obtaining permissions/work permit/approval from jurisdictional authorities for carrying out HDD 10% On Positioning of HDD Machine (for intersection HDD – both
Engineers India Limited
Page 175 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Sheet 3 of 3 Job Number : A731 machines has to satisfy this requirement) (including accessories & drill pipe) and ready to start pilot drilling at Site. 20% On Completion of Pilot Hole of mainline HDD string 30 % On completion of Pipe String, pre Hydrotest and Pulling of Line Pipe 10% On Completion of Pulling of CS Conduit 10% On Completion of Hydro testing of HDD section and handover of HDD section in Nitrogen Purged condition as per scope 5% On obtaining all NOC’s from jurisdictional authorities (including MMB/MMRDA/PWD/OMC/FOREST) & removal of Bentonite to the satisfaction of EIL/BPCL Engineer-In Charge 10% On Completion of Entire Works in all respects
Payment Terms for all other items (except above referred items) in Tender
% Total Quoted Amount Payment Milestone against this Item 90 % On completion Work/ Receipt at site 10% On Completion of Entire Works in all respects
NOTE: 1. The above payment terms commensurate with the work executed.
2. The above progress payments are subject to deductions towards income tax and other deductions as applicable as per terms of the Contract.
3. Withholding Tax at the prevailing rate shall be deducted as per the Indian Income Tax Act. TDS certificate shall be issued by the Owner.
4. Completion certificate is the certificate issued after attending the defects prior to taking over as specified in the General Conditions of Contract. In case separate nomenclature is provided for Completion certificate in GCC for various clients, the same shall be replaced by that certificate accordingly.
5. Part completion certificate whenever essential (in case of job in multi units, offloading case etc.) shall be issued with due concurrence from competent authorities to facilitate release of Final payment.
6. Wherever milestone payment has been recommended on receipt and acceptance of material, the same shall be released against “Incoming Material Inspection Report” issued by EIL. Engineer-in-shall release the progressive payment towards supply in such a way ensuring that the total quantity against which the payment is released towards supply shall not exceed the final installed quantity of the item.
Engineers India Limited
Page 176 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 1 of 5
MINIMUM KEY CONSTRUCTION MANPOWER [ANNEXURE - V TO SPECIAL CONDITIONS OF CONTRACT]
Engineers India Limited
Page 177 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 2 of 5
KEY CONSTRUCTION MANPOWER TO BE DEPLOYED BY THE CONTRACTOR DURING EXECUTION FOR HDD & ASSOCIATED PIPELINE LAYING WORKS OF 18” MANKHURD RAILWAY- GHATKOPAR ROAD SECTION FOR RE-ROUTING OF MMPL OF M/S BPCL
(TENDER NO. A731-83-41-000-MK-T-9503) - PART A
S. DESCRIPTION NOS. NO. 1. RCM /SITE-IN-CHARGE/ RESIDENT ENGINEER 1
2. QA/QC ENGINEER 1
3. PLANNING ENGINEER 1
4. SAFETY OFFICER AS PER HSE SPEC (6-82-0001)
5. HDD RIG OPERATOR 1
6. DISCIPLINE ENGINEERS/ SUPERVISORS
- CIVIL 1 - MECHANICAL 1
-WELDING/NDT 1
NOTES:
1) The details of key construction manpower required to be mobilized by the contractor to complete the work within schedule. Contractor is required to augment the above list with additional numbers/categories of personnel as required and directed by Engineer-in-Charge to complete the work within the completion time schedule and quoted price.
2) The Key Construction Personnel identified above shall be well qualified & having adequate relevant experience, as specified in the bid document elsewhere (Refer Document No. 7-82-0003). The other manpower i.e. HDD Rig Operator shall be minimum High School qualified and minimum 5 years of experience for operating HDD Rigs.
3) CVs of key persons proposed to be deployed shall be submitted to Owner/Engineer-in-Charge prior to their mobilization at site. The mobilization of key personnel shall be done at site subject to prior approval of their CVs by Owner/Engineer-in-Charge.
4) These man power shall be mobilized at site by contractor within 15 days from the written instruction for deployment from Engineer-in-Charge .In case of non- deployment the penalty shall be applicable as per the contract. Demobilization of these man power shall be with approval of Engineer-in-Charge.
(STAMP & SIGNATURE OF BIDDER)
Page 178 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 3 of 5
KEY CONSTRUCTION MANPOWER TO BE DEPLOYED BY THE CONTRACTOR DURING EXECUTION FOR HDD & ASSOCIATED PIPELINE LAYING WORKS OF 18” ULHAS RIVER-1 (DURGADI) SECTION FOR RE-ROUTING OF MMPL OF M/S BPCL.
(TENDER NO. A731-83-41-000-MK-T-9503) - PART B
S. DESCRIPTION NOS. NO. 1. RCM /SITE-IN-CHARGE/ RESIDENT ENGINEER 1
2. QA/QC ENGINEER 1
3. PLANNING ENGINEER 1
4. SAFETY OFFICER AS PER HSE SPEC (6-82-0001)
5. HDD RIG OPERATOR 1
6. DISCIPLINE ENGINEERS/ SUPERVISORS
- CIVIL 1 - MECHANICAL 1
-WELDING/NDT 1
NOTES:
1) The details of key construction manpower required to be mobilized by the contractor to complete the work within schedule. Contractor is required to augment the above list with additional numbers/categories of personnel as required and directed by Engineer-in-Charge to complete the work within the completion time schedule and quoted price.
2) The Key Construction Personnel identified above shall be well qualified & having adequate relevant experience, as specified in the bid document elsewhere (Refer Document No. 7-82-0003). The other manpower i.e. HDD Rig Operator shall be minimum High School qualified and minimum 5 years of experience for operating HDD Rigs.
3) CVs of key persons proposed to be deployed shall be submitted to Owner/Engineer-in-Charge prior to their mobilization at site. The mobilization of key personnel shall be done at site subject to prior approval of their CVs by Owner/Engineer-in-Charge.
4) These man power shall be mobilized at site by contractor within 15 days from the written instruction for deployment from Engineer-in-Charge .In case of non- deployment the penalty shall be applicable as per the contract. Demobilization of these man power shall be with approval of Engineer-in-Charge.
(STAMP & SIGNATURE OF BIDDER)
Page 179 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 4 of 5
KEY CONSTRUCTION MANPOWER TO BE DEPLOYED BY THE CONTRACTOR DURING EXECUTION FOR HDD & ASSOCIATED PIPELINE LAYING WORKS OF 18” ULHAS RIVER-2 (GANDHARI) SECTION FOR RE-ROUTING OF MMPL OF M/S BPCL
(TENDER NO. A731-83-41-000-MK-T-9503) - PART C
S. DESCRIPTION NOS. NO. 1. RCM /SITE-IN-CHARGE/ RESIDENT ENGINEER 1
2. QA/QC ENGINEER 1
3. PLANNING ENGINEER 1
4. SAFETY OFFICER AS PER HSE SPEC (6-82-0001)
5. HDD RIG OPERATOR 1
6. DISCIPLINE ENGINEERS/ SUPERVISORS
- CIVIL 1 - MECHANICAL 1
-WELDING/NDT 1
NOTES:
1) The details of key construction manpower required to be mobilized by the contractor to complete the work within schedule. Contractor is required to augment the above list with additional numbers/categories of personnel as required and directed by Engineer-in-Charge to complete the work within the completion time schedule and quoted price.
2) The Key Construction Personnel identified above shall be well qualified & having adequate relevant experience, as specified in the bid document elsewhere (Refer Document No. 7-82-0003). The other manpower i.e. HDD Rig Operator shall be minimum High School qualified and minimum 5 years of experience for operating HDD Rigs.
3) CVs of key persons proposed to be deployed shall be submitted to Owner/Engineer-in-Charge prior to their mobilization at site. The mobilization of key personnel shall be done at site subject to prior approval of their CVs by Owner/Engineer-in-Charge.
4) These man power shall be mobilized at site by contractor within 15 days from the written instruction for deployment from Engineer-in-Charge .In case of non- deployment the penalty shall be applicable as per the contract. Demobilization of these man power shall be with approval of Engineer-in-Charge.
(STAMP & SIGNATURE OF BIDDER)
Page 180 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 5 of 5
KEY CONSTRUCTION MANPOWER TO BE DEPLOYED BY THE CONTRACTOR DURING EXECUTION FOR HDD & ASSOCIATED PIPELINE LAYING WORKS OF 18” VASHI/THANE CREEK SECTION FOR RE-ROUTING OF MMPL OF M/S BPCL
(TENDER NO. A731-83-41-000-MK-T-9503) - PART D
S. DESCRIPTION NOS. NO. 1. RCM /SITE-IN-CHARGE/ RESIDENT ENGINEER 1
2. QA/QC ENGINEER 1
3. PLANNING ENGINEER 1
4. SAFETY OFFICER AS PER HSE SPEC (6-82-0001)
5. HDD RIG OPERATOR 2
6. DISCIPLINE ENGINEERS/ SUPERVISORS
- CIVIL 1 - MECHANICAL 1
-WELDING/NDT 1
NOTES:
1) The details of key construction manpower required to be mobilized by the contractor to complete the work within schedule. Contractor is required to augment the above list with additional numbers/categories of personnel as required and directed by Engineer-in-Charge to complete the work within the completion time schedule and quoted price.
2) The Key Construction Personnel identified above shall be well qualified & having adequate relevant experience, as specified in the bid document elsewhere (Refer Document No. 7-82-0003). The other manpower i.e. HDD Rig Operator shall be minimum High School qualified and minimum 5 years of experience for operating HDD Rigs.
3) CVs of key persons proposed to be deployed shall be submitted to Owner/Engineer-in-Charge prior to their mobilization at site. The mobilization of key personnel shall be done at site subject to prior approval of their CVs by Owner/Engineer-in-Charge.
4) These man power shall be mobilized at site by contractor within 15 days from the written instruction for deployment from Engineer-in-Charge .In case of non- deployment the penalty shall be applicable as per the contract. Demobilization of these man power shall be with approval of Engineer-in-Charge.
(STAMP & SIGNATURE OF BIDDER)
Page 181 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 1 of 9
MINIMUM EQUIPMENT, TOOLS & TACKLES [ANNEXURE - VI TO SPECIAL CONDITIONS OF CONTRACT]
Engineers India Limited
Page 182 of 1266
KEY CONSTRUCTION EQUIPMENT REQUIRED TO BE MOBILIZED BY THE CONTRACTOR DURING EXECUTION FOR HDD & ASSOCIATED PIPELINE LAYING WORKS OF 18” MANKHURD RAILWAY- GHATKOPAR ROAD SECTION FOR RE- ROUTING OF MMPL OF M/S BPCL.
(TENDER NO. A731-83-41-000-MK-T-9503)- PART A
SL. EQUIPMENT DESCRIPTION CAPACITY REQUIREMENT NO. DURING CONSTN CATEGORY - 1 1. RIG FOR HDD INCLUDING ALL ACCESSORIES 400 MT* 1* CATEGORY - 2 1. PIPE LAYER / SIDE BOOM - CAPACITY (FOR SIZE 18'' SIZE) 40 MT 2 2. WELDING MACHINES 4 3. X- RAY M/C 1 4. U/T MACHINE 1 5. EXCAVATOR / BACK HOE 2 6. WATER FILLING AND HYDROTESTING PUMPS MOTORISED 1 7. TRAILERS 1 PIPE CLAMP (PNEUMATIC/hydraulic)- INTERNAL&EXTERNAL 8. 18” ONE SET EACH (SIZE 18”NB) 9. BEVEL CUTTING MACHINE 1 10. PIPELINE LOCATOR 1 11. D.G.SETS - 200 KVA 1 12. HOLIDAY DETECTOR 1 13. DEWATERING PUMP AS REQUIRED 14. DEAD WT TESTER 1 15. AIR COMPRESSOR 200-250 CFM 1 TOOLS AND TACKLES FOR CORROSION PROTECTION TAPE 16. AS REQUIRED COATING 17. TOOLS AND TACKLES FOR SWABING / DRYING ETC. AS REQUIRED 18. TOOLS AND TACKLES FOR TCP AS PER SOQ TOOLS AND TACKLES FOR MAGNETIC CLEANING AND EGP 19. AS PER SOQ *- HDD equipment (Capacity and No. of HDD rig to be mobilised shall be ascertained by detailed analysis and proposed execution philosophy by contractor) and Crew shall be deployed based on the SOW and schedule finalized as advised by EIC.
NOTES - 1. The details of critical key construction equipments in good working condition, required to be mobilized during construction by the Contractor, to complete the work within the schedule. The actual deployment schedule of Construction Equipments shall be approved by Engineer-in-charge. Contractor shall augment the above list with additional numbers/categories of equipments, capacity of equipments, tools & tackles, as required and directed by Engineer-In charge to complete the work within the completion time schedule and quoted price.
2. Contractor shall ensure inventories of HDD Rig(s), ancillary units like Mud pump, Pilots, Drill pipe (Minimum 150% of actual length of HDD) , Rock cutting tool/ bits etc maintained at site to avoid down time in case of any break- down.
3. CATEGORY-1: BIDDER has option to propose equipments from "OWNED" or "HIRED sources" against this category. BIDDER to provide proof of ownership (Copy of Invoice payment/ Insurance Cover/ Registration with Statutory body/ Certificate from Chartered Engineer) for OWNED equipments and if BIDDER opts to hire any equipment of this category, an MOU from the hiring agency of the equipment and Proof of Ownership (Copy of Invoice payment/ Insurance Cover/ Registration with Statutory body/ Certificate from Chartered Engineer) with that agency needs to be submitted along with the BID. In addition bidder has to submit a recent inspection certificate from Chartered Engineer/ Reputed third party agency certifying that equipments are in good working condition.
4. CATEGORY- 2: No documentary proof is required to be submitted for CATEGORY- 2 equipments. However BIDDER to indicate equipment as OWNED or HIRED for deployment purpose.
Page 2 of 9
Page 183 of 1266
5. Bidder to confirm that these equipments are spare available for deployment on this project site and shall be timely mobilized in good working condition to maintain work progress. Contractor has the option to hire some of these equipments from equipment-hiring agencies also.
6. Owner/Consultant reserves the right to physically check & verify the OWNERSHIP / availability of these equipments at any stage prior to award of work. Bidder shall organize and coordinate this inspection process. Owner/ Consultant opinion shall be final and binding in this regard.
7. Meeting the requirement of deployment of above minimum Construction Equipments is a part of Bidder Qualification Criteria. Bidder shall confirm compliance for deployment of above equipments. BIDDER to categorize this Equipment List on "Owned/Hired" basis separately and submit along with the bid.
8. Contractor shall replace any defective/damaged equipment promptly to complete the work without any time & cost implication to the Owner/EIL. In case some equipments are not required after completion of relevant activities, the same can be demobilized with prior WRITTEN approval of Engineer-In-Charge.
9. Instruments (as applicable) to be made available with valid calibration certificate, issued by NABL accredited laboratory.
(STAMP & SIGNATURE OF BIDDER)
Page 3 of 9
Page 184 of 1266
KEY CONSTRUCTION EQUIPMENT REQUIRED TO BE MOBILIZED BY THE CONTRACTOR DURING EXECUTION FOR HDD & ASSOCIATED PIPELINE LAYING WORKS OF 18” ULHAS RIVER-1 (DURGADI) SECTION FOR RE-ROUTING OF MMPL OF M/S BPCL.
(TENDER NO. A731-83-41-000-MK-T-9503) - PART B
SL. EQUIPMENT DESCRIPTION CAPACITY REQUIREMENT NO. DURING CONSTN CATEGORY - 1 1. RIG FOR HDD INCLUDING ALL ACCESSORIES 400 MT* 1* CATEGORY - 2 1. PIPE LAYER / SIDE BOOM - CAPACITY (FOR SIZE 18'' SIZE) 40 MT 2 2. WELDING MACHINES 4 3. X- RAY M/C 1 4. U/T MACHINE 1 5. EXCAVATOR / BACK HOE 2 6. WATER FILLING AND HYDROTESTING PUMPS MOTORISED 1 7. TRAILERS 1 PIPE CLAMP (PNEUMATIC/hydraulic)- INTERNAL&EXTERNAL 8. 18” ONE SET EACH (SIZE 18”NB) 9. BEVEL CUTTING MACHINE 1 10. PIPELINE LOCATOR 1 11. D.G.SETS - 200 KVA 1 12. HOLIDAY DETECTOR 1 13. DEWATERING PUMP AS REQUIRED 14. DEAD WT TESTER 1 15. AIR COMPRESSOR 200-250 CFM 1 TOOLS AND TACKLES FOR CORROSION PROTECTION TAPE 16. AS REQUIRED COATING 17. TOOLS AND TACKLES FOR SWABING / DRYING ETC. AS REQUIRED 18. TOOLS AND TACKLES FOR TCP AS PER SOQ TOOLS AND TACKLES FOR MAGNETIC CLEANING AND EGP 19. AS PER SOQ *- HDD equipment (Capacity and No. of HDD rig to be mobilised shall be ascertained by detailed analysis and proposed execution philosophy by contractor) and Crew shall be deployed based on the SOW and schedule finalized as advised by EIC.
NOTES - 1. The details of critical key construction equipments in good working condition, required to be mobilized during construction by the Contractor, to complete the work within the schedule. The actual deployment schedule of Construction Equipments shall be approved by Engineer-in-charge. Contractor shall augment the above list with additional numbers/categories of equipments, capacity of equipments, tools & tackles, as required and directed by Engineer-In charge to complete the work within the completion time schedule and quoted price.
2. Contractor shall ensure inventories of HDD Rig(s), ancillary units like Mud pump, Pilots, Drill pipe (Minimum 150% of actual length of HDD) , Rock cutting tool/ bits etc maintained at site to avoid down time in case of any break- down.
3. CATEGORY-1: BIDDER has option to propose equipments from "OWNED" or "HIRED sources" against this category. BIDDER to provide proof of ownership (Copy of Invoice payment/ Insurance Cover/ Registration with Statutory body/ Certificate from Chartered Engineer) for OWNED equipments and if BIDDER opts to hire any equipment of this category, an MOU from the hiring agency of the equipment and Proof of Ownership (Copy of Invoice payment/ Insurance Cover/ Registration with Statutory body/ Certificate from Chartered Engineer) with that agency needs to be submitted along with the BID. In addition bidder has to submit a recent inspection certificate from Chartered Engineer/ Reputed third party agency certifying that equipments are in good working condition.
4. CATEGORY- 2: No documentary proof is required to be submitted for CATEGORY- 2 equipments. However BIDDER to indicate equipment as OWNED or HIRED for deployment purpose.
Page 4 of 9
Page 185 of 1266
5. Bidder to confirm that these equipments are spare available for deployment on this project site and shall be timely mobilized in good working condition to maintain work progress. Contractor has the option to hire some of these equipments from equipment-hiring agencies also.
6. Owner/Consultant reserves the right to physically check & verify the OWNERSHIP / availability of these equipments at any stage prior to award of work. Bidder shall organize and coordinate this inspection process. Owner/ Consultant opinion shall be final and binding in this regard.
7. Meeting the requirement of deployment of above minimum Construction Equipments is a part of Bidder Qualification Criteria. Bidder shall confirm compliance for deployment of above equipments. BIDDER to categorize this Equipment List on "Owned/Hired " basis separately and submit along with the bid.
8. Contractor shall replace any defective/damaged equipment promptly to complete the work without any time & cost implication to the Owner/EIL. In case some equipments are not required after completion of relevant activities, the same can be demobilized with prior WRITTEN approval of Engineer-In-Charge.
9. Instruments (as applicable) to be made available with valid calibration certificate, issued by NABL accredited laboratory.
(STAMP & SIGNATURE OF BIDDER)
Page 5 of 9
Page 186 of 1266
KEY CONSTRUCTION EQUIPMENT REQUIRED TO BE MOBILIZED BY THE CONTRACTOR DURING EXECUTION FOR HDD & ASSOCIATED PIPELINE LAYING WORKS OF 18” ULHAS RIVER-2 (GANDHARI) SECTION FOR RE-ROUTING OF MMPL OF M/S BPCL
(TENDER NO. A731-83-41-000-MK-T-9503) - PART C
SL. EQUIPMENT DESCRIPTION CAPACITY REQUIREMENT NO. DURING CONSTN CATEGORY - 1 1. RIG FOR HDD INCLUDING ALL ACCESSORIES 250 MT* 1* CATEGORY - 2 1. PIPE LAYER / SIDE BOOM - CAPACITY (FOR SIZE 18'' SIZE) 40 MT 2 2. WELDING MACHINES 4 3. X- RAY M/C 1 4. U/T MACHINE 1 5. EXCAVATOR / BACK HOE 2 6. WATER FILLING AND HYDROTESTING PUMPS MOTORISED 1 7. TRAILERS 1 PIPE CLAMP (PNEUMATIC/hydraulic)- INTERNAL&EXTERNAL 8. 18” ONE SET EACH (SIZE 18”NB) 9. BEVEL CUTTING MACHINE 1 10. PIPELINE LOCATOR 1 11. D.G.SETS - 200 KVA 1 12. HOLIDAY DETECTOR 1 13. DEWATERING PUMP AS REQUIRED 14. DEAD WT TESTER 1 15. AIR COMPRESSOR 200-250 CFM 1 TOOLS AND TACKLES FOR CORROSION PROTECTION TAPE 16. AS REQUIRED COATING 17. TOOLS AND TACKLES FOR SWABING / DRYING ETC. AS REQUIRED 18. TOOLS AND TACKLES FOR TCP AS PER SOQ TOOLS AND TACKLES FOR MAGNETIC CLEANING AND EGP 19. AS PER SOQ *- HDD equipment (Capacity and No. of HDD rig to be mobilised shall be ascertained by detailed analysis and proposed execution philosophy by contractor) and Crew shall be deployed based on the SOW and schedule finalized as advised by EIC.
NOTES - 1. The details of critical key construction equipments in good working condition, required to be mobilized during construction by the Contractor, to complete the work within the schedule. The actual deployment schedule of Construction Equipments shall be approved by Engineer-in-charge. Contractor shall augment the above list with additional numbers/categories of equipments, capacity of equipments, tools & tackles, as required and directed by Engineer-In charge to complete the work within the completion time schedule and quoted price.
2. Contractor shall ensure inventories of HDD Rig(s), ancillary units like Mud pump, Pilots, Drill pipe (Minimum 150% of actual length of HDD) , Rock cutting tool/ bits etc maintained at site to avoid down time in case of any break- down.
3. CATEGORY-1: BIDDER has option to propose equipments from "OWNED" or "HIRED sources" against this category. BIDDER to provide proof of ownership (Copy of Invoice payment/ Insurance Cover/ Registration with Statutory body/ Certificate from Chartered Engineer) for OWNED equipments and if BIDDER opts to hire any equipment of this category, an MOU from the hiring agency of the equipment and Proof of Ownership (Copy of Invoice payment/ Insurance Cover/ Registration with Statutory body/ Certificate from Chartered Engineer) with that agency needs to be submitted along with the BID. In addition bidder has to submit a recent inspection certificate from Chartered Engineer/ Reputed third party agency certifying that equipments are in good working condition.
4. CATEGORY- 2: No documentary proof is required to be submitted for CATEGORY- 2 equipments. However BIDDER to indicate equipment as OWNED or HIRED for deployment purpose.
Page 6 of 9
Page 187 of 1266
5. Bidder to confirm that these equipments are spare available for deployment on this project site and shall be timely mobilized in good working condition to maintain work progress. Contractor has the option to hire some of these equipments from equipment-hiring agencies also.
6. Owner/Consultant reserves the right to physically check & verify the OWNERSHIP / availability of these equipments at any stage prior to award of work. Bidder shall organize and coordinate this inspection process. Owner/ Consultant opinion shall be final and binding in this regard.
7. Meeting the requirement of deployment of above minimum Construction Equipments is a part of Bidder Qualification Criteria. Bidder shall confirm compliance for deployment of above equipments. BIDDER to categorize this Equipment List on "Owned/Hired " basis separately and submit along with the bid.
8. Contractor shall replace any defective/damaged equipment promptly to complete the work without any time & cost implication to the Owner/EIL. In case some equipments are not required after completion of relevant activities, the same can be demobilized with prior WRITTEN approval of Engineer-In-Charge.
9. Instruments (as applicable) to be made available with valid calibration certificate, issued by NABL accredited laboratory.
(STAMP & SIGNATURE OF BIDDER)
Page 7 of 9
Page 188 of 1266
KEY CONSTRUCTION EQUIPMENT REQUIRED TO BE MOBILIZED BY THE CONTRACTOR DURING EXECUTION FOR HDD & ASSOCIATED PIPELINE LAYING WORKS OF 18” VASHI/THANE CREEK SECTION FOR RE-ROUTING OF MMPL OF M/S BPCL.
(TENDER NO. A731-83-41-000-MK-T-9503)- PART D
SL. EQUIPMENT DESCRIPTION CAPACITY REQUIREMENT NO. DURING CONSTN CATEGORY - 1 1. RIG FOR HDD INCLUDING ALL ACCESSORIES 400 MT* 1* CATEGORY - 2 HDD RIG INCLUDING ALL ACCESSORIES (For performing pilot 1. 250 MT* 1* hole by deploying rig from pipe sides by intersection technique) 2. PIPE LAYER / SIDE BOOM - CAPACITY (FOR SIZE 18'' SIZE) 40 MT 2 3. WELDING MACHINES 4 4. X- RAY M/C 1 5. U/T MACHINE 1 6. EXCAVATOR / BACK HOE 2 7. WATER FILLING AND HYDROTESTING PUMPS MOTORISED 1 8. TRAILERS 1 PIPE CLAMP (PNEUMATIC/hydraulic)- INTERNAL&EXTERNAL 9. 18” ONE SET EACH (SIZE 18”NB) 10. BEVEL CUTTING MACHINE 1 11. PIPELINE LOCATOR 1 12. D.G.SETS - 200 KVA 1 13. HOLIDAY DETECTOR 1 14. DEWATERING PUMP AS REQUIRED 15. DEAD WT TESTER 1 16. AIR COMPRESSOR 200-250 CFM 1 TOOLS AND TACKLES FOR CORROSION PROTECTION TAPE 17. AS REQUIRED COATING 18. TOOLS AND TACKLES FOR SWABING / DRYING ETC. AS REQUIRED 19. TOOLS AND TACKLES FOR TCP AS PER SOQ AS REQUIRED TOOLS AND TACKLES FOR MAGNETIC CLEANING AND EGP AS REQUIRED 20. AS PER SOQ *- HDD equipment (Capacity and No. of HDD rig to be mobilised shall be ascertained by detailed analysis and proposed execution philosophy by contractor) and Crew shall be deployed based on the SOW and schedule finalized as advised by EIC.
NOTES - 1. The details of critical key construction equipments in good working condition, required to be mobilized during construction by the Contractor, to complete the work within the schedule. The actual deployment schedule of Construction Equipments shall be approved by Engineer-in-charge. Contractor shall augment the above list with additional numbers/categories of equipments, capacity of equipments, tools & tackles, as required and directed by Engineer-In charge to complete the work within the completion time schedule and quoted price.
2. Contractor shall ensure inventories of HDD Rig(s), ancillary units like Mud pump, Pilots, Drill pipe (Minimum 150% of actual length of HDD) , Rock cutting tool/ bits etc maintained at site to avoid down time in case of any break- down.
3. CATEGORY-1: BIDDER has option to propose equipments from "OWNED" or "HIRED sources" against this category. BIDDER to provide proof of ownership (Copy of Invoice payment/ Insurance Cover/ Registration with Statutory body/ Certificate from Chartered Engineer) for OWNED equipments and if BIDDER opts to hire any equipment of this category, an MOU from the hiring agency of the equipment and Proof of Ownership (Copy of Invoice payment/ Insurance Cover/ Registration with Statutory body/ Certificate from Chartered Engineer) with that agency needs to be submitted along with the BID. In addition bidder has to submit a recent inspection certificate from Chartered Engineer/ Reputed third party agency certifying that equipments are in good working condition.
Page 8 of 9
Page 189 of 1266
4. CATEGORY- 2: No documentary proof is required to be submitted for CATEGORY- 2 equipments. However BIDDER to indicate equipment as OWNED or HIRED for deployment purpose.
5. Bidder to confirm that these equipments are spare available for deployment on this project site and shall be timely mobilized in good working condition to maintain work progress. Contractor has the option to hire some of these equipments from equipment-hiring agencies also.
6. Owner/Consultant reserves the right to physically check & verify the OWNERSHIP / availability of these equipments at any stage prior to award of work. Bidder shall organize and coordinate this inspection process. Owner/ Consultant opinion shall be final and binding in this regard.
7. Meeting the requirement of deployment of above minimum Construction Equipments is a part of Bidder Qualification Criteria. Bidder shall confirm compliance for deployment of above equipments. BIDDER to categorize this Equipment List on "Owned/Hired " basis separately and submit along with the bid.
8. Contractor shall replace any defective/damaged equipment promptly to complete the work without any time & cost implication to the Owner/EIL. In case some equipments are not required after completion of relevant activities, the same can be demobilized with prior WRITTEN approval of Engineer-In-Charge.
9. Instruments (as applicable) to be made available with valid calibration certificate, issued by NABL accredited laboratory.
(STAMP & SIGNATURE OF BIDDER)
Page 9 of 9
Page 190 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 1 of 1
QUALITY MANAGEMENT SYSTEM REQUIRMENTS
[ANNEXURE – VII TO SPECIAL CONDITIONS OF CONTRACT]
Engineers India Limited
Page 191 of 1266 SPECIFICATION FOR QUALITY STANDARD SPECIFICATION No. ENGINEERS MANAGEMENT SYSTEM lakgINDIA LIMITED 6-78-0001 Rev. 1 mren ewaire mjvam) (A Gavt at India Undertaking) REQUIREMENTS FROM BIDDERS Page 1 of 7
64)(11Chrlf quiciall -51-04ff u tea aliikrrat t ?drift'
SPECIFICATION FOR QUALITY MANAGEMENT SYSTEM REQUIREMENTS FROM BIDDERS
QMS QMS 1 12.03.15 General Revision Standards Standards MPJ SC Committee Committee
QMS QMS 0 04.06.09 Issued as Standard Specification Standards Standards SCT ND Committee Committee Standards Standards Committee Bureau Rev. Checked Date Purpose Prepared by Convener Chairman No by Approved by
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
Page 192 of 1266 STANDARD SPECIFICATION No. ENGINEERS SPECIFICATION FOR QUALITY INDIA LIMITED SYSTEM 6-78-0001 Rev. 1 lft2 (AG'"ind'Undelt6ung) REQUIREMENTS FROM BIDDERS Page 2 of 7
Abbreviations:
CV Curriculum Vitae ISO International Organization for Standardization MR Material Requisition PO Purchase Order PR Purchase Requisition QA Quality Assurance QMS Quality Management System
QMS Standards Committee
Convener: Mr. M.P. Jain
Members: Mr. A.K. Chaudhary (Insp.) Mr. S.K. Kaul (C&P) Mr. R.K. Trivedi (Engg.) Mr. Ravindra Kumar (Const.) Mr. Tilak Raj (Projects) Mr. Vinod Kumar (CQA)
Copyright EIL — All rights reserved Format No. 8-00-0001-F1 Rev. 0
Page 193 of 1266 SPECIFICATION FOR QUALITY STANDARD SPECIFICATION No. ENGINEERS SYSTEM Igar llks INDIA LIMITED 6-78-0001 Rev. Oiren Govt 'A At 'nth' Und"k"V) REQUIREMENTS FROM BIDDERS Page 3 of 7
CONTENTS
Clause Title Page No. 1.0 SCOPE 4 2.0 DEFINITIONS 4 3.0 REFERENCE DOCUMENTS 4 4.0 QUALITY MANAGEMENT SYSTEM — GENERAL 4 5.0 QUALITY SYSTEM REQUIREMENTS 4 6.0 AUDITS 7 7.0 DOCUMENTATION REQUIREMENTS 7
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
Page 194 of 1266
SPECIFICATION FOR QUALITY STANDARD SPECIFICATION No. el ENGINEERS $1g-zg faReg INDIA LIMITED MANAGEMENT SYSTEM 6-78-0001 Rev. 1 own 120.2 .I J40.9) IA GOVt of India Undertaking) REQUIREMENTS FROM BIDDERS Page 4 of 7
1.0 SCOPE
This specification establishes the Quality Management System requirements to be met by BIDDER for following purpose:
• QMS requirements to be met by suppliers/contractors after award of work/ during contract execution. 2.0 DEFINITIONS 2.1 Bidder
For the purpose of this specification, the word "BIDDER" means the person(s), firm, company or organization who is under the process of being contracted by EIL / Owner for delivery of some products (including service). The word is considered synonymous to supplier, contractor or vendor.
2.2 Project Quality Plan
Document tailored from Standard Quality Management System Manual of BIDDER, specifying how the quality requirements of the project will be met.
2.3 Owner
Owner means the owner of the project for which services / products are being purchased and includes their representatives, successors and assignees.
3.0 REFERENCE DOCUMENTS
6-78-0002 Specification for Documentation Requirements from Contractors 6-78-0003 Specification for Documentation Requirements from Suppliers 4.0 QUALITY MANAGEMENT SYSTEM — GENERAL
Unless otherwise agreed with EIL / Owner, the BIDDER proposed quality system shall fully satisfy all relevant requirements of ISO 9001 "Quality Management Systems — Requirements." Evidence of compliance shall be current certificate of quality system registration to ISO 9001 or a recent compliance audit recommending registration from a certification agency. The quality system shall provide the planned and systematic control of all quality related activities for execution of contract. Implementation of the system shall be in accordance with BIDDER'S Quality Manual and PROJECT specific Quality Plan.
5.0 QUALITY SYSTEM REQUIREMENTS
5.1 BIDDER shall prepare and submit for review / record, Project Quality Plan / Quality Assurance Plan for contracted scope / job. The BIDDER'S Quality Plan shall address all of the applicable elements of ISO 9001, identify responsible parties within BIDDER'S organization, for the implementation / control of each area, reference the applicable procedures used to control / assure each area, and verify the documents produced for each area. The Project Quality Plan shall necessarily define control or make reference to the relevant procedures, for design and engineering, purchase, documentation, record control, bid evaluation, inspection, production/manufacturing, preservation, packaging and storage, quality control at
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
Page 195 of 1266
STANDARD SPECIFICATION No. ENGINEERS SPECIFICATION FOR QUALITY INDIA LIMITED MANAGEMENT SYSTEM 6-78-0001 Rev. 1 (A Gavt of India undertaking' REQUIREMENTS FROM BIDDERS Page 5 of 7
construction site, pre-commissioning, commissioning and handing over (as applicable) in line with contract requirement and scope of work.
5.2 BIDDER shall identify all specified or implied statutory and regulatory requirements and communicate the same to all concerned in his organization and his sub contractor's organization for compliance.
5.3 BIDDER shall deploy competent and trained personnel for various activities for fulfillment of PO / contract. BIDDER shall arrange adequate infrastructure and work environment to ensure that the specification and quality of the deliverable are maintained.
5.4 BIDDER shall do the quality planning for all activities involved in delivery of order. The quality planning shall cover as minimum the following:
Resources Product / deliverable characteristics to be controlled. Process characteristics to ensure the identified product characteristics are realized Identification of any measurement requirements, acceptance criteria Records to be generated Need for any documented procedure
The quality planning shall result into the quality assurance plan, inspection and test plans (ITPs) and job procedures for the project activities in the scope of bidder. These documents shall be submitted to EIL/Owner for review/approval, before commencement of work.
5.5 Requirements for sub-contracting / purchasing of services specified in contract / tender shall be adhered to. In general all outsourced items will be from approved vendors of EIL. Wherever requirements are not specified, or approved sub vendors do not exist, the sub-contractor shall establish and maintain a system for purchasing / sub-contracting to ensure that purchased product / service conforms to specified requirements. Criteria for selection of sub-contractor, evaluation, re-evaluation, maintenance of purchasing data and verification of purchased product (sub- contractor services), constitute important components of this requirement.
5.6 BIDDER shall plan and carry production and service provision under controlled conditions. Controlled conditions shall include, as applicable
the availability of information that describes the characteristics of the product the availability of work instructions the use of suitable equipment the availability and use of monitoring and measuring devices the implementation of monitoring and measurement the implementation of release, delivery and post-delivery activities
5.7 BIDDER shall validate any processes for production and service provision where resulting output cannot be verified by subsequent monitoring and measurement. This includes any process where deficiencies become apparent only after the product is in use or service has been delivered.
5.8 BIDDER shall establish a system for identification and traceability of product / deliverable throughout product realization. Product status with respect to inspection and testing requirements shall be identified.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
Page 196 of 1266
STANDARD SPECIFICATION No. ei ENGINEERS SPECIFICATION FOR QUALITY lge.ji id5fez INDIA LIMITED MANAGEMENT SYSTEM 6-78-0001 Rev. 1 Oren erRRIZ .71.1.113,70 IA Govt of India undettaking) REQUIREMENTS FROM BIDDERS Page 6 of 7
5.9 BIDDER shall identify, verify, protect and safeguard EIL / Owner property (material / document) provided for use or incorporation into the product. If any Owner / EIL property is lost, damaged or otherwise found to be unsuitable for use, this shall be reported to the EIL / Owner.
5.10 BIDDER shall ensure the conformity of product / deliverable during internal processing and delivery to the intended destination. Requirements mentioned in the tender shall be adhered to.
5.11 BIDDER shall establish system to ensure that inspection and testing activities are carried out in line with requirements. Where necessary, measuring equipments shall be calibrated at specified frequency, against national or international measurement standards; where no such standard exists, the basis used for calibration shall be recorded. The measuring equipments shall be protected from damage during handling, maintenance and storage.
5.12 BIDDER shall ensure effective monitoring, using suitable methods, of the processes involved in production and other related processes for delivery of the scope of contract.
5.13 BIDDER shall monitor and measure the characteristics of the product/deliverable to verify that product requirement has been met. The inspection (stage as well as final) by BIDDER and EIL / Owner personnel shall be carried out strictly as per the ITPs forming part of the contract. Product release or service delivery shall not proceed until the planned arrangements have been satisfactorily completed, unless otherwise approved by relevant authority and where applicable by Owner / EIL.
5.14 BIDDER shall establish and maintain a documented procedure to ensure that the product which does not conform to requirements is identified and controlled to prevent its unintended use or delivery
5.15 All non-conformities (NCs) / deficiencies found by the BIDDER'S inspection / surveillance staff shall be duly recorded, including their disposal action shall be recorded and resolved suitably. Effective corrective and preventive action shall be implemented by the BIDDER so that similar NCs including deficiencies do not recur.
5.16 All deficiencies noticed and reported by EIL / Owner shall be analyzed by the BIDDER and appropriate corrective and preventive actions shall be implemented. BIDDER shall intimate EIL / Owner of all such corrective and preventive action implemented by him.
5.17 BIDDER should follow the standards, specifications and approved drawings. Concessions/Deviations shall be allowed only in case of unavoidable circumstances. In such situations Concession/deviation request must be made by the BIDDER through online system of EIL eDMS. URL of EIL eDMS is http://edocx.eil . co . in/vportal.
5.18 BIDDER shall have documented procedure for control of documents.
5.19 All project records shall be carefully kept, maintained and protected for any damage or loss until the project completion, then handed over to EIL / Owner as per contract requirement (Refer Specification Nos. 6-78-0002 - Specification for Documentation Requirements from Contractors and 6-78-0003 - Specification for Documentation Requirements from Suppliers), or disposed as per relevant project procedure.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL—All rights reserved
Page 197 of 1266
SPECIFICATION FOR QUALITY STANDARD SPECIFICATION No. ei ENGINEERS Ift Jrkif51ft. INDIA LIMITED MANAGEMENT SYSTEM 6-78-0001 Rev. 1 wirer riraxem3Tmil (A Goof of India UndertakIngi REQUIREMENTS FROM BIDDERS Page 7 of 7
6.0 AUDITS
BIDDER shall plan and carry out the QMS audit for the job. Quality audit programme shall cover design, procurement, construction management and commissioning as applicable including activities carried out by sub-vendors and sub-contractors. This shall be additional to the certification body surveillance audits carried out under BIDDER'S own ISO 9001 certification scheme.
The audit programmes and audit reports shall be available with bidder for scrutiny by EIL / Owner. EIL or Owner's representative reserves the right to attend, as a witness, any audit conducted during the execution of the WORKS.
In addition to above EIL, Owner and third party appointed by EIL/Owner may also perform Quality and Technical compliance audits. BIDDER shall provide assistance and access to their systems and sub-contractor / vendor systems as required for this purpose. Any deficiencies noted shall be immediately rectified by BIDDER.
7.0 DOCUMENTATION REQUIREMENTS
BIDDER shall submit following QMS documents immediately after award of work (Within one week) for record / review by EIL / Owner.
Organization chart (for complete organization structure and for the project) Project Quality Plan/Quality Assurance Plan Job specific Inspection Test Plans, if not attached with PR Job Procedures Inspection/Test Formats
In addition to above QMS documents, following documentation shall be maintained by the BIDDER for submission to EIL / Owner on demand at any point of time during execution of the project.
Quality Manual Certificate of approval for compliance to ISO: 9001 standard Procedure for Control of Non-conforming Product Procedure for Control of Documents Sample audit report of the QMS internal and external audits conducted during last one year Customer satisfaction reports from at least 2 customers, during the last one year Project QMS audit report Technical audit reports for the project Corrective action report on the audits
Documents as specified above are minimum requirements. BIDDER shall submit any other document/data required for completion of the job as per EIL/Owner instructions.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL—All rights reserved
Page 198 of 1266 Page 199 of 1266 Page 200 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 1 of 1
OSID 192 & 207 AND HEALTH SAFETY & ENVIROMENT MANAGEMNT
[ANNEXURE – VIII TO SPECIAL CONDITIONS OF CONTRACT]
Engineers India Limited
Page 201 of 1266 Sr.Number:OISD/DOC/2013/158 Page No. I
OISD - GDN - 192 July, 2000
FOR RESTRICTED CIRCULATION
SAFETY PRACTICES DURING CONSTRUCTION
OISD-GDN-192
Oil Industry Safety Directorate Government of India Ministry of Petroleum & Natural Gas 8th Floor, OIDB Bhavan, Plot No. 2, Sector – 73, Noida – 201301 (U.P.) Website: www.oisd.gov.in Tele: 0120-2593800, Fax: 0120-2593802
Page 202 of 1266 Sr.Number:OISD/DOC/2013/158 Page No. II
OISD - GDN - 192 July, 2000
FOR RESTRICTED CIRCULATION
SAFETY PRACTICES DURING CONSTRUCTION
Prepared by
COMMITTEE ON SAFETY PRACTICES DURING CONSTRUCTION
Oil Industry Safety Directorate Government of India Ministry of Petroleum & Natural Gas 8th Floor, OIDB Bhavan, Plot No. 2, Sector – 73, Noida – 201301 (U.P.) Website: www.oisd.gov.in Tele: 0120-2593800, Fax: 0120-2593802
Page 203 of 1266 Sr.Number:OISD/DOC/2013/158 Page No. III
Preamble
Indian petroleum industry is the energy lifeline of the nation and its continuous performance is essential for sovereignty and prosperity of the country. As the industry essentially deals with inherently inflammable substances throughout its value chain – upstream, midstream and downstream – Safety is of paramount importance to this industry as only safe performance at all times can ensure optimum ROI of these national assets and resources including sustainability.
While statutory organizations were in place all along to oversee safety aspects of Indian petroleum industry, Oil Industry Safety Directorate (OISD) was set up in 1986 Ministry of Petroleum and Natural Gas, Government of India as a knowledge centre for formulation of constantly updated world-scale standards for design, layout and operation of various equipment, facility and activities involved in this industry. Moreover, OISD was also given responsibility of monitoring implementation status of these standards through safety audits.
In more than 25 years of its existence, OISD has developed a rigorous, multi-layer, iterative and participative process of development of standards – starting with research by in-house experts and iterating through seeking & validating inputs from all stake-holders – operators, designers, national level knowledge authorities and public at large – with a feedback loop of constant updation based on ground level experience obtained through audits, incident analysis and environment scanning.
The participative process followed in standard formulation has resulted in excellent level of compliance by the industry culminating in a safer environment in the industry. OISD – except in the Upstream Petroleum Sector – is still a regulatory (and not a statutory) body but that has not affected implementation of the OISD standards. It also goes to prove the old adage that self-regulation is the best regulation. The quality and relevance of OISD standards had been further endorsed by their adoption in various statutory rules of the land.
Petroleum industry in India is significantly globalized at present in terms of technology content requiring its operation to keep pace with the relevant world scale standards & practices. This matches the OISD philosophy of continuous improvement keeping pace with the global developments in its target environment. To this end, OISD keeps track of changes through participation as member in large number of International and national level Knowledge Organizations – both in the field of standard development and implementation & monitoring in addition to updation of internal knowledge base through continuous research and application surveillance, thereby ensuring that this OISD Standard, along with all other extant ones, remains relevant, updated and effective on a real time basis in the applicable areas.
Together we strive to achieve NIL incidents in the entire Hydrocarbon Value Chain. This, besides other issues, calls for total engagement from all levels of the stake holder organizations, which we, at OISD, fervently look forward to.
Jai Hind!!! Executive Director Oil Industry Safety Directorate
Page 204 of 1266 Sr.Number:OISD/DOC/2013/158 Page No. IV
FOREWORD
The Oil Industry in India is nearly 100 years old. Due to various collaboration agreements a variety of international codes, standards and practices are in vogue. Standardisation in design philosophies, operating and maintenance practices at a national level was hardly in existence. This lack of uniformity coupled with feedback from some serious accidents that occurred in the recent past in India and abroad, emphasised the need for the industry to review the existing state of art in designing, operating and maintaining oil and gas installations.
With this in view, the Ministry of Petroleum and Natural Gas in 1986 constituted a Safety Council assisted by the Oil Industry Safety Directorate (OISD) staffed from within the industry in formulating and implementing a series of self-regulatory measures aimed at removing obsolescence, standardising and upgrading the existing standards to ensure safer operations. Accordingly OISD constituted a number of functional committees comprising of experts nominated from the industry to draw up standards and guidelines on various subjects.
The present document on “Safety Practices during Construction” was prepared by the Functional Committee on “Safety Practices during Construction”. This document is based on the accumulated knowledge and experience of industry members and the various national and international codes and practices.
It is hoped that provisions of this document if implemented objectively, may go a long way to improve the safety to reduce accidents in Oil and Gas Industry. Users are cautioned that no document can be substitute for the judgment of responsible and experienced engineer.
Suggestions are invited from the users after it is put into practice to improve the document further. Suggestions for amendments, if any, to this standard should be addressed to:
The Co-ordinator Committee on “Safety Practices during Construction” Oil Industry Safety Directorate Government of India Ministry of Petroleum & Natural Gas 8th Floor, OIDB Bhavan, Plot No. 2, Sector – 73, Noida – 201301 (U.P.) Website: www.oisd.gov.in Tele: 0120-2593800, Fax: 0120-2593802
This document in no way supersedes the statutory regulations of Chief Controller of Explosives (CCE), Factory Inspectorate or any other statutory body, which must be followed as applicable.
Page 205 of 1266 Sr.Number:OISD/DOC/2013/158 Page No. V
NOTE
OISD (Oil Industry Safety Directorate) publications are prepared for use in the Oil and Gas Industry under Ministry of Petroleum & natural Gas. These are the property of Ministry of Petroleum & Natural Gas and shall not be reproduced or copied and loaned or exhibited to others without written consent from OISD.
Though every effort has been made to assure the accuracy and reliability of the data contained in these documents. OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from their use.
These documents are intended to supplement rather than replace the prevailing statutory requirements.
Page 206 of 1266 Sr.Number:OISD/DOC/2013/158 Page No. VI
FUNCTIONAL COMMITTEE ON SAFETY PRACTICES DURING CONSTRUCTION
NAME ORGANISATION
LEADER Shri A.K. Tandon EIL, New Delhi. MEMBERS 1. Shri U.M. Rao GAIL, Noida.
2. Shri K.N. Ravindran CRL, Cochin
3. Shri P.K. Anand ONGC, Mumbai.
4. Shri H.N. Das ONGCL, Nazaria.
5. Shri Jagnandan Tyagi IOC(PL) Nodia.
6. Shri M.C Lohar IBP Co. Ltd., Calcutta.
7. Shri J.C. Agrawal IOC, Mktg, New Delhi.
8. Shri S.M. Ghotavadekar HPCL, Mumbai.
9. Shri Sanjoy Ghose BPCL, Mumbai.
10. Shri H. C Jha “Hari” IOC-Panipat Refinery.
11. Shri Suhas Kate HPCL, Visakh.
Member-Coordinator
Shri A.K. Ranjan OISD, New Delhi
Page 207 of 1266 Sr.Number:OISD/DOC/2013/158 Page No. VII
CONTENTS
SECTION Page No.
1.0 Introduction 1 2.0 Scope 1 3.0 Definitions 1 4.0 General Duties 2
4.1 General Duties Of Execution Agencies 4.2 General Duties Of Owners 5.0 Safety Practices At Work Places 3
5.1 General Provisions 5.2 Means Of Access And Egress 5.3 Housekeeping 5.4 Precautions Against The Fall Of Materials And Persons, And Collapse Of Structures 5.5 Prevention Of Unauthorised Entry 5.6 Fire Prevention And Fire Fighting 5.7 Lighting 5.8 Plant, Machinery, Equipment and Hand Tools
6.0 Construction Activities 7
6.1 Excavation 6.2 Scaffolding, Platforms & Ladders 6.3 Structural Work, Laying Of Reinforcement & Concreting 6.4 Road Work 6.5 Cutting/Welding 6.6 Working In Confined Spaces 6.7 Proof/Pressure Testing 6.8 Working At Heights 6.9 Handling And Lifting Equipment 6.10 Vehicle Movement 6.11 Electrical 6.12 Offshore 6.13 Demolition 6.14 Radiography 6.15 Sand/Shot Blasting / Spray Painting 6.16 Work above Water
7.0 Additional Safety Precaution for Units with Hydrocarbons 33
8.0 First Aid 34
9.0 Documentation 34
10.0 Safety Awareness & Training 34
11.0 References 35
Annexure I 36
Page 208 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 1 SAFETY PRACTICES DURING CONSTRUCTION
SAFETY PRACTICES DURING CONSTRUCTION
1.0 INTRODUCTION
Safety in Construction Management deserves utmost attention especially in the hydrocarbon industry, such as Exploration, Refineries, Pipelines and Marketing installations, Gas Processing units etc. Construction is widely recognised as one of the accident prone activities. Most of the accidents are caused by inadequate planning, failure during the construction process and/or because of design deficiencies. Besides property loss, accidents also result in injuries and fatalities to the personnel; same needs to be prevented. The reasons for accidents during construction activities are related to unique nature of the industry, human behaviour, difficult work-site conditions, extended odd duty hours, lack of training & awareness and inadequate safety management. Unsafe working methods, equipment failure and improper housekeeping also tend to increase the accident rate in construction. Ensuring good quality of materials, equipment and competent supervision along with compliance of standard engineering practices shall go a long way to in built safety into the system. The objective of this standard is to provide practical guidance on technical and educational framework for safety and health in construction with a view to: (a) prevent accidents and harmful effects on the health of workers arising from employment in construction; (b) ensure appropriate safety during implementation of construction; (c) provide safety practice guidelines for appropriate measures of planning, control and enforcement. 2.0 SCOPE
This document specifies broad guidelines on safe practices to be adhered to during construction activities in oil industry. However, before commencing any job, specific hazards and its effects should be assessed and necessary corrective/preventive actions should be taken by all concerned. The document is intended only to supplement and not to replace or supersede the prevailing statutory requirements, which shall also be followed as applicable. For Personal Protective Equipment, OISD-STD-155 (Part I&II) shall be referred to. The scope of this document does not include the design aspects and quality checks during construction. 3.0 DEFINITIONS
Definitions of various terminology are given below:
Adequate, appropriate or suitable are used to describe qualitatively or quantitatively the means or method used to protect the worker.
Brace: A structural member that holds one point in a fixed position with respect to another point; bracing is a system of structural members designed to prevent distortion of a structure.
By hand: The work is done without the help of a mechanised tool.
Competent Authority: A stautory agency having the power to issue regulations, orders or other instructions having the force of law.
Competent person: A person possessing adequate qualifications, such as suitable training and sufficient knowledge, experience and skill for the safe performance of the specific work. The competent authorities may define appropriate criteria for the designation of such persons and may determine the duties to be assigned to them.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 209 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 2 SAFETY PRACTICES DURING CONSTRUCTION
Execution agency: Any physical or legal person, having contractual obligation with the owner, and who employs one or more workers on a construction site
Owner: Any physical or legal person for whom construction job is carried out. It shall also include owner's designated representative/consultant/nominee/agent, authorised from time to time to act for and on its behalf, for supervising/ coordinating the activities of the execution agency.
Hazard: Danger or potential danger.
Guard-rail: An adequately secured rail erected along an exposed edge to prevent persons from falling.
Hoist: A machine, which lifts materials or persons by means of a platform, which runs on guides.
Lifting gear: Any gear or tackle by means of which a load can be attached to a lifting appliance but which does not form an integral part of the appliance or load.
Lifting appliance: Any stationary or mobile appliance used for raising or lowering persons or loads.
Means of access or egress: Passageways, corridors, stairs, platforms, ladders and any other means for entering or leaving the workplace or for escaping in case of danger.
Scaffold: Any fixed, suspended or mobile temporary structure supporting workers and material or to gain access to any such structure and which is not a lifting appliance as defined above.
Toe-board: A barrier placed along the edge of a scaffold platform, runway, etc., and secured there to guard against the slipping of persons or the falling of material.
Worker: Any person engaged in construction activity.
Workplace: All places where workers need to be or to go by reason of their work. 4.0 GENERAL DUTIES 4.1 GENERAL DUTIES OF EXECUTION AGENCIES
4.1.1 Execution agency should:
i) provide means and organisation to comply with the safety and health measures required at the workplace. ii) provide and maintain workplaces, plant, equipment, tools and machinery and organise construction work so that, there is no risk of accident or injury to health of workers. In particular, construction work should be planned, prepared and undertaken so that: (a) dangers, liable to arise at the workplace, are prevented; (b) excessively or unnecessarily strenuous work positions and movements are avoided; (c) organisation of work takes into account the safety and health of workers; (d) materials and products used are suitable from a safety and health point of view; (e) working methods are adopted to safeguard workers against the harmful effects of chemical, physical and biological agents.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 210 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 3 SAFETY PRACTICES DURING CONSTRUCTION
iii) establish committees with representatives of workers and management or make other arrangement for the participation of workers in ensuring safe working conditions. iv) arrange for periodic safety inspections by competent persons of all buildings, plant, equipment, tools, machinery, workplaces and review of systems of work, regulations, standards or codes of practice. The competent person should examine and ascertain the safety of construction machinery and equipment. v) provide such supervision to ensure that workers perform their work with due regard to safety and health of theirs as well as that of others. vi) Employ only those workers who are qualified, trained and suited by their age, physique, state of health and skill. vii) satisfy themselves that all workers are informed and instructed in the hazards connected with their work and environment and trained in the precautions necessary to avoid accidents and injury to health. viii) Ensure that buildings, plant, equipment, tools, machinery or workplaces in which a dangerous defect has been found should not be used until the defect has been rectified. ix) Organise for and remain always prepared to take immediate steps to stop the operation and evacuate workers as appropriate, where there is an imminent danger to the safety of workers. x) establish a checking system by which it can be ascertained that all the members of a shift, including operators of mobile equipment, have returned to the camp or base at the close of work on dispersed sites and where small groups of workers operate in isolation. xi) provide appropriate first aid, training and welfare facilities to workers as per various statutes like the Factories Act, 1948 etc. and, whenever collective measures are not feasible or are insufficient, provide and maintain personal protective equipment and clothing in line with the requirement as per OISD-STD-155 (Vol. I& II) on Personnel Protective Equipment. They should also provide access to workers to occupational health services. xii) Educate workers about their right and the duty at any workplace to participate in ensuring safe working conditions to the extent of their control over the equipment and methods of work and to express views on working procedures adopted as may affect safety and health. xiii) Ensure that except in an emergency, workers, unless duly authorised, should not interfere with, remove, alter or displace any safety device or other appliance furnished for their protection or the protection of others, or interfere with any method or process adopted with a view to avoiding accidents and injury to health. xiv) Ensure that workers do not operate or interfere with plant and equipment that they have not been duly authorised to operate, maintain or use. xv) Ensure that workers do not sleep, rest or cook etc in dangerous places such as scaffolds, railway tracks, garages, confined spaces or in the vicinity of fires, dangerous or toxic substances, running machines or vehicles and heavy equipment etc. xvii) Obtain the necessary clearance/permits as required and specified by owner
xviii) As per the Govt. circular as amended from time to time all contractors who employ more than 50 workers or where the contract value exceeds Rs. 50 crores, the following facilities are to be provided by contractor at site : Arrangement for drinking water Toilet facilities A creche where 10 or more women workers are having children below the age of 6 years Transport arrangement for attending to emergencies
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 211 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 4 SAFETY PRACTICES DURING CONSTRUCTION
xix) should deploy a safety officer at site 4.2 GENERAL DUTIES OF OWNERS
4.2.1 Owners should: i) co-ordinate or nominate a competent person to co-ordinate all activities relating to safety and health on their construction projects; ii) inform all contractors on the project of special risks to health and safety; iii) Ensure that executing agency is aware of the owner's requirements and the executing agency's responsibilities with respect to safetry practices before starting the job. 5.0 SAFETY PRACTICES AT WORK PLACES 5.1. GENERAL PROVISIONS 5.1.1 All openings and other areas likely to pose danger to workers should be clearly indicated. 5.1.2 Workers & Supervisors should use the safety helmet and other requisite Personal Protective Equipment according to job & site requirement. They should be trained to use personal protective equipment. 5.1.3 Never use solvents, alkalis and other oils to clean the skin. 5.1.4 Lift the load with back straight and knees bent as far as possible. Seek the help in case of heavy load. 5.1.5 Ensure the usage of correct and tested tools and tackles. Don't allow the make shift tools and tackles. 5.1.6 No loose clothing should be allowed while working near rotating equipment or working at heights. 5.2 MEANS OF ACCESS AND EGRESS
Adequate and safe means of access (atleast two, differently located) to and egress from all workplaces should be provided. Same should be displayed and maintained. 5.3 HOUSEKEEPING
5.3.1 Ensure: i) proper storage of materials and equipment; ii) removal of scrap, inflammable material, waste and debris at appropriate intervals. 5.3.2 Removal of loose materials, which are not required for use, to be ensured. Accumulation of these at the site can obstruct means of access to and egress from workplaces and passageways. 5.3.3 Workplaces and passageways, that are slippery owing to oil, grease or other causes, should be cleaned up or strewn with sand, sawdust, ash etc. 5.4 PRECAUTIONS AGAINST THE FALL OF MATERIALS & PERSONS AND COLLAPSE OF STRUCTURES
5.4.1 Precautions should be taken such as the provision of fencing, look-out men or barriers to protect any person against injury by the fall of materials, or tools or equipment being raised or lowered. 5.4.2 Where necessary to prevent danger, guys, stays or supports should be used or other effective precautions should be taken to prevent the collapse of structures or parts of structures that are being erected, maintained, repaired, dismantled or demolished. 5.4.3 All openings through which workers are liable to fall should be kept effectively covered or fenced and displayed prominently.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 212 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 5 SAFETY PRACTICES DURING CONSTRUCTION
5.4.4 As far as practicable, guardrails and toe-boards should be provided to protect workers from falling from elevated workplaces. 5.5 PREVENTION OF UNAUTHORISED ENTRY
5.5.1 Construction sites located in built-up areas and alongside vehicular and pedestrian traffic routes should be fenced to prevent the entry of unauthorised persons. 5.5.2 Visitors should not be allowed access to construction sites unless accompanied by or authorised by a competent person and provided with the appropriate protective equipment. 5.6 FIRE PREVENTION AND FIRE FIGHTING
5.6.1 All necessary measures should be taken by the executing agency and owner to: i) avoid the risk of fire; ii) control quickly and efficiently any outbreak of fire; iii) bring out a quick and safe evacuation of persons. iv) Inform unit/fire station control room, where construction work is carried out within existing operating area. 5.6.2 Combustible materials such us packing materials, sawdust, greasy/oily waste and scrap wood or plastics should not be allowed to accumulate in workplaces but should be kept in closed metal containers in a safe place. 5.6.3 Places where workers are employed should, if necessary to prevent the danger of fire, be provided with: i) suitable and sufficient fire-extinguishing equipment, which should be easily visible and accessible; ii) an adequate water supply at sufficient pressure meeting the requirements of various OISD standards. 5.6.4 To guard against danger at places having combustible material, workers should be trained in the action to be taken in the event of fire, including the use of means of escape. 5.6.5 At sites having combustible material, suitable visual signs should be provided to indicate clearly the direction of escape in case of fire. 5.6.6 Means of escape should be kept clear at all times. Escape routes should be frequently inspected particularly in high structures and where access is restricted. 5.7 LIGHTING
5.7.1 Where natural lighting is not adequate, working light fittings or portable hand-lamps should be provided at workplace on the construction site where a worker will do a job.
5.7.2 Emergency lighting should be provided for personnel safety during night time to facilitate standby lighting source, if normal system fails. 5.7.2 Artificial lighting should not produce glare or disturbing shadows. 5.7.3 Lamps should be protected by guards against accidental breakage. 5.7.4 The cables of portable electrical lighting equipment should be of adequate size & characteristics for the power requirements and of adequate mechanical strength to withstand severe conditions in construction operations. 5.8 PLANT, MACHINERY, EQUIPMENT AND HAND TOOLS
5.8.1 General Provisions
i) Plant, machinery and equipment including hand tools, both manual and power driven, should:
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 213 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 6 SAFETY PRACTICES DURING CONSTRUCTION
a) be of proper design and construction, taking into account health, Safety and ergonomic principles. b) be maintained in good working order; c) be used only for work for which they have been designed. d) be operated only by workers who have been authorised and given appropriate training. e) be provided with protective guards, shields or other devices as required. ii) Adequate instructions for safe use should be provided. iii) Safe operating procedures should be established and used for all plant, machinery and equipment. iv) Operators of plant, machinery and equipment should not be distracted while work is in progress. v) Plant, machinery and equipment should be switched off when not in use and isolated before any adjustment, clearing or maintenance is done. vi) Where trailing cables or hose pipes are used they should be kept as short as practicable and not allowed to create a hazard. vii) All moving parts of machinery and equipment should be enclosed or adequately guarded. viii) Every power-driven machine and equipment should be provided with adequate means, immediately accessible and readily identifiable to the operator, of stopping it quickly and preventing it from being started again inadvertently. ix) Operators of plant, machinery, equipment and tools should be provided with PPEs, including where necessary, suitable ear protection. 5.8.2 Hand tools i) Hand tools should be repaired by competent persons. ii) Heads of hammers and other shock tools should be dressed or ground to a suitable radius on the edge as soon as they begin to mushroom or crack. iii) When not in use and while being carried or transported sharp tools should be kept in sheaths, shields, chests or other suitable containers. iv) Only insulated or nonconducting tools should be used on or near live electrical installations. v) Only non-sparking tools should be used near or in the presence of flammable or explosive dusts or vapours.
5.8.3 Pneumatic Tools
i) Operating triggers on portable pneumatic tools should be: a) so placed as to minimise the risk of accidental starting of the machine. b) so arranged as to close the air inlet valve automatically when the pressure of the operator's hand is removed.
ii) Hose and hose connections for compressed air supply to portable pneumatic tools should be:
a) designed and tested for the pressure and service for which they are intended; b) fastened securely on the pipe outlet and equipped with the safety chain, as appropriate. iii) Pneumatic shock tools should be equipped with safety clips or retainers to prevent dies and tools from being accidentally expelled from the barrel. iv) Pneumatic tools should be disconnected from power and the pressure in hose lines released before any adjustment or repair is made.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 214 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 7 SAFETY PRACTICES DURING CONSTRUCTION
5.8.4 Electrical Tools
i) Low voltage portable electrical tools should generally be used. ii) All electrical tools should be earthed, unless they are "all insulated" or "double insulated" tools which do not require earthing. iii) All electrical tools should get inspected and maintained on a regular basis by a competent electrician and complete records kept. 5.8.5 Engines i) Engines should: a) be installed so that they can be started safely and the maximum safe speed cannot be exceeded. b) have controls for limiting speed. c) have devices to stop them from a safe place in an emergency.
ii) IC engines should not be run in confined spaces unless adequate exhaust ventilation is provided.
iii) When IC engines are being fuelled:
a) the engine should be shut off. b) care should be taken to avoid spilling fuel; c) no person should smoke or have an naked light in the vicinity. d) a fire extinguisher should be kept readily available. iv) Secondary fuel reservoir should be placed outside the engine room.
6.0 CONSTRUCTION ACTIVITIES
The various common activities in construction are as under:
Excavation Scaffolding, Platforms & Ladders Structural Work, Laying of Reinforcement & Concreting Road Work (Laying of roads) Cutting /Welding Working in Confined Space Proof/Pressure Testing Working at Heights Handling & Lifting Equipments Vehicle Movement Electrical Offshore Demolition Radiography Sand/shot blasting/ spray painting Work above water The safe practices to be followed during the implementation of above construction activities are given below:
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 215 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 8 SAFETY PRACTICES DURING CONSTRUCTION
6.1 EXCAVATION
6.1.1 All excavation work should be planned and the method of excavation and the type of support work required should be decided considering the following: i) the stability of the ground; ii) the excavation will not affect adjoining buildings, structures or roadways; iii) to prevent hazard, the gas, water, electrical and other public utilities should be shut off or disconnected, if necessary; iv) presence of underground pipes, cable conductors, etc., v) the position of culvert/bridges, temporary roads and spoil heaps should be determined; 6.1.2 Before digging begins on site, all excavation work should be planned and the method of excavation and the type of support work required decided. 6.1.3 All excavation work should be supervised. 6.1.4 Sites of excavations should be thoroughly inspected: i) daily, prior to each shift and after interruption in work of more than one day; ii) after every blasting operation; iii) after an unexpected fall of ground; iv) after substantial damage to supports; v) after a heavy rain, frost or snow; vi) when boulder formations are encountered. 6.1.5 Safe angle of repose while excavating trenches exceeding 1.5m depth upto 3.0m should be maintained. Based on site conditions, provide proper slope, usually 450,and suitable bench of 0.5m width at every 1.5m depth of excavation in all soils except hard rock or provide proper shoring and strutting to prevent cave-in or slides. 6.1.6 As far as possible, excavated earth should not be placed within one meter of the edge of the trench or depth of trench whichever is greater. 6.1.7 Don't allow vehicles to operate too close to excavated area. Maintain atleast 2m distance from edge of excavation. No load, plant or equipment should be placed or moved near the edge of any excavation where it is likely to cause its collapse and thereby endanger any person unless precautions such as the provision of shoring or piling are taken to prevent the sides from collapsing. 6.1.8 Adequately anchored stop blocks and barriers should be provided to prevent vehicles being driven into the excavation. Heavy vehicles should not be allowed near the exca- vation unless the support work has been specially designed to permit it. 6.1.9 If an excavation is likely to affect the security of a structure on which persons are working, precautions should be taken to protect the structure from collapse. 6.1.10 Barricade at 1m height (with red & white band/self glowing caution board) should be provided for excavations beyond 1.5m depth. Provide two entries/exits for such excavation. 6.1.11 Necessary precautions should be taken for underground utility lines like cables, sewers etc. and necessary approvals/clearances from the concerned authorities shall be obtained before commencement of the excavation job. 6.1.12 Water shall be pumped/bailed out, if any accumulates in the trench. Necessary precautions should be taken to prevent entry of surface water in trenches. 6.1.13 During rains, the soil becomes loose. Take additional precaution against collapse of side wall. 6.1.14 In hazardous areas, air should be tested to ascertain its quality. No one should be allowed entry till it is suitable for breathing.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 216 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 9 SAFETY PRACTICES DURING CONSTRUCTION
6.1.15 In case of mechanised excavation, precaution shall be taken to not to allow anybody to come within one meter of extreme reach of the mechanical shovel. The mechanised excavator shall be operated by a well-trained experienced operator. When not in operation, the machine shall be kept on firm leveled ground with mechanical shovel resting on ground. Wheel or belt shall be suitably jammed to prevent any accidental movement of the machine. Suitable precautions as per manufacturer guidelines should be taken for dozers, graders and other heavy machines. 6.1.16 In case of blasting, follow strictly IS:4081-1986 & Indian Explosive Act and rules for storage, handling and carrying of explosive materials and execution of blasting operation. 6.2 SCAFFOLDING, PLATFORMS & LADDERS 6.2.1 Metal as material of construction
i) A scaffold should be provided and maintained or other equally safe and suitable provision should be made where work cannot safely be done on or from the ground or from part of a building or other permanent structure. ii) Scaffolds should be provided with safe means of access, such as stairs, ladders or ramps. Ladders should be secured against inadvertent movement. iii) Every scaffold should be constructed, erected and maintained so as to prevent collapse or accidental displacement when in use. iv) Every scaffold and part thereof should be constructed : (a) in such a way so as not to cause hazards for workers during erection and dismantling; (b) in such a way so as guard rails and other protective devices, platforms, ladders, stairs or ramps can be easily put together; (c) with sound material and of requisite size and strength for the purpose for which it is to be used and maintained in a proper condition. v) Boards and planks used for scaffolds should be protected against splitting. vi) Materials used in the construction of scaffolds should be stored under good conditions and apart from any material unsuitable for scaffolds. vii) Couplers should not cause deformation in tubes. Couplers should be made of drop forged steel or equivalent material. viii) Tubes should be free from cracks, splits and excessive corrosion and be straight to the eye, and tube ends cut cleanly square with the tube axis. ix) Scaffolds should be designed for their maximum load as per relevant code. x) Scaffolds should be adequately braced. xi) Scaffolds which are not designed to be independent should be rigidly connected to the building at designated vertical and horizontal places. xii) A scaffold should never extend above the highest anchorage to an extent which might endanger its stability and strength. xiii) Loose bricks, drainpipes, chimney-pots or other unsuitable material should not be used for the construction or support of any part of a scaffold. xiv) Scaffolds should be inspected and certified: (a) before being taken into use; (b) at periodic intervals thereafter as prescribed for different types of scaffolds; (c) after any alteration, interruption in use, exposure to weather or seismic conditions or any other occurrence likely to have affected their strength or stability. xv) Inspection should more particularly ascertain that: (a) the scaffold is of suitable type and adequate for the job;
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 217 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 10 SAFETY PRACTICES DURING CONSTRUCTION
(b) materials used in its construction are sound and of sufficient strength; (c) it is of sound construction and stable; (d) that the required safeguards are in position. xvi) A scaffold should not be erected, substantially altered or dismantled except by or under the supervision. xvii) Every scaffold should be maintained in good and proper condition, and every part should be kept fixed or secured so that no part can be displaced in consequence of normal use. xviii) If out-rigger scaffolding is to be used, it should be specifically designed and inspected before putting in use. 6.2.2 Lifting appliances on scaffolds
i) When a lifting appliance is to be used on a scaffold: (a) the parts of the scaffold should be carefully inspected to determine the additional strengthening and other safety measures required; (b) any movement of the scaffold members should be prevented; (c) if practicable, the uprights should be rigidly connected to a solid part of the building at the place where the lifting appliance is erected. 6.2.3 Prefabricated scaffolds
i) In the case of prefabricated scaffold systems, the instructions provided by the manufacturers or suppliers should be strictly adhered to. Prefabricated scaffolds should have adequate arrangements for fixing bracing. ii) Frames of different types should not be intermingled in a single scaffold. iii) Scaffolding shall be erected on firm and level ground. iv) All members of metal scaffolding shall be checked periodically to screen out defective / rusted members. All joints should be properly lubricated for easy tightening. v) Entry to scaffolding should be restricted. vi) Erection, alteration and removal shall be done under supervision of experienced personnel. vii) Use of barrels, boxes, loose bricks etc., for supporting platform shall not be permitted. viii) Each supporting member of platform shall be securely fastened and braced ix) Where planks are butt-joined, two parallel putlogs shall be used, not more than 100mm apart, to give support to each plank. x) Platform plank shall not project beyond its end support to a distance exceeding 4 times the thickness of plank, unless it is effectively secured to prevent tipping. Cantilever planks should be avoided. xi) The platform edges shall be provided with 150mm high toe board to eliminate hazards of tools or other objects falling from platform. xii) Erect ladders in the “four up-one out position” xiii) Lash ladder securely with the structure. xiv) Using non-slip devices, such as, rubber shoes or pointed steel ferules at the ladder foot, rubber wheels at ladder top, fixing wooden battens, cleats etc. xv) When ladder is used for climbing over a platform, the ladder must be of sufficient length, to extend at least one meter above the platform, when erected against the platform in “four up-one out position.” xvi) Portable ladders shall be used for heights not more than 4mt. Above 4mt flights, fixed ladders shall be provided with at least 600 mm landings at every 6mt or less.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 218 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 11 SAFETY PRACTICES DURING CONSTRUCTION
xvii) The width of ladder shall not be less than 300mm and rungs shall be spaced not more than 300mm. xviii) Every platform and means of access shall be kept free from obstruction. xix) If grease, mud, gravel, mortar etc., fall on platform or scaffolds, these shall be removed immediately to avoid slippage. xx) Workers shall not be allowed to work on scaffolds during storms or high wind. After heavy rain or storms, scaffolds shall be inspected before reuse. xxi) Don't overload the scaffolding. Remove excess material and scrap immediately. xxii) Dismantling of scaffolds shall be done in a pre-planned sequential manner.
6.2.4 Suspended scaffolds/boatwain's chair
i) In addition to the requirements for scaffolds in general as regards soundness, stability and protection against the risk of falls, suspended scaffolds should meet the following specific requirements. (a) platforms should be designed and built with dimensions that are compatible with the stability of the structure as a whole, especially the length; (b) the number or anchorage should be compatible with the dimensions of the platform; (c) the safety of workers should be safeguarded by an extra rope having a point of attachment independent of the anchorage arrangements of the scaffold; (d) the anchorage and other elements of support of the scaffold should be designed and built in such a way as to ensure sufficient strength; (e) the ropes, winches, pulleys or pulley blocks should be designed, assembled, used and maintained according to the requirements established for lifting gear adapted to the lifting of persons according to national laws and regulations; (f) Before use, the whole structure should be checked by a competent person. 6.2.5 Bamboo Scaffolding
i) In general, it should be avoided as far as possible. It should not be used in the unit/off-site areas and where hot work is to be done. ii) For construction and maintenance of residential and office buildings, situated outside explosive licensed area, bamboo scaffold, if used, should conform to provisions given in lS-3696 (Part 1)-1987. 6.3 STRUCTURAL WORK, LAYING OF REINFORCEMENT & CONCRETING 6.3.1 General provisions
i) The erection or dismantling of buildings, structures, civil engineering works, formwork, falsework and shoring should be carried out by trained workers only under the supervision of a competent person. ii) Precautions should be taken to guard against danger to workers arising from any temporary state of weakness or instability of a structure. iii) Formwork, falsework and shoring should be so designed, constructed and maintained that it will safely support all loads that may be imposed on it. iv) Formwork should be so designed and erected that working platforms, means of access, bracing and means of handling and stabilising are easily fixed to the formwork structure. 6.3.2. Erection and dismantling of steel and prefabricated structures
i) The safety of workers employed on the erection and dismantling of steel and prefabri- cated structures should be ensured by appropriate means, such as provision and use of:
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 219 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 12 SAFETY PRACTICES DURING CONSTRUCTION
(a) ladders, gangways or fixed platforms; (b) platforms, buckets, boatswain's chairs or other appropriate means suspended from lifting appliances; (c) safety harnesses and lifelines, catch nets or catch platforms; (d) Power-operated mobile working platforms. ii) Steel and prefabricated structures should be so designed and made that they can be safely transported and erected. iii) In addition to the need for the stability of the part when erected, the design should explicitly take following into account: (a) the conditions and methods of attachment in the operations of transport, storing and temporary support during erection or dismantling as applicable; (b) Methods for the provision of safeguards such as railings and working platforms, and, when necessary, for mounting them easily on the structural steel or prefabricated parts. iv) The hooks and other devices built in or provided on the structural steel or prefabricated parts that are required for lifting and transporting them should be so shaped, dimensioned and positioned as: (a) to withstand with a sufficient margin the stresses to which they are subjected; (b) Not to set up stresses in the part that could cause failures, or stresses in the structure itself not provided for in the plans, and be designed to permit easy release from the lifting appliance. Lifting points for floor and staircase units should be located (recessed if necessary) so that they do not protrude above the surface; (c) To avoid imbalance or distortion of the lifted load. v) Storeplaces should be so constructed that: (a) there is no risk of structural steel or prefabricated parts falling or overturning; (b) storage conditions generally ensure stability and avoid damage having regard to the method of storage and atmospheric conditions; (c) racks are set on firm ground and designed so that units cannot move accidentally. vi) While they are being stored, transported, raised or set down, structural steel or prefabricated parts should not be subjected to stresses prejudicial to their stability. vii) Every lifting appliance should: (a) be suitable for the operations and not be capable of accidental disconnection; (b) be approved or tested as per statutory requirement. viii) Lifting hooks should be of the self-closing type or of a safety type and should have the maximum permissible load marked on them. ix) Tongs, clamps and other appliances for lifting structural steel and prefabricated parts should: (a) be of such shape and dimensions as to ensure a secure grip without damaging the part; (b) be marked with the maximum permissible load in the most unfavourable lifting conditions. x) Structural steel or prefabricated parts should be lifted by methods or appliances that prevent them from spinning accidentally. xi) When necessary to prevent danger, before they are raised from the ground, structural steel or prefabricated parts should be provided with safety devices such as railings and working platforms to prevent falls of persons. xii) While structural steel or prefabricated parts are being erected, the workers should be provided with appliances for guiding them as they are being lifted and set down, so as to avoid crushing of hands and to facilitate the operations. Use of such appliances should be ensured. “OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 220 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 13 SAFETY PRACTICES DURING CONSTRUCTION
xiii) A raised structural steel or prefabricated part should be so secured and wall units so propped that their stability cannot be imperiled, even by external agencies such as wind and passing loads before its release from the lifting appliance. xiv) At work places, instruction should be given to the workers on the methods, arrangements and means required for the storage, transport, lifting and erection of structural steel or prefabricated parts, and, before erection starts, a meeting of all those responsible should be held to discuss and confirm the requirements for safe erection. xv) During transportation within the construction area, attachments such as slings and stirrups mounted on structural steel or prefabricated parts should be securely fastened to the parts. xvi) Structural steel or prefabricated parts should be so transported that the conditions do not affect the stability of the parts or the means of transport result in jolting, vibration or stresses due to blows, or loads of material or persons. xvii) When the method of erection does not permit the provision of other means of protection against fall of persons, the workplaces should be protected by guardrails, and if appro- priate by toe-boards. xviii) When adverse weather conditions such as snow, ice and wind or reduced visibility entail risks of accidents, the work should be carried on with particular care, or, if necessary, interrupted. xix) Structures should not be worked on during violent storms or high winds, or when they are covered with ice or snow, or are slippery from other causes. xx) If necessary, to prevent danger, structural steel parts should be equipped with attachments for suspended scaffolds, lifelines or safety harnesses and other means of protection. xxi) The risks of falling, to which workers moving on high or sloping girders are exposed, should be limited by all means of adequate collective protection or, where this is imposs- ible, by the use of a safety harness that is well secured to a strong support. xxii) Structural steel parts that are to be erected at a great height should as far as practicable be assembled on the ground. xxiii) When structural steel or prefabricated parts are being erected, a sufficiently extended area underneath the workplace should be barricaded or guarded xxiv) Steel trusses that are being erected should be adequately shored, braced or guyed until they are permanently secured in position. xxv) Load-bearing structural member should not be dangerously weakened by cutting, holing or other means. xxvi) Structural members should not be forced into place by the hoisting machine while any worker is in such a position that he could be injured by the operation. xxvii) Open-web steel joists that are hoisted singly should be directly placed in position and secured against dislodgment. 6.3.3 Reinforcement
i) Ensure that workers use Personnel Protective equipment like safety helmet, safety shoes, gloves etc. ii) Don't place the hand below the rods for checking clear distance. Use measuring devices. iii) Don't wear loose clothes while checking the rods. iv) Don't stand unnecessarily on cantilever rods. v) To carry out welding/cutting of rods, safety procedures/precautions as mentioned in Item No. 6.5 to be followed.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 221 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 14 SAFETY PRACTICES DURING CONSTRUCTION
vi) For supplying of rods at heights, proper staging and/or bundling to be provided. vii) Ensure barricading and staging for supplying and fixing of rods at height. viii) For short distance carrying of materials on shoulders, suitable pads to be provided. ix) While transporting material by trucks/trailers, the rods shall not protrude in front of or by the sides of driver's cabin. In case such protrusion cannot be avoided behind the deck, then it should not extend 1/3rd of deck length or 1.5M which ever is less and tied with red flags/lights. 6.3.4 Concreting
i) Ensure stability of shuttering work before allowing concreting. ii) Barricade the concreting area while pouring at height/depths. iii) Keep vibrator hoses, pumping concrete accessories in healthy conditions and mechanically locked. iv) Pipelines in concrete pumping system shall not be attached to temporary structures such as scaffolds and formwork support as the forces and movements may effect their integrity. v) Check safety cages & guards around moving motors/parts etc. provided in concreting mixers. vi) Use Personal Protective Equipment like gloves, safety shoes etc. while dealing with concrete and wear respirators for dealing with cement. vii) Earthing of electrical mixers, vibrators, etc. should be done and verified. viii) Cleaning of rotating drums of concrete mixers shall be done from outside. Lockout devices shall be provided where workers need to enter. ix) Where concrete mixers are driven by internal combustion engine, exhaust points shall be located away from the worker's workstation so as to eliminate their exposure to obnoxious fumes. x) Don't allow unauthorised person to stand under the concreting area. xi) Ensure adequate lighting arrangements for carrying out concrete work during night. xii) Don't allow the same workers to pour concrete round the clock. Insist on shift pattern. xiii) During pouring, shuttering and its supports should be continuously watched for defects. 6.4 ROAD WORK
6.4.1 Site shall be barricaded and provided with warning signs, including night warning lamps at appropriate locations for traffic diversion. 6.4.2 Filled and empty bitumen drums shall be stacked separately at designated places. 6.4.3 Mixing aggregate with bitumen shall preferably be done with the help of bitumen batch mixing plant, unless operationally non-feasible. 6.4.4 Road rollers, Bitumen sprayers, Pavement finishers shall be driven by experienced drivers with valid driving license. 6.4.5 Workers handling hot bitumen sprayers or spreading bitumen aggregate mix or mixing bitumen with aggregate, shall be provided with PVC hand gloves and rubber shoes with legging up to knee joints. 6.4.6 At the end of day's work, surplus hot bitumen in tar boiler shall be properly covered by a metal sheet, to prevent anything falling in it, 6.4.7 If bitumen accidentally falls on ground, it shall be immediately covered by sprinkling sand, to prevent anybody stepping on it. Then it shall be removed with the help of spade.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 222 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 15 SAFETY PRACTICES DURING CONSTRUCTION
6.4.8 For cement concrete roads, besides site barricading and installation of warning signs for traffic diversion, safe practices mentioned in the chapter on "Concreting", shall also be applicable. 6.5 CUTTING/WELDING
6.5.1 Common hazards involved in welding/cutting are sparks, molten metal, flying particles, harmful light rays, electric shocks etc. Following precautions should be taken: - i) A dry chemical type fire extinguisher shall be made available in the work area. ii) Adequate ventilation shall be ensured by opening manholes and fixing a shield or forced circulation of air etc, while doing a job in confined space. iii) Ensure that only approved and well-maintained apparatus, such as torches, manifolds, regulators or pressure reducing valves, and acetylene generators, be used. iv) All covers and panels shall be kept in place, when operating an electric Arc welding machine. v) The work piece should be connected directly to Power supply, and not indirectly through pipelines/structures/equipments etc. vi) The welding receptacles shall be rated for 63 A suitable for 415V, 3-Phase system with a scraping earth. Receptacles shall have necessary mechanical interlocks and earthing facilities. vii) All cables, including welding and ground cables, shall be checked for any worn out or cracked insulation before starting the job. Ground cable should be separate without any loose joints. viii) Cable coiling shall be maintained at minimum level, if not avoidable. ix) An energised electrode shall not be left unattended. x) The power source shall be turned off at the end of job. xi) All gas cylinders shall be properly secured in upright position. xii) Acetylene cylinder shall be turned and kept in such a way that the valve outlet points away from oxygen cylinder. xiii) Acetylene cylinder key for opening valve shall be kept on valve stem, while cylinder is in use, so that the acetylene cylinder could be quickly turned off in case of emergency. Use flash back arrestors to prevent back-fire in acetylene/oxygen cylinder. xiv) When not in use, valves of all cylinders shall be kept closed. xv) All types of cylinders, whether full or empty, shall be stored at cool, dry place under shed. xvi) Forced opening of any cylinder valve should not be attempted. xvii) Lighted gas torch shall never be left unattended. xviii) Store acetylene and oxygen cylinders separately. xix) Store full and empty cylinders separately. xx) Avoid cylinders coming into contact with heat. xxi) Cylinders that are heavy or difficult to carry by hand may be rolled on their bottom edge but never dragged. xxii) If cylinders have to be moved, be sure that the cylinder valves are shut off. xxiii) Before changing torches, shut off the gas at the pressure reducing regulators and not by crimping the hose. xxiv) Do not use matches to light torches, use a friction lighter.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 223 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 16 SAFETY PRACTICES DURING CONSTRUCTION
xxv) Move out any leaking cylinder immediately. xxvi) Use trolleys for oxygen & acetylene cylinder and chain them. xxvii) Always use Red hose for acetylene and other fuel gases and Black for oxygen, and ensure that both are in equal length. xxviii) Ensure that hoses are free from burns, cuts and cracks and properly clamped. xxix) Avoid dragging hoses over sharp edges and objects xxx) Do not wrap hoses around cylinders when in use or stored. xxxi) Protect hoses from flying sparks, hot slag, and other hot objects. xxxii) Lubricants shall not be used on Ox-fuel gas equipment. xxxiii) During cutting/welding, use proper type goggles/face shields. 6.6 WORKING IN CONFINED SPACES
6.6.1 Following safety practices for working in confined space like towers, columns, tanks and other vessels should be followed in addition to the safety guidelines for specific jobs like scaffolding, cutting/welding etc.
i) Shut down, isolate, depressurise and purge the vessel as per laid down procedures. ii) Entry inside the vessel and to carry out any job should be done after issuance of valid permit only in line with the requirement of OISD-STD-105. iii) Ensure proper and accessible means of exit before entry inside a confined space. iv) The number of persons allowed inside the vessel should be limited to avoid overcrowding. v) When the work is going on in the confined space, there should always be one man standby at the nearby manway. vi) Before entering inside the vessels underground or located at lower elevation, probability of dense vapours accumulating nearby should also be considered in addition to inside the vessel.
vii) Ensure requisite O2 level before entry in the confined space and monitor level periodically or other wise use respiratory devices. viii) Check for no Hydrocarbon or toxic substances before entry and monitor level periodically or use requisite Personal Protective Equipment. ix) Ensure adequate ventilation or use respiratory devices. x) Depending upon need, necessary respirator system, gas masks and suit shall be worn by everyone entering confined space. In case of sewer, OWS or in the confined area where there is a possibility of toxic or inert gas, gas masks shall be used by everyone while entering. xi) Barricade the confined spaces during hoisting, radiography, blasting, pressure testing etc. xii) Use 24V flameproof lamp fittings only for illumination. xiii) Use tools with air motors or electric tools with maximum voltage of 24V. xiv) House keeping shall be well maintained. xv) Safety helmet, safety shoes and safety belt shall be worn by everyone entering the confined space. xvi) Don't wear loose clothing while working in a confined space. xvii) In case of the vessels which are likely to contain pyropheric substances (like Iron Sulphide), special care need to be taken before opening the vessel. Attempt should be
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 224 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 17 SAFETY PRACTICES DURING CONSTRUCTION
made to remove the pyropheric substances. Otherwise, these should be always kept wet by suitable means. xviii) The cutting torches should also be kept outside the vessel immediately after the cutting. xix) The gas cylinders used for cutting/welding shall be kept outside. xx) All cables, hoses, welding equipment etc., shall be removed from confined space at end of each work day, even if the work is to be resumed in the same space the next day. xxi) To the extent possible sludge shall be cleared and removed from outside before entering. xxii) No naked light or flame or hot work such as welding, cutting and soldering should be permitted inside a confined space or area unless it has been made completely free of the flammable atmosphere, tested and found safe by a competent person. Only non-sparking tools and flameproof hand lamps protected with guard and safety torches should be used inside such confined space or area for initial inspection, cleaning or other work required to be done for making the area safe. xxiii) Communication should be always maintained between the worker and the attendant. 6.7 PROOF/PRESSURE TESTING
6.7.1 Review test procedure before allowing testing with water or air or any other fluid. 6.7.2 Provide relief valves of adequate size while testing with air or other gases. 6.7.3 Ensure compliance of necessary precautions, step wise loading, tightening of fasteners, grouting etc. before and during testing. 6.7.4 Inform all concerned in advance of the testing. 6.7.5 Keep the vents open before opening any valve for filling/draining of liquid used for hydrotesting. The filling/draining should not exceed the designed rate for pressure testing. 6.7.6 Provide separate gauges of suitable range for pressurising pump and the equipment to be tested. 6.7.7 Provide gauges at designated locations for monitoring of pressures. 6.7.8 Check the calibration of all pressurising equipment and accessories and maintain records. 6.7.9 Take readings at pre-defined intervals. 6.8 WORKING AT HEIGHTS 6.8.1 General Provision
i) While working at a height of more than 3 meters, ISI approved safety belt shall be used. ii) While working at a height of more than 3 meters, permit should be issued by competent person before commencement of the job. iii) Worker should be well trained on usage of safety belt including its proper usage at the time of ascending/descending. iv) All tools should be carried in tool kits to avoid their falling. v) If the job is on fragile/sloping roof, roof walk ladders shall be used. vi) Provide lifeline wherever required. vii) Additional safety measures like providing Fall Arrestor type Safety belt, safety net should be provided depending upon site conditions, job requirements. viii) Keep working area neat and clean. Remove scrap material immediately. ix) Don't throw or drop material/equipment from height. x) Avoid jumping from one member to another. Use proper passageway.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 225 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 18 SAFETY PRACTICES DURING CONSTRUCTION
xi) Keep both hands free while climbing. Don't try to bypass the steps of the ladder. xii) Try to maintain calm at height. Avoid over exertion. xiii) Avoid movements on beam. xiv) Elevated workplaces including roofs should be provided with safe means of access and egress such as stairs, ramps or ladders. 6.8.2 Roof Work
i) All roof-work operations should be pre-planned and properly supervised. ii) Roof work should only be undertaken by workers who are physically and psychologically fit and have the necessary knowledge and experience for such work. iii) Work on roofs shouldn't be carried on in weather conditions that threaten the safety of workers. iv) Crawling boards, walkways and roof ladders should be securely fastened to a firm structure. v) Roofing brackets should fit the slope of the roof and be securely supported. vi) Where it is necessary for a person to kneel or crouch near the edge of the roof, necessary precautions should be taken. vii) On a large roof where work have to be carried out at or near the edge, a simple barrier consisting of crossed scaffold tubes supporting a tubing guardrail may be provided. viii) All covers for openings in roofs should be of substantial construction and be secured in position. ix) Roofs with a pitch of more than 10 should be treated as sloping. x) When work is being carried out on sloping roofs, sufficient and suitable crawling boards or roof ladders should be provided and firmly secured in position. xi) During extensive work on the roof, strong barriers or guardrails and toe-boards should be provided to stop a person from falling off the roof. xii) Where workers are required to work on or near roofs or other places covered with fragile material, through which they are liable to fall, they should be provided with suitable roof ladders or crawling boards strong enough and when spanning across the supports for the roof covering to support those workers. xiii) A minimum of two boards should be provided so that it is not necessary for a person to stand on a fragile roof to move a board or a ladder, or for any other reason.
6.8.3 Work on tall chimneys
i) For the erection and repair of tall chimneys, scaffolding should be provided. A safety net should be maintained at a suitable distance below the scaffold. ii) The scaffold floor should always be at least 65 cm below the top of the chimney. iii) Under the working floor of the scaffolding the next lower floor should be left in position as a catch platform. iv) The distance between the inside edge of the scaffold and the wall of the chimney should not exceed 20 cm at any point. v) Catch platforms should be erected over: (a) the entrance to the chimney; (b) Passageways and working places where workers could be endangered by falling objects.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 226 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 19 SAFETY PRACTICES DURING CONSTRUCTION
vi) For climbing tall chimneys, access should be provided by: (a) stairs or ladders; (b) a column of iron rungs securely embedded in the chimney wall; (c) Other appropriate means. vii) When workers use the outside rungs to climb the chimney, a securely fastened steel core rope looped at the free end and hanging down at least 3 m should be provided at the top to help the workers to climb on to the chimney. viii) While work is being done on independent chimneys the area surrounding the chimney should be enclosed by fencing at a safe distance. ix) Workers employed on the construction, alteration, maintenance or repair of tall chimneys should not: a) work on the outside without a safety harness attached by a lifeline to a rung, ring or other secure anchorage; b) put tools between the safety harness and the body or in pockets not intended for the purpose; c) haul heavy materials or equipment up and down by hand to or from the workplace on the chimney; d) fasten pulleys or scaffolding to reinforcing rings without first verifying their stability; e) work alone; f) climb a chimney that is not provided with securely anchored ladders or rungs; g) Work on chimneys in use unless the necessary precautions to avoid danger from smoke and gases have been taken. x) Work on independent chimneys should not be carried on in high winds, icy conditions, fog or during electrical storms. 6.9 HANDLING AND LIFTING EQUIPMENT: 6.9.1 General Provisions
Following are the general guidelines to be followed with regard to all types of handling and lifting equipment in addition to the guidelines for specific type of equipments dealt later on.
i) There should be a well-planned safety programme to ensure that all the lifting appliances and lifting gear are selected, installed, examined, tested, maintained, operated and dismantled with a view to preventing the occurrence of any accident;
ii) All lifting appliances shall be examined by competent persons at frequencies as specified in "The Factories act". iii) Check thoroughly quality, size and condition of all lifting tools like chain pulley blocks, slings, U-clamps, D-shackles etc. before putting them in use. iv) Safe lifting capacity of all lifting & handling equipment, tools and shackles should be got verified and certificates obtained from competent authorities before its use. The safe working load shall be marked on them. v) Check periodically the oil, brakes, gears, horns and tyre pressure of all moving equipments like cranes, forklifts, trailers etc as per manufacturer's recommendations. vi) Check the weights to be lifted and accordingly decide about the crane capacity, boom length and angle of erection. vii) Allow lifting slings as short as possible and check packing at the friction points. viii) While lifting/placing of the load, no unauthorised person shall remain within the radius of the boom and underneath the load.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 227 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 20 SAFETY PRACTICES DURING CONSTRUCTION
ix) While loading, unloading and stacking of pipes, proper wedges shall be placed to prevent rolling down of the pipes. x) Control longer jobs being lifted up from both ends. xi) Only trained operators and riggers should carry out the job. While the crane is moving or lifting the load, the trained rigger should be there for keeping a vigil against hitting any other object. xii) During high wind conditions and nights, lifting of heavy equipments should be avoided. If unavoidable to do erection in night, operator and rigger should be fully trained for night signaling. Also proper illumination should be there. xiii) Allow crane to move on hard, firm and leveled ground. xiv) When crane is in idle condition for long periods or unattended, crane boom should either be lowered or locked as per manufacturer's guidelines. xv) Hook and load being lifted shall remain in full visibility of crane operators, while lifting, to the extent possible. xvi) Don't allow booms or other parts of crane to come within 3 meters reach of overhead electrical cables. xvii) No structural alterations or repairs should be made to any part of a lifting appliance, which may affect the safety of the appliance without the permission and supervision of the competent person. 6.9.2 Hoists
i) Hoist shafts should be enclosed with rigid panels or other adequate fencing at: (a) ground level on all sides; (b) all other levels at all points at which access is provided; (c) all points at which persons are liable to be struck by any moving part. ii) The enclosure of hoist shafts, except at approaches should extend where practicable at least 2mt above the floor, platform or other place to which access is provided except where a lesser height is sufficient to prevent any person falling down the hoistway and there is no risk of any person coming into contact with any moving part of the hoist, but in no case should the enclosure be less than 1mt in height. iii) The guides of hoist platforms should offer sufficient resistance to bending and, in the case of jamming by a safety catch, to buckling. iv) Where necessary to prevent danger, adequate covering should be provided above the top of hoist shafts to prevent material falling down them. v) Outdoor hoist towers should be erected on firm foundations, and securely braced, guyed and anchored. vi) A ladderway should extend from the bottom to the top of outdoor hoist towers, if no other ladderway exists within easy reach. vii) Hoisting engines should be of ample capacity to control the heaviest load that they will have to move. viii) Hoists should be provided with devices that stop the hoisting engine as soon as the platform reaches its highest stopping place. ix) Winches should be so constructed that the brake is applied when the control handle is not held in the operating position. x) It should not be possible to set in motion from the platform a hoist, which is not designed for the conveyance of persons.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 228 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 21 SAFETY PRACTICES DURING CONSTRUCTION
xi) Winches should not be fitted with pawl and ratchet gears on which the pawl must be disengaged before the platform is lowered. xii) Hoist platforms should be capable of supporting the maximum load that they will have to carry with a safety factor. xiii) Hoist platforms should be equipped with safety gear that will hold the platform with the maximum load if the hoisting rope breaks. xiv) If workers have to enter the cage or go on the platform at landings there should be a locking arrangement preventing the cage or platform from moving while any worker is in or on it. xv) On sides not used for loading and unloading, hoist platforms should be provided with toe- boards and enclosures of wire mesh or other suitable material to prevent the fall of parts of loads. xvi) Where necessary to prevent danger from falling objects, hoist platforms should be provided with adequate covering. xvii) Counterweights consisting of an assemblage of several parts should be made of specially constructed parts rigidly connected together. xviii) Counterweights should run in guides. xix) Platforms should be provided at all landings used by workers. xx) Following notices should be posted up conspicuously and in very legible characters: (a) on all hoists:
on the platform: the carrying capacity in kilograms or other appropriate standard unit of weight;
on the hoisting engine: the lifting capacity in kilograms or other appropriate standard unit of weight; (b) on hoists authorised or certified for the conveyance of persons:
on the platform or cage: the maximum number of persons to be carried at one time; (c) on hoists for goods only:
on every approach to the hoist and on the platform: prohibition of use by persons. xxi) Hoists intended for the carriage of persons should be provided with a cage so constructed as to prevent any person from falling out or being trapped between the cage and any fixed part of the structure when the cage gate is shut, or from being struck by the counterbalance weight or by articles or materials tailing down the hoistway. xxii) On each side in which access is provided, the cage should have a gate fitted with devices which ensure that the gate cannot be opened except when the cage is at a landing and that the gate must be closed before the cage can move away from the landing. xxiii) Every gate in the enclosure of the hoist shaft which gives access from a landing place to the cage should be fitted with devices to ensure that the gate cannot be opened except when the cage is at that landing place, and that the cage cannot be moved away from that landing place until the gate is closed. 6.9.3 Derricks Stiff-leg derricks
i) Derricks should be erected on a firm base capable of taking the combined weight of the crane structure and maximum rated load. ii) Devices should be used to prevent masts from lifting out of their seating.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 229 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 22 SAFETY PRACTICES DURING CONSTRUCTION
iii) Electrically operated derricks should be effectively earthed from the sole plate or framework. iv) Counterweights should be so arranged that they do not subject the backstays, sleepers or pivots to excessive strain. v) When derricks are mounted on wheels: a) a rigid member should be used to maintain the correct distance between the wheels; b) they should be equipped with struts to prevent them from dropping if a wheel breaks or the derrick is derailed. vi) The length of a derrick jib should not be altered without consulting the manufacturer. vii) The jib of a scotch derrick crane should not be erected within the backstays of the crane. Guy derricks
i) The restraint of the guy ropes should be ensured by fitting stirrups or anchor plates in concrete foundations. ii) The mast of guy derricks should be supported by six top guys spaced approximately equally. iii) The spread of the guys of a guy derrick crane from the mast should not be more than 450 from the horizontal. iv) Guy ropes of derricks should be equipped with a stretching screw or turnbuckle or other device to regulate the tension. v) Gudgeon pins, sheave pins and fool bearings should be lubricated frequently. vi) When a derrick is not in use, the boom should be anchored to prevent it from swinging. 6.9.4 Gin poles
i) Gin poles should: (a) be straight; (b) consist of steel or other suitable metal; (c) be adequately guyed and anchored; (d) be vertical or raked slightly towards the load; (e) be of adequate strength for the loads that they will be required to lift/move. ii) Gin poles should not be spliced and if a gin pole is composed of different elements, they should be assembled in conformity with their intrinsic material strength. iii) Gin poles should be fastened at their feet to prevent displacement in operation. iv) Gin poles, which are moved from place to place and re-erected, should not be taken into use again before the pole, lifting ropes, guys, blocks and other parts have been inspected, and the whole appliance has been tested under load. v) When platforms or skips are hoisted by gin poles, precautions should be taken to prevent them from spinning and to provide for proper landing. 6.9.5 Tower cranes
i) Where tower cranes have cabs at high level, persons, capable and trained to work at heights, should only be employed as crane operators. ii) The characteristics of the various machines available should be considered against the operating requirements and the surroundings in which the crane will operate before a par- ticular type of crane is selected.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 230 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 23 SAFETY PRACTICES DURING CONSTRUCTION
iii) Care should be taken in the assessment of wind loads both during operations and out of service. Account should also be taken of the effects of high structures on wind forces in the vicinity of the crane. iv) The ground on which the tower crane stands should have the requisite bearing capacity. Account should be taken of seasonal variations in ground conditions. v) Bases for tower cranes and tracks for rail-mounted tower cranes should be firm and level. Tower cranes should only operate on gradients within limits specified by the manufacturer. Tower cranes should only be erected at a safe distance from excavations and ditches. vi) Tower cranes should be sited where there is clear space available for erection, operation and dismantling. As far as possible, cranes should be sited so that loads do not have to be handled over occupied premises, over public thoroughfares, other construction works and railways or near power cables. vii) Where two or more tower cranes are sited in positions where their jibs could touch any part of the other crane, there should be direct means of communication between them and a distinct warning system operated from the cab so that one driver may alert the other of impending danger. viii) The manufacturers' instructions on the methods and sequence of erection and dismantling should be followed. The crane should be tested before being taken into use. ix) The climbing operation of climbing tower cranes should be carried out in accordance with manufacturers' instructions. The free-standing height of the tower crane should not extend beyond what is safe and permissible in the manufacturers' instructions. x) When the tower crane is left unattended, loads should be removed from the hook, the hook raised, the power switched off and the boom brought to the horizontal. For longer periods or at times when adverse weather conditions are expected, out of service procedures should be followed. The main jib should be slewed to the side of the tower away from the wind, put into free slew and the crane immobilised. xi) A windspeed measuring device should be provided at an elevated position on the tower crane with the indicator fitted in the drivers' cab. xii) Devices should be provided to prevent loads being moved to a point where the corresponding safe working load of the crane would be exceeded. Name boards or other items liable to catch the wind should not be mounted on a tower crane other than in accordance with the manufacturers' instructions. xiii) Tower cranes should not be used for magnet, or demolition ball service, piling operations or other duties, which could impose excessive loading on the crane structure. 6.9.6 Lifting ropes
i) Only ropes with a known safe working capacity should be used as lifting ropes. ii) Lifting ropes should be installed, maintained and inspected in accordance with manufacturers' instructions. iii) Repaired steel ropes should not be used on hoists. iv) Where multiple independent ropes are used, for the purpose of stability, to lift a work platform, each rope should be capable of carrying the load independently. 6.10 VEHICLE MOVEMENT 6.10.1 Park vehicles only at designated places. Don't block roads to create hindrance for other vehicles. 6.10.2 Don't overload the vehicle. 6.10.3 Obey speed limits and traffic rules.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 231 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 24 SAFETY PRACTICES DURING CONSTRUCTION
6.10.4 Always expect the unexpected and be a defensive driver. 6.10.5 Drive carefully during adverse weather and road conditions. 6.10.6 Read the road ahead and ride to the left. 6.10.7 Be extra cautious at nights. Keep wind screens clean and lights in working condition. 6.10.8 All vehicles used for carrying workers and construction materials must undergo predictive/preventive maintenance and daily checks 6.10.9 Driver with proper valid driving license shall only be allowed to drive the vehicle 6.10.10 Routes shall be leveled, marked and planned in such a way so as to avoid potential hazards such as overhead power lines and sloping ground etc. 6.10.11 While reversing the vehicles, help of another worker should be ensured at all times 6.10.12 An unattended vehicle should have the engine switched off 6.10.13 Wherever possible one-way system shall be followed 6.10.14 Barriers/fixed stops should be provided for excavation/openings to prevent fall of vehicle 6.10.15 Load should be properly secured 6.10.16 The body of the tipper lorry should always be lowered before driving the vehicle off. 6.10.17 Signs/signals/caution boards etc. should be provided on routes . 6.11 ELECTRICAL 6.11.1 General Provisions
i) Only persons having valid licenses should be allowed to work on electrical facilities. ii) No person should be allowed to work on live circuit. The same, if unavoidable, special care and authorisation need to be taken. iii) Treat all circuits as "LIVE" unless ensured otherwise. iv) Electrical "Tag Out" procedure "MUST" be followed for carrying out maintenance jobs. v) Display voltage ratings prominently with "Danger" signs. vi) Put caution/notice signs before starting the repair works. vii) All electrical equipment operating above 250V shall have separate and distinct connections to earth grid. viii) Proper grounding to be ensured for all switch boards and equipment including Portable ones prior to taking into service. ix) Make sure that electrical switch boards, portable tools, equipments (like grinding machine etc.) don't get wet during their usage. If it happens, stop the main supply, make the tools dry and then only use them. Check proper earthing. All temporary switch boards/ KIOSKS put up at work site should be suitably protected from rain and the level of same should be high enough to avoid contact with water due to water logging. x) Don't work wet on electrical system. xi) Don't overload the electrical system. xii) Use only proper rated HRC fuses. xiii) Industrial type extension boards and Plug sockets are only to be used. xiv) ELCB for all temporary connections must be provided. Use insulated 3-pin plug tops.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 232 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 25 SAFETY PRACTICES DURING CONSTRUCTION
xv) All power supply cables should be laid properly and neatly so that they don't cause hindrance to persons working and no physical damage also takes place to the cables during various construction activities. xvi) All Power cables to be properly terminated using glands and lugs of proper size and adequately crimped. xvii) Use spark-proof/flame proof type electrical fittings in Fire Hazard zones as per area classification under OISD-STD-113. xviii) Check installations of steel plates/pipes to protect underground cables at crossings. xix) Don't lay unarmored cable directly on ground, wall, roof or trees. All temporary cables should be laid at least 750 mm below ground and cable markers should be provided. Proper sleeves should be provided at road crossings. In case temporary cables are to be laid on wooden poles/steel poles, the minimum cable heights should be 4.5 M. xx) Maintain safe overhead distance of HT cables as per Indian Electricity Rules and relevant acts. xxi) Don't connect any earthing wire to the pipelines/structures. xxii) Don't make any unsafe temporary connections, naked joints/wiring etc. xxiii) Ensure that temporary cables are free from cuts, damaged insulation, kinks or improper insulated joints. xxiv) Check at periodic intervals that pins of sockets and joints are not loose. xxv) Protect electrical wires/equipments from water and naked flames. xxvi) Illuminate suitably all the work areas. xxvii) All switchboards should be of MS structure only and incoming source should be marked. xxviii) Hand lamps should not be of more than 24V rating.
xxix) Fire extinguishers (DCP/CO2/Sand buckets) should be kept near temporary switch boards being used for construction purposes. Don't use water for fighting electrical fires. xxx) Insulating mats shall be provided in the front and back end of switch boards. xxxi) All parts of electrical installations should be so constructed, installed and maintained as to prevent danger of electric shock, fire and external explosion. Periodic checking/certification of electrical safety appliances such as gloves, insulating mats, hoods etc. to be done/witnessed along with maintaining a register at site signed by competent authority. xxxii) A notice displaying following, should be kept exhibited at suitable places: a) prohibiting unauthorised persons from entering electrical equipment rooms or from handling or interfering with electrical apparatus; b) containing directions as to procedures in case of fire, rescue of persons in contact with live conductors and the restoration of persons suffering from electric shock; c) specifying the person to be notified in case of electrical accident or dangerous occurrence, and indicating how to communicate with him. xxxiii) No other cables/pipes to be laid in trench used for electrical cables. xxxiv) Utmost care should be taken while excavating Earth from cable trench to avoid damage or any accident. xxxv) Sub-station floor cut-outs meant for switch board installations to be covered wherever installation is incomplete. NOTE: A Residual Current Operated Circuit Breaker (RCCB) or Earth Leakage Circuit Breaker (ELCB), when installed, protects a human being to the widest extent. RCCB or ELCB should be provided as per Indian Electricity Rules.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 233 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 26 SAFETY PRACTICES DURING CONSTRUCTION
6.11.2 Inspection and maintenance
i) All electrical equipment should be inspected before taking into use to ensure suitability for its proposed use. ii) At the beginning of every shift, the person using the electrical equipment should make a careful external examination of the equipment and conductors, especially the flexible cables. iii) Apart from some exceptional cases, work on or near live parts of electrical equipment should be forbidden. iv) Before any work is begun on conductors or equipment that do not have to remain live: a) the current should be switched off by a responsible authorised person; b) precautions should be taken to prevent the current from being switched on again; c) the conductors or the equipment should be tested to ascertain that they are dead; d) the conductors and equipment should be earthed and short-circuited; e) neighbouring live parts should be adequately protected against accidental contact. v) After work has been done on conductors and equipment, the current should only be switched on again on the orders of a competent person after the earthing and short- circuiting have been removed and the workplace reported safe. vi) Electricians should be provided with approved and tested tools, and personal protective equipment such as rubber gloves, mats etc. vii) All conductors and equipment should be considered to be live unless there is a proof of the contrary. viii) When work has to be done in dangerous proximity to live parts the current should be cut off. If for operational reasons this is not possible, the live parts should be fenced off or enclosed by qualified staff from the sub-station concerned.
6.11.3. Testing
i) Electrical installations should be inspected and tested and the results recorded. ii) Periodic testing of the efficiency of the earth leakage protective devices should be carried out. iii) Particular attention should be paid to the earthing of apparatus, the continuity of protective conductors, polarity and insulation resistance, protection against mechanical damage and condition of connections at points of entry. 6.12 OFFSHORE 6.12.1 General
The isolated nature of offshore installations are hazardous. They call for greater need for safety and survival at offshore. Safety at offshore is safety of installations and safety of personnel. Safety problems and accidents at offshore have high risks due to limited space, helicopter operation, sea transport etc. Following are the general safety guidelines to be followed in addition to the safety guidelines stipulated for specific jobs dealt later on: i) Workers should be well trained to do their job independently with high degree of self- control and self-discipline. ii) On arrival at offshore, everyone should be briefed about the safety rules to be followed at offshore, evacuation system etc. All personnel should wear overall (dangri), helmet and shoes for personnel protection.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 234 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 27 SAFETY PRACTICES DURING CONSTRUCTION
iii) In case of emergency, workers should follow instruction of Field Production Superintendent (F.P.S.) In certain cases instructions may be given to abandon the offshore installation and evacuate the persons to safe location. iv) To overcome above problems, offshore personnel must receive training for using life saving appliances and other personal survival techniques. v) Any person working at offshore should have one person as standby for any eventuality. 6.12.2 Drilling Rigs
i) Location of jack up rigs should not be less than 5 Kms from shipping route. Orientation of the rig, wind direction etc are required for safe landing of helicopter. Information w.r.t. sea currents, wind speed, Hi-lo tide etc are required for mooring of supply vessels. ii) Sea bed condition at every location should be ensured for safety of rig. iii) Radio and other communication facilities should be such to maintain contact with base all times. iv) During toeing of rig, the rig deck should be clear of load, toeing lines should be in good condition and tensions in various toeing lines should be constantly monitored. v) Few steps during toeing are: a) crane booms should be secured to their vesta, b) all hatches and water tight doors should be closed, c) number of personnel on board should be restricted, d) evacuate in case of emergency and operation should be completed preferably in day light. 6.12.3 Drilling
i) In view of CO2 and H2S gas cut from well, effective ventilation should be provided where drilling is in progress. ii) Safety alarm shall be checked in advance in view of failure of ventilation system.
iii) Suitable sensors for H2S and Methane should be function tested time to time and suitable colour code should be given. iv) Working areas of the crane should be illuminated during night to avoid accident. v) Clear space should be available for despatch and receipt of load and, in particular, basket transfer of passengers. Persons engaged in loading/unloading of materials should be protected from falling into the sea. vi) Signal light should be fitted at the top of the jib. vii) Crane hook should be fitted with safety latches. viii) Experienced person should be engaged in operation of specific equipment like winches, cranes etc. ix) At least three cable turns shall always be there on the winch drum. x) Adequate communication like walkie talkie, round robin phone should be available between the crane operator, supervisor and helper. xi) Crane operation should be completely stopped during helicopter landing/taking off. xii) Except for helicopter landing deck, all decks, platforms, bridges, ladders should have rigid and fixed guard rails atleast one meter high and should have one intermediate rail midway between the handrail and 100 mm toe board. xiii) Wooden ladders shall not be used at offshore. xiv) Flow sensor in the flow line should be ensured for safe working and to avoid blow out.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 235 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 28 SAFETY PRACTICES DURING CONSTRUCTION
xv) Hydrogen sulphuide gas In offshore is of great risk and at 10 ppm (0.001%) concentration in air, a person should not be exposed for more than 8 hours, If concentration is more, then breathing apparatus should be used. Corrosion of equipment is also caused by H2S.
xvi) Portable H2S gas detector should be continously used. 6.12.4 Production Platforms
i) In case hydrocarbon Is released due to overpressure, leak, overflow, gas blow etc., shut down process to stop flow of hydrocarbon. Prevent ignition of released hydrocarbon and in case of fire shut in the process complex and follow emergency contigency plan. ii) Sub surface safetv valve (SSSV)) below the well head should be actuated during uncontrolled well -flow and they should be regularly checked. iii) Surface safety valve or SDV should be checked for no gas leakage from bleed port / flange etc., in the well head area. It should not be in "mechanical override" or bypassed from panel. iv) High pressure gas lift lines - blowdown system should be O.K. v) Auto actuation of SDVs in the inlet of pressure vessels should be O.K. and in "normal position" from shutdown panels. A record of status of switches normal/bypassed in auto- con* panels (PSH, PSL, LSL, ILSL) should be maintained.
Shut Down Panels vi) Welders rectifier set and electrical connections to it should be checked and approved by electrical-in- charge for proper electrical safely. vii) “SCADA" telementry system if available should be operational for remote opening and closing of wells at unmanned platforms (through RPMC). viii) Local ESD/FSD (near the work site) should be provided for jobs of very critical nature, so that the persons working can access it immediately in emergency for safety. Safety officer should judge the requirement & inform FPS for the same. ix) Railings and Gratings etc. in and around work area should be O.K. and inspected to avoid slippage of man into sea. x) Emergency shut down (ESD) system is initiated when an abnormal condition is detected. ESD should be checked once in six months. xi) Platform should be manned round the clock. xii) Welding and cutting work should be regulated by hot work permit. xiii) All detectors should be calibrated as per recommendation of the manufacturer. xiv) No system should be by-passed which affects the system of platform.
xv) In H2S field platforms, due care shall be taken as per recommendations. xvi) Follow the instructions of F.P.S. during stay at platform 6.12.5 Fire Prevention And Control
i) Provision be made for safe handling and storage of dirty rags, trash, and waste oil. Flammable liquids and chemicals applied on platform should be immediately cleaned. ii) Paint containers and hydrocarbon samples, gas cylinders for welding and cutting should be stored properly. Cylinders should be transported in hand-cart. iii) Smoking should be restricted and no smoking area should be identified. iv) Special attention should be given to crude oil pump seals, diesel and gas engines which are potential source of ignition in the event of failure.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 236 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 29 SAFETY PRACTICES DURING CONSTRUCTION
v) Fire and smoke detectors i.e. ultraviolet heat, thermal and smoke detector should be function tested once in three months.
vi) Fire is controlled in offshore by water spraying, Halon, CO2 flooding, DCP and sprinkler system. vii) Foaming agent is applied for controlling fire in liquid hydrocarbon. The system is not effective in gas fire. viii) Light weight breathing system should be used. ix) The fire control plan at offshore should reveal control station, fire alarms and fire detectors, deluge valves and sprinkler, fire extinguishing appliances, fireman outfit and ventilation system. x) Fire fighting equipment should be maintained in ready to use condition. 6.12.6 Life Saving Appliances
i) Life boats with a speed of 6 knots and carrying capacity upto 50 persons are used in offshore. ii) No. of life boats on one installation should have a capacity to accommodate twice the number of persons onboard installation. iii) Launching appliances and life boat equipment should be checked every week. iv) Boat landing areas should be adequately illuminated. v) Life raft has no power and they rely on drift. vi) Life jacket lifts the wearer after entering water. vii) Life buoys are used to rescue persons if any person accidentally falls in the sea. viii) All life saving appliances should be inspected by the MMD surveyor /sr. officials once a year. ix) Every life boat shall be inspected once a week. x) Every life boat and life raft should be serviced once a year by a competent authority, 6.12.7 Safety Precautions during Helicopter Transportation
i) Passenger briefing regarding safety rules while travelling in helicopter should be carried out before boarding the helicopter. ii) Emergency procedure should be briefed to all the passenger In case helicopter is to ditch into the sea. iii) Heli-pad should have a non-skid surface. Nylon rope net should be stretched on the deck. iv) Proper drainage should be available on helideck. v) There should be no obstruction on the helideck itself and within 3 meters of its parameter. Closest super structure above the helideck should have red obstruction light. vi) While landing fire crew of two persons should be standby adjacent to helideck. vii) Heli-deck should be properly illuminated for night landing. viii) During switching off helicopter, persons should not be allowed to go out/ towards helicopter
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 237 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 30 SAFETY PRACTICES DURING CONSTRUCTION
6.13 DEMOLITION 6.13.1. General provisions
i) When the demolition of any building or structure might present danger to workers or to the public: (a) necessary precautions, methods and procedures should be adopted, including those for the disposal of waste or residues; (b) the work should be planned and undertaken only under the supervision of a competent person. ii) Before demolition operations begin: (a) structural details and builders' drawings should be obtained wherever possible; (b) details of the previous use should be obtained to identify any possible contamination and hazards from chemicals, flammables, etc.; (c) an initial survey should be carried out to identify any structural problems and risks associated with flammable substances and substances hazardous to health. The survey should note the type of ground on which the structure is erected, the condition of the roof trusses, the type of framing used in framed structures and the load-bearing walls; (d) a method of demolition should be formulated after the survey and recorded in a method statement having taken all the various considerations into account and identifying the problems and their solutions; iii) All electric, gas, water and steam service lines should be shut off and, as necessary, capped or otherwise controlled at or outside the construction site before work commences. iv) If it is necessary to maintain any electric power, water or other services during demolition operations, they should be adequately protected against damage. v) As far as practicable, the danger zone round the building should be adequately fenced off and sign posted. To protect the public a fence 2m high should be erected enclosing the demolition operations and the access gates should be secured outside working hours. vi) The fabric of buildings contaminated with substances hazardous to health should be decontaminated. Protective clothing and respiratory devices should be provided and worn. vii) Where plant has contained flammable materials, special precautions should be taken to avoid fire and explosion. viii) The plant to be demolished should be isolated from all other plant that may contain flammable materials. Any residual flammable material in the plant should be rendered safe by cleaning, purging or the application of an inert atmosphere as appropriate. ix) Care should be taken not to demolish any parts, which would destroy the stability of other parts. x) Demolition activities should not be continued under adverse climatic conditions such as high winds, which could cause the collapse of already weakened structures. xi) To prevent hazards parts of structures should be adequately shored, braced or otherwise supported. xii) Structures should not be left in a condition in which they could be brought down by wind pressure or vibration. xiii) Where a deliberate controlled collapse technique is to be used, expert engineering advice should be obtained, and: (a) it should only be used where the whole structure is to come down because it relies on the removal of key structural members to effect a total collapse;
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 238 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 31 SAFETY PRACTICES DURING CONSTRUCTION
(b) it should only be used on sites that are fairly level and where there is enough surrounding space for all operatives and equipment to be withdrawn to a safe distance. xiv) When equipment such as power shovels and bulldozers are used for demolition, due consideration should be given to the nature of the building or structure, its dimensions, as well as to the power of the equipment being used. xv) If a swinging weight is used for demolition, a safety zone having a width of at least one- and-a-half times the height of the building or structure should be maintained around the points of impact. 6.13.2. Demolition of structural steelwork
i) All precautions should be taken to prevent danger from any sudden twist, spring or collapse of steelwork, ironwork or reinforced concrete when it is cut or released. ii) Steel construction should be demolished tier by tier. iii) Structural steel parts should be lowered and not dropped from a height. 6.14 RADIOGRAPHY
6.14.1 All radiography jobs shall be carried out as per BARC Safety Regulations 6.14.2 During field radiography, nearby area around the radiation source should be cordoned off. 6.14.3 If the field radiography is to be done at the same location repeatedly, it is advisable to provide either a wire fencing around or a temporary brick enclosure. 6.14.4 Special permission/permit should be taken for radiography from area-in-charge. 6.14.5 As far as possible, field radiography should be done only during night time when there is little or no occupancy there. 6.14.6 Radiation warning signals should be pasted all along the cordoned off area. 6.14.7 Entry into the restricted area by unauthorised persons should be strictly prohibited during exposure. 6.14.8 The radiation level alongwith the cordon should be monitored by a suitable and well- calibrated radiation survey meter. 6.14.9 All personnel working with radiography sources should wear appropriate protective equipment and film badges issued by BARC. 6.14.10 Protection facilities such as manipulator rod, remote handling tongs, lead pots, radiation hazard placards and means of cordon off shall be available at each site. 6.14.11 The radiography source shall never be touched or handled directly with hands. 6.14.12 The package containing radiography cameras and sources should never be carried by public transport like bus, train etc. 6.14.13 Radiography sources and cameras, when not in use, should be stored inside a source pit with lock and key arrangement as approved by BARC. The storage room should preferably be located in an isolated area of minimum occupancy and radiation level outside the storage room should not exceed 0.25 mR/hr as per BARC Regulations. 6.14.14 In case of an accident (due to loss or of damage to radiography source), action should be taken in line with BARC Safety Rules/Guidelines.
6.15 SAND/SHOT BLASTING/ SPRAY PAINTING
6.15.1 Sand blasting should be used only after approval from competent person.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 239 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 32 SAFETY PRACTICES DURING CONSTRUCTION
6.15.2 Air Compressor used for sand/shot blasting/painting should have guard and positioned away from the work place. 6.15.3 Exhaust of the prime mover, if IC engine is used, should be directed away from the work place. 6.15.4 In case of motor driven compressor, the body of the motor as well as the compressor to be properly earthed. 6.15.5 The hoses used for compressed air should be of proper quality, and health of the same to be ensured through regular check/ test. 6.15.6 The operator of sand/shot blasting/painting should wear suitable PPE's including mask. 6.15.7 Adequate measures to be taken to suppress dust/spray particle. 6.15.8 Sand used for sand blasting should be suitably covered & protected from to rain/moisture. 6.15.9 When these activities are done in confined places, adequate measure to be taken for proper ventilation.
6.16 WORK ABOVE WATER
6.16.1 General Provisions i) Where work is done over or in close proximity to water & where possibility of drowning exists, provision should be made for: a) Preventing workers from falling into water; b) The rescue of workers in danger of drowning; c) Safe and sufficient transport.
ii) Provisions for the safe performance of work over or in close proximity to water should include, where appropriate, the provision and use of suitable and adequate:
a) fencing, safety nets and safety harnesses; b) lifebuoys, life jackets and manned boats; c) protection against such hazards as reptiles and other animals. iii) Gangways, pontoons, bridges, footbridges and other walkways or work places over water should: a) possess adequate strength and stability; b) be sufficiently wide to allow safe movement of workers; c) have level surfaces free from tripping hazards; d) be adequately lit when natural light is insufficient; e) where practicable and necessary, to prevent danger, be provided with toe-boards, guard rails, hand ropes etc. f) be secured to prevent dislodgment by rising water or high winds; g) if necessary, be equipped with ladders which should be sound, of sufficient strength and length and be securely lashed to prevent slipping. iv) All deck openings including those for buckets should be fenced. 6.16.2 Rescue & Emergency procedures
i) Persons who work over water should be provided with some form of buoyancy aid. Life jackets should provided sufficient freedom of movement, have sufficient buoyancy to bring persons to the surface and keep them afloat face upwards, be easily secured to the body, be readily visible by way of self luminous paint/strip. ii) Nobody should work alone on or above water. iii) Each worker should be trained in the procedure to be followed in the event of an emergency.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 240 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 33 SAFETY PRACTICES DURING CONSTRUCTION
7.0 ADDITIONAL SAFETY PRECAUTION FOR UNITS WITH HYDROCARBONS In addition to general safety precautions as outlined above for the activities in Clause 6.0, following additional safety precautions need to be taken for the sites within the operating area or nearby, where presence of Hydrocarbons cannot be ruled out. i) No job shall be carried out without a valid permit. Permit should be in line with OISD- STD-105 "Work Permit System". ii) Smoking should be prohibited in all places containing readily combustible or flammable materials and "No Smoking" notices be prominently displayed. iii) In confined spaces and other places where flammable gases, vapours or dusts can cause danger, following measures should be taken: (a) only approved type electrical installations and equipment, including portable lamps, should be used; (b) there should be no naked flames or source of ignition; (c) oily rags, waste and clothes or other substances liable to spontaneous ignition should be removed without delay to a safe place; (d) ventilation should be provided. iv) Regular inspections should be made of places where there are fire risks. These include the vicinity of heating appliances, electrical installations and conductors, stores of flammable and combustible materials, welding and cutting operations. v) Welding, flame cutting and other hot work should only be done after issuance of work permit in line with the requirement of OISD-STD-105 after appropriate precautions, as required, are taken to reduce the risk of fire. For carrying out other jobs also, OISD-STD- 105 should be followed strictly. vi) Fire-extinguishing equipment should be well maintained and inspected at suitable intervals by a competent person. Access to fire-extinguishing equipment such as hydrants, portable extinguishers and connections for hoses should be kept clear at all times. vii) All supervisors and a sufficient number of workers should be trained in the use of fire- extinguishing equipment, so that adequate trained personnel are readily available during all working periods. viii) Audio means to give warning in case of fire should be provided where this is necessary to prevent danger. Such warning should be clearly audible in all parts of the site where persons are liable to work. There should be an effective evacuation plan so that all persons are evacuated speedily without panic and accounted for and all plant and processes shut down. ix) Notices should be posted at conspicuous places indicating: (a) the nearest fire alarm; (b) the telephone number and address of the nearest emergency services. x) The work site shall be cleared of all combustible materials, as Sparks and molten metal coming from the welding job can easily ignite combustible materials near or below the welding site. If the combustible materials cannot be removed from the area, the same shall be properly shielded. xi) A dry chemical type fire extinguisher shall be made available in the work area. Also fire protection facilities like running hoses etc. as per permit should be complied with. xii) Wherever required, welding screens shall be put up to protect other equipment in adjoining areas against flying sparks. Material used should be metal/asbestos/water curtain. xiii) Welding or cutting of vessels/ equipments used in Hydrocarbon/ hazardous chemicals shall be done after proper gas freeing and verifying the same with the explosive-meter.
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 241 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 34 SAFETY PRACTICES DURING CONSTRUCTION
xiv) The confined space/equipment shall be gas freed and cleaned. xv) Absence of any toxic gas and any flammable gas above explosion limit shall be ensured with the help of gas detection instrument and explosive meter respectively. xvi) Used and hot electrode stubs shall be discarded in a metal bucket. xvii) Use approved and certified flame arrestors for vehicles. xviii) Work permit to be obtained, if construction work is carried out within existing operating area. 8.0 FIRST AID
First aid facilities should be provided in line with various statutory regulations like factory act etc. However following care should be taken:
i) First aid, including the provision of trained personnel should be ensured at work sites. Arrangement should be made for ensuring the medical attention of the injured workers. First aid box should be as per the Factory rules. ii) Suitable rescue equipment, like stretchers should be kept readily available at the construction site. iii) First-aid kits or boxes, as appropriate and as per statutory requirements, should be provided at workplaces and be protected against contamination by dust, moisture etc. iv) First-aid kit or boxes should not keep anything besides material for first aid in emergencies. v) First-aid kits and boxes should contain simple and clear instructions to be followed, be kept under the charge of a responsible person qualified to render the first aid and be regularly inspected and stocked. vi) Where the work involves risk of drowning, asphyxiation or electric shock, first-aid personnel should be proficient in the use of resuscitation and other life saving techniques and in rescue procedures. vii) Emergency telephone numbers of nearby Hospitals, Police, Fire Station and Administration should be prominently displayed. 9.0 DOCUMENTATION
The intention of keeping documentation of all types of accident(s) is to prevent recurrence of similar accident(s). All accidents should be reported as per OISD Guidelines (OISD- GDN-107) and Factories act, 1948. All accidents (major, minor or near miss) should be investigated, analysed and recommendations should be documented along with implementation status. All related data should be well-documented and further analysis highlighting the major cause(s) of accidents be done. This will help in identifying thrust areas and training needs for prevention of accidents. 10.0 SAFETY AWARENESS & TRAINING
Safety awareness to all section of personnel ranging from site-in-charge to workmen helps not only preventing the risk but also build up the confidence. Time and expenditures also get saved as a result. Safety awareness basically seeks to persuade/inform people on safety besides supplementing skill also. Awareness programme may include followings: i) Poster: Posters with safety slogan in humorous, gruesome demonstrating manner may be used to discourage bad habits attributable to accidents by appealing to the workers'
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 242 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 35 SAFETY PRACTICES DURING CONSTRUCTION
pride, self-love, affection curiosity or human aspects. These should be displayed in prominent location(s). ii) Safety Sign Boards: Different type of message of cautioning, attention, notice etc. should be displayed at the appropriate places for learning/ awareness of the workmen while working at site. iii) Films & Slides: Film(s) narrating the accident including the causes and possible remedial ways of preventing the recurrence of a similar accident should be displayed at regular intervals. Slides consisting main points of the film show may also be shown to workers. iv) Talks, lectures & conferences: The success of these events would depend much on audience’s understandings of the speaker (s). The speakers are to be knowledgeable and good presenter. Speakers should know to hold the attention and to influence the audiences. v) Competitions: Organise competition(s) between the different deptts/categories of workers. The sense of reward/recognition also will improve safety awareness and result in enhancing safety levels. vi) Exhibitions: Exhibitions also make the workers acquainted with hazards and means of preventive measures. vii) Safety Publication: Safety publications including pocket books dealing with ways of investigation and prevention in the field of safety and so on, may be distributed to workers to promote the safety awareness. viii) Safety Drives: From time to time, an intensive safety drive by organising a safety day or a safety week etc. should be launched. ix) Training: Training for covering the hazards for different trade should be imparted. Training should also include the specific hazards related to a job in addition to the general safety training as has been dealt in various chapters and should include all workers. Reference may be drawn from OISD-STD-154. 11.0 REFERRENCES i) Factory Act, 1948 ii) Indian Electricity Rules iii) Safety & Health in Construction by ILO iv) The Building & Other Construction Workers (Regulation, Employment and Conditions of Service) Act 1996
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 243 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 36 SAFETY PRACTICES DURING CONSTRUCTION
ANNEXURE I
LIST OF SAFETY CODES FOR CIVIL WORKS PUBLISHED BY BUREAU OF INDIAN STANDARDS
Sr.no Code No. Title
01. IS : 818 Code of Practice for Safety and Health Requirements in Electric and Gas Welding and Cutting Operations – First Revision. 02. IS : 875 Code of practice for Structural safety of buildings: Masonry walls 03. IS : 933 Specification for Portable Chemical Fire Extinguisher, Foam Type – Second Revision. 04. IS : 1179 Specification for Equipment for Eye and Face Protection during Welding – First Revision. 05. IS : 1904 Code of practice for Structural safety of buildings: Shallow foundations 06. IS : 1905 Code of practice for Structural safety of buildings: Masonry walls 07. IS : 2171 Specification for Portable Fire Extinguishers, Dry Powder Type – Second Revision. 08. IS : 2361 Specification for Building Grips – First Revision. 09. IS : 2750 Specification for Steel Scaffoldings. 10. IS : 2925 Specification for Industrial Safety Helmets – First Revision. 11. IS : 3016 Code of Practice for Fires Precautions in Welding and Cutting Operations – First Revision. 12. IS : 3521 Industrial safety belts and harnesses 13. IS : 3696 – Part I Safety Code for Scaffolds and Ladders : Part I – Scaffolds. 14. IS : 3696 – Part II Safety Code for Scaffolds and Ladders : Part II – Ladders. 15. IS : 3764 Safety Code for Excavation Work. 16. IS : 4014 -Part I & II Code of practice for Steel tubular scaffolding 17. IS : 4081 Safety Code for Blasting and Related Drilling Operations. 18. IS : 4082 Recommendations on staking and storage of construction materials at site 19. IS : 4130 Safety Code for Demolition of Buildings – First Revision. 20. IS : 4138 Safety Code Working in Compressed Air-First Revision 21. IS : 4756 Safety code for Tunneling works 22. IS : 4912 Safety requirements for Floor and Wall Openings, Railings and toe Boards –First Revision. 23. IS : 5121 Safety Code for Piling and other Deep Foundations. 24. IS : 5916 Safety Code for Construction involving use of Hot Bituminous Materials. 25. IS : 5983 Specification for Eye Protectors – First Revision. 26. IS : 6922 Structures subject to underground blasts, criteria for safety and design of
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 244 of 1266 Sr.Number:OISD/DOC/2013/158 OISD – GDN – 192 Page No. 37 SAFETY PRACTICES DURING CONSTRUCTION
27. IS : 7155 Code of recommended practices for conveyor safety 28. IS : 7205 Safety Code for Erection on Structural Steel Works.
Sr.no Code No. Title
29. IS : 7069 Safety Code for Handling and Storage of Building Materials. 30. IS : 7293 Safety Code for Working with Construction Machinery. 31. IS : 7323 Guidelines for operation of Reservoirs 32. IS : 7969 Safety code for handling and storage of building material 33. IS : 8758 Recommendation for Fire Precautionary Measures in construction of Temporary Structures and Pandals. 34. IS : 8989 Safety Code for Erection of Concrete Framed Structures. 35. IS : 9706 Code of Practices for construction of Arial ropeways for transportation of material 36. IS : 9759 Guidelines for de-watering during construction 37. IS : 9944 Recommendations on safe working load for natural and man- made fibre roap slings 38. IS : 10291 Safety code for dress divers in civil engineering works 39. IS :10386 – Part I Safety Code for Construction, Operation and Maintenance for River Valley Projects. 40. IS :10386 – Part II Safety Code for Construction, Operation and Maintenance of River Valley Projects. 41. IS : 11057 Code of practice for Industrial safety nets 42. IS : 13415 Code of Practice on safety for Protective barriers in and around building 43. IS : 13416 Recommendations for preventive measures against hazards at working places
“OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from the use of OISD Standards/Guidelines.”
Page 245 of 1266 OISD – GDN – 207
FOR RESTRICTED CIRCULATION ONLY
OCTOBER 2002
CONTRACTOR SAFETY
OISD – GUIDELINES – 207
Oil Industry Safety Directorate Government of India Ministry of Petroleum & Natural Gas
Page 246 of 1266 CONTRACTOR SAFETY
CONTENTS
SECTION DESCRIPTION
1.0 INTRODUCTION
2.0 SCOPE
3.0 DEFINITIONS
4.0 DUTIES / RESPONSIBILITIES
4.1 Owner
4.2 Contractor
4.3 Consultant
4.5 Designer
5.0 SAFETY MANAGEMENT
5.1 Job Safety Analysis (JSA)
5.2 Criteria of a Selection of a Contractor
5.3 Site Planning and Layout
5.4 Gate Entry Procedure
5.5 Training
5.6 Inspection / Audit
5.7 Penalties for non-compliance
5.8 Incident Reporting and Investigation System
5.9 Safety Committee Meetings
5.10 Safety Equipment / Personnel Protective Equipment
6.0 REFERENCES
ANNEXURE I List of BIS codes / Statutory Regulations
ANNEXURE II Checklist for Safety Inspection / Audit
Page 247 of 1266 CONTRACTOR SAFETY
1.0 INTRODUCTION on its behalf, for supervising / co-ordinating the activities of the contractor/execution Oil and Gas operations like Drilling, agency. Production, Refining, Transportation and Distribution are inherently hazardous. A Contractor / Executing Agency large number of contractor workforce is deployed to carry out construction, A physical or legal person/entity having maintenance and other jobs. The analysis of contractual obligation with the owner, and the incidents in the Petroleum Sector who deploys one or more worker on the site. indicates that a large number of incidents involved contractor workforce and have Contractor Worker resulted in either casualty or injury besides leading to property damage and operational It covers all workmen who are either self- interruptions and environmental degradation. employed or employed through contractor, the casual workers and includes contractor’s In order to improve the safety levels of oil supervisor, working at a location / site installations, the contractor safety is of employed directly by Owner or through their utmost importance and there is a need to contractor. institute a good contractor safety system. Incident 2.0 SCOPE An incident is an unplanned, uncontrolled, This standard covers broadly the guidelines unintended or unforeseen event, caused by on the management system for enhancing unsafe acts and / or unsafe conditions, the safety levels of the contractor workforce resulting in or having the potential to result in deployed in construction, maintenance and personal injury and/or property damage. operation activities in the hydrocarbon industry. Consultant
The safety precautions to be taken while Consultant is a physical or legal carrying out different activities during person/entity engaged by owner to provide construction / maintenance have separately the consultancy services to owner for been covered in OISD-GDN-192 on "Safety management of the contract on their behalf Practices during Construction". or as specified.
3.0 DEFINITIONS Designer
Work station/Work site Designer is a physical or legal person / entity engaged by owner to provide design A place/unit where the job is carried out by services of a work site. contractor/executing agency in specified manner with safety, during construction Owner's Representative / Engineer In phase or in operation phase. Charge
Owner The Owner’s representative/Engineer-in- charge is the one, who has been designated Any physical or legal person/entity for whom by the owner to manage the contract. prescribed job is carried out.
Owner's Safety Officer It shall also include owner's designated
representative / consultant /nominee / agent, A properly trained person designated by authorised from time to time to act for and owner who ensures safety at work site.
Page 248 of 1266 viii) To specify the requirements of Health, Safety and Environment (HSE) 4.0 DUTIES/ RESPONSIBILITIES (commensurate with the nature of job) in Pre- Qualification criteria. 4.1 OWNER ix) To designate Engineer-in-charge 4.1.1 Owner’s Management and safety officer.
The commitment to safety has to be x) To arrange for a multi- emphasised by the owner by practice by its disciplinary safety audit team to own management and employees at all conduct surprise / regular safety levels. The duties and responsibilities of audits and monitor the implementation owner should include: of the recommendations.
i) To institute a mechanism for xi) To introduce suitable schemes identification and compliance of all for motivation of the contractor worker applicable statutory rules & to adhere to safety guidelines. regulations (Refer Annexure I for a list of few important Bureau of Indian xii) To review safety practices & their Standards & statutory regulations). implementation through periodic surprise visit of the work sites and ii) To provide specific information to monthly review meeting. contractors and make workers aware on the hazards associated with job xiii) To develop the HSE plans and assigned. incorporate the same in the tender document. iii) To provide information about Risk Mitigation measures available at xiv) To liaise with external agencies the place of work. like press, public etc and with law enforcement, regulatory, statutory iv) To provide the contractor with agencies etc. information on Owners Safety Plan & Regulations, Emergency Management xv) To report to statutory agencies Plan, lockout/ tag out procedure, on safety compliance and accidents, if confined space entry, work permit any. system, excavation/trench permit system etc. 4.1.2 Owner's Representative/Engineer- in-charge v) To specify rules (e.g. for security including access arrangements) and The duties & responsibilities of engineer-in- safety rules such as fire protection, charge should include: first aid arrangements, Work Permit systems etc. i) To ensure that all Contract requirements including Health, Safety, vi) To provide comprehensive list of Environment & Security are complied statutory regulations / standards and with. specification, to be complied with during execution of contract, in the ii) To ensure that contractor workforce tender document itself. deployed is adequately qualified, trained and in state of health to vii) To ensure training of the commensurate with the requirements contractor workforce, medical of the job. examination, and proper usage of safety equipment. iii) To ensure that the Tools / Tackles and Machinery being used are properly
Page 249 of 1266 tested and are in sound working contracts), which is to be considered conditions and necessary resources in future when selecting contractors. proposed for providing safe place of work and necessary PPE are being xii) To ensure that the Consultant, used. contractor and sub-contractor employ / designate qualified & trained Safety iv) To take the required necessary Engineer / Officer commensurate with corrective action immediately upon requirement of the job. noticing or receipt of a report on noncompliance or any such condition 4.1.3 Owner's Safety Officer which poses a threat to health, safety The duties & responsibilities of the Owner's or environment. If during the course of Safety Officer should include: execution of the contract, any situation of non-compliance with the i) To assess the hazards associated contractor's safety and health plan are with jobs in consultation with all noticed / reported, the same will be concerned and establish safe working taken up with the contractor for procedure including identification of correction. In the event of repeated the escape routes. non compliance, suitable action to be ii) To establish a written record of factors initiated as per the contract. which can cause injuries and illnesses. v) To ensure that the incidents are reported to all concerned within iii) To undertake routine/surprise stipulated timeframe. inspections of all work sites and identify unsafe conditions & practices, vi) To ensure submission of a plan for if any. Check for compliance of the safe working (Method Statement) safety practices being followed with from contractor and approval of the approved HSE Plan. same by competent person / iv) To investigate promptly the incidents department. (including near-miss) in order to advise corrective and/or preventive vii) To ensure that Work Permit action. System in line with OISD-STD-105 is adhered to. v) To maintain statistical information for use in analyzing all phases of viii) To ensure availability of all the incidents and events involving documentation needed for the contract personnel. execution of contract. vi) To provide the means for complying with the reporting requirements for ix) To ensure that the quality controls occupational injuries and illnesses. have been maintained during vii) To check whether the proposed fabrication/erection and all jobs working arrangements are safe and required for safe commissioning have satisfactory, particularly at the been carried out. interface between the contractor's
planned work and owner’s existing x) To ensure safe dismantling of all facilities. temporary facilities/connections put
up by the contractor, after completion viii) To communicate to the of work. Contractor the imposed restrictions
which may affect the work/personnel xi) To compile a report on the safety such as the temporary closure of a performance (at the conclusion of corridor or electrical isolation of each contract or periodically such as equipment. annually for renewable and long-term
Page 250 of 1266 ix) To review and monitor the contractor's iii) To nominate qualified & trained Safety adherence to approved HSE plan and Engineers / Officers reporting to the all applicable environmental, health, Site in charge, for supervision, co- and safety requirements. ordination and, liaison for the implementation of the safety plan. x) To ensure that Consultant, Contractor’s Managers, Supervisors Similar HSE Plan should be and workmen at all levels (who will implemented at the sub- contractor’s plan, monitor, oversee and carry out or supplier’s site /office. However the the work) undergo Health, Safety and compliance with the HSE Plan is to be Environmental training in their the sole responsibility of the respective responsibilities with Contractor. respect to conducting work safely and with due regard for the protection of iv) To arrange suitable facilities in liaison the environment. with the owner for drinking water, toilets, lighting, canteen, crèche etc as xi) To identify areas of operations where applicable as per Laws/ Legislation at specialized training is required to deal site and also arrange for workmen with potential dangers. compensation insurance, third party liability insurance, registration under xii) To document and to bring to the ESI / PF act etc as applicable. attention of the Owner's Supervisor and Contractor any non- v) To arrange for fire protection compliance/violation of the safety equipment as per the advice of owner. norms against approved safety and health plan or safety and health vi) To ensure that its employees have requirements and also raise these completed appropriate health and issues in the Safety Committee safety training as required by the Meetings. statute / regulation and also as per requirements of the Owner / xiii) To take part in Tool Box Consultant. The documentation of Meetings at random and to ensure such training imparted to all its maintenance of records. employees should be maintained and produced for verification as required. 4.2 CONTRACTOR vii) To comply with all the security 4.2.1 Contractor's Management arrangements of owner.
Duties & responsibilities of the contractor viii) To ensure that the plant and should include the following: equipment used on-site by him / his employees is correctly registered, i) To implement safe methods and controlled and maintained in sound practices, deploy appropriate working condition. machinery, tools & tackles, experienced supervisory personnel ix) To ensure availability of First Aid and skilled work force etc. required for boxes and First Aid trained attendant. execution. x) To ensure that all incidents including ii) To prepare a comprehensive and near misses are reported to all documented plan for implementation, concerned immediately. monitoring and reporting of Health, Safety and Environment (HSE) and In construction projects where sub- implement the same after its approval. contractors are engaged, the contractor should set out the responsibilities, duties and safety measures that are expected of
Page 251 of 1266 the sub-contractor’s workforce. These vi) To take immediate action to correct measures should include the provision and any violation of safety rules observed use of specific safety equipment, methods of or reported. carrying out specific tasks on safety and the inspection and appropriate use of tools. vii) To ensure that the workers likely to be exposed to hazardous The responsibilities indicated separately chemicals/materials have access to under contractor’s Supervisor, Safety Officer appropriate Material Safety Data and contract worker are contractually that of Sheets (MSDS), wherever applicable, the Contractor and legally binding on the and provide necessary mitigation Contractor only. However the specific measures. detailing as above has been given separately for guidance and operational viii) To ensure inspection and convenience. certification of all tools (hand operated as well as mechanically operated) The selection of sub contractors, if being used. Defective tools shall be employed, should be approved by the immediately removed. owner. Sub-contractor should comply fully with all safety rules and conditions ix) To ensure that appropriate warning applicable to the main contractor. signboards or tags are displayed.
4.2.2 Contractor’s Supervisor / Safety x) To ensure that workers have proper Officer training for their job assignments, including use of appropriate PPE and Duties & responsibilities of the Contractor’s first aid fire fighting equipment. supervisor/Safety Officer should include the following: xi) To comply with all applicable safety and health standards, rules, i) To ensure strict compliance with work regulations and orders issued by permit system by carrying out work competent authority pertaining to the only with appropriate work permits assigned activities. and after ensuring that all safety precautions / conditions in the permit xii) To ensure that sick and/or are complied with and closing the injured workers receive appropriate same after job completion. first aid and/or medical attention.
ii) To ensure that required guards and xiii) To report each incident and/or protective equipment are provided, injury in accordance with established used, and properly maintained. procedures and assist in investigation.
iii) To ensure that tools and equipment xiv) To take necessary action for are properly maintained and tested. correction of any unsafe act / condition at the workplace. However, iv) To plan the workload and assign in case the same is outside the limits workers to jobs in commensuration of authority, it should be reported to with their qualification, experience and Owner’s Engineer-in-charge state of health. immediately.
v) To ensure that the workers xv) To conduct daily inspections to understand the work to be done, the ensure compliance with safety hazards that may be encountered, standards, codes, regulations, rules and the proper precautions/procedure and orders applicable to the work for carrying out the work safely. concerned.
Page 252 of 1266 xvi) To ensure that workers under iii) To wear PPE as stipulated and their supervision are aware of their necessary for the job. responsibilities. iv) To inform promptly to their supervisor xvii) To arrange daily tool box regarding all work related incidents meeting and regular site safety resulting in personal injury, illness meetings and maintain records in the and/or property damage. required formats. (Refer Clause 5.9.1) v) To take all necessary and appropriate xviii) To arrange stand-by supervisor/ safety precautions to protect worker where situations so demand. themselves, other personnel and the environment. xix) To develop methods and display banners/posters to inculcate safety 4.3 CONSULTANT consciousness. The activities and responsibilities covered xx) To attend training and ensure under the scope of the Owner may be participation of his workers for training delegated to the consultant in those cases as per schedule arranged by the as applicable, based on the respective Owner / Consultant and keeps himself contract conditions. The primary updated. responsibility of Consultant is to ensure compliance with agreed HSE plan for the xxi) To keep records of number of contract by the Contractor. However those persons working at the site. responsibilities conferred on Owner as Principal employer cannot be delegated to xxii) To keep a constant liaison with consultant. Engg-in-charge / owners’ representative on safety issues. Where the consultant‘s scope involves Engineering and Design, those factors under xxiii) To maintain accident & nearmiss Designer should also be applicable. record in a register. In all cases, the Consultant's scope should xxiv) To ensure that only PPE of the include submission of latest HSE plans for approved type by owner is used at work under his and Contractor's purview and site. implementing the same till job completion. It should conform to owner's overall HSE plan. A separate Safety Officer should be This should include Guidelines and assigned, where more than 100 workers are Implementation and Reporting Methodology employed at site. For smaller jobs, the to be followed with required report formats. supervisor should assume the role of the safety officer also. Adequate number of Safety Officers shall be provided by the Consultant with necessary 4.2.3 Contract workers skills required for the work to be performed.
The duties & responsibilities of the The Consultant shall review the documents contractor worker should include the submitted by the contractor and advise following: owner on acceptance as well as advise suitability and number of Contractor's safety i) To perform work safely as per the job officers / supervisors. requirement and instructions. 4.4 DESIGNER ii) To inform all concerned regarding unsafe conditions/acts. The Process Designer should identify all hazards and risks likely to be encountered during fabrication, erection including
Page 253 of 1266 dismantling, Pre-commissioning, accident, causes of injuries and personal commissioning and Performance run to experience) and determine the meet the Guarantees and advise the risk preventive measures to overcome these mitigation measures. hazards • Apply the controls to the hazards All the hazards and safety measures to be • Evaluate the controls adopted while handling Dangerous chemicals and Catalysts should be detailed 5.2 CRITERIA OF SELECTION OF A by the Process Licensor and the same CONTRACTOR should be again included in the scope of the suppliers. Specific write ups/MSDS should “Contractor Safety” can be ensured to a be obtained from Patented single source large extent if competent agency for suppliers also. execution of assignment or job, based on HSE system agreed upon by owner, is Designs should recognize, include and apply selected. It is necessary to assess his safe practice during preparation, capabilities and competencies to perform construction and subsequent operational work safely. use and maintenance after completion of the Project. A databank should be developed for all the contractors for their past performance on All documents including drawings and HSE aspects. An attempt should also be calculations are to be originated, checked made to get similar data from other similar and approved in accordance with latest industries. international codes, standards, specifications and design basis philosophy. The data required will depend upon complexity involved in the job and type / size Preferred use of low risk materials, policy of resources required. Format needs to be on hazardous substances, preferred use suitably developed depending upon size, of low noise and dust-suppressed nature of the job & hazard associated equipment etc. should be encouraged. therein. The format designed should also take care of the skill required to carry out the 5.0 SAFETY MANAGEMENT job.
5.1 JOB SAFETY ANALYSIS (JSA) Performance review is essential for all type of contractors. It helps in recording actual Job safety analysis (JSA) provides a performance/experience with contractors mechanism by which the contractor, safety while the contract is in progress. It is officer or supervisor take a detailed look at essential that resources agreed as per the how an individual task is performed and its contract are reviewed at mobilization stage inherent hazards and preventive measures. for ensuring compliance from the day one This procedure helps in integrating accepted and thorough effective supervision / safety and health principles and practices monitoring system are at place. into a particular operation. In a JSA, each step of the job is examined to identify This activity also helps in taking timely action potential hazards and to determine the in case of unsatisfactory performance to safest way to do the job. correct the situation and ensure safe work during execution period and deciding about A job safety analysis includes five steps as suitability of the contractor for future jobs. below: The periodicity of such performance review • Select a job will depend upon size/type/complexity of • Break the job down into a sequence of contract. However, the performance should steps be reviewed at least at mobilisation stage • Identify the hazards against each of and at the end of the contract. these steps (based on knowledge of
Page 254 of 1266 5.3 SITE PLANNING AND LAYOUT vii) Pedestrian pathways and routes for vehicular traffic (light/heavy Before starting the construction/maintenance vehicles including material handling job at existing workplace in operation or equipment) should be earmarked. green field locations, following should be ensured: - viii) Artificial lighting to be provided at places where work continues or i) Details regarding location of workers pass by after sunset or in workshop/ fabrication yard, site office, case natural light is insufficient like stores, laboratory, electrical confined spaces. installations, placement of construction machinery, medical and ix) Keep all equipment /machines under welfare facilities, lighting underground cover to prevent them from dust, and above ground piping route, cable rain/flood water, heat etc. and follow route etc. should be decided prior to storage instructions as applicable for commencement of the work in each of them. consultation with owner / Consultants and implementation should be 5.4 GATE ENTRY PROCEDURE ensured. Layout should be displayed at strategic locations. Gate entry at any site / workplace / unit is to be restricted to ensure entry of only ii) The resources required to meet any authorised persons / vehicles. emergency situations like fire fighting, first aid etc. should be planned and 5.4.1 Entry procedure for all contractor mobilized as per the job requirement. worker should be as follows:
iii) The sequence or order in which work A. Issuance of Pass to be done and any hazardous operations or processes should be i) The passes are to be issued after the identified. owner’s representative/engineer-in- charge forwards the application of the iv) Free access to site shall be provided contractor providing complete details with clear roads, passage, gangways, of the workers being engaged. The staircases etc. Access to construction contractor may be asked to submit site should be leveled, open and free Character & Antecedents (C&A) from any obstructions like verification of individual worker from construction material or scrap/waste, concerned authorities. exposure to hazards such as falling materials, material handling ii) With regard to issuance of passes for equipment and vehicles. Any pit or all vehicles including material ditch shall be covered or barricaded. handling equipment, owner’s representative / engineer-in-charge v) Arrangements should be made to should forward the application only maintain good housekeeping at site. after ensuring that all documents Scrap and debris generated out of pertaining to the fitness of the construction work should be vehicle/equipment and valid driving removed/disposed off at a regular license of the driver etc. are available. interval as directed. Emergency exit should be provided in case of iii) The passes should be serially blockade of primary exit. numbered with address, contractor name, identification mark, signature of vi) Suitable warning notices and also the the worker etc. routes to and from welfare facilities should be displayed prominently. iv) Special colour code for passes should be used for persons entering different
Page 255 of 1266 areas like Administrative Block, Unit taken with two copies (one for area, Project Area (wherever preparing the pass and other for applicable). attachment with gate register). Specific advice and recommendation v) Contractor workers engaged on of User Department may be given due routine basis for long periods should cognizance. Relevant details are to be provided with monthly photo pass. be written. The pass should be collected back at the gate after day’s vi) Special permit is required separately work. for working beyond normal working hours and holidays. 5.4.2 Tank Truck Loading (TTL) Operation : B. Gate Entry At the loading / unloading location, a large i) Entry of the contractor’s employees no. of Tank Trucks of petroleum products should be permitted with valid gate enter the installation. Crew members are passes only. generally not regular entrants. The procedure should be as follows: ii) Entry of contractor’s workers should be allowed in presence of authorized i) The gate pass should be issued to the representative of contractor. individual crew members on written request of the transporter iii) Records of persons at the time of mentioning TT registration nos., entry/exit should be maintained. License and certificate of training as per MV rule 9. iv) At the entry gate of the location, a physical checking for non-carrying of ii) Character & Antecedent (C & A) lighter, matchboxes, explosives etc. verification of the TTL crew through should be carried out. local police is to be done preferably and record maintained. v) Gate passes/Identity Cards should be displayed on persons at all the times. iii) For loading/unloading purpose, register entry at security gate is vi) For Mega-projects at existing / made before allowing entry into the operating installations, it is preferable premises with recording of names of to have a separate gate for entry of crew members, time of entry, pass contractor workers and also the Sr. No., TT no. etc. project areas should be segregated fencing from operational area by iv) For loading/unloading, crew is allowed fencing / other physical means. entry alongwith TT only, after checking of TT from vii) No vehicle should be allowed to explosive/security point of view. enter in an operational area without proper flame arrestor. v) Out time, invoice no., Destination etc., are recorded while TTs go out of the viii) Awareness on Safety through security gate. training / posters etc. highlighting Do's and Don'ts should be spread within 5.5 TRAINING entire contractor workforce. Video/Audio tapes on Safety Topics Training is to educate contractor workforce should be played preferably. on various hazards associated with the job/workplace and on the respective ix) For occasionally engaged labourers preventive / mitigation measures to avoid such as for material handling etc., untoward incidents. spot photograph may be preferably
Page 256 of 1266 i) Workers should be adequately and equipment and protective suitably: clothing provided to the worker;
(a) informed of potential safety and (f) general measures for personal health hazards to which they may hygiene and health protection; be exposed to at their workplace; (g) fire precautions to be taken; (b) instructed and trained in the measures available for the (h) action to be taken in case of an prevention, control and protection emergency; against those hazards. (i) requirements of relevant safety ii) No person should be employed in any and health rules and regulations. work at a workplace unless that person has received the necessary Copies of the relevant safety and health information, instruction and training so rules, regulations and procedures should be as to be able to do the work available to workers upon the competently and safely. The commencement of and upon any change of competent authority should, in employment. collaboration with employers, promote training programs to enable all the workers to read and understand the information / instructions related to 5.5.1 Training Techniques safety and health matters. a) Lectures iii) The information, instruction and training should be given in a language This technique should be applied when it is understood by the worker and written, required to transfer information in local Oral, visual and participative language to a large contractor workforce approaches should be used to ensure with controlled content and time. that the worker has assimilated the information. b) Case Study
iv) Every worker should receive This is an effective technique based on the instruction and training regarding the presentation of case of real events by general safety and health measures Trainer to highlight probable causes like common to the workplace. This Human Error, ignorance about the job etc. should include: c) Videos (a) general rights and duties of workers at the workplace; Videos, an effective technique of communication, should be used to display (b) means of access and egress the right techniques of performing a task in a both during normal working and safe manner and hazards associated with a in an emergency; job.
(c) measures for good d) Demonstration at site housekeeping; Right way to do a job should invariably be (d) location and proper use of demonstrated to workers at the site itself. welfare amenities and first aid The right way is also a safe way. Hazards facilities provided; due to wrong procedures, short cuts and their adverse effects etc. should also be (e) proper use and care of the items highlighted. of personnel protective
Page 257 of 1266 5.5.2 Training/Awareness Module and Frequency iii) Importance of First Aid fire fighting equipment, their use & A. General Safety Training to all operations categories of contractor employees should be imparted before induction iv) Communication system at the and annually thereafter. No person installation should be allowed to enter the installation without undergoing this v) Fire / Accident Reporting training. This training program may procedure cover: vi) General Safety rules i) Mandatory uses of PPE like Cotton clothes, Helmet, Safety Shoes, Safety vii) Safety Measures during Belts etc. execution of job such as:
ii) Probable Hazards - Welding / Cutting / Grinding - Working at height iii) Important Telephone No / Escape - Confined space entry route - X ray / radiation - Erection / Dismantling of iv) First Aid scaffolding - Tank construction and repairs v) Use of Fire extinguisher - Handling of chemicals etc.
The contractor workers, if engaged in viii) Importance & use of PPE operation of the plants/facilities, should be trained in line with Clause No. 4.6 of OISD- ix) Emergency Routes GDN-206 on “Safety Management System”. For other categories of contractor workers, x) Assembly Points training modules for different category employees are as follows: xi) Job Specific Training
B. Contractor Supervisor D. Consultant / Contractor
Contractor Supervisor should be trained in Awareness program should be carried out accordance with the provision of clause no. for Consultant / Contractor at the time of 5.1.1.2, 5.2.7, 5.3.10, 5.6.12 and 5.7.8 of induction. This program should cover at OISD-STD-154 on 'Safety Aspects in least the following: Functional Training' i) Responsibility of contractor for safety C. Contractor Worker of their personnel and work area
Yearly training programme should be carried ii) Hazardous property of Petroleum out for contractor worker and the records products and chemical used should be maintained. The training programme should cover at least the iii) Communication system following: iv) Fire / Accident Reporting procedure i) Worker responsibility for safety of himself and work area. v) Medical facility available
ii) Associated hazards with the job vi) Statutory requirements and job area including electrical shock hazards.
Page 258 of 1266 vii) Importance of First Aid equipment and through site inspection using ready-made required at the site check lists to ensure that contractors / agencies abide by the safety rules and viii) Work Permit system norms while working at operating / construction sites. ix) Direct/ Indirect losses due to accident A checklist, while carrying out different type x) Safety Measures while executing the of jobs, should be developed based on jobs such as: hazards associated with the job being performed and requirements as per OISD- - Welding / Cutting / Grinding GDN-192 on "Safety Practices during - Working at height Construction". Typical format is enclosed at - Confined space entry Annexure II, which should be modified to suit - X ray / radiation the requirement of the site / job to be done. - Erection / Dismantling of scaffolding Before starting the work and at regular - Tank construction and repairs intervals thereafter, Contractor’s - Handling of chemicals etc. Supervisor/safety Officer and Owner's - electrical jobs representative / Engineer-in charge/safety Officer should inspect as per the checklist so xi) Safety training needs of their prepared to ensure that contractor has supervisors and workers prepared to start the work with all safety precaution required for safe execution of job. xii) Importance & Use of PPE at the site 5.7 PENALTIES FOR NON- xiii) General Safety rules at the installation COMPLIANCE
Financial or other type of penalties like seizure of gate passes, stoppage of work for E Security Personnel a limited period etc. may be levied on the contractors or their workers for non- Training program should be carried out for compliance of safety rules. A provision of Security personnel at the time of induction suitable accident severity based penalty and annually thereafter and the records clause for contractor may be incorporated to should be maintained. The training program ensure adherence of systems and should cover at least the following: procedures. A few of the usual non- compliance are as follows: i) Layout of Plant and Facilities ii) Vulnerable locations -- Non-usage of PPEs like Safety helmet / iii) Safety regulations (Statutory and in Safety shoes / Safety goggles / company) Respiratory protection etc. by the iv) Fire Protection Facilities and contractor personnel Locations v) Role in case of Fire / Disaster -- Non-usage of the safety belt and life line vi) Emergency Procedure and Drills by the workers while working at height vii) Industrial First Aid viii) Use of Personnel Protective -- Non-provision of basic safety Equipment requirement such as 24 V lamp for ix) Disaster Management Plan working in confined space, uncertified / non standard lifting tools, earth leakage 5.6 INSPECTION / AUDIT protection & earthing connections for electrical appliances as per Indian Inspection / Audit is a tool to evaluate Electricity Rules, emergency isolation compliance of all safety requirements. Most switches etc. of the information could be gathered
Page 259 of 1266 -- Violation of Safety Permit conditions like attend these meetings on random basis. Fire fighting equipment Tool box meeting should be conducted more frequently depending upon circumstances. -- Non-barricading of area while rigging, Record of the same can be maintained in digging etc. the following typical format.
-- Working without valid work permit TOOLBOX MEETING FORM
-- Unauthorised road closure/blockage SUBJECT : PRESENTER : 5.8 INCIDENT REPORTING AND DATE : INVESTIGATION SYSTEM TIME : From….. To….. CONTENT IN BRIEF : All the incidents including near-miss should be reported immediately by contractor’s Participant’s Name Signature Supervisor to Contractor and owner’s Supervisor/Engineer-in-charge, who should ------inform to Owner’s Safety Officer and owner’s ------Management. Owner’s Safety Department ------will be required for onward reporting as per OISD, Statutory requirements. 5.9.2 Site Safety Committee Meeting
All accidents regardless of the extent of Primary purpose of this safety committee is injury or damage should be investigated in to enable owner, contractor and workers to order to find probable causes, lessons learnt work together to monitor the site safety and thereof and remedial measures required to health plan so as to prevent accidents and prevent its recurrence. improve working condition on site. Its size and membership will depend on the size and The incident investigation should be done as nature of job. per provision of clause no. 4.12 of OISD- GDN-206 on 'Safety Management System' . The safety committee should include All the recommendations of investigation / representatives of owner, consultant, Enquiry Report need to be monitored closely contractor identified as safety for its implementation. A proper record officer/supervisor. It should be headed by needs to be maintained to ensure Engineer-in-charge. implementation of all the recommendations and same should be reviewed from time to The safety committee should have regular time. and frequent meetings, atleast fortnightly, to discuss the safety and health program on 5.9 SAFETY COMMITTEE MEETINGS site and to make suggestions for improvement. The meetings should be Following three type of safety committee documented with a time bound action plan. meetings should be held aiming at raising The functions carried out by safety the level of safety consciousness at the site: committee should include:
5.9.1 Toolbox meeting i) Review compliance of pending items of last Safety meetings. To maintain awareness, update training and convey important safety and health ii) Consideration of the reports of safety information, contractor supervisors should personnel. conduct tool box meetings at least weekly and also prior to start of any work. All the iii) Discussion of accident/near-miss and contractor workers should attend this illness reports in order to make meeting. The owner’s supervisor/Engineer- appropriate recommendation for in-charge and safety officers should also prevention.
Page 260 of 1266
iv) Examination/evaluation of suggestions 2) OISD-GDN-192 on “Safety During made by workers. Construction”
v) Dissemination of acquired knowledge 3) OISD-STD-155 Part(I&II) on through training programs and “Personnel Protective Equipment” information sharing sessions. 4) Building & Other Construction vi) Discussion & review of Fire Prevention workers (Regulation of Employment & Disaster Management Plan. & Condition of Service) Act 1996
vii) To send recommendation to Apex Body for consideration/approvals.
5.9.3 Safety Review Meeting by Location Head
This meeting should be headed by the Location head and attended by Owner’s Supervisor/Engineer-in-charge, owner’s safety Officer and all concerned department heads. Prime purpose of this review is to ensure that all the recommendations of various committees are being complied with and to take decisions on critical points raised. This meeting should take place at least once in every quarter. All the investigation reports/ audit findings with status of implementation of recommendations should be discussed.
5.10 SAFETY EQUIPMENT / PERSONNEL PROTECTIVE EQUIPMENT
The type of safety equipment to be used is decided based on the job requirement. Selection should be made based on OISD- GDN-192, OISD-STD-155 (Part I & II) and the job requirement. Safety equipment / Personnel Protective Equipment (PPE) shall be of approved make. Contractor shall provide necessary training to each employee regarding proper usage and upkeep of PPE including its limitation.
A register showing stock and issue of PPE should be maintained by the contractor at site and must be available for inspection.
6.0 REFERENCES
1) OISD-GDN-206 on “Safety Management System”
Page 261 of 1266 ANNEXURE I LIST OF SAFETY CODES FOR CIVIL WORKS PUBLISHED BY BUREAU OF INDIAN STANDARDS
Sl.no. Code No. Title 1 IS: 818 Code of Practice for Safety and Health Requirements in Electric and Gas Welding and Cutting Operations – First Revision.
2 IS: 875 Code of practice for Structural safety of buildings: Masonry walls
3 IS: 933 Specification for Portable Chemical Fire Extinguisher, Foam Type – Second Revision.
4 IS: 1179 Specification for Equipment for Eye and Face Protection during Welding – First Revision
5 IS: 1904 Code of practice for Structural safety of buildings: Shallow foundations
6 IS: 1905 Code of practice for Structural safety of buildings: Masonry walls
7 IS: 1989 – Part II Leather Safety Boots and shoes for heavy metal industry
8 IS: 2171 Specification for Portable Fire Extinguishers, Dry Powder Type – Second Revision
9 IS: 2361 Specification of Building Grips – First Revision
10 IS: 2750 Specification for Steel Scaffoldings
11 IS: 2925 Specification for Industrial Safety Helmets – First Revision
12 IS: 3016 Code of Practice for Fires Precautions in Welding and Cutting Operations – First Revision
13 IS: 3521 Industrial Safety Belts and harnesses
14 IS: 3696 – Part I Safety Code for Scaffolds and Ladders: Part I – Scaffolds
15 IS: 3696 – Part II Safety Code for Scaffolds and Ladders: Part II – Ladders
16 IS: 3764 Safety Code for Excavation Work
17 IS: 4014 – Part I & II Code of Practice for Steel Tubular Scaffolding
18 IS: 4081 Safety Code for Blasting and Related Drilling Operations
19 IS: 4082 Recommendations on stacking and storage of construction materials at site
20 IS: 4130 Safety Code for Demolition of Buildings – First Revision
21 IS: 4138 Safety Code for working in compressed air – First Revision
Page 262 of 1266
22 IS: 4756 Safety Code for Tunneling works
23 IS: 4912 Safety requirements for Floor and Wall openings, Railings and toe boards – First Revision
24 IS: 5216 – Part I & II Recommendations on safety procedures and practices in electrical work
25 IS: 5121 Safety code for piling and other deep foundations
26 IS: 5916 Safety Code for Construction involving use of Hot Bituminous materials
27 IS: 6994 – Part I Specifications for safety gloves: Part I – Leather and Cotton gloves
28 IS: 5983 Specification for Eye Protectors – First Revision
29 IS: 6922 Criteria for safety and design of structures subject to underground blasts
30 IS: 7155 Code of recommended practices for conveyor safety
31 IS: 7205 Safety Code for Erection on Structural Steel Works
32 IS: 7069 Safety Code for Handling and Storage of Building Materials
33 IS: 7293 Safety Code for Working with Construction Machinery
34 IS: 7323 Guidelines for operation of Reservoirs
35 IS: 7969 Safety Code for handling and storage of building materials
36 IS: 8758 Recommendation for Fire Precautionary Measures in construction of Temporary Structures and Pandals
37 IS: 8989 Safety Code for Erection of Concrete Framed Structures
38 IS: 9706 Code of Practices for construction of Arial ropeways for transportation of material
39 IS: 9759 Guidelines for de-watering during construction
40 IS: 9944 Recommendations on safe working load for natural and manmade fibre rope slings
41 IS: 10667 Guide for selection of industrial safety equipment for protection foot and leg
42 IS: 10291 Safety Code for dress divers in civil engineering works
43 IS: 10386 – Part I Safety Code for Construction, Operation and Maintenance for River Valley Projects
44 IS: 10386 – Part II Safety Code for Construction, Operation and Maintenance for
Page 263 of 1266 River Valley Projects
45 IS: 11057 Code of Practice for Industrial Safety Nets
46 IS: 13415 Code of Practice on safety for Protective barriers in and around building
47 IS: 13416 Recommendations for preventive measures against hazards at working places
Statutory Regulations
Latest Statutory Acts and Rules, as given below, may be referred:-
1. The Petroleum Acts 1934 and Petroleum Rules 2002 2. The Factory Act, 1948 (As amended by Factory Amendment Act 1987) and concerned Factory Rules 3. The Water (Prevention and Control of Pollution) Act 1974 & Rules 1975 4. The Environment (Protection) Act 1986 5. The Manufacturing, Storage and Import of Hazardous Rules 1989 6. The Hazardous Wastes Management (Management & Handling) Rules 1989 7. The Indian Electricity Act 1901 and Rules 1956 8. The Indian Explosive Acts, 1884 & The Indian Explosive Rules 1983 9. The Gas Cylinder Rules 1981and the static & Mobile Pressure Vessels (Unfired) Rules 1981 10. The Indian Boiler Act 1923 and Regulations 1950 11. The Public Liability Act 1991 as amended in 1992 12. The Motor Vehicle act 1988 and Central Motor Vehicle rules 1989 13. Building & Other Construction workers (Regulation of Employment & Condition of Service) Act 1996
In addition to above, various other statutory acts like EPF, ESIS, Minimum wage act and other local statutory requirements shall also be complied with.
Page 264 of 1266 ANNEXURE II CHECK LIST FOR SAFETY INSPECTION / AUDIT
Job ______Location ______Date of Audit______Frequency ______
Inspected by ______Contractor (s) ______
Sl.no. ITEM YES NO NA REMARKS / ACTION 1.0 PERSONNEL PROTECTIVE EQUIPMENT (PPE): Are following PPEs being used as per the job requirements?
1.1 Safety Helmets
1.2 Safety Shoes
1.3 Gum Boots
1.4 Safety Belts with life line
1.5 Gloves
1.6 Ear Plug
1.7 Goggles
1.8 Shield Glass
1.9 Face Protection
1.10 Breathing Apparatus
1.11 Canister Mask
1.12 Hand wash / Eye wash/ Respirating filter / cloth
1.13 Boiler Suit
1.14 Others
2.0 HOUSE KEEPING
2.1 Whether Waste Bins are provided / used
2.2 Are Passageways / Walkways clear?
2.3 Is General neatness O.K.?
2.4 Is the Ground free from oil, grease etc. and is not found to be slippery?
2.5 Others
Page 265 of 1266
3.0 EXCAVATION
3.1 Whether soil stability is checked?
3.2 Whether proper shoring for the excavation is provided to prevent cave-in for side of slope >45 Degree?
3.3 Whether proper precautions have been taken if the excavation is adjoining to heavy structure like building, street and roadways?
3.4 While excavating whether proper slope usually 450 & suitable benches of 0.5 m width at each 1.5 m depth are provided?
3.5 Whether barricading of 1m height with glowing caution board is provided for excavation beyond 1.5m depth?
3.6 Whether excavating earth is placed beyond 1m of the edge of the trench?
3.7 Whether heavy vehicle movement is restricted to come too close to the excavating area?
3.8 Whether necessary precaution is taken for underground pipes, sewers, cables by contractors?
3.9 Whether excavation hot work permit is taken?
3.10 Whether extra precaution is taken for bailing out water properly while excavating?
3.11 During rains whether the excavation is done with extra precaution to prevent caving in?
3.12 Whether two separate entry/ exit points with necessary ladders / steps, as per requirement, have been provided?
3.13 Whether one person is available at all the time to communicate any hazards noticed with workers working in deep trenches or excavation?
3.14 Whether necessary precautions like
Page 266 of 1266 regular gas testing are being taken in areas having hydrocarbons and LPG so that no gas accumulation takes place in the trenches.
3.15 Whether IS: 4081-1986 & Indian Explosive act & rules for storage, handling & carrying of explosive material and execution of blasting operation is followed?
3.16 Whether in case of mechanised excavation, caution board is provided for do’s and don’ts like ‘Nobody to enter’ within one meter of the extreme reach?
3.17 Whether the following are inspected during excavation work :- a) Boulder formation encountered b) Collapsing / development of cracks of sides c) Marked damage to support d) Unexpected fall of ground e) Inspection of site after each blast.
3.18 Others
4.0 PERMITS
4.1 Whether valid work permit is issued to start any work?
4.2 Whether all conditions of the permit are fulfilled before starting the job?
4.3 As noted in the permit, whether compliance of all the recommendations are ensured?
4.4 Whether permits are available at work site all the times?
4.5 Whether hot work permit registered in fire station?
4.6 Whether permits are being closed after the completion of job?
4.7 Others
5.0 SAFETY IN CUTTING / WELDING/GRINDING
5.1 Whether LPG / Oxygen / Acetylene/ Gas
Page 267 of 1266 cylinders are kept outside only while working in confined space?
5.2 Are Acetylene /LPG cylinders kept in upright position and secured at designated places under shed – wet gunny bags wrapped around it if the same is under sun at designated place?
5.3 Check cylinder and cylinder valves for any kind of damage?
5.4 Whether protective valves are kept on cylinder while not in use?
5.5 Whether proper means and method for transportation of cylinders to avoid dropping and rolling are being adopted / followed?
5.6 Whether gas cylinders, regulators are kept away/free from oil and grease?
5.7 Whether all hoses were found to be free of any damage or crack?
5.8 Whether oxygen and acetylene cylinders are stored separately?
5.9 Whether color coding is being used for easy identification of different type of cylinders and hoses?
5.10 Whether cylinder keys are available near the cylinder?
5.11 Whether gas torches with NRV with flash back arrestor of approved make are only being used?
5.12 Whether pressure gauges are in working condition and checked from time to time?
5.13 Whether welding shields are used while welding?
5.14 Whether proper earthing for welding machines are provided?
5.15 Whether power is taken from approved sources (welding receptacles)?
5.16 Whether welding receptacles are properly grounded?
Page 268 of 1266
5.17 Whether welding cables are maintained in good condition and without any joints/ cuts?
5.18 Whether to avoid short circuit, welding machines are protected against rain?
5.19 Whether earth connectors are securely connected to the job and not to the adjoining pipeline or structure?
5.20 Whether flame arrestor of DG set is of approved make and quality?
5.21 Others
6.0 SAND / SHOT BLASTING
6.1 Whether sand blasting is used only after getting approval from competent authority?
6.2 Whether air compressor used for sand / shot blasting are positioned away from work place?
6.3 Whether exhaust of the prime mover is directed away from the work place?
6.4 Whether in case of motor driven compressor, the body of the motor as well as the compressor is properly earthed?
6.5 Whether line operator of sand/shot blasting wear suitable PPEs including mask?
6.6 Whether adequate measures are adopted to confine dust/spray particles?
6.7 Whether adequate measures are taken for proper ventilation while the work is done in confined space?
6.8 Others
7.0 SAFETY WHILE WORKING AT HEIGHTS / SCAFFOLDING / LADDERS
7.1 Whether work permit is obtained to take up work at height above 3 mts?
7.2 Whether steel pipes scaffoldings are used in unit/off site areas?
Page 269 of 1266 7.3 Whether provision for suitable platform with all scaffoldings are made? Whether its construction is as per specification with toe board and railing?
7.4 Whether the area below working at height is cordoned?
7.5 Whether suitable platform is provided?
7.6 Whether ISI approved quality and good condition safety belts are used while working at heights?
7.7 Whether life line of safety belt is Anchored to an independent secured support capable of withstanding load of a falling person?
7.8 Whether the area around the scaffold is cordoned off to prohibit the entry of unauthorized person?
7.9 Whether ropes used are of good condition and adequate strength free of defects?
7.10 Whether ladder is placed at secured and leveled surface?
7.11 Whether it is extended 1.5 Mts. Above the landing point?
7.12 Whether ladder used are of adequate length and tying short ladder is avoided?
7.13 Whether metallic ladders are placed away from electrical system?
7.14 Whether tools or materials are removed after completion of the day’s job at heights?
7.15 Whether a valid permit is obtained before taking up work on asbestos or fragile roof?
7.16 Whether sufficient precaution is taken while working on fragile roof?
7.17 Whether provision is made to arrange duck ladder, crawling board for working at fragile roof?
7.18 Whether scaffolding has been erected on rigid / firm / levelled surfaces only?
Page 270 of 1266
7.19 Whether scaffold has been inspected by competent person prior to being put in use?
7.20 Whether the scaffolding has been designed for the load to be borne?
7.21 Whether the erection and dismantling of the scaffolding is being done only by trained persons and under supervision?
7.22 Whether safety net with proper working arrangement and life line has been provided?
7.23 Others
8.0 SAFETY IN CONFINED SPACE
8.1 Whether a permit is obtained to enter a confined space?
8.2 Whether gas test for hydrocarbon, toxic gas, oxygen level is obtained before entering any confined space?
8.3 Whether adequate oxygen level is ensured in confined space before entering? If not, whether all precaution like using of Breathing Apparatus set is ensured?
8.4 Whether, in case of chance of ingress of hydrocarbon gases / toxic gases, Personnel Monitoring System (PMS) is used or not?
8.5 Whether only in presence of a supervisor, worker enters in confined space?
8.6 Whether provision of sufficient means of entry and exit is available?
8.7 Whether provision of ventilation to remove welding fumes, dust, exhaust gases are made?
8.8 Whether provision of 24V (Hand lamps with cage as per OISD-STD-155) light for working inside space is made?
Page 271 of 1266 8.9 Is it strictly ensured that a stand-by trained person is standing outside before a person enters a confined space and communication is being maintained all the time with workers working inside?
8.10 Whether life belt with one end under control of stand-by person outside is kept while working in confined space?
8.11 Whether Personnel protective Equipment are in good condition as specified in the permit?
8.12 Whether absence of Hydrogen Sulfide, CO or other toxic gas is ensured before entering into a confined space? If yes, whether proper required PPE like BA, Gas Mask are used.
8.13 Whether boxing up is being done only as per the approved procedures and by competent persons?
8.14 Whether all the safety precautions listed in OISD-GDN-192 are taken while working in sewers, OWS etc.? 8.15 Whether proper house keeping is being maintained inside the confined space?
8.16 Whether training has been provided to workers working in the confined space and the workers only of sound health are being asked to work in the confined space?
8.17 Others
9.0 SAFETY IN MATERIAL HANDLING
9.1 Whether all lifting tools, tackles, machines, chains, ropes etc. are of sound construction, made of sound material and maintained in good condition?
9.2 Whether safe working load, date of testing visibly marked/painted on the equipment?
9.3 Whether lifting tools, tackles are of adequate strength for the load to be handled?
9.4 Whether all parts including the working gears fixed or movable of every lifting machine, chain, rope, tackles specify the
Page 272 of 1266 following condition:
a) Thoroughly examined by competent person at least once a year or such interval as required by statutory authority.
b) Document of such examination are maintained and produced to owner supervisor before use of particular equipment?
9.5 Whether chain blocks and cables are inspected before each use to assure their sound condition?
9.6 Whether hoist and lift if used are:
a) Properly maintained and thoroughly examined by competent authority at least once in every year.
b) A register to be maintained to record particulars of such examination in prescribed forms and shall be produced to the owner supervisor before use.
9.7 Whether area below the movement of boom of crane is cleared to avoid injury from falling objects?
9.8 Whether it is ensured that crew of truck leave the truck in crane handling area before starting loading / unloading, if not involved in rigging operation?
9.9 Whether transporting material from one place to another is done by suitable means?
9.10 Whether carrier with sufficient capacity without projecting parts is used for transporting materials?
9.11 Whether riggers engaged are well trained and conversant with signaling procedures including night signalling if required?
9.12 Whether permission of authorized person is obtained before working on or near an overhead crane?
9.13 Whether trained riggers are available all the time along with crane?
Page 273 of 1266
9.14 Whether barricading has been done to ensure no unauthorised person enters in the working area of the crane?
9.15 Whether lifting plan has been prepared and approved before start of the work?
9.16 Whether route of crane movement has been planned before the crane moves out of the garage?
9.17 Whether it has been ensured that no electrical cable come within 3 metres or safe distance from the boom of the crane?
9.18 Whether boom is being kept in the horizontal position or locked while idling?
9.19 Whether material is being stacked / destacked in trucks with the help of wedges to ensure no slippage while loading / unloading takes place?
9.20 Whether the forklift / crane is being operated only by trained person?
9.21 Others
10.0 ELECTRICAL SAFETY
10.1 Has the Electrical Line Clearance procedure been followed involving electrical and other concerned Dept. and filling of formats?
10.2 Have Danger Signs with Voltage rating/ Men at work signboards been displayed at both Sub Station as well as the work site?
10.3 Has the contractor worker understood the electrical circuit on which he is going to work with probable electrical hazards and mitigation measures to be adopted?
10.4 Whether contractor has engaged electrician (s) having valid electrical licence in line with provisions in Indian Electricity Rules?
Page 274 of 1266 10.5 Have all checks prior to switching operation been carried out and authorisation of owner/ user section obtained subsequently?
10.6 Have all earthing links on electrical conductors removed before charging the line/ apparatus?
10.7 Have PPE as prescribed under Indian Electricity Rules been in place, kept healthy and used?
10.8 Are earthing and bonding arrangement of non-current carrying metallic parts in line with provisions of Indian Electricity Rules – 1956 amended time to time as IS: 3043?
10.9 Have electrical part of OISD-GDN-192 and Clause No. 9.0 for Temporary installations in OISD-173 been understood and followed wherever applicable?
10.10 Are flexible wires having voltage of 240 volts above earth potential taken through PVC conduits?
10.11 Whether portable hand lamps with a voltage rating of not more than 24 volts used with flameproof enclosures in confined spaces within columns, vessels etc?
10.12 Have the Switches, MCBs, fuses etc. been inspected for proper ratings?
10.13 Has Earth Leakage Circuit Breaker ( ELCB) been used on the incoming side to protect against leakage of current? Is the device tested every time the work is started?
10.14 Whether all portable appliances are provided with insulated Three pin Plugs and socket arrangement?
10.15 Whether industrial type extension boards and plug sockets are used?
10.16 Has the electrical equipment brought to site by contractor been inspected by owner’s supervisor/ safety officer for damage/cuts/abrasion etc? Is record of
Page 275 of 1266 Insulation Resistance, wherever required , being kept?
10.17 Have standard practices for termination of conductors/ cables been followed (e.g. use of proper lugs, crimping tool, cable glands etc)? Is cable armour in continuity from feeding point to load?
10.18 Are the Contractor supervisor and workmen well acquainted with first aid for electrical shock?
10.19 Are the wires/ cables identifiable along their route towards the load by using colour coding and/or markers?
10.20 Others
11.0 ROAD WORK
11.1 Whether site is barricaded and provided with warning signs including night warning lamps/ self glowing markers at appropriate location for diversion of traffic?
11.2 Whether mixing aggregates with bitumen is done with the help of batch mixing plants? If no, whether adequate precautions have been taken?
11.3 Whether road rollers, bitumen sprayers, pavement finishers are driven by experienced drivers with valid driving licenses?
11.4 Whether the worker handling hot bitumen sprayers or spreading bitumen aggregate mix or mixing bitumen with aggregate are provided with PVC hand gloves rubber shoes with pegging upto knee joints?
11.5 Others
12.0 FORM WORK, REINFORCEMENT
12.1 Whether form work, shuttering, shoring etc. are adequately designed and provided to erect the structure and to support the expected load?
Page 276 of 1266
12.2 Whether staging (support) for shuttering is designed for loads like worker movement, impact load and other incidental loads during construction?
12.3 Whether workers use PPEs at work site?
12.4 Whether all safety procedures are adopted while cutting rod?
12.5 Whether proper staging and bundling is provided for supplying rods at height?
12.6 Whether sufficient cross bracings are provided for high staging works at vulnerable points?
12.7 Others
13.0 CONCRETING
13.1 Whether the concreting area is barricaded?
13.2 Whether vibrator hoses, pumping concrete accessories are in healthy condition and mechanically strong?
13.3 Whether it is ensured that no pipe line in concrete pumping system is attached to any temporary strut such as scaffolds etc.?
13.4 Whether it is checked that safety guards around moving parts are provided in concrete mixer/ machines?
13.5 Whether earthing of electrical mixers, vibrator etc. are checked?
13.6 Whether entry of unauthorised person in the concreting area is restricted?
13.7 Whether adequate lighting arrangement is made in the concreting area if working during night?
13.8 Whether PPEs like gum boots, gloves and dust masks etc. are being used?
13.9 For overhead or underground work, whether form work and shuttering have been checked so that the same do not collapse during concreting?
Page 277 of 1266
13.10 Others
14.0 DEMOLISHING (DEMOLISHING BY BLAST NOT CONSIDERED)
14.1 Has the stability of structure been examined by competent person and found OK?
14.2 Are non-sparking tools being used, if required?
14.3 Is intermittent clearing operation being done to keep the area reasonably tidy and clean?
14.4 Whether effective barricading has been provided?
14.5 Whether Electrical and other facilities like water, oil, gas pipelines have been isolated/protected?
14.6 Whether the plan of demolition (including sequence of activities) has been prepared and approved prior to start of the work?
14.7 Others
15.0 RADIOGRAPHY
15.1 Are safety precautions for handling of source as per guidelines of BARC being followed?
15.2 Is the potency of the source being used within acceptable limits as per the BARC regulations?
15.3 Is the area being cordoned with proper signs during radiography?
15.4 Does proper place exist as per BARC regulations for storage of source / Personnel safety equipment?
15.5 Does the radiographer has valid certificate of radiography from competent authority (BARC)?
15.6 Is radiographer using Exposure Meter / Dosi Meter?
15.7 Whether minimum occupancy of the
Page 278 of 1266 premises / workplace is being ensured while radiography is in progress?
15.8 Is permit system being followed?
15.9 Others
16.0 ADDITIONAL SAFETY PRECAUTION FOR UNITS WITH HYDROCARBONS
16.1 Are jobs being carried out with a valid work permit only as per OISD-STD-105 "Work Permit System".
16.2 Is smoking prohibited in all places containing combustible or flammable materials and "No Smoking" notices prominently displayed.
16.3 Are only approved type electrical installations and equipment, including portable lamps, being used?
16.4 Are oily rags, waste, wooden materials and clothes or other substances liable to spontaneous ignition being removed?
16.5 Are the combustible materials properly shielded in case same cannot be removed from the area?
16.6 Has welding screens (like metal/asbestos/ water curtain) been put up to protect other equipment / facilities/ OWS/ drains in adjoining areas against flying sparks, as may be required?
16.7 Is Gas-testing being done with the means of a calibrated Gas detection Meter prior to start of Hot work and being done subsequently at regular intervals as per the requirement? 16.8 Are regular inspections being done of places where there are fire risks like in the vicinity of heating appliances, electrical installations and conductors, stores of flammable and combustible materials, welding and cutting operations?
16.9 Are fire-extinguishing equipment being placed at strategic locations and are kept well maintained and inspected at suitable intervals by a competent person.
16.10 Are access to fire-extinguishing equipment such as hydrants, portable
Page 279 of 1266 extinguishers and connections for hoses kept clear at all times?
16.11 Are all supervisors and a sufficient number of workers trained in the use of fire-extinguishing equipment?
16.12 Are audio means, to give warning in case of fire provided, audible in all parts of the site where persons are liable to work?
16.13 Is there an effective evacuation plan in place so that all persons are evacuated speedily without panic?
16.14 Others
17.0 EMERGENCY PROCEDURES
17.1 Is signaling / siren system effective?
17.2 Is arrangement for rescuing affected person adequate?
17.3 Are signs showing emergency exit route installed?
17.4 Is emergency exit route clear of obstacles?
17.5 Is communication system adequate?
17.6 Whether emergency vehicle with driver has been provided to meet any emergency situation?
17.7 Does any tie-up with hospitals or local doctors exist?
17.8 Has the assembly point for workers in case of emergency been identified and earmarked?
17.9 Has training been provided to a few workers for First Aid?
17.10 Others
18.0 WELFARE FACILITIES
18.1 Is hygienic conditions prevailing at labour camps?
18.2 Are First Aid facilities available?
Page 280 of 1266
18.3 Does proper sanitation exist at site office and labour camps?
18.4 Does any arrangement of medical facilities like tie ups with nearby hospital exist?
18.5 Is proper drinking water facility available for workmen & staff?
18.6 Are crèches provided for children (if applicable)?
18.7 Is any proper place/canteen/restroom provided for eating food and taking rest?
18.8 Is any place earmarked for storing / keeping clothing?
18.9 Is Adequate washing facility available?
18.10 Does proper ventilation at working place exist?
18.11 Others
19.0 GENERAL
19.1 Are illumination levels at workplace and passages adequate?
19.2 Is communication system adequate?
19.3 Are display and caution boards provided at strategic locations?
19.4 Are road barriers being used for blocking any roads/passage?
19.5 Has the structure been adequately secured against storm/high winds during construction/ erection?
19.6 Are the equipment properly earthed?
19.7 Are vehicles being checked like brakes, oil, lights etc. on regular basis?
19.8 Is compressed air being used only for its intended purpose and not for any other purpose?
19.9 Are only proper clothes and not loose clothes being used while working around
Page 281 of 1266 machinery?
19.10 Are nails or other sharp objects being removed or bent?
19.11 Are machine guards over moving parts of machinery such as coupling, pulley, wheel etc. installed?
19.12 Whether after maintenance of machinery the guards are securely fitted before putting into operation?
19.13 Are working platforms / gangways provided with hand rails & toe guards?
19.14 Are swing platforms provided with chains & secured adequately when not in use?
19.15 Are the approaches to work sites being maintained & kept clear of obstacles?
19.16 Whether engines of equipment entering into the operating area have exhaust and muffler system with approved spark arrestor?
19.17 Whether vehicles/engine driven equipment, electrical equipment and tools used are certified?
19.18 Whether contractors inform his workers about hazards and safe procedures?
19.19 Whether sufficient care is taken so that spark do not go outside working enclosure & falls below?
19.20 Whether contractor’s qualified / trained supervisor is present?
19.21 Whether all exhausts of engines are provided with approved type of flame arrestors and exhaust is not facing toward the place where the workers are working?
19.22 Others
Signature of the Auditor
Page 282 of 1266
Page 283 of 1266
STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & ENGINEERS 6-82-0001 Rev. 7 4Igsirfal51ag- INDIA LIMITED ENVIRONMENTAL lawn erexer7traaarnart IA Govt of India Undertakengt MANAGEMENT AT Page 1 of 90 CONSTRUCTION SITES
ui TETF 117 1:4744, laTkir LitircRui Hlich RIF1411-1
STANDARD SPECIFICATIONFOR HEALTH, SAFETY&ENVIRONMENTAL (HSE)MANAGEMENT AT CONSTRUCTION SITES
uuto4,0 1 Leip>.,,e■ 7 31/01/2017 REVISED & UPDATED AS 6 26/02/2014 REVISED & UPDATED SM DJ RKD SC 5 19/12/2012 REVISED & UPDATED SM SM RKD DM
4 13/02/2008 REVISED & UPDATED AS RK SCB VC
3 17/07/2007 REVISED & UPDATED AS MPJ VNP VC
2 11/08/2005 REVISED & UPDATED MPJ MPJ VNP VJN
Standards Standards Committee Bureau Rev Date Purpose Prepared by Checked by Convenor Chairman Approved by
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
Page 284 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 2 of 90
Abbreviations:
AERB : Atomic Energy Regulatory Board ANSI : American National Standards Institute BARC : Bhabha Atomic Research Centre BS : British Standard EIL : Engineers India Limited BPCL : Bharat Petroleum Corporation Limited ELCB : Earth Leakage Circuit Breaker EPC : Engineering, Procurement and Construction EPCC : Engineering, Procurement, Construction and Commissioning ESI : Employee State Insurance GCC : General Conditions of Contract GM : General Manager GTAW : Gas Tungsten Arc Welding HOD : Head of Department HSE : Health, Safety & Environment HIRAC : Hazard, Identification Risk Assessment & Control OISD : Oil Industry Safety Directorate HV : High Voltage IS : Indian Standard IE : Indian Electricity LOTO : Lock Out & Tag Out LPG : Liquefied Petroleum Gas LSTK : Lump Sum Turn Key MV : Medium Voltage PPE : Personal Protective Equipment RCM : Resident Construction Manager or Site-in-Charge, as applicable SCC : Special Conditions of Contract SLI : Safe Load Indicator TBT : Tool Box Talks
Construction Standards Committee
Convenor : Sh. T K Sen, ED(Construction)
Members : Sh. Amitava Pal, CGM (C) Sh. S N Bhatnagar, GM (C) Sh. M K Garg, GM (C) Sh. A K Mishra, GM(C) Sh. Janak Kishore, DGM (P) Sh. Rajeev Jain, DGM (C&P) Sh. Udayan Chakravarthy, AGM (Piping) Sh. Ravindra Kumar, AGM (C) Sh. Sunil Dahiya, AGM (C)
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 285 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 3 of 90
CONTENTS
CLAUSE TITLE PAGE NO. 1.0 Scope 5 2.0 References 5 3.0 Requirement of Health, Safety and Environmental (HSE) 5 Management System to be complied by Bidders 3.1 Management Responsibility 5 3.1.1 HSE Policy & Objective 5 3.1.2 Management System 5 3.1.3 Indemnification 6 3.1.4 Deployment & Qualification of Safety 6 Personnel 3.1.5 Implementation, Inspection& Monitoring 8 3.1.6 Behavior Based Safety 9 3.1.7 Awareness 9 3.1.8 Fire prevention & First-Aid 9 3.1.9 Documentation 10 3.1.10 Audit 10 3.1.11 Meetings 11 3.1.12 Intoxicating drinks & drugs and smoking 11 3.1.13 Penalty 11 3.1.14 Accident/Incident investigation 14 3.2 House Keeping 14 3.3 HSE Measures 15 3.3.1 Construction Hazards 15 3.3.2 Accessibility 16 3.3.3 Personal Protective Equipment’s (PPEs) 16
3.3.4 Working at height 17 3.3.5 Scaffoldings 19 3.3.6 Electrical installations 19 3.3.7 Welding/Gas cutting 21 3.3.8 Ergonomics and tools & tackles 22 3.3.9 Occupational Health 23 3.3.10 Hazardous substances 23 3.3.11 Slips, trips & falls 23 3.3.12 Radiation exposure 23 3.3.13 Explosives/Blasting operations 24 3.3.14 Demolition/Dismantling 24 3.3.15 Road Safety 24 3.3.16 Welfare measures 26 3.3.17 Environment Protection 26 3.3.18 Rules & Regulations 26
Contd. to page 4 …
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 286 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 4 of 90
3.3.19 Weather Protection 27 3.3.20 Communication 27 3.3.21 Confined Space Entry 27 3.3.22 Heavy Lifts 28 3.3.23 Key performance indicators 28 3.3.24 Unsuitable Land Conditions 29 3.3.25 Under Water Inspection 29 3.3.26 Excavation 29 3.4 Tool Box talks 30 3.5 Training & Induction Programme 30 3.6 Additional safety requirements for working Inside a running 31 3.7 Self Assessment and Enhancement 33 3.8 HSE Promotion 33 3.9 LOTO for isolation of energy source 33 4.0 Details of HSE Management System by Contractor 4.1 On Award of Contract 33 4.2 During Job Execution 33 4.3 During short listing of the sub-contractors 35 5.0 Records 35 Appendices 1. Standards/Codes on HSE Appendix-A 2. Details of First AID Box Appendix-B 3. Types of Fire Extinguishers & their Appln. Appendix-C 4. Indicative List of statutory Acts & Rules Appendix-D 5. Construction Hazards and their mitigation Appendix-E 6. Training subjects / topics Appendix-F 7. Construction Power Board ( typ) Appendix-G 8. List of HSE procedures Appendix-H Attachments (Reporting Formats) I Safety Walk through Report HSE-1 Rev.0 II Accident/Incident Report HSE-2 Rev.0 III Suppl. Accident/Incident Investigation Report HSE-3 Rev.0 IV Near Miss Incident Report/Dangerous occurrence HSE-4 Rev.0 V Monthly HSE Report HSE-5 Rev.0 VI Permit for Working at height HSE-6 Rev.0 VII Permit for Working in Confined Space HSE-7 Rev.0 VIII Permit for Radiation work HSE-8 Rev.0 IX Permit for Demolishing/ Dismantling HSE-9 Rev.0 X Daily Safety Checklist HSE-10 Rev.0 XI Housekeeping assessment & compliance HSE-11 Rev.0 XII Inspection of temporary electrical booth / HSE-12 Rev.0 installation XIII Inspection for scaffolding HSE-13 Rev.0 XIV Permit for erection / modification & dismantling of HSE-14 Rev.0 scaffolding XV Permit for heavy lift/critical erection HSE-15 Rev.0 XVI Permit Energy Isolation & De-Isolation HSE-16 Rev 0 XVII Permit for Excavation HSE-17 Rev 0 XVIII Environmental Aspect Impact Register HSE-18 Rev 0 XIX HIRAC Register HSE-19 Rev 0
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 287 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 5 of 90
1.0 SCOPE
This specification establishes the Health, Safety and Environment (HSE) management requirement to be complied by Contractors/ Vendors including their sub-contractors/ sub- vendors during construction.
This specification is not intended to replace the necessary professional judgment needed to design & implement an effective HSE system for construction activities and the contractor is expected to fulfill HSE requirements in this specification as a minimum. It is expected that contractor shall implement best HSE practices beyond whatever are mentioned in this specification.
Requirements stipulated in this specification shall supplement the requirements of HSE Management given in relevant Act(s)/ legislations, General Conditions of Contract (GCC), Special Conditions of Contract (SCC) and Job (Technical) Specifications. Where different documents stipulate different requirements, the most stringent shall apply.
2.0 REFERENCES
The document should be read in conjunction with following:
- General Conditions of Contract (GCC) - Special Conditions of Contract (SCC) - Building and other construction workers Act, - Indian Factories Act - Job (Technical) specifications - Relevant International/ National Codes (refer Appendix-A for standards/codes on HSE) - Relevant State & National Statutory requirements. - Operating Manuals Recommendation of Manufacturer of various construction Machineries - Occupation Health and Safety Management System (OHSAS 18001:2007) and Environmental Management System (ISO 14001:2004).
3.0 REQUIREMENTS OF HEALTH, SAFETY & ENVIRONMENTAL (HSE) MANAGEMENT SYSTEM TO BE COMPLIED BY BIDDERS
3.1 Management Responsibility
3.1.1 HSE Policy & Objectives
The Contractor should have a documented and duly approved HSE policy &objectives to demonstrate commitment of their organization to ensure health, safety and environmental aspects in their line of operations. HSE Policy of the contractor shall be made available to Owner / EIL at the place of execution of specific contract works, as a valid document.
3.1.2 Management System
The HSE management system of the Contractor shall cover the HSE requirements & commitments to fulfill them, including but not limited to what have been specified under clauses 1.0 and 2.0 above. The Contractor shall obtain the approval of its site specific HSE Plan from EIL / Owner prior to commencement of any site works. Corporate as well as Site management of the Contractor shall ensure compliance of their HSE Plan at work sites in its entirety in true spirit.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 288 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 6 of 90
3.1.3 Indemnification
Contractor shall indemnify & hold harmless, Owner/EIL & their representatives, free from any and all liabilities arising out of non-fulfillment of HSE requirements or its consequences.
3.1.4 Deployment & qualifications of Safety personnel
The Contractor shall designate/deploy various categories of HSE personnel at site as indicated below in sufficient number. In no case, deployment of safety Supervisor / Safety Steward shall substitute deployment of Safety Officer / Safety Engineer what is indicated in relevant statute of BOCW Act i.e. deployment of safety officer/Safety Engineer is compulsory at project site. The Safety supervisors, Safety stewards/Observer etc. Would facilitate the HSE tasks at grass root level for construction sites and shall assist Safety Officer /Engineers.
Contractor shall appoint safety personnel as given below for every work shift (As per table point):
Safety Observer/ Steward: Contractor shall depute one Safety Observer/Steward for every 100 workers and additionally thereon. Safety Supervisor: In addition to above, contractor shall depute one Safety Supervisor for every 250 workers and additionally thereon. Safety Engineer: In addition to above, one safety engineer/ officer for every 1000 workers and additionally thereon.
Requirement of Safety Personnel for every shift No. of Workers Safety Observer/ deployed Safety Supervisor Safety Engineer/ Officer Steward 1- 50 One 51-100 101-150 One Two 151-200 201-250 Three 251-300 One 301-350 Four 351-400 Two 401-450 Five 451-500 Up to 1000 Ten Four Up to 2000 Twenty Eight Two
In case any of the safety personnel leave the contractor the same shall be intimated to the owner/ Consultant/ EIL. The contractor shall recruit new personnel and fill up the vacancy.
a) Safety Steward/Observer As a minimum, he shall possess class XII pass certificate and trained in fire-fighting as well as in safety/occupational health related subjects, with minimum two year of practical experience in construction work environment and should have adequate knowledge of the local language spoken by majority of the workers at the construction site.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 289 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 7 of 90
b) Safety Supervisor As a minimum, he shall possess a recognized graduation Degree in Science (with Physics & Chemistry) or a diploma in Engg. or Tech. with minimum Two years of practical experience in construction work environment and should possess requisite skills to deal with construction safety & fire related day-to-day issues.
c) Safety Officer / Safety Engineer
Safety officer/Engineer Should Possess following Qualification &Experience:
(i) Recognized degree in any branch of Engg. or Tech. or Architecture with practical experience of working in a building or other construction work in supervisory capacity for a period of not less than two years, or possessing recognized diploma in any branch of Engg. or Tech with practical experience of working in a building or other construction work in supervisory capacity for a period of not less than five years.
(ii) Recognized degree or diploma in Industrial safety
(iii) Preferably have adequate knowledge of the language spoken by majority of the workers at the construction site. Alternately
(i) Person possessing Graduation Degree in Science with Physics & Chemistry and degree or diploma in Industrial Safety (from any Indian institutes recognized by AICTE or State Council of Tech. Education of any Indian State) with practical experience of working in a building, plant or other construction works (as Safety Officer, in line with Indian Factories Act, 1958) for a period of not less than five years, may be considered as Safety Officer.
d) HSE In-Charge
In case there is more than one Safety Officer at any project construction site, one of them, who is senior most by experience (in HSE discipline), may be designated as HSE In- Charge. Duties & responsibilities of such person shall be commensurate with that of relevant statute and primarily to coordinate with top management of Client and contractors.
In case the statutory requirements i.e. State or Central Acts and / or Rules as applicable like the Building and Other Construction Workers’ Regulation of Employment and Conditions of Service- Act,1996 or State Rules (wherever notified), the Factories Act, 1948 or Rules (wherever notified), etc. are more stringent than above clarifications, the same shall be followed.
Contractors shall ensure physical availability of safety personnel at the place of specific work location, where Hot Work Permit is required/granted. No work shall be started at any of the project sites until above safety personnel & concerned Site Engineer of Contractor are physically deployed at site. The Contractor shall submit a HSE Organogram clearly indicating the lines of responsibility and reporting system and elaborate the responsibilities of safety personnel in their HSE Plan.
The Contractor shall verify & authenticate credentials of such safety personnel and furnish Bio-Data/Resume/Curriculum Vitae of the safety personnel as above for EIL/Owner’s approval, at least 1 month before the mobilization. The Contractor, whenever required, shall arrange submission of original testimonials/certificates of their Safety personnel, to EIL/Owner (for verification/scrutiny, etc.)
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 290 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 8 of 90
Imposition / Realization of penalty shall not absolve the Contractor from his/ her responsibility of deploying competent safety officer at site. Adequate planning and deployment of safety personnel shall be ensured by the Contractor so that field activities do not get affected because of non-deployment of competent & qualified safety people in appropriate numbers.
3.1.5 Implementation, Inspection/ Monitoring
The Contractor shall be fully responsible for planning, reporting, implementing and monitoring all HSE requirements and compliance of all laws & statutory requirements. The Contractor shall also ensure that the HSE requirements are clearly understood & implemented conscientiously by their site personnel at all levels at site. The Contractor shall ensure physical presence of their field engineers / supervisors, during the continuation of their contract works / site activities including all material transportation activities. Physical absence of experienced field engineers / supervisors of Contractor at critical work spot during the course of work, may invite severe penalization as per the discretion of EIC, including halting / stoppage of work. Contractor shall furnish their annual Inspection Plan, with regard to project issues /subjects, frequency and performers to EIL/Owner. The Contractor shall regularly review inspection report internally and implement all practical steps / actions for improving the status continuously. The Contractor shall ensure important safety checks right from beginning of works at every work site locations and to this effect format No: HSE-10 “Daily Safety Check List” shall be prepared by field engineer & duly checked by safety personnel for conformance. The Contractor shall carry out inspection to identify various unsafe conditions of work sites/machinery/equipment’s as well as unsafe acts on the part of workmen/supervisor/engineer while carrying out different project related works. Adequate records for all inspections shall be maintained by the Contractor and the same shall be furnished to EIL/Owner, whenever sought. The Contractor shall not carry-out work by engaging single worker anywhere without any supervisor anytime during day or night. To demonstrate involvement/commitment of site management of Contractor, at least one Safety Walk through in a month shall be carried out by Contractor’s head of site (along with his area manager/field engineers) and a report shall be furnished to EIL/Owner as per format No: HSE-1” Safety walk through report” followed by compliance for unsatisfactory remarks. As a general practice lifting tools/ tackles, machinery, accessories etc. shall be inspected, tested and examined by competent people (approved by concerned State authorities) before being used at site and also at periodical interval (e.g. during replacement, extension, modification, elongation/ reduction of machine/parts, etc.) as per relevant statutes. Hydra, cranes, lifting machinery, mobile equipment’s / machinery / vehicles, etc. shall be inspected regularly by only competent / experienced personnel at site and requisite records for such inspections shall be maintained by every contractor. Contractor shall also maintain records of maintenance of all other site machinery (e.g. generators, rectifiers, compressors, cutters, etc.) & portable tools/equipment’s being used at project related works (e.g. drills, abrasive wheels, punches, chisels, spanners, etc.).The Contractor shall not make use of arbitrarily fabricated ‘derricks’ at project site for lifting / lowering of construction materials. Site facilities /temporary. installations, e.g. batching plant, cement godown, DG-room, temporary electrical panels/distribution boards, shot-blasting booth, fabrication yards, etc. and site welfare facilities, like labour colonies, canteen/pantry, rest-shelters, motor cycle/bicycle-shed, site washing facilities, First-aid centers, urinals/toilets, etc. should be periodically inspected by Contractor (preferably utilizing HR/Admn. personnel to inspect site welfare facilities) and records to be maintained.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 291 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 9 of 90
3.1.6 Behaviour Based Safety
The contractor shall develop a system to implement Behaviour-Based Safety (BBS) through which work groups can identify, measure and change the behaviours of employees and workers towards construction safety aspects. The BBS process shall include the following: - Identify the behaviours critical to obtaining required safety performance. - Communicate the behaviours and how they are performed correctly to all - Observe the work force and record safe/at risk behaviours. Intervene with workers to give positive reinforcement when safe behaviours are observed. Provide coaching/correction when at risk behaviours are observed - Collect and record observation data - Summarize and analyze observation data - Communicate observation data and analysis results to all employees - Provide recognition or celebrate when safe behaviour improvements occur - Change behaviours to be observed or change activators or change consequences as appropriate. - Communicate any changes to workforce Contractor through its own HSE committee shall implement the above process. The necessary procedures and Monthly reporting formats shall be developed by the contractor for approval by EIL/ Owner. The HSE committee of contractor shall observe individual’s behavior for safe practices adapted for utilization/ execution of work for following as a minimum:- - PPE - Tools & equipment - Hazard Identification & control - House keeping - Confined space entry - Hot works - Excavation - Loading & unloading - Work At height - Stacking & storage - Ergonomics - Procedures
3.1.7 Awareness and Motivation
The Contractor shall promote and develop awareness on Health, Safety and Environmental protection among all personnel working for the Contractor. Regular awareness programs and fabrication shop/work site meetings atleast on monthly basis shall be arranged on HSE activities to cover hazards/risks involved in various operations during construction. Contractor to motivate & encourage the workmen & supervisory staff by issuing/ awarding them with tokens/ gifts/ mementos/ monetary incentives/ certificates etc. Contractor shall assess & recognize the behavioral change of its site engineers / supervisors periodically and constantly motivate / encourage them to implement HSE practices at project works.
3.1.8 Fire prevention & First-Aid
The Contractor shall arrange suitable First-aid measures such as First Aid Box (Refer Appendix-B for details), stand-by Emergency Vehicle. Additionally separate ambulance with trained personnel/nurse (male) to administer First Aid shall be provided by the Contractor beyond deployment of 400 workmen during day/night working hours.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 292 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 10 of 90
The Contractor shall arrange installation of fire protection measures such as adequate number of steel buckets with sand & water and adequate number of appropriate portable fire extinguishers (Refer Appendix-C for details) to the satisfaction of EIL/Owner. The Contractor shall deploy trained supervisory personnel / field engineers to cater to any emergency situation. The Contractor shall arrange EMERGENCY MOCK DRILL like fire, bomb threat, gas leakage, earth quake, etc. at each site at least once in three months, involving site workmen and site supervisory personnel & engineers. The Contractor shall maintain adequate record of such fire drills at project site
3.1.9 Documentation
The Contractor shall evolve a comprehensive, planned and documented system covering the following as a minimum for implementation and monitoring of the HSE requirements and the same shall be submitted for approval by owner/EIL. - HSE Organogram - Site specific HSE Plan - Safety Procedures, forms and Checklist. Indicative list of HSE procedures is attached as Appendix :H - Inspections and Test Plan - Risk Assessment & HIRAC for critical works. - HIRAC Register as per Format no: HSE-19 to identify, assess, analyze & mitigate the construction hazards& incorporate relevant control measures before actually executing site works. - Environmental Aspect Impact Register as per Format no: HSE-18 (identify, assess, analyze & mitigate the environmental impact & incorporate relevant control measures). - Legal Register to identify and comply to all applicable HSE related legal requirements. The monitoring for implementation shall be done by regular inspections and compliance of the observations thereof. The Contractor shall get similar HSE requirements implemented at his sub-contractor(s) work site/office. However, compliance of HSE requirements shall be the responsibility of the Contractor. Any review/approval by EIL/Owner shall not absolve contractor of his responsibility/liability in relation to fulfilling all HSE requirements.
3.1.10 Audit The Contractor shall submit an Audit Plan to EIL/Owner indicating the type of audits and covering following as minimum:
Internal HSE audits regularly at least on quarterly basis by engaging internal qualified auditors (viz safety officers/ Construction personnel having 5 years experience in construction safety and Lead Auditor Course : OSHA 18001certification). External HSE audits regularly at least on every six months by engaging qualified external auditors (viz safety officers/ Construction personnel having 10years experience in construction safety and Lead Auditor Course: OHSAS 18001certification).
All HSE shortfalls/ non-conformances on HSE matters brought out during review/audit, shall be resolved forthwith (generally within a week) by Contractor& compliance report shall be submitted to EIL/ Owner.
In addition to above audits by contractor, the contractor’s work shall be subjected to HSE audit by EIL/ Owner at any point of time during the pendency of contract. The Contractor shall take all actions required to comply with the findings of the Audit Report and issue regular Compliance Reports for the same to OWNER/ EIL till all the findings of the Audit Report are fully complied.
Failure to carry-out HSE Audits& its compliance (internal & external) by Contractor, shall invite penalization.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 293 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 11 of 90
3.1.11 Meetings
The Contractor shall ensure participation of his top most executive at site (viz. Resident Construction Manager / Resident Engineer/ Project Manager / Site-in-Charge) in Safety Committee/HSE Committee meetings arranged by EIL/ Owner usually on monthly basis or as and when called for. In case Contractor’s top most executive at site is not in a position to attend such meeting, he shall inform EIL/ Owner in writing before the commencement of such meeting indicating reasons of his absence and nominate his representative – failure to do so may invite very stringent penalization against the specific Contractor, as deemed fit in Contract. The obligation of compliance of any observations during the meeting shall be always time bound. The Contractor shall always assist EIL/Owner to achieve the targets set by them on HSE management during the project implementation. In addition, the Contractor shall also arrange internal HSE meetings chaired by his top most executive at site on weekly basis and maintain records. Such internal HSE meetings shall essentially be attended by field engineers / supervisors (& not by safety personnel only) of the Contractor and its associates. Records of such internal HSE meetings shall be maintained by the Contractor for review by EIL/ Owner or for any HSE Audits.
Agenda of internal HSE meeting should broadly cover: -
a) Confirmation of record notes /minutes of previous meeting b) Discussion on outstanding subjects of previous points / subjects, if any c) Incidents / Accidents (of all types) at project site, if any d) Current topics related to site activities / subjects of discussion e) House keeping f) Behavioral Safety g) Information / views / deliberations of members / site, sub-contractors h) Report from Owner / Client i) Status of Safety awareness, Induction programs & Training programs
The time frame for such HSE meeting shall be religiously maintained by one and all.
3.1.12 Intoxicating drinks & drugs and Smoking The Contractor shall ensure that his staff members & workers (permanent as well casual) shall not be in a state of intoxication during working hours and shall abide by any law relating to consumption & possession of intoxicating drinks or drugs in force. The Contractor shall not allow any workman to commence any work at any locations of project activity who is/are influenced / effected with the intake of alcohol, drugs or any other intoxicating items being consumed prior to start of work or working day. Awareness about local laws on this issue shall form part of the Induction Training and compulsory work-site discipline. The Contractor shall ensure that all personnel working for him comply with “No-Smoking” requirements of the Owner as notified from time to time. Cigarettes, lighters, auto ignition tools or appliances as well as intoxicating drugs, dry tobacco powder, etc. shall not be allowed inside the project / plant complex. Smoking shall be permitted only inside smoking booths exclusively designated & authorized by the Owner/EIL.
3.1.13 Penalty
The Contractor shall adhere consistently to all provisions of HSE requirements. In case of non- compliances and also for repeated failure in implementation of any of the HSE provisions,
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 294 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 12 of 90
EIL/Owner may impose stoppage of work without any cost & time implication to the Owner and/or impose a suitable penalty.
The amount of penalty to be levied against defaulted Contractor shall be up to a cumulative limit of
2.0% (Two percent) of the contract value for Item Rate or Composite contracts with an overall ceiling of 1, 00, 00, 000 (Rupees One crore)
0.5% (Zero decimal five percent) of the contract value for LSTK, OBE, EPC, EPCC or Package contracts with an overall ceiling of 10, 00.00.000 (Rupees ten crores) This penalty shall be in addition to all other penalties specified elsewhere in the contract. The decision of imposing stop-work-instruction and imposition of penalty shall rest with EIL/Owner. The same shall be binding on the Contractor. Imposition of penalty does not make the Contractor eligible to continue the work in unsafe manner. The amount of penalty applicable for the Contractor on different types of HSE violations is specified below:
Sl. Violation of HSE norms Penalty Amount No. 1. For not using personal protective equipment Rs.500/- per day/ Item / Person. (Helmet, Shoes, Goggles, Gloves, Face shield, Boiler suit, etc.) 2. Working without Work Permit/Clearance Rs.20,000/- per occasion 3 Execution of work without deployment of requisite Rs.5,000/- per violation per day field engineer / supervisor at work spot 4. Unsafe electrical practices (not installing ELCB, Rs.10,000/- per item per day. using poor joints of cables, using naked wire without top plug into socket, laying wire/cables on the roads, electrical jobs by incompetent person, etc.) 5. Working at height without full body harness, using Rs.10,000/- per case per day. non-standard/ rejected scaffolding and not arranging fall protection arrangement as required, like hand- rails, life-lines, Safety Nets etc. 6. Unsafe handling of compressed gas cylinders (No Rs.500/- per item per day. trolley, jubilee clips double gauge regulator, and not keeping cylinders vertical during storage/handling, not using safety cap of cylinder). 7. Use of domestic LPG for cutting purpose / not using Rs.3,000/- per occasion. flash back arresters on both the hoses/tubes on both ends. 8. No fencing/barricading of excavated areas / Rs.3,000/- per occasion. trenches. 9. Not providing shoring/strutting/proper slope and not Rs.5,000/- per occasion. keeping the excavated earth at least 1.5M away from excavated area. 10. Non display of scaffold tags, caution boards, list of Rs.1,000/- per occasion per day hospitals, emergency services available at work locations. 11. Traffic rules violations like over speeding of Rs.2,000/- per occasion per day vehicles, rash driving, talking on mobile phones during vehicle driving, wrong parking, not using seat belts, vehicles not fitted with reverse horn / warning alarms / flicker lamps during foggy weather.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 295 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 13 of 90
Sl. Violation of HSE norms Penalty Amount No. 12. Absence of Contractor’s RCM/ SIC or his Rs.10,000/- per meeting. nominated representative (prior approval must be taken for each meeting for nomination) from site HSE meetings whenever called by EIL/Owner& failure to nominate his immediate deputy (in the site- organogram) for such HSE meetings. 13. Failure to maintain HSE records by Contractor Rs.10,000/- per month. Safety personnel, in line with approved HSE Plan/Procedures/Contract specifications. 14. Failure to conduct daily site safety inspection (by Rs.10,000/- per occasion. Contractor’s safety engineers/safety officers), internal HSE meeting, internal HSE Awareness/ Motivation Program, Site HSE Training and HSE audit at predefined frequencies (as approved in HSE Plan). 15. Failure to submit the monthly HSE report by 5th of Rs.10,000/- per occasion and Rs. subsequent month to Project’s Engineer-in-Charge/ 1,000/- per day of further delay. Owner 16. Poor House Keeping Rs.5,000/- per occasion per subject 17. Failure to report &follow up accident (including Rs.20,000/- per occasion Near Miss) reporting system within specific time- frame. 18. Degradation of environment (not confining toxic Rs.10,000/- per occasion spills, spilling oil/ lubricants onto ground) 19. Not medically examining the workers before Rs.5,000/- per occasion per allowing them to work at height / to work in worker confined space / to work in shot-blasting / to work for painting / to work in bitumen or asphalt works, not providing ear muffs while allowing them to work in noise polluted areas, made them to work in air polluted areas without respiratory protective devices, etc. 20. Violation of any other safety condition as per job Rs.5,000/- per occasion HSE plan / work permit and HSE conditions of contract (e.g. using crowbar on cable trenches, improper welding booth, not keeping fire extinguisher ready at hot work site, unsafe rigging practices, non-availability of First-Aid box at site, not providing dead man handle switch for blasting, whiplash arrestor for the compressor line, not using hood with respiratory devices by blaster for shot//grit blasting, etc.) 21. Penalty for non-deployment of ambulance in case of Rs.3,000/- per day man-power more than 400 or not providing dedicated emergency vehicle in case of man-power less than 400. 22. Failure to carry-out Safety audit in time (internal & Rs.20,000/- per occasion external), close-out of identified shortfalls of Observations of Safety Aspects(OSA), etc. 23. Carrying out sand blasting instead of grit/shot Rs.50,000/- per day blasting.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 296 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 14 of 90
Sl. Violation of HSE norms Penalty Amount No. 24. Failure to deploy adequately qualified and Rs.10,000/- per day per Officer competent Safety Officer 25. Utilization of hydra/back-hoe loader for material Rs.25,000/- per occasion shifting or any other unauthorized /unsafe lifting works 26. Any Fatal Accident Rs.10,00,000/- per fatality 26. Any violation not covered above To be decided by EIL/Owner.
The Contractor shall make his field engineers/supervisors fully aware of the fact that they keep track with the site workmen for their behavior and compliance of various HSE requirements. Safety lapses / defects of project construction site shall be attributable to the concerned job supervisor / engineer of the Contractor, (who remains directly responsible for safely executing field works). For repeated HSE violations, concerned job supervisor / engineer shall be reprimanded or appropriate action, as deemed fit, shall be initiated (with an information to EIL & Owner) by the concerned Contractor.
Contractor shall initiate verbal warning shall be given to the worker/employee during his first HSE violation. A written warning shall be issued on second violation and specific training shall be arranged / provided by the Contractor to enhance HSE awareness/skill including feedback on the mistakes/ flaws. Any further violation of HSE stipulations by the erring individuals shall call for his forthright debar from the specific construction site. A record of warnings for each worker/employee shall be maintained by the Contractor, like by punching their cards / Gate passes or by displaying their names at the Project entry gate. Warnings, penalizations, appreciations etc. shall be discussed in HSE Committee meetings by site Head of the Contractor.
3.1.14 Accident/ Incident investigation
All accidents/incidents shall be informed to EIL/Owner at least telephonically by Contractor immediately and in writing within 24 hours on Format No. HSE-2 as applicable, by Contractor. Thereafter, a Supplementary Accident/Incident investigation Report on Format No. HSE-3 shall be submitted to EIL/Owner within 72 hours. Near Miss incident(s), Dangerous accidents/incident shall also be reported on Format No. HSE-4 within24 hours. The accident/ incident shall be investigated by a team of Contractor’s senior Site personnel (involving Site-in- Charge or at least by his deputy) for establishing root-cause and recommending corrective & preventive actions. Findings shall be documented and suitable actions taken to avoid recurrences shall be communicated to EIL/Owner. Owner/EIL shall have the liberty to independently investigate such occurrences and the Contractor shall extend all necessary help and cooperation in this regard. EIL/Owner shall have the right to share the content of this report with the outside world.
3.2 House Keeping
The Contractor shall ensure that a high degree of housekeeping is maintained and shall ensure inter-alia; the followings:
a) All surplus earth and debris are removed/ disposed-off from the working areas to designated location(s). b) Unused/ surplus cables, steel items and steel scrap lying scattered at different places within the working areas are removed to identify location(s). c) All wooden scrap, empty wooden cable drums and other combustible packing materials, shall be removed from work place to identified location(s).
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 297 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 15 of 90
d) Roads shall be kept clear and materials like pipes, steel, sand, boulders, concrete, chips and bricks etc. shall not be allowed on the roads to obstruct free movement of men & machineries. e) Fabricated steel structural, pipes & piping materials shall be stacked properly for erection. f) Water logging on roads shall not be allowed. g) No parking of trucks/trolleys, cranes and trailers etc. shall be allowed on roads, which may obstruct the traffic movement. h) Utmost care shall be taken to ensure over all cleanliness and proper upkeep of the working areas. i) Trucks carrying sand, earth and pulverized materials etc. shall be covered while moving within the plant area/ or these materials shall be transported with top surface wet. j) The contractor shall ensure that the atmosphere in plant area and on roads is free from particulate matter like dust, sand, etc. by keeping the top surface wet for ease in breathing. k) At least two exits for any unit area shall be assured at all times – same arrangement is preferable for digging pits / trench excavation / elevated work platforms/ confined spaces etc. l) Welding cables and the power cable must be segregated and properly stored and used. The same shall be laid away from the area of movement and shall be free from obstruction. m) Schedule for upkeep/ cleaning of site to be firmed up and implemented on regular basis.
The Contractor shall carry-out regular checks (minimum one per fortnight) as per format No: HSE-11 for maintaining high standard of housekeeping and maintain records for the same. The Contractor shall provide supervisor for housekeeping exclusively for management of day-to-day housekeeping activities.
3.3 HSE Measures
3.3.1 Construction Hazards
The Contractor shall ensure identification of all Occupational Health, Safety & Environmental hazards in the type of work he is going to undertake and enlist mitigation measures. Contractor shall carry out HIRAC specifically for high risk jobs/critical jobs like
a) Working at height (+2.0 Mts height) for cold (incl. colour washing, painting, insulation etc.) & hot works. b) Work in confined space, c) Deep excavations &trench cutting (depth > 2.0 mts.) d) Operation & Maintenance of Batching Plant. e) Shuttering / concreting (in single or multiple pour) for columns, parapets & roofs. f) Erection & maintenance of Tower Crane. g) Erection of structural steel members / roof-trusses / pipes at height more than 2.0 Mts. with or without crane. h) Erection of pipes (full length or fabricated) at height more than 2.0 Mts. height with Crane of 100T capacity. i) All lifts using 100T Crane plus mechanical pulling. j) All lifts using two cranes in unison (Tandem Lifting). k) Any lift exceeding 80% capacity of the lifting equipments (hydra, crane etc.). l) Laying of pipes (isolated or fabricated) in deep narrow trenches – manually or mechanically. m) Maintenance of crane / extension or reduction of crane-boom on roads or in yards. n) Erection of any item at >2.0 Mts. height using 100T crane or of higher capacity o) Hydrostatic test of pipes, vessels & columns and water-flushing. p) Radiography jobs (in-plant & open field) q) Work in Live Electrical installations / circuits
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 298 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 16 of 90
r) Handling of explosives & Blasting operations s) Demolishing/ dismantling activities t) Welding/ gas cutting jobs at height (+2.0 Mts.) u) Lifting/placing roof-girders at height (+2.0 Mts.) v) Lifting & laying of metallic / non-metallic sheet over roof/structures. w) Lifting of pipes, gratings, equipments/ vessels at heights (+2.0 Mts) with & without using cranes x) Calibration of equipment, instruments and functional tests at yards / work-sites. y) Operability test of Pump, Motors (after coupling) & Compressors. z) Cold or Hot works inside Confined Space. aa) Transportation & shifting of ODC consignments into project areas. bb) Working in “charged/Live” elect. Panels cc) Stress Relieving works (Electrically or by Gas-burners). dd) Pneumatic Tests ee) Card board blasting ff) Chemical cleaning
And take feedback from EIL/Owner. The necessary HSE measures devised shall be put in to place, prior to start of an activity &also shall be maintained during the course of works, by the Contractor. Copies of such HIRAC shall be kept available at work sites by the Contractor to enable all concerned carrying out checks / verification. A list of typical construction hazards along with their effects & preventive measures is given in Appendix-E.
3.3.2 Accessibility
The Contractor shall provide safe means of access(in sufficient numbers)& efficient exit to any working place including provisions of suitable and sufficient scaffolding at various stages during all operations of the work for the safety of his workmen and EIL/Owner. The Contractor shall implement use of all measures including use of “life line”, “fall- arresters”, “retractable fall arresters”, “safety nets” etc. during the course of using all safe accesses& exits, so that in no case any individual remains at risk of slip & fall during their travel. The access to operating plant / project complex shall be strictly regulated. Any person or vehicle entering such complex shall undergo identification check, as per the procedures in force / requirement of EIL/Owner. Accessibility to ‘confined space’ shall be governed by specific system / regulation, as established at project site.
3.3.3 Personal Protective Equipment (PPEs)
The Contractor workmen shall be permitted entry inside the project premises only with proper PPEs.
The Contractor shall ensure that all their staff, workers and visitors including their sub- contractor(s) have been issued (records to be kept) & wear appropriate PPEs like nape strap type safety helmets preferably with head &sweat band with ¾” cotton chin strap (made of industrial HDPE), safety shoes with steel toe cap and antiskid sole, full body harness (CЄ marked and conforming to EN361), protective goggles, gloves, ear muffs, respiratory protective devices, etc. All these gadgets shall conform to applicable IS Specifications/ CE or other applicable international standards. The Contractor shall implement a regular regime of inspecting physical conditions of the PPEs being issued / used by the workmen of their own & also its sub-agencies and the damaged / unserviceable PPEs shall be replaced forthwith.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 299 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 17 of 90
Owner/EIL may issue a comprehensive color scheme for helmets to be used by various agencies. The Contractor shall follow the scheme issued by the owner/EIL and shall choose any colour other than white (for Owner) or blue (for EIL) All HSE personnel shall preferably wear dark green band on their helmet so that workmen can approach them for guidance during emergencies. HSE personnel shall preferably wear such dresses with fluorescent stripes, which are noticeable during night, when light falls on them.
Florescent jackets with respective company logo to be worn by the contractor workmen with different color coding for categories like supervisor and workmen
For shot blasting, the usage of protective face shield and helmets, gauntlet and protective clothing is mandatory. Such protective clothing should conform relevant IS Specification.
For off-shore jobs/contracts, contractor shall provide PPEs (new) of all types to EIL & Owner's personnel, at his (contractor's) cost. All personnel shall wear life jacket at all time.
An indicative list of HSE standards/codes is given under Appendix-A.
Contractor shall ensure procurement & usage of following safety equipment’s/ accessories (conforming to applicable IS mark / CE standard) by their staff, workmen & visitors including their subcontractors all through the span of project construction / pre- commissioning/ Commissioning:-‘ a. PPEs (Helmet with company name/logo, Spectacle, Ear-muff, Face shield, Hand gloves, Safety Shoes, Gum boot) b. Barricading tape / warning signs c. Rechargeable Safety torch (flame-proof) d. Safety nets (with tie-chords) e. Fall arresters f. Portable ladders (varying lengths) g. Life-lines (steel wire-rope, dia not less than 8.0 mm) h. Full body harness (double lanyard) i. Lanyard j. Karabiner k. Retractable fall arresters (various length) l. Portable fire extinguishers (DCP type) – 5 kg capacity m. Portable Multi Gas detector n. Sound level meter o. Digital Lux meter p. Fire hoses & flow nozzles q. Fire blankets / Fire retardant cloth (with eyelets)
3.3.4 Working at height
The Contractor shall issue permit for working (PFW) at height after verifying and certifying the checkpoints as specified in the attached permit (Format No. HSE-6). He shall also undertake to ensure compliance to the conditions of the permit during the currency of the permit including adherence of personal protective equipment’s. Contractor’s Safety Officer shall verify compliance status of the items of permit document after implementation of action is completed by Contractor’s execution / field engineers at work site. HIRAC for specific works at height duly commented by EIL/Owner, shall be kept attached with particular Permit for Work (PFW) at site for ready reference & follow- up. Such PFW shall be initially issued for one single shift or expected duration of normal work and extended further for balance duration, if required. EIL/Owner can devise block-permit
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 300 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 18 of 90
system at any specific area, in consultation with project specific HSE Committee to specify the time-period of validity of such PFW or its renewal. This permit shall be applicable in areas where specific clearance from Owner’s Operation Deptt./ Safety Deptt. is not required. EIL / Owner’s field Engineers/ Safety Officers/ Area Coordinators may verify and counter sign this permit (as an evidence of verification) during the execution of the job. All personnel shall be medically examined & certified by registered doctor, confirming their ‘medical fitness for working at height. The fitness examination shall be done once in six months. In case work is undertaken without taking sufficient precautions as given in the permit, EIL/ Owner Engineers may exercise their authority to cancel such permit and stop the work till satisfactory compliance/rectification is arranged made. Contractors are expected to maintain a register for issuance of permit and extensions thereof including preserving the used permits for verification during audits etc. The Contractor shall arrange (at his cost) and ensure use of Fall Arrester Systems by his workers. Fall arresters are to be used while climbing/descending tall structures or vessels / columns etc. These arresters should lock automatically against the anchorage line, restricting free fall of the user. The device is to be provided with a double security opening system to ensure safe attachment or release of the user at any point of rope. In order to avoid shock, the system should be capable of keeping the person in vertical position in case of a fall. The Contractor shall ensure that Full body harnesses conforming EN361 and having authorized CЄ marking is used by all personnel while working at height. The lanyards and life lines should have enough tensile strength to take the load of the worker in case of a fall. One end of the lanyard shall be firmly tied with the harnesses and the other end with life line. The harness should be capable of keeping the workman vertical in case of a fall, enabling him to rescue himself. The Contractor shall provide Roof Top Walk Ladders for carrying out activities on sloping roofs in order to reduce the chances of slippages and falls. The Contractor shall ensure that a proper Safety Net System is used wherever the hazard of fall from height is present. The safety net, preferably a knotted one with mesh ropes conforming to IS 5175/ ISO 1140 shall have a border rope & tie cord of minimum 12mm dia. The Safety Net shall be located not more than 6.0 meters below the working surface extending on either side upto sufficient margin to arrest fall of persons working at different heights. In case of accidental fall of person on such Safety Net, the bottom most portion of Safety Net should not touch any structure, object or ground. Grade separators shall be provided in Pipe-rack/Tech-structures to arrest falling objects like welding spatters, welding rods, nuts, bolts, tools etc. and to facilitate U/G and A/G works simultaneously. Beam Clamps may be used for construction of localized temporary working platforms, sheds for welding booths etc. at height in all types of steel structure due to faster installation and requirement of less scaffolding materials. Hanging Platform, manufactured by Standard HSE equipment vendors must be encouraged for painting of Buildings etc. All the tools used at height (like spanner, screw driver etc.) shall be provided with securing arrangement like back-pack/waist pouch to prevent accidental slippage from worker hand. The Contractor shall install temporary lightening arrester in tall structures during construction to save human life and to avoid damage to equipments & machineries
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 301 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 19 of 90
The Contractor shall ensure positive isolation while working at different levels like in the pipe rack areas. The working platforms with toe boards & hand rails shall be sufficiently strong & shall have sufficient space to hold the workmen and tools & tackles including the equipment’s required for executing the job. Such working platforms shall have mid-rails, to enable people work safely in sitting posture.
3.3.5 Scaffoldings& Barricading Suitable steel scaffoldings only shall be provided to workmen for all works that cannot be safely done from the ground or from solid construction except such short period work that can be safely done using ladders or certified (by 3rd party competent person) man-basket. When a ladder is used, an extra workman shall always be engaged for holding the ladder. The Contractor shall ensure that the scaffolds used during construction activities shall be strong enough to take the designed load. Main Contractor shall always furnish duly approved construction-design details of scaffold & SWL (from competent designers) free of charge, before they are being installed / constructed at site. Owner/EIL reserves the right to ask the Contractor to submit certification and or design calculations from his Head office/ Design/ Engineering expert regarding load carrying capacity of the scaffoldings. All scaffolds shall be inspected by a competent Scaffolding Inspector of the Contractor. He shall paste a GREEN tag (duly signed by competent Scaffolding Inspector) on each scaffold found safe and a RED tag (duly signed by competent Scaffolding Inspector) on each scaffold found unsafe. Scaffolds with GREEN tag only shall be permitted to be used and Scaffolds with RED ones shall immediately be made inaccessible. Work being found continuing on scaffolds with RED tag shall be considered unauthorized work by Contractor and may invite penalization from EIL/Owner. For every 120-125 m2 /m3 area / volume or its parts there of minimum one TAG shall be provided. The Contractor shall ensure positive barricading (indicative as well as protective) of the excavated, radiography, heavy lift, high pressure hydrostatic & pneumatic testing and other such areas. Sufficient warning signs shall be displayed along the barricading areas. Scaffolding shall be constructed using foot seals or base plates only.
3.3.6 Electrical installations
All electrical installations/ connections shall be carried out as per the provisions of latest revision of following codes/standards, in addition to the requirements of Statutory Authorities and IE/applicable international rules& regulations:
- OISD STD 173 : Fire prevention & protection system for electrical installations - SP 30 (BIS) : National Electric Code
All electrical installations shall be approved by the concerned statutory authorities.
All temporary electrical installations/ facilities shall be regularly checked by the licensed/ competent electricians of the Contractor and appropriate records shall be maintained in format no: HSE-12” Inspection of temporary electrical booth/ installation at project construction site”. Such inspection records are to be made available to EIL/Owner, whenever asked for.
3.3.6.1 The Contractor shall meet the following requirements:
a. Shall make Single Line Diagram (SLD) for providing connection to each equipment’s & machinery and the same (duly approved by EIL/Owner) shall be pasted on the front face of DBs (distribution boards) or JBs (Junction boxes) at every site. (A typical Switch Board Sketch is attached as Appendix -G).
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 302 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 20 of 90
b. Ensure that electrical systems and equipment including tools & tackles used during construction phase are properly selected, installed, used and maintained as per provisions of the latest revision of the Indian Electrical/ applicable international regulations.
c. Shall deploy qualified & licensed electricians for proper & safe installation and for regular inspection of construction power distribution system/points including their earthing. A copy of the license shall be submitted to EIL / Owner for records. Availability of at least one competent (ITI qualified) / licensed electrician (by State Elec. authorities) shall be ensured at site round the clock to attend to the normal/emergency jobs.
d. All switchboards / welding machines shall be kept in well-ventilated & covered shed/ with rain shed protection. The shed shall be elevated from the existing ground level to avoid water logging inside the shed. Installation of electrical switch board must be done taking care of the prevention of shock and safety of machine.
e. No flammable materials shall be used for constructing the shed. Also flammable materials shall not be stored in and around electrical equipment / switchboard. Adequate clearances and operational space shall be provided around the equipment.
f. Fire extinguishers and insulating mats shall be provided in all power distribution centers.
g. Temporary electrical equipment shall not be employed in hazardous area without obtaining safety permit.
h. Proper housekeeping shall be done around the electrical installations.
i. All temporary installations shall be tested before energizing, to ensure proper earthing, bonding, suitability of protection system, adequacy of feeders/cables etc.
j. All welders shall use hand gloves irrespective of holder voltage.
k. Multilingual (Hindi, English and local language) caution boards, shock treatment charts and instruction plate containing location of isolation point for incoming supply, name & telephone No. of contact person in emergency shall be provided in substations and near all distribution boards / local panels.
l. Operation of earth leakage device shall be checked regularly by temporarily connecting series test lamp (2 bulbs of equal rating connected in series) between phase and earth. ELCB tester /test meter shall be used for testing ELCBs
m. Regular inspection of all installations at least once in a month. (Ref. Format HSE-12).
3.3.6.2 The following features shall also be ensured for all electrical installations during construction phase by the contractor:
Each installation shall have a main switch with a protective device, installed in an enclosure adjacent to the metering point. The operating height of the main switch shall not exceed 1.5 M. The main switch shall be connected to the point of supply by means of armoured cable. The outgoing feeders shall be double or triple pole switches with fuses / MCBs. Loads in a three phase circuit shall be balanced as far as possible and load on neutral should not exceed 20% of load in the phase. The installation shall be adequately protected against overload, short circuit and earth leakage by the use of suitable protective devices. Fuses wherever used shall be HRC type.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 303 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 21 of 90
Use of rewirable fuses shall be strictly prohibited. The earth leakage device shall have an operating current not exceeding 30 mA.
All connections to the hand tools / welding receptacles shall be taken through proper switches, sockets and plugs.
All single phase sockets shall be minimum 3 pin type only. All unused sockets shall be provided with socket caps.
Only 3 core (P+N+E) overall sheathed flexible cables with minimum conductor size of 1.5 mm2 copper shall be used for all single phase hand tools.
Only metallic distribution boxes with double earthing shall be used at site. No wooden boxes shall be used.
All power cables shall be terminated with compression type cable glands. Tinned copper lugs shall be used for multi-strand wires / cables.
Cables shall be free from any insulation damage.
Minimum depth of cable trench shall be 750 mm for MV & control cables and 900 mm for HV cables. These cables shall be laid over a sand layer and covered with sand, brick & soil for ensuring mechanical protection. Cables shall not be laid in waterlogged area as far as practicable. Cable route markers shall be provided at every 25 M of buried trench route. When laid above ground, cables shall be properly cleated or supported on rigid poles of atleast 2.1 M high. Minimum head clearance of 6 meters shall be provided at road crossings.
Underground road crossings for cables shall be avoided to the extent feasible. In any case no underground power cable shall be allowed to cross the roads without pipe sleeve.
All cable joints shall be done with proper jointing kit. No taped/temporary joints shall be used.
An independent earthing facility should preferably be established within the temporary installation premises. All appliances and equipment shall be adequately earthed. In case of armoured cables, the armour shall be bonded to the earthing system.
All cables and wire rope used for earth connections shall be terminated through tinned copper lugs.
In case of local earthing, earth electrodes shall be buried near the supply point and earth continuity wire shall be connected to local earth plate for further distribution to various appliances. All insulated wires for earth connection shall have insulation of green colour.
Separate core shall be provided for neutral. Earth / Structures shall not be used as a neutral in any case. ON/OFF position of all switches shall be clearly designated / painted for easy isolation in emergency.
3.3.7 Welding/ Grinding/ Gas cutting
Contractor shall ensure that flash back arrestors conforming to BS:6158 or equivalent are installed on all gas cylinders as well as at the torch end of the gas hose, while in use.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 304 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 22 of 90
All cylinders shall be mounted on trolleys and provided with a closing key. Empty & filled- up gas cylinders shall be stored separately with TAG, protecting them from direct sun or rain. Minimum 2 nos. of Portable DCP type fire extinguishers (10 kg) shall be maintained at the gas cylinder stores. Stacking & storing of compressed gas cylinders shall be arranged away from DG set, hot works, Elect. Panels / Elec. boards, etc. The burner and the hose placed downstream of pressure reducer shall be equipped with Flash Back Arrester/ Non Return Valve device. The hoses for acetylene and oxygen cylinders must be of different colours. Their connections to cylinders and burners shall be made with a safety collar. At end of work, the cylinders in use shall be closed and hoses depressurized. Cutting of metals using gases, other than oxygen &acetylene, shall require written concurrence from Owner. Grinding activity shall not be carried out in confined spaces without a valid work permit. All grinding/cutting machines shall be guarded and fitted with Dead-Man switch and this shall not be bypassed any time. All welding/grinding machines shall have effective earthing at least at distinctly isolated two points. In order to help maintain good housekeeping, and to reduce fire hazard, live electrode bits shall be contained safely and shall not be thrown directly on the ground. The hoses of Acetylene and Oxygen shall be kept free from entanglement & away from common pathways / walkways and preferably be hanged overhead in such a manner which can avoid contact with cranes, hydra or other mobile construction machinery. Hot spatters shall be contained / restricted appropriately (by making use of effective fire- retardant cloth/fabric) and their flying-off as well as chance of contact with near-by flammable materials shall be stopped. The Contractor shall arrange adequate systems & practices for accumulation / collection of metal & other scraps and remnant electrodes and their safe disposal at regular interval so as to maintain the fabrication and other areas satisfactorily clean & tidy. All gas cylinders must have a cylinder cap on at all times when not in use.
3.3.8 Ergonomics and tools & tackles
The Contractor shall assign to his workmen, tasks commensurate with their qualification, experience and state of health. All lifting tools, tackles, equipment, trailers, trucks/dumpers, accessories including cranes shall be tested periodically by statutory/competent authority for their condition and load carrying capacity. Valid test & fitness certificates from the applicable authority shall be submitted to Owner/EIL for their review/acceptance before the lifting tools, tackles, equipment, trailers, trucks/dumpers, accessories and cranes are used. Load testing of Cranes must be made mandatory after each modification/alteration of crane configuration/change in boom length. The contractor shall not be allowed to use defective equipment or tools not adhering to safety norms. Contractor shall arrange non-sparking tools for project construction works in operating plant areas / hydrocarbon prone areas. Wherever required the Contractor shall make use of Elevated Work Platforms (EWP) or Aerial Work Platforms (mobile or stationary) to avoid ergonomical risks and workmen shall be debarred to board such elevated platform during the course of their shifting/ transportation. Contractor shall ensure installation of Safe Load Indicator (SLI) on all cranes (while in use) to minimize overloading risk. SLI shall have capability to continuously monitor and display the load on the hook, and automatically compare it with the rated crane capacity at the operating condition of the crane. The system shall also provide visual and audible warnings at set capacity levels to alert the operator in case of violations.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 305 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 23 of 90
The contractor shall be responsible for safe operations of different equipment’s mobilized and used by him at the workplace like transport vehicles, engines, cranes, mobile ladders, scaffoldings, work tools, etc. The Contractor shall arrange periodical training for the operators of hydra, crane, excavator, mobile machinery, etc. at site by utilizing services from renowned manufacturers
3.3.9 Occupational Health
The contractor shall identify all operations that can adversely affect the health of its workers and issue & implement mitigation measures.
For surface cleaning operations, sand blasting shall not be permitted even if not explicitly stated elsewhere in the contract.
To eliminate radiation hazard, Tungsten electrodes used for Gas Tungsten Arc Welding shall not contain Thorium.
Appropriate respiratory protective devices (hood with respiratory devices) shall be used to protect workmen from inhalation of air borne contaminants like silica, asbestos, gases, fumes, etc.
Workmen shall be made aware of correct methods for lifting, carrying, pushing & pulling of heavy loads. Wherever possible, manual handling shall be replaced by mechanical lifting equipment’s.
For jobs like drilling/demolishing/dismantling where noise pollution exceeds the specified limit of 85decibels, ear muffs shall be provided to the workers.
To avoid work related upper limb disorders (WRULD) and backaches, Display Screen Equipment’s' workplace stations shall be carefully designed & used with proper sitting postures. Power driven hand-held tools shall be maintained in good working condition to minimize their vibrating effects and personnel using these tools shall be taught how to operate them safely & how to maintain good blood circulation in hands.
The Contractor shall arrange health check-up (by registered medical practitioner) for all the workers at the time of induction. Health check may have to be repeated if the nature of duty assigned to him is changed necessitating health check or doubt arises about his wellness. EIL/Owner reserves the right to ask the contractor to submit medical test reports. Regular health check-ups are mandatory for the workers assigned with Welding, Radiography, Blasting, Painting, Heavy Lift and Height (>2m) jobs. All the health check-ups shall be conducted by registered Medical practitioner and records are to be maintained by the Contractor.
The Contractor shall arrange Medical Camps at regular intervals at work sites and labor colonies to assess health condition of workers.
The Contractor shall ensure vaccination of all the workers including their families, during the course of entire project span.
3.3.10 Hazardous substances Hazardous, inflammable and/or toxic materials such as solvent coating, thinners, anti- termite solutions, water proofing materials shall be stored in appropriate containers preferably with lids having spillage catchment trays and shall be stored in a good ventilated area. These containers shall be labeled with the name of the materials highlighting the hazards associated with its use and necessary precautions to be taken. Respective MSDS
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 306 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 24 of 90
(Material Safety Data Sheet) shall be made available at site & may be referred whenever problem arises.
Where contact or exposure of hazardous materials are likely to exceed the specified limit or otherwise have harmful effects, appropriate personal protective equipment’s such as gloves, goggles/face-shields, aprons, chemical resistant clothing, respirator, etc. shall be used.
The work place shall be checked prior to start of activities to identify the location, type and condition of any asbestos materials which could be disturbed during the work. In case asbestos material is detected, usage of appropriate PPEs by all personnel shall be ensured and the matter shall be reported immediately to EIL/ Owner.
3.3.11 Slips, trips & falls
The contractor shall establish a regular cleaning and basic housekeeping programme that covers all aspects of the workplace to help minimize the risk of slips, trips & falls. The contractor shall take positive measures like keeping the work area tidy, storing waste in suitable containers & harmful items separately, keeping passages, stairways, entrances & exits especially emergency ones clear, cleaning up spillages immediately and replacing damaged carpet/ floor tiles, mats & rugs at once to avoid slips, trips & falls.
Grating removal permit system should be implemented during construction phase. So that after permanent gratings are installed on platforms and tech structure floors; removal of any gratings for whatever purpose (including for lifting piping material etc.) is required to be sanctioned by signed permit by HSE officers of both contractor and Engineer-in-charge. The spot where gratings are removed shall be hard-barricaded during course of work. The removed gratings shall be re-installed immediately after completion of work or at the time of cessation of work every day whichever is earlier and the permit shall be closed on daily basis. A register shall be maintained for recording all the grating removal permits and their closure shall be monitored on daily basis.
3.3.12 Radiation exposure
All personnel exposed to physical agents such as ionizing & non-ionizing radiation, including ultraviolet rays or similar other physical agents shall be provided with adequate shielding or protection commensurate with the type of exposure involved.
For Open Field Radiography works, requirements of Bhabha Atomic Research Centre (BARC)/ Atomic Energy Regulatory Board (AERB) shall be followed.
The Contractor shall implement an effective system of control (as described in the AERB regulations) at site for handling radiography-sources & for avoiding its misuse & theft.
The contractor shall generate the Format No: HSE-8 “Permit for radiation work” before start of work.
In case the radiography work has to be carried out at day time, suitable methodology to be used so that other works, people are not affected.
3.3.13 Explosives/Blasting operations
Blasting operations shall be carried out as per latest Explosive Rules (Indian/ International) with prior permission. The Contractor shall obtain license from Chief Controller of Explosives (CCoE) for collection, transportation, storage of explosives as well as for carrying out blasting operations.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 307 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 25 of 90
The Contractor shall prepare exclusive method statement (in cognizance with statutory requirements) for diffusing unfired explosives, if any, at project site before carrying out actual task. Nowhere blasting shall be carried out by the Contractor or its agency without the involvement of competent supervisor and licensed blaster / shot blaster.
3.3.14 Demolition/ Dismantling
The contractor shall adhere to safe demolishing/ dismantling practices at all stages of work to guard against unsafe working practices. The contractor shall disconnect service lines (power, gas supply, water, etc.)/ make alternate arrangements prior to start of work and restore them, if required as directed by EIL/ Owner at no extra cost. Before carrying out any demolition/dismantling work, the contractor shall take prior approval of EIL/Owner and generate the Format No.HSE-9. For revamp jobs in operating plants where location of underground utilities is not known with certainty, the contractor shall depute an experienced engineer for supervision and shall make adequate arrangements for fire-fighting & First-Aid during the execution of these activities. The Contractor shall arrange approved HIRAC / Method Statement for the specific demolition / dismantling task and corresponding action plan commensurate with hazards / risks associated therein. In no case any activity related to demolition / dismantling shall be carried out by the Contractor without engaging own supervision / field engineer.
3.3.15 Road Safety
The Contractor shall ensure adequately planned road transport safety management system. The vehicles shall be fitted with reverse warning alarms & flashing lights / fog-lights and usage of seat belts shall be ensured. The Contractor shall also ensure a separate pedestrian route for safety of the workers and comply with all traffic rules & regulations, including maintaining speed limit of 20 KMPH or indicated by owner for all types of vehicles / mobile machinery. The maximum allowable speed shall be adhered to. In case of an alert or emergency, the Contractor must arrange clearance of all the routes, roads, access. The Contractor shall deploy sufficient number of traffic controllers at project site routes / roads/ accesses, to alert reversing movement of vehicles & machinery as well as pedestrians. Dumpers, Tippers, etc. shall not be allowed to carry workers within the plant area and also to & from the labour colony to & from project sites. Hydras shall only be allowed for handling the materials at fabrication/ storage yards and in no case shall be allowed to transport the materials over project / plant roads. The Contractor shall not deploy any such mobile machinery / equipment, which do not have competent operator and / or experienced banks-man/ signal-man. Such machinery/ equipment shall have effective limit-switches, reverse-alarm, front & rear-end lights etc. and shall be maintained in good working order. The Contractor shall not carry-out maintenance of vehicles / mobile machinery occupying space on project / plant roads and shall always arrange close supervision for such works. For pipeline jobs, the contractor shall submit a comprehensive plan covering transportation, loading / unloading of pipes, movement of side booms, movement of vehicles on the ROW, etc. Contractor shall arrange/ install visible road signs, diversion boards, caution boards, etc. on project roads for safe movement of men and machinery.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 308 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 26 of 90
3.3.16 Welfare measures Contractor shall, at the minimum, ensure the following facilities at work sites: A crèche at site where 10 or more female workers are having children below the age of 6 years. Adequately ventilated / illuminated rooms at labour camps & its hygienic up-keeping. Reasonable canteen facilities at site and in labour camps at appropriate location depending upon site conditions. Contractor shall make use of “industrial” variety of LPG cylinder & satisfactory illumination at the canteens. Necessary arrangement for efficient disposal of wastes from canteens & urinals /toilets shall also be made and regular review shall be made to maintain the ambience satisfactorily hygienic &shall also comply with all applicable statutory requirements. Adequately lighted & ventilated Rest rooms at site (separate for male workers and female workers). Provision for suitable mobile toilets to be made available by Contractor for remote/scattered job locations. Urinals, Toilets, drinking water, washing facilities, adequate lighting at site and labour camps, commensurate with applicable Laws/ Legislation.
3.3.17 Environment Protection
Contractor shall ensure proper storage and utilization methodology of materials that are detrimental to the environment. Where required, Contractor shall ensure that only the environment friendly materials are selected and emphasize on recycling of waste materials, such as metals, plastics, glass, paper, oil & solvents. The waste that cannot be minimized, reused or recovered shall be stored and disposed of safely. In no way, toxic spills shall be allowed to percolate into the ground. The contractor shall not use the empty areas for dumping the wastes. Contractor to submit Environmental Aspect Impact Register detailing the list of activities in his scope, the respective environmental impact and the actions taken to minimize the impact. Environmental Aspect Impact Register to be prepared as per Format HSE-18 and to be updated and maintained till job completion. The contractor shall strive to conserve energy and water wherever feasible. The contractor shall ensure dust free environment at workplace by sprinkling water on the ground at frequent intervals. The air quality parameters for dust, poisonous gases, toxic releases, harmful radiations, etc. shall be checked by the contractor on daily basis and whenever need arises. The contractor shall not be allowed to discharge chemicals, oil, silt, sewage, sullage and other waste materials directly into the controlled waters like surface drains, streams, rivers, ponds. A discharge plan suggesting the methods of treating the waste before discharging shall be submitted to EIL/Owner for approval. For pipeline jobs, top soil shall be stacked separately while making ROW through fields. This fertile soil shall be placed back on top after backfilling. For offshore construction barges, arrangements shall be made for safe disposal of human, food & other wastes and applicable laws in this regard shall be followed.
3.3.18 Rules & Regulations
All persons deployed at site shall be knowledgeable of and comply with the environmental laws, rules & regulations relating to the hazardous materials, substances and wastes. Contractor shall not dump, release or otherwise discharge or disposes off any such materials without the express
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 309 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 27 of 90
authorization of EIL/Owner. An indicative list of Statutory Acts & Rules relating to HSE is given under Appendix-D.
3.3.19 Weather Protection
Contractor shall take appropriate measures to protect workers from severe storms, rain, solar radiations, poisonous gases, dust, etc. by ensuring proper usage of PPEs like Sun glasses, Sun screen lotions, respirators, dust masks, etc. and rearranging/ planning the construction activities to suit the weather conditions. Effective arrangement (without creating inconvenience to project facilities & permanent installations) for protecting workmen from hailstorm, drizzle in the form of temporary shelter shall be made at site.
3.3.20 Communication
All persons deployed at the work site shall have access to effective means of communication so that any untoward incident can be reported immediately and assistance sought by them.
All health & safety information shall be communicated in a simple & clear language easily understood by the local workforce.
For information to all, typical subjects that should be communicated are: -
Inside the company (Top to down)
a. Quality Policy b. HSE Policy contents c. Environment Policy d. HSE Objectives e. Safety Cardinal Rules f. HSE Target – reached or missed g. Praises & Warnings to personnel for HSE Management h. Safety Walk Through Reports and safety defects / shortfalls (by management) i. HSE Audit results j. Revised Statutory Health & Safety provisions, if any k. H & S publicity l. Suggestions
Inside the Company (Bottom to up)
a. Complaints b. Compliances on safety defects / shortfalls c. Suggestions d. Proposals for changes & improvements e. HSE Reports (including near-miss reports)
3.3.21 Confined Space Entry
The contractor shall generate a work permit (Format No. HSE -7) before entering a confined space. People, who are permitted to enter into confined space, must be medically examined & certified by registered doctor, confirming their ‘medical fitness for working in confined space’. All necessary precautions mentioned therein shall be adhered to. An attendant shall be positioned outside a confined space for extending help during an emergency. Effective communication shall be maintained between personnel in confined space and outside by combination of visual/voice or portable radio. Compressed gas cylinders shall not be taken into confine space. Entry Register for confined space to be maintained with the name and time of entry/exit. All appropriate PPEs and air quality parameters shall be checked before entering a confined space. It shall be ensured that the piping of the equipment which has to be opened is pressure- free by checking that blinds are in place, vents are open and volume is drained. Inside
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 310 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 28 of 90
confined space works, only electrical facilities/ installations of 24V shall be permitted. Contactor shall ensure usage of safe & suitable arrangement of oxygen supply for individual workmen (during the course of work in confined space), if oxygen concentration is found to be less than 19.5% (v/v) there.
3.3.22 Heavy Lifts The contractor shall submit detailed rigging studies plan for EIL/ Owner approval prior to lifting equipment which cannot be erected with a crane of approx. 100 MT capacity due to constraints of its dimensions, location of foundation height, approach & weight. Contractor shall generate the format no:HSE-15 “Permit for heavy lift/critical erection” The Safe Working Load (SWL) and manufacturer’s serial numbers shall be clearly marked on the slings and the lifting gears, either by tagging, stamping, engraving or embossing. Prior to actual lifting activities, contractor shall check the validity of the crane inspection certificate issued by statutory/ competent authority. This requirement shall also apply to all rigging equipment’s utilized for the job. The contractor shall, at all times, be responsible for all rigging activities. The Contractor shall ensure medical fitness of all workmen who are engaged / involved in erection of equipment’s, vessels etc. and such fitness checks shall be carried-out every six months interval with the help of a registered medical practitioner & record shall be maintained Adequate safety measures such as positive barricading, usage of appropriate PPEs, permit to work, etc. shall be taken during all heavy or critical lifts. For lifting any material (irrespective of shape, size or volume), at any height, it is always advisable to prepare a Plan of Erection (PoE) taking into consideration hazards & risks associated therein – this can enable people to put their own experiences of various natures & side-by-side establish a practical method for risk-free erection / lifts. The contractor shall prepare PoE & shall document the same, when risks are identified as “medium” or “high” and the same shall be approved by its competent / qualified engineer. 3.3.23 Key Performance Indicators The contractor shall measure an activity in both leading & trailing indicators for statistical and performance measurement. The activities pertaining to key performance indicators are covered in Monthly HSE Report (Format No. HSE-5). The contractor shall try to achieve a statistically fair record and strive for its continual improvement.
Leading Indicators viz :-
- Number of Safety Inductions carried-out at site (for workmen & staff members) - Number of HSE inspections carried out - Number of “Safety Walk Through” carried-out by site-head. - Number of HSE shortfalls / lapses identified per contractor& closed-out in time. - Number of Safety Meetings conducted (in-house / with contractors) - Number of HSE Audits made (internal & external) vis-à-vis non conformances raised - Number of HSE Awareness / Motivational program conducted by contractors - Number of HSE Trainings conducted at site for supervisors & workmen - Study of Near miss case reported - Encouragements / Awards / Recognitions to workmen, job supervisors & field engineers. - Suggestions for improvement
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 311 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 29 of 90
Trailing Indicators viz :-
- Calculation of HSE statistics viz frequency rate, severity rate, LTA free manhours, etc. - Analysis of incidents / accidents (nature, severity, types etc.) - Study of Incident / Accident with respect to :-
. Variety . Period of the year / project span . Timings of the incident / accident . Age profile of victims . Body parts involved . Penalty levied for causing incident / accident
3.3.24 Unsuitable Land Conditions Contractor shall take appropriate measures and necessary work permits/clearances if work is to be done in or around marshy areas, river crossings, mountains, monuments, etc. The Contractor shall make right assessment and take all necessary action for developing work areas to make them safe & suitable for crane operations or other vehicular movement before carrying out any project related activity / operation. Contractor shall take all necessary actions to make the surroundings of its site establishments (site office, stores, lay-down area etc.) work-worthy safe and secure.
3.3.25 Under Water Inspection
Contractor shall ensure that boats and other means used for transportation, surveying & investigation works shall be certified seaworthy by a recognized classification society. It shall be equipped with all life saving devices like life jackets, adequate fire protection arrangements and shall posses communication facilities like cellular phones, wireless, walkie-talkie. All divers used for seabed surveys, underwater inspections shall have required authorized license, suitable life saving kit. Number of hours of work by divers shall be limited as per regulations. EIL/ Owner shall have the right to inspect the boat and scrutinize documents in this regard.
3.3.26 Excavation
The Contractor shall obtain permission from competent authorities prior to excavation wherever required.
The Contractor shall locate the position of buried utilities (water line, cable route, etc.) by referring to project / plant drawing / in consultation with EIL/Owner. The Contractor shall start digging manually to locate the exact position of buried utilities & thereafter use mechanical means.
The Contractor shall keep soil heaps at least 1.5 M away from edge or a distance equal to depth of pit (whichever is more). All excavated pits greater than 10 Sq.M plan area and depth more than 1.5M shall have at least two access routes for ingress and egress. Also, additional access routes shall be provided such that distance between any two access routes shall not be more than 20M. The Contractor shall maintain sufficient “angle of repose” during excavation – shall also provide slope or suitable bench as decided by EIL / Owner.
The Contractor shall arrange “battering” or “benching” wherever required for preventing collapse of edge of excavations.
The Contractor shall identify & arrange de-watering pump or well-point system to prevent earth collapse due to heavy rain / influx of underground water.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 312 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 30 of 90
The Contractor shall arrange protective fencing/ barricading with warning signal around excavated pits, trenches, etc. along with minimum 2 (two) entries, exits/ escape ladders.
The Contractor must avoid “underpinning” / under-cutting to prevent collapse of chunk of earth during excavation
The Contractor shall use “stoppers” to prevent over-run of vehicle wheels at the edge of excavated pits/ trenches.
The Contractor shall arrange strengthening of “shoring” & “strutting” proactively to avoid collapse of earth/ edges due to vehicular movement in close proximity of excavated areas/ pits/ trenches, etc.
3.4 Tool Box Talks (TBT)
Contractor shall conduct daily TBT with workers prior to start of work and shall maintain proper record of the meeting. A suggested format is given below. The TBT is to be conducted by the immediate supervisor of the workers The Contractor shall conduct TBT before start of every morning or evening shift or night shift activities, for alerting the workers on specific hazards and their appropriate dos & don’ts. The Contractor shall provide sufficient rests to the site workmen and their foremen to avert fatigue & thereby endangering their lives during the course of site works.
TOOLBOX TALK RECORDING SHEET Date & Time Work Location Subject (Nature of work) Presenter Hazards involved Precautions to be taken Worker's Name Signature Section
Remarks, in any
The topics during TBT shall include
- Hazards related to work assigned on that day and precautions to be taken. - Any forthcoming HSE hazards/events/instruction/orders, etc.
The above record can be kept in local language, which workers can read. These records shall be made available to EIL/ Owner whenever demanded.
3.5 Training & Induction Programme
Initial induction of workers into Construction oriented activities and appraising them about the methodology of works and how to carry-out safely and the same should not be inter mixed with Tool Box Talks or HSE Training. In this regard careful action should be made & maintained for imparting HSE induction to every individual, irrespective of his task/designation/level of employment, whereas, HSE Training should be imparted to specific person/group of people who are to carry-out that specific task more than once – for example, Riggers must be trained for working at heights, welders must be trained for work in confined space, fitters/carpenters, mesons must be trained for work at heights, etc.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 313 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 31 of 90
Contractor shall conduct Safety induction programme on HSE for all his workers and maintain records. The Gate Pass shall be issued only to those workers who successfully qualify the Safety induction programme.
The Contractor shall brief the visitors about the HSE precautions which are required to be taken before their proceeding to site and make necessary arrangements to issue appropriate PPEs like Aprons, hard hats, ear-plugs, goggles & safety shoes etc., to his visitors. The Contractor shall always maintain relevant acknowledgement from visitor on providing him brief information on HSE actions.
Contractor shall ensure that all his personnel possess appropriate training to carry out the assigned job safely. The training should be imparted in a language understood by them and should specifically be trained about
- Potential hazards to which they may be exposed at their workplace - Measures available for prevention and elimination of these hazards
The topics during training shall cover, at the minimum: -
- Why safety should be considered during work - explanation - Education about hazards and precautions required - Employees’ duties & responsibilities - Emergency and evacuation plan - HSE requirements during project activities - Fire fighting and First-Aid - Use of PPEs - Occupational health issues – dos & don’ts - Local laws on intoxicating drinks, drugs, smoking in force - Common environmental subjects – lighting, ventilation, vibration, smoke/fumes etc.
Records of the training shall be kept and submitted to EIL/ Owner.
The Contractor shall make regular program for conducting Safety Training on various topics related to various activities & their safe-guarding utilizing experienced persons / outside agency / faculty. A program for Safety Training (indicative list as per Appendix –F) shall be furnished by the Contractor in its HSE Plan.
For offshore and jetty jobs, contractor shall ensure that all personnel deployed have undergone a structured sea survival training including use of lifeboats, basket landing, use of radio communication etc. from an agency acceptable to Owner/EIL.
3.6 ADDITIONAL SAFETY REQUIREMENTS FOR WORKING INSIDE A RUNNING PLANT
As a minimum, the contractor shall ensure adherence to following safety requirements while working in or in the close vicinity of an operating plant:
a) Contractor shall obtain permits for Hot work, Cold work, Excavation and Confined Space from Owner in the prescribed format.
b) The contractor shall monitor record and compile list of his workers entering the operational plant/unit each day and ensure & record their return after completing the job.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 314 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 32 of 90
c) Contractor’s workers and staff members shall use designated entrances and proceed by designated routes to work areas only assigned to them. The workers shall not be allowed to enter units' area, tanks area, pump rooms, etc. without work authorization permit.
d) Work activities shall be planned in such a way so as to minimize the disruption of other activities being carried out in an operational plant/unit and activities of other contractors.
e) The contractor shall submit a list of all chemicals/toxic substances that are intended to be used at site and shall take prior approval of the Owner.
f) Specific training on working in a hydrocarbon plant shall be imparted to the work force and mock drills shall be carried out for Rescue operations/First-Aid measures.
g) Proper barricading/cordoning of the operational units/plants shall be done before starting the construction activities. No unauthorized person shall be allowed to trespass. The height and overall design of the barricading structure shall be finalized in consultation with the Owner and shall be got approved from the Owner.
h) Care shall be taken to prevent hitting underground facilities such as electrical cables, hydrocarbon piping during execution of work.
i) Barricading with water curtain shall be arranged in specific/critical areas where hydrocarbon vapors are likely to be present such as near horton spheres or tanks. Positioning of fire tenders (from owner) shall also be ensured during execution of critical activities.
j) Emergency evacuation plan shall be worked out and all workmen shall be apprised about evacuation routes. Mock drill operations may also be conducted.
k) Flammable gas test shall be conducted prior to any hot work using appropriate measuring instruments. Sewers, drains, vents or any other gas escaping points shall be covered with flame retardant tarpaulin.
l) Respiratory devices shall be kept handy while working in confined zones where there is a danger of inhalation of poisonous gases. Constant monitoring of presence of Gas/Hydrocarbon shall be done.
m) Clearance shall be obtained from all parties before starting hot tapping, patchwork on live lines and work on corroded tank roof.
n) Positive isolation of line/equipment by blinding for welding/cutting/grinding shall be done. Closing of valve will not be considered sufficient for isolation.
o) Welding spatters shall be contained properly and in no case shall be allowed to fall on the ground containing oil. Similar care shall be taken during cutting operations.
p) The vehicles, cranes, engines, etc. shall be fitted with spark arresters on the exhaust pipe and got it approved from Safety Department of the Owner.
q) Plant air should not be used to clean any part of the body or clothing or use to blow off dirt on the floor.
r) Gas detectors should be installed in gas leakage prone areas as per requirement of Owner's plant operation personnel.
s) Experienced full time safety personnel shall be exclusively deployed to monitor safety aspects in running plants.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 315 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 33 of 90
3.7 Self Assessment and Enhancement
The contractor shall develop a method of check & balance through self assessment & enhancement techniques and shall explore the opportunities for continual improvement in the HSE system.
3.8 HSE Promotion
The contractor shall encourage his workforce to promote HSE efforts at workplace by way of organizing workshops/ seminars/ training programmes, celebrating HSE awareness weeks &National Safety Day, conducting quizzes & essay competitions, distributing pamphlets, posters & material on HSE, providing incentives for maintaining good HSE practices and granting incentives / bonus for completing the job without any lost time accident.
3.9 Lock Out and Tag Out (LOTO) for Isolation of Energy Source
Contractor shall follow the LOTO/ Isolation procedure of owner for all energy source isolations installed/under purview by/of owner i.e. “Brown field” For all the other energy source (not under purview of client/owner) i.e. “Green field” Contractor shall develop a system to ensure the isolation of equipments, pipelines, Vessel, electrical panels from the energy source covering following as minimum:-
- Identification of all energy source viz electrical, mechanical, hydraulic, pneumatic, chemical, thermal, gravitational, radiation and other forms of stored or kinetic energy. - Establishing the energy isolation devices viz: manually operated electrical circuit breakers, disconnection switches, blind flanges, etc. - Installation of Lock Out devices for preventing the inadvertent release of stored energy and Tag Out devices (“Danger”, “Do Not operate” or Do not Remove” tags) to indicate that testing, maintenance or servicing is underway and the device cannot be operated until the tag out device is removed. - Lock Out and Tag out log book - Permit for isolation and de-isolation of energy source as per format NO: HSE-16 - Availability of competent persons like experienced operators at substations, pump house, units, etc, supervisors etc. Contractor shall ensure that all the sources are locked out and tagged properly before giving clearance to start the job. After the completion of job, contractor shall ensure all tools and tackles are removed and nobody is present in the working area and signing on LOTO log book. Only on confirmation of above the contractor will remove their lock and tag from the isolation points and give instructions for energizing the same. Only the person carrying out the task shall himself carry the key for the lock in /Lock out.
4.0 DETAILS OF HSE MANAGEMENT SYSTEM BY CONTRACTOR
4.1 On Award of Contract
The Contractor shall submit a comprehensive Health, Safety and Environmental Plan or programme for approval by EIL/Owner prior to start of work. The Contractor shall participate in the pre-start meeting with EIL/Owner to finalize HSE Plans which shall including the following:
- HSE policy & Objectives - Job procedure to be followed by the Contractor for construction activities including handling of equipment’s, scaffolding, electric installations, etc. describing the risks involved, actions to be taken and methodology for monitoring each activity. Indicative list of procedures is enclosed as Annexure-H - EIL/Owner review/audit requirement.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 316 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 34 of 90
- Organization structure along with responsibility and authority, on HSE activities. - Administrative & disciplinary steps involving implementation of HSE requirements - Emergency evacuation plan/ procedures for site and labour camps - Procedures for reporting & investigation of accidents and near misses. - HSE Inspection - HSE Training programmes at project site - HSE Awareness programmes, at project site - Reference to Rules, Regulations and statutory requirements. - HIRAC - Environment Aspect Impact Register - Legal Register - HSE documentation viz reporting, analysis & record keeping.
4.2 During Job Execution
Contractor shall implement approved Health, Safety and Environment management programme including but not limited to as brought out under para 3.0. Contractor shall also ensure: to arrange workmen compensation insurance, registration under ESI Act, third party liability insurance, registration under BOCW Act etc., as applicable. to arrange all HSE permits before start of activities (as applicable), like permits for hot work, working at heights (Refer Format No. HSE-6), confined space (Refer Format No. HSE-7), Radiation Work Permit (Refer Format No. HSE-8), Demolishing/ Dismantling Work Permit (Refer Format No. HSE-9), Permit for erection/modification & dismantling of scaffolding (Refer Format No:HSE-14),Permit for heavy lift/critical erection (Refer Format No:HSE-15) ,Permit for energy Isolation & De-isolation” (HSE-16) ,storage of chemical /explosive materials & its use and implement all precautions mentioned therein. In this regard, requirements of Oil industry Safety Directorate Standard No. Std-105 "Work Permit Systems” shall be complied with while working in existing Oil or Gas processing plants. List of the persons involved shall be maintained as annexure to the work permit issued for a particular activity. to submit, timely, the completed checklist on HSE activities in Format No.HSE-1, Monthly HSE report in Format No.HSE-5 (use of web based package (www.eil.co.in/conthse) is compulsory wherever the facility is available else a hard copy is to be submitted), accident/ incident reports, investigation reports etc. as per EIL/Owner requirements. Compliance of instructions on HSE shall be done by Contractor and informed urgently to EIL/Owner. that his top most executive at site attends all the Safety Committee/HSE meetings arranged by EIL/Owner and carries out safety walk regularly. Only in case of his absence from site that a second senior most person shall be nominated by him, in advance, and communicated to EIL/Owner for performing the above tasks. display at site office and at prominent locations HSE Policy, caution boards, list of hospitals, emergency services available, safety signs like Men at work, Speed Limits, Hazardous Area, various do’s & don’ts, etc. provide posters, banners for safe working to promote safety consciousness. identify, assess, analyze & mitigate the construction hazards& incorporate relevant control measures before actually executing site works. (HIRAC = Hazard Identification, Risk Analysis and Control). identify, assess, analyze & mitigate the environmental impact & incorporate relevant control measures through Environmental Aspect Impact Register Identify and comply to all applicable HSE related legal requirements by preparing and maintaining a Legal register arrange testing, examination, inspection of own as well as borrowed construction equipment’s / machinery (stationary &mobile) before being used at site and also at periodical interval, through own resources and also by 3rd party competent agencies (as
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 317 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 35 of 90
deemed fit in statutes). Records of such test, examination etc. shall be maintained & shall be submitted to EIL/Owner as & when asked for. carryout audits/ inspection (internal & external) at his works as well as sub-contractor works as per approved HSE plan/ procedure/ programme & submit the compliance reports of identified shortfalls for EIL/Owner review. arranging HSE training for site workmen (of his own & sub-contractors) through internal or external faculty at periodical intervals. Assistance& cooperate during HSE audits by EIL/Owner or any other 3rd party and submit compliance report. Generate & submit of HSE records/report as per this specification. apprise EIL/Owner on HSE activities at site regularly. carry-out all dismantling activities safely, with prior approval of EIL/Owner representative. The Contractor shall ensure that “Hot works” and painting works do not continue at the same place / location at project site for which chance or probability of “fire” incident exists.
4.3 During Short Listing of the Sub-Contractors
The contractor shall review the HSE management system of the sub-contractors in line with the requirements given in this specification. The contractor shall be held responsible for the shortcomings observed in the HSE management system of the sub-contractor(s) during execution of the job.
5.0 RECORDS
At the minimum, the contractor shall maintain/ submit HSE records in the following reporting formats: Safety Walk Through Report HSE-1 Accident/ Incident Report HSE-2 Supplementary Accident/ Incident Investigation report HSE-3 Near Miss Incident Report HSE-4 Monthly HSE Report HSE-5 Permit for working at height HSE-5 Permit for working in confined space HSE-7 Permit for radiation work HSE-8 Permit for demolishing/ dismantling HSE-9 Daily Safety checklist HSE-10 Housekeeping Assessment & compliance HSE-11 Inspection of temporary electrical booth/installation HSE-12 Inspection for scaffolding HSE-13 Permit for erection/modification &dismantling of scaffolding HSE-14 Permit for heavy lift/critical erection. HSE-15 Permit for Energy isolation and de-isolation. HSE-16 Permit for Excavation HSE-17 Inspection reports of Equipment/tools/tackles * Report of Toolbox talks As indicated in specification PPE issue report/register * Site inspection reports * Training records *
(*) The formats shall be developed in consultation with EIL/Owner.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 318 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 36 of 90
APPENDIX-A (Sheet 1 of 2) A. IS CODES ON HSE
SP: 53 Safety code for the use, Care and protection of hand operated tools.
IS: 838 Code of practice for safety & health requirements in electric and gas welding and cutting operations
IS: 1179 Eye & Face precautions during welding, equipment etc.
IS: 1860 Safety requirements for use, care and protection of abrasive grinding wheels.
IS: 1989 (Pt -II) Leather safety boots and shoes
IS: 2925 Industrial Safety Helmets
IS: 3016 Code of practice for fire safety precautions in welding & cutting operation.
IS: 3043 Code of practice for earthing
IS: 3764 Code of safety for excavation work
IS: 3786 Methods for computation of frequency and severity rates for industrial injuries and classification of industrial accidents
IS: 3696 Safety Code of scaffolds and ladders
IS: 4083 Recommendations on stacking and storage of construction materials and components at site
IS: 4770 Rubber gloves for electrical purposes
IS: 5121 Safety code for piling and other deep foundations
IS: 5216 (Pt-I) Recommendations on Safety procedures and practices in electrical works
IS: 5557 Industrial and Safety rubber lined boots
IS: 5983 Eye protectors
IS: 6519 Selection, care and repair of Safety footwear
IS: 6994 (Pt-I) Industrial Safety Gloves (Leather & Cotton Gloves)
IS: 7293 Safety Code for working with construction Machinery
IS: 8519 Guide for selection of industrial safety equipment for body protection
IS: 9167 Ear protectors
IS: 11006 Flash back arrestor (Flame arrestor)
IS: 11016 General and safety requirements for machine tools and their operation
IS: 11057 Specification for Industrial safety nets
IS: 11226 Leather safety footwear having direct moulded rubber sole
IS: 11972 Code of practice for safety precaution to be taken when entering a sewerage system
IS: 13367 Code of practice-safe use of cranes
IS: 13416 Recommendations for preventive measures against hazards at working place
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 319 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 37 of 90
APPENDIX-A (Sheet 2 of 2)
B. INTERNATIONAL STANDARDS ON HSE
Safety Glasses : ANSI Z 87.1, ANSI ZZ 87.1, AS 1337, BS 2092, BS 1542, BS 679, DIN 4646/ 58311
Safety Shoes : ANSI Z 41.1, AS 2210, EN 345
Hand Gloves : BS 1651
Ear Muffs : BS 6344, ANSI S 31.9
Hard Hat : ANSI Z 89.1/89.2, AS 1808, BS 5240, DIN 4840
Goggles : ANSI Z 87.1
Face Shield : ANSI Z 89.1
Breathing Apparatus : BS 4667, NIOSH
Welding & Cutting : ANSI Z49.1
Safe handling of compressed:P-1 (Compressed Gas Association Gases in cylinders 1235 Jefferson Davis Highway, Arlington VA 22202 - USA)
Full body harness : EN-361
Lanyard : EN-354
Karabiner : EN-362 and EN-12275
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 320 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 38 of 90
APPENDIX-B DETAILS OF FIRST AID BOX ------SL. DESCRIPTION QUANTITY NO. ------
1. Small size Roller Bandages, 1 Inch Wide (Finger Dressing small) 6 Pcs. 2. Medium size Roller Bandages, 2 Inches Wide (Hand & Foot Dressing) 6 Pcs. 3. Large size Roller Bandages, 4 Inches Wide (Body Dressing Large) 6 Pcs. 4. Large size Burn Dressing (Burn Dressing Large) 4 Pkts. 5. Cotton Wool (20 gms packing) 4 Pkts. 6. Antiseptic Solution Dettol (100 ml.) or Savlon 1 Bottle 7. Mercurochrome Solution (100 ml.) 2% in water 1 Bottle 8. Ammonia Solution (20 ml.) 1 Bottle 9. A Pair of Scissors 1 Piece 10. Adhesive Plaster (1.25 cm X 5 m) 1 Spool 11. Eye pads in Separate Sealed Pkt. 4 pcs. 12. Tourniqut 1 No. 13. Safety Pins 1 Dozen 14. Tinc. Iodine/ Betadin (100 ml.) 1 Bottle 15. Polythene Wash cup for washing eyes 1 No. 16. Potassium Permanganate (20 gms.) 1 Pkt. 17. Tinc. Benzoine (100 ml.) 1 Bottle 18. Triangular Bandages 2 Nos. 19. Band Aid Dressing 5 Pcs. 20. Iodex/Moov (25 gms.) 1 Bottle 21. Tongue Depressor 1 No. 22. Boric Acid Powder (20 gms.) 2 Pkt. 23. Sodium Bicarbonate (20 gms.) 1 Pkt. 24. Dressing Powder (Nebasulf) (10 gms.) 1 Bottle 25. Medicinal Glass 1 No. 26. Duster 1 No. 27. Booklet (English& Local Language) 1 No. each 28. Soap 1 No. 29. Toothache Solution 1 No. 30. Vicks (22 gms.) 1 Bottle 31. Forceps 1 No. 32. Note Book 1 No. 33. Splints 4 Nos. 34. Lock 1 Piece 35. Life Saving/Emergency/Over-the counter Drugs As decided at site
------Box size: 14" x 12" x 4" ------
Note : The medicines prescribed above are only indicative. Equivalent medicines can also be used. A prescription, in this regard, shall be required from a qualified Physician.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – All rights reserved
Page 321 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 39 of 90
APPENDIX-C
TYPE OF FIRES VIS-À-VIS FIRE EXTINGUISHERS
Fire Extinguisher
Multi-purpose Fire Water Foam CO Dry Powder 2 (ABC)
Originated from can control can control paper, clothes, wood minor surface minor surface fires fires
Inflammable liquids like alcohol, diesel, petrol, edible oils, bitumen Originated from gases like LPG, CNG, H2
Electrical fires
LEGEND : : CAN BE USED
: NOT TO BE USED
Note: Fire extinguishing equipment must be checked atleast once a year and after every use by an authorized person. The equipment must have an inspection label on which the next inspection date is given. Type of extinguisher shall clearly be marked on it.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 322 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 40 of 90
APPENDIX-D
List of Statutory Acts & Rules Relating to HSE
- The Indian Explosives Act and Rules - The Motor Vehicle Act and Central Motor Vehicle Rules - The Factories Act and concerned Factory Rules - The Petroleum Act and Petroleum Rules - The Workmen Compensation Act - The Gas Cylinder Rules and the Static & Mobile Pressure Vessels Rules - The Indian Electricity Act and Rules - The Indian Boiler Act and Regulations - The Water (Prevention & Control & Pollution) Act - The Water (Prevention & Control of Pollution) Cess Act - The Mines & Minerals (Regulation & Development) Act - The Air (Prevention & Control of Pollution) Act - The Atomic Energy Act - The Radiation Protection Rules - The Indian Fisheries Act - The Indian Forest Act - The Wild Life (Protection) Act - The Environment (Protection) Act and Rules - The Hazardous Wastes (Management & Handling) Rules - The Manufacturing, Storage & import of Hazardous Chemicals Rules - The Public Liability Act - The Building and Other Construction Workers (Regulation of Employment and Condition of service) Act - Other Statutory Acts like EPF, ESIS, Minimum Wage Act.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 323 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 41 of 90
APPENDIX-E (Sheet 1 of 12)
CONSTRUCTION HAZARDS, THEIR EFFECTS & PREVENTIVE MEASURES
TYPE OF EFFECT OF ACTIVITY PREVENTIVE MEASURES HAZARD HAZARD (A) Falling into pit Personal injury Provide guard rails/ barricade with warning EXCAVATION signal. Provide atleast two entries/ exits. Pit Excavation Provide escape ladders. upto 3.0m Earth Collapse Suffocation/ Provide suitable size of shoring and strutting, if Breathlessness required. Buried Keep soil heaps away from the edge equivalent to 1.5m or depth of pit whichever is more. Don't allow vehicles to operate too close to excavated areas. Maintain atleast 2m distance from edge of cut. Maintain sufficient angle of repose. Provide slope not less than 1:1 and suitable bench of 0.5m width at every 1.5m depth of excavation in all soils except hard rock. Battering/benching the sides. Contact with Electrocution Obtain permission from competent authorities, buried electric Explosion prior to excavation, if required. cables Locate the position of buried utilities by referring Gas/ Oil to plant drawings. Pipelines Start digging manually to locate the exact position of buried utilities and thereafter use mechanical means. Pit Excavation Same as above Can cause Prevent ingress of water. beyond 3.0m plus drowning situation Provide ring buoys. Flooding due to Identify and provide suitable size dewatering excessive rain/ pump or well point system. underground water Digging in the Building/Structure Obtain prior approval of excavation method from vicinity of may collapse local authorities. existing Building/ Loss of health & Use under-pining method. Structure wealth Construct retaining wall side by side. Movement of May cause cave-in Barricade the excavated area with proper lighting vehicles/ or slides. arrangements. equipment’s close Persons may get Maintain at least 2m distance from edge of cut to the edge of cut. buried. and use stop blocks to prevent over-run. Strengthen shoring and strutting.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 324 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 42 of 90
APPENDIX-E: (Sheet 2 of 12)
CONSTRUCTION HAZARDS, THEIR EFFECTS & PREVENTIVE MEASURES (…Contd.)
TYPE OF EFFECT OF PREVENTIVE MEASURES ACTIVITY HAZARD HAZARD Narrow deep Same as above May cause severe Battering/ benching of sides. excavations for plus injuries or prove Provide escape ladders. pipelines, etc. Frequent cave-in fatal or slides Flooding due to May arise drowning Same as above plus Hydro- static situation Bail out accumulated water. testing Maintain adequate ventilation. Rock by Improper May prove fatal Ensure proper storage, handling & carrying of excavation handling of explosives by trained personnel. blasting explosives Comply with the applicable explosive acts & rules. Uncontrolled May cause severe Allow only authorized persons to perform explosion injuries or prove blasting operations. fatal Smoking and open flames are to be strictly prohibited. Scattering of Can hurt people Use PPE like goggles, face mask, helmets etc. stone pieces in atmosphere Rock excavation Entrapping of May cause severe Barricade the area with red flags and blow siren by blasting persons/ animals. injuries or prove before blasting. (Contd.) fatal Misfire May explode Do not return to site for atleast 20 minutes or suddenly unless announced safe by designated person. Piling Work Failure of pile- Can hurt people Inspect Piling rigs and pulley blocks before the driving beginning of each shift. equipment Noise pollution Can cause deafness Use personal protective equipments like ear and psychological plugs, muffs, etc. imbalance. Extruding Can hurt people Barricade the area and install sign boards. rods/casing Provide first-aid. Working in the Can cause Keep sufficient distance from Live-Electricity as vicinity of 'Live- electrocution/ per IS code. Electricity' Asphyxiation Shut off the supply, if possible. Provide artificial/rescue breathing to the injured. (B) Air pollution by May affect Wear respirators or cover mouth and nose with CONCRETING cement Respiratory System wet cloth. Handling of Hands may get Use gloves & other PPE. ingredients injured Protruding Feet may get Provide platform above reinforcement for reinforcement injured movement of workers or provide end caps for rods. protection on reinforcement bars.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 325 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 43 of 90
APPENDIX-E : (Sheet 3 of 12)
CONSTRUCTION HAZARDS, THEIR EFFECTS & PREVENTIVE MEASURES (…Contd.)
TYPE OF EFFECT OF ACTIVITY PREVENTIVE MEASURES HAZARD HAZARD Earthing of Can cause Ensure earthing of equipments and proper electrical electrocution/ functioning of electrical circuit before mixers, asphyxiation commencement of work. vibrators, etc. not done. Falling of Persons may get Use hard hats. materials from injured Remove surplus material immediately from work height place. Ensure lighting arrangements during night hours. Continuous Cause tiredness of Insist on shift pattern. pouring by same workers and may Provide adequate rest to workers between gang lead to accident. subsequent pours. Revolving of Parts of body or Allow only mixers with hopper. concrete mixer/ clothes may get Provide safety cages around moving motors. vibrators entrapped. Ensure proper mechanical locking of vibrator. Super-structure Same as above Shuttering/props Avoid excessive stacking on shuttering material. plus may collapse and Check the design and strength of shuttering Deflection in prove fatal material before commencement of work. props or Rectify immediately the deflection noted during shuttering concreting. material Passage to work Improperly tied and Ensure the stability and strength of passage place designed before commencement of work. props/planks may Do not overload and stand under the passage. collapse (C) Curtailment and Persons may get Use PPE like gloves, shoes, helmets, etc. REINFORCE- binding of rods injured Avoid usage of shift tools. MENT Carrying of rods Workers may get Provide suitable pads on shoulders and use safety for short injured their hands gloves. distances/at and shoulders. Tie up rods in easily liftable bundles. heights Ensure proper staging. Checking of Rods may cut or Use measuring devices like tape, measuring rods, clear distance/ injure the fingers etc. cover with hands Hitting projected Persons may get Use safety shoes and avoid standing rods and injured and fell unnecessarily on cantilever rods. standing on down Avoid wearing of loose clothes. cantilever rods.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 326 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 44 of 90
APPENDIX-E: (Sheet 4 of 12)
CONSTRUCTION HAZARDS, THEIR EFFECTS & PREVENTIVE MEASURES (…Contd.)
TYPE OF EFFECT OF ACTIVITY PREVENTIVE MEASURES HAZARD HAZARD Falling of material May prove fatal Use helmets. from height Provide safety nets.
Transportation of Protruded rods may Use red flags/lights at the ends. rods by trucks/ hit the persons Do not protrude the rods in front of or by the side trailers of driver's cabin. Do not extend the rods 1/3rd of deck length or 1.5m whichever is less. (D) Welding radiates Radiation can Use specified shielding devices and other PPE of WELDING invisible damage eyes and correct specifications. AND GAS ultraviolet and skin. Avoid thoriated tungsten electrodes for GTAW. CUTTING infra-red rays Improper Explosion may occur Move out any leaking cylinder. placement of Keep cylinders in vertical position. oxygen and Use trolley for transportation of cylinders and acetylene cylinders chain them. Use flashback arrestors. Leakage/ cuts in May cause fire Purge regulators immediately and then turn off. hoses Never use grease or oil on oxygen line connections and copper fittings on acetylene lines. Inspect regularly gas carrying hoses. Always use red hose for acetylene & other fuel gases and black for oxygen. Opening-up of Cylinder may burst Always stand back from the regulator while cylinder opening the cylinder. Turn valve slowly to avoid bursting. Cover the lug terminals to prevent short circuiting. Welding of tanks, Explosion may occur Empty & purge them before welding. container or pipes Never attach the ground cable to tanks, container storing flammable or pipe storing flammable liquids. liquids Never use LPG for gas cutting.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 327 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 45 of 90
APPENDIX-E: (Sheet 5 of 12)
CONSTRUCTION HAZARDS, THEIR EFFECTS & PREVENTIVE MEASURES (…Contd.)
TYPE OF EFFECT OF ACTIVITY PREVENTIVE MEASURES HAZARD HAZARD (E) Ionizing Radiations may react Ensure Safety regulations as per BARC/AERB RADIOGRAPHY radiation with the skin and can before commencement of job. cause cancer, skin Cordon off the area and install Radiation warning irritation, dermatitis, symbols. etc. Restrict the entry of unauthorized persons. Wear appropriate PPE and film badges issued by BARC/AERB. Transportation Same as above Never touch or handle radiography source with and Storage of hands. Radiography Store radiography source inside a pit in an source exclusive isolated storage room with lock and key arrangement. The pit should be approved by BARC/AERB. Radiography source should never be carried either in passenger bus or in a passenger compartment of trains. BARC/AERB has to be informed before source movement. Permission from Director General of Civil Aviation is required for booking radio isotopes with airlines. Loss of Radio Same as above Try to locate with the help of Survey Meter. Isotope Inform BARC/AERB (*) (F) Short circuiting Can cause Use rubberized hand gloves and other PPE. ELECTRICAL Electrocution or Fire Don't lay wires under carpets, mats or door ways. INSTALLATION Allow only licensed electricians to perform on AND USAGE electrical facilities. Use one socket for one appliance. Ensure usage of only fully insulated wires or cables. Don't place bare wire ends in a socket. Ensure earthing of machineries and equipments Do not use damaged cords and avoid temporary connections. Use spark-proof/ flame proof type field distribution boxes.
(*) Atomic Energy Regulatory Board (AERB), Bhabha Atomic Research Centre (BARC) Anushaktinagar, Mumbai – 400 094
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 328 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 46 of 90
APPENDIX-E: (Sheet 6 of 12)
CONSTRUCTION HAZARDS, THEIR EFFECTS & PREVENTIVE MEASURES (…Contd.)
TYPE OF EFFECT OF ACTIVITY PREVENTIVE MEASURES HAZARD HAZARD Do not allow open/bare connections. Provide all connections through 30mA ELCB. Protect electrical cables/equipments from water and naked flames. Check all connections before energizing. Overloading of Bursting of system Display voltage and current ratings prominently Electrical can occur which with 'Danger' signs. System leads to fire Ensure approved cable size, voltage grade and type. Switch off the electrical utilities when not in use. Do not allow unauthorized connections. Ensure proper grid wise distribution of Power. Improper laying Can cause Do not lay unarmoured cable directly on ground, of overhead and electrocution and wall, roof of trees. underground prove fatal Maintain atleast 3m distance from HT cables. transmission All temporary cables should be laid atleast 750 lines/cables mm below ground on 100 mm fine sand overlying by brick soling. Provide proper sleeves at crossings/ inter- sections. Provide cable route markers indicating the type and depth of cables at intervals not exceeding 30m and at the diversions/ termination. (G) Small fires can Cause burn injuries In case a fire breaks out, press fire alarm system FIRE become big ones and may prove fatal and shout "Fire, Fire". PREVENTION and may spread Keep buckets full of sand & water/ fire AND to the extinguishing equipment near hazardous locations PROTECTION surrounding Confine smoking to 'Smoking Zones' only. areas Train people for using specific type of fire fighting equipments under different classes of fire. Keep fire doors/ shutters, passages and exit doors unobstructed. Maintain good housekeeping and first-aid boxes (for details refer Appendix-B). Don't obstruct assess to Fire extinguishers. Do not use elevators for evacuation during fire. Maintain lightening arrestors for elevated structures. Stop all electrical motors with internal combustion.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 329 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 47 of 90
APPENDIX-E : (Sheet 7 of 12)
CONSTRUCTION HAZARDS, THEIR EFFECTS & PREVENTIVE MEASURES (…Contd.)
TYPE OF EFFECT OF ACTIVITY PREVENTIVE MEASURES HAZARD HAZARD Move the vehicles from dangerous locations. Remove the load hanging from the crane booms. Remain out of the danger areas. Improper It may not Ensure usage of correct fire extinguisher meant selection of Fire extinguish the fire for the specified fire (for details refer Appendix- extinguisher C). Do not attempt to extinguish Oil and electric fires with water. Use foam cylinders/ CO2/ sand or earth. Improper storage Same as above Maintain safe distance of flammable substances of highly from source of ignition. inflammable Restrict the distribution of flammable materials substances to only min. necessary amount. Construct specifically designed fuel storage facilities. Keep chemicals in cool and dry place away from heat. Ensure adequate ventilation. Before welding operation, remove or shield the flammable material properly. Store flammable materials in stable racks, correctly labeled preferably with catchment trays. Wipe off the spills immediately. Short circuiting Same as above Don't lay wires under carpets, mats or door of electrical Can cause ways. system Electrocution Use one socket for one appliance. Use only fully insulated wires or cables. Do not allow open/bare connections. Provide all connections through 30mA ELCB. Ensure earthing of machineries and equipments. (H) Crossing the Personal injury Obey speed limits and traffic rules strictly. VEHICULAR Speed Limits Always expect the unexpected and be a MOVEMENT (Rash driving) defensive driver. Use seat belts/ helmets. Blow horn at intersections and during overtaking operations. Maintain the vehicle in good condition. Do not overtake on curves, bridges and slopes. Adverse weather Same as Above Read the road ahead and ride to the left. condition Keep the wind screen and lights clean. Do not turn at speed. Recognize the hazard, understand the defense and act correctly in time.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 330 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 48 of 90
APPENDIX-E : (Sheet 8 of 12)
CONSTRUCTION HAZARDS, THEIR EFFECTS & PREVENTIVE MEASURES (…Contd.)
TYPE OF EFFECT OF ACTIVITY PREVENTIVE MEASURES HAZARD HAZARD Consuming Same as above Alcohol and driving do not mix well. Either alcohol before choose alcohol or driving. and during the If you have a choice between hitting a fixed driving object or an on-coming vehicle, hit the fixed operation object. Quit the steering at once and become a passenger. Otherwise take sufficient rest and then drive. Do not force the driver to drive fast and round the clock. Do not day dream while driving. Falling objects/ May prove fatal Ensure effective braking system, adequate Mechanical visibility for the drives, reverse warning alarm. failure Proper maintenance of the vehicle as per manufacturer instructions. (I) Bursting of May cause injury Prepare test procedure & obtain EIL/ Owner's PROOF TESTING piping and prove fatal approval. (HYDROSTATIC/ Collapse of Provide separate gauge for pressurizing pump PNEUMATIC tanks and piping/equipment. TESTING) Tanks flying off Check the calibration status of all pressure gauges, dead weight testers and temperature recorders. Take dial readings at suitable defined intervals and ensure most of them fall between 40-60% of the gauge scale range. Provide safety relief valve (set at pressure slightly higher than test pressure) while testing with air/ nitrogen. Ensure necessary precautions, stepwise increase in pressure, tightening of bolts/nuts, grouting, etc. before and during testing. Keep the vents open before opening any valve while draining out of water used for hydro-testing of tanks. Pneumatic testing involves the hazard of released energy stored in compressed gas. Specific care must therefore be taken to minimize the chance of brittle failure during a pneumatic leak test. Test temperature is important in this regard and must be considered when the designer chooses the material of construction.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 331 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 49 of 90
APPENDIX-E : (Sheet 9 of 12)
CONSTRUCTION HAZARDS, THEIR EFFECTS & PREVENTIVE MEASURES (…Contd.)
TYPE OF EFFECT OF ACTIVITY PREVENTIVE MEASURES HAZARD HAZARD A pressure relief device shall be provided, having a set pressure not higher than the test pressure plus the lesser of 345 KPa (50 psi) or 10% of the test pressure. The gas used as test fluid, if not air, shall be nonflammable and nontoxic. (J) Person can fall May sustain severe Provide guard rails/barricade at the work place. WORKING AT down injuries or prove Use PPE like full body harness, life line, helmets, HEIGHTS fatal safety shoes, etc. Obtain a permit before starting the work at height above 3 meters. Fall arrest and safety nets, etc. must be installed. Provide adequate working space (min. 0.6 m). Tie/weld working platform with fixed support. Use roof top walk ladder while working on a slopping roofs. Avoid movement on beams. May hit the Keep the work place neat and clean. scrap/material Remove the scrap immediately. stacked at the ground or in between Material can fall May hit the workers Same as above plus down working at lower Do not throw or drop materials or equipment levels and prove from height i.e. do not bomb materials. fatal All tools to be carried in a tool-kit Bag or on working uniform. Remove scrap from the planks. Ensure wearing of helmet by the workers working at lower levels. (K) Suffocation/ Unconsciousness, Use respiratory devices, if reqd. CONFINED drowning death Avoid over crowding inside a confined space. SPACES Provide Exhaust fans for ventilation Do not wear loose clothes, neck ties, etc. Fulfill conditions of the permit.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 332 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 50 of 90
APPENDIX-E: (Sheet 10 of 12)
CONSTRUCTION HAZARDS, THEIR EFFECTS & PREVENTIVE MEASURES (…Contd.)
TYPE OF EFFECT OF ACTIVITY PREVENTIVE MEASURES HAZARD HAZARD Check for presence of hydrocarbons, O2 level. Obtain work permit before entering a confined space. Ensure that the connected piping of the equipment which is to be opened is pressure free, fluid has been drained, vents are open and piping is positively isolated by a blind flange.
Presence of Inhalation can pose Same as above plus foul smell and threat to life Check for hydrocarbon and Aromatic compounds toxic before entering a confined space. substances Depute one person outside the confined space for continuous monitoring and for extending help in case of an emergency. Ignition/ flame Person may sustain Keep fire extinguishers at a hand distance. can cause fire burn injuries or Remove surplus material and scrap immediately. explosion may occur Do not smoke inside a confined space. Do not allow gas cylinders inside a confined space. Use low voltage (24V) lamps for lighting. Use tools with air motors or electric tools with max. voltage of 24V. Remove all equipments at the end of the day. (L) Failure of load Can cause accident Avoid standing under the lifted load and within HANDLING lifting and and prove fatal the operating radius of cranes. AND moving Check periodically oil, brakes, gears, horns and LIFTING equipment’s tyre pressure of all moving machinery. EQUIPMENTS Check quality, size and condition of all chain pulley blocks, slings, U-clamps, D-shackles, wire ropes, etc. Allow crane to move only on hard, firm and leveled ground. Allow lifting slings as short as possible and check gunny packings at the friction points. Do not allow crane to tilt its boom while moving. Install Safe Load Indicator. Ensure certification by applicable authority.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 333 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 51 of 90
APPENDIX-E : (Sheet 11 of 12)
CONSTRUCTION HAZARDS, THEIR EFFECTS & PREVENTIVE MEASURES (…Contd.)
TYPE OF EFFECT OF ACTIVITY PREVENTIVE MEASURES HAZARD HAZARD Overloading of Same as above Safe lifting capacity of derricks and winches lifting written on them shall be got verified equipments The max. safe working load shall be marked on all lifting equipment’s Check the weight of columns and other heavy items painted on them and accordingly decide about the crane capacity, boom and angle of erection Allow only trained operators and riggers during crane operation. Overhead Can cause Do not allow boom or other parts of crane to electrical wires electrocution and come within 3m reach of overhead HT cables. fire Hook and load being lifted shall preferably remain in full visibility of crane operators. (M) Person can fall Person May sustain Provide guard rails for working at height. SCAFFOLDI- down severe injuries and Face ladder while climbing and use both hands. NG, prove fatal Ladders shall extend about 1m above landing for FORMWORK easy access and tying up purpose. AND Do not place ladders against movable objects and LADDERS maintain base at 1/4 unit of the working length of the ladder. Suspended scaffolds shall not be less than 500 mm wide and tied properly with ropes. No loose planks shall be allowed. Use PPE, like helmets, safety shoes, etc. Failure of Same as above Inspect visually all scaffolding materials for scaffolding stability and anchoring with permanent material structures. Design scaffolding for max. load carrying capacity. Scaffolding planks shall not be less than 50x250 mm full thickness lumber or equivalent. These shall be cleated or secured and must extend over the end supports by at least 150mm and not more than 300mm. Don't overload the scaffolds. Do not splice short ladders to make a longer one. Vertical ladders shall not exceed 6m. Material can Persons working at Remove excess material and scrap immediately. fall down lower level gets Carry the tools in a tool-kit bag only. injured Provide safety nets.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 334 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 52 of 90
APPENDIX-E: (Sheet 12 of 12)
CONSTRUCTION HAZARDS, THEIR EFFECTS & PREVENTIVE MEASURES (…Contd.)
TYPE OF EFFECT OF ACTIVITY PREVENTIVE MEASURES HAZARD HAZARD (N) Personal Can cause injury or Do not take rest inside rooms built for welding STRUCTU- negligence and casualty machines or electrical distribution system. RAL danger of fall Avoid walking on beams at height. WORKS Wear helmet with chin strap and full body harness while working at height. Use hand gloves and goggles during grinding operations. Cover or mark the sharp and projected edges. Do not stand within the operating radius of cranes. Lifting/ slipping Same as above Do not stand under the lifted load. of material Stack properly all the materials. Avoid slippage during handling. Control longer pieces lifted up by cranes from both ends. Remove loose materials from height. Ensure tightening of all nuts & bolts. (O) Erection/ Can cause injury Do not stand under the lifted load. PIPELINE lowering failure Do not allow any person to come within the WORKS radii of the side boom handling pipes. Check the load carrying capacity of the lifting tools & tackles. Use Safe Load Indicators (SLI) Use appropriate PPEs. Other Same as above Wear gum boots in marshy areas. Allow only one person to perform signaling operations while lowering of pipes. Provide night caps on pipes. Provide end covers on pipes for stoppage of pigs while testing/ cleaning operations. (P) Pollution in Can cause personal Ensure the blasting is done in enclosed shed. GRIT neighboring injury Keep safe distance while blasting operations. BLASTING area, hit by grits Wear positive pressure blast hood or helmet and high with view-window, ear-muff/plug, gloves, pressure air overall or leather coat /apron, rubber shoes.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 335 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 53 of 90
APPENDIX-F
TRAINING SUBJECTS / TOPICS (For contractors’ personnel)
1. The Law & Safety – Statutory Requirement / Applicable statutes / Duties of employer / employee 2. Policy & Administration – Why HSE? / Duties & Responsibilities of Safety Personnel at project site / Effect of incentive on accident prevention 3. HSE & Supervision – Duties of Supervisor / HSE integrated supervision/ Who should be held responsible for site accidents? 4. Safety Budget / Cost of Accidents – Direct costs / Indirect costs 5. Hazard Identification / Type of hazards / HIRAC 6. Behavioural Safety & Motivation 7. Housekeeping – Storage / Stacking / Handling of materials / Hydra handling 8. Occupational Health in Construction sector 9. Personal Protective Equipments – Respiratory & Non- respiratory 10. Electricity & Safety – ELCB / Fuse / Powered tools / Project illumination 11. Handling of Compressed Gas – Transportation / Storage / FBAs / Fire prevention 12. Machine Safety – Machine guarding / Maintenance 13. Transportation – Hazards & risks in transp. of materials / ODC consignments 14. Cranes & Other Lifting machinery – Legal requirements vis-à-vis essential safety requirements. 15. Communication – HSE Induction/ TBTs/ Safety Committee/ Safety meeting/ Safety propaganda/ Publicity. 16. Excavation – Risks & Dangers / Safety measures 17. Working at Heights – Use of ladder / Work on roofs / Scaffolds / Double harness lanyards / Life- line / Fall arrester / Safety Nets / Floor openings 18. Hazards in Welding & important safety precautions 19. Gas Cutting – Hazards & safety measures 20. Fire prevention & fire protection
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – All rights reserved
Page 336 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 54 of 90
APPENDIX - G CONSTRUCTION POWER BOARD (typ.)
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 337 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 55 of 90
APPENDIX-H
LIST OF PROCEDURES (MINIMUM) TO BE FORMING PART OF HSE PLAN:-
A. HSE Management Procedures:
HSE Risk Management (including HIRA) HSE Legal Compliance and Other Requirements HSE Objectives & Performance HSE Training and Competence (including Induction) HSE Motivation &Award Scheme HSE Audits HSE Meetings HSE Sub Contractor Management HSE Emergency Management HSE Incidents Reporting and Management HSE Reports HSE Management System Review HSE Change Management HSE procedure for Behaviour based Safety First Aid & Management Roles, Responsibility, Accountabilities and Authorities
B. Job procedures/ Safe Operating procedures
Setting Up Site & Signages Handling of Electrical Appliances Working at Height Confined Space Entry Permit to Work (including hot works) Housekeeping Lifting Operations Transportation of Materials including Manual Handling Compressed Air Tools and Units Earthmoving Operations & excavation Scaffolding Fire Prevention/ Protection Hazardous Substance Handling & Storage Radiation Hazard Personal Protective Equipment
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 338 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 56 of 90
FORMAT NO. : HSE-1 REV 0 (Sheet 1 of 6) SAFETY WALK-THROUGH REPORT (Name & signature of walk through performer to be inserted at the bottom of each page)
Project : ______Report no. : ______
Date : ______Contractor : ______
Inspection by :______Owner : ______
Frequency : Monthly Job no. : ______
Note : Write ‘NA’ wherever the item is not applicable Non SL. Satisfactory/ ITEM satisfactory/ Remarks Action NO. Yes No 1. HOUSEKEEPING a) Waste containers provided and used b) Sanitary facilities adequate and Clean c) Passageways and Walkways Clear d) General neatness of working areas e) Other 2. PERSONNEL PROTECTIVE EQUIPMENT a) Goggles; Shields b) Face protection c) Hearing protection d) Foot protection e) Hand protection f) Respiratory Masks etc. g) Full body harness conforming to CЄ, EN 361 h) Hard hat (HDPE) i) Other 3. EXCAVATIONS/ OPENINGS a) Openings properly covered or barricaded b) Excavations shored c) Excavations barricaded d) Overnight lighting provided e) Other
Safety walk-through performer (Name & Signature) …………………………………………….
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 339 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 57 of 90
FORMAT NO. : HSE-1 REV 0 (Sheet 2 of 6)
Non SL. Satisfactory/ ITEM satisfactory/ Remarks Action NO. Yes No 4. WELDING & GAS CUTTING
a) Gas cylinders chained upright
b) Cables and hoses not obstructing
c) Screens or shields used
d) Flammable materials protected
e) Live electrode bits contained properly
f) Fire extinguisher (s) accessible
g) Other
5. SCAFFOLDING & BARRICADING
a) Fully decked platforms
b) Guard and intermediate rails in place
c) Toe boards in place
d) Adequate shoring
e) Adequate access
f) Positive barricading for critical activities
g) Installation of warning signs
h) Other
6. LADDERS
a) Extension side rails 1 m above
b) Top of landing
c) Properly secured
d) Angle + 700 from horizontal
e) Other
Safety walk-through performer (Name & Signature) ……………………………………………..
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 340 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 58 of 90
FORMAT NO. : HSE-1 REV 0 (Sheet 3 of 6)
Non SL. Satisfactory ITEM satisfactory Remarks Action NO. / Yes /No 7. HOISTS, CRANES AND DERRICKS
a) Condition of cables and sheaves OK
b) Condition of slings, chains, hooks and eyes O.K. c) Inspection and maintenance log-books maintained d) Outriggers used
e) Reverse horn installed / active / coupled with gear f) Signs/barricades provided
g) Signals observed and understood
h) Qualified operators
i) Other
8. MACHINERY, TOOLS AND EQUIPMENT
a) Proper instruction
b) Safety devices
c) Proper cords
d) Inspection and maintenance
e) Other
9. VEHICLE AND TRAFFIC
a) Rules and regulations observed
b) Inspection and maintenance
c) Licensed drivers
d) Other
Safety walk-through performer (Name & Signature) …………………………………
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – All rights reserved
Page 341 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITES Page 59 of 90
FORMAT NO. : HSE-1 REV 0 (Sheet 4 of 6)
Non SL. Satisfactory ITEM satisfactory Remarks Action NO. / Yes /No 10. TEMPORARY FACILITIES
a) Emergency instructions posted
b) Fire extinguishers provided
c) Fire-aid equipment available
d) Secured against storm damage
e) General neatness
f) In accordance with electrical requirements
g) Other
11. FIRE PREVENTION
a) Personnel trained & instructed to make use of facility b) Fire extinguishers checked periodically & record maintained c) No smoking in Prohibited areas. d) Fire Hydrants not obstructed
e) Regular fire drill conducted
12. ELECTRICAL
a) Use of 3-core armored cables everywhere
b) Usage of 'All insulated' or 'double-insulated' electrical tools c) All electrical connection are routed through ELCB d) Natural Earthing at the source of power (Main DB) e) Continuity and tightness of earth conductor
f) Effective covering of junction boxes, panels and other energized wiring places g) Ground fault circuit interrupters provided
h) Prevention of tripping hazards maintained
f) DCP extinguishers arranged & licensed electrician engaged at site
Safety walk-through performer (Name & Signature) …………………………………………
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – All rights reserved
Page 342 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITE Page 60 of 90
FORMAT NO. : HSE-1 REV 0 (Sheet 5 of 6)
Non SL. Satisfactory/ ITEM satisfactory/ Remarks Action NO. Yes No 14. HANDLING AND STORAGE OF MATERIALS a) Safely stored or stacked b) Passageways clear / free from obstructions c) Fire fighting facility in place 15. FLAMMABLE GASES AND LIQUIDS a) Containers clearly identified / protected from fire b) Safe storage & transportation arrangement made c) Fire extinguishers positioned nearby d) Facilities kept away from electric spark, hot spatters & ignition source. 16. WORKING AT HEIGHT a) Approved Erection plan and work permit in place b) Safe access, Safe work platform & Safety nets provided c) Life lines, Fall arrester, Full body harness with double lanyards used; d) Health Check record available for workers going up? e) Protective handrails arranged around floor openings 17. CONFINED SPACE a) Work Permit obtained from requisite authority b) Test for toxic gas and sufficient availability of oxygen conducted & status c) Supervisor present at site & at least one person outside the confined space for monitoring deputed d) Availability of safe means of entry, exit and ventilation (register for entry & exit maintained) e) Fire extinguisher and first-aid facility ensured f) Lighting provision made by using 24V Lamp g) Proper usage of PPEs ensured 18. RADIOGRAPHY a) Proper storage and handling of source as per BARC/ AERB guidelines (authorized radiographer available) b) Work permit obtained
Safety walk-through performer (Name & Signature)…………………………………………
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 343 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITE Page 61 of 90
FORMAT NO. : HSE-1 REV 0 (Sheet 6 of 6)
Non SL. Satisfactory ITEM satisfactory Remarks Action NO. / Yes /No c) Cordoning of the area done d) Use of appropriate PPE's ensured e) HSE training to workers/supervisors imparted during the fortnight (indicate topic) f) Minimum occupancy of workplace ensured
19. HEALTH CHECKS
a) All Workers medically examined and found be fit for working at heights (slinging, rigging, painting etc.) in confined space in excavation / trenching in shot blasting b) Availability of First Aid box with contents c) Proper sanitation at site, office and labour camps d) Arrangement of medical facilities. e) Measures for dealing with illness at site & labour camps. f) Availability of Potable drinking water for workmen & staff. g) Provision of crèches for children.
h) Stand by vehicle / ambulance available for evacuation of injured 20. ENVIRONMENT
a) Chemical and Other Effluents properly disposed b) Cleaning liquid of pipes disposed off properly c) Seawater used for hydro-testing disposed off as per agreed procedure d) Lubricant Waste/ Engine oils properly disposed e) Waste from Canteen, offices, sanitation etc. disposed properly f) Disposal of surplus earth, stripping materials, Oily rags and combustible materials done properly g) Green belt protection
Safety walk-through performer (Name & Signature) …………………………………………
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 344 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITE Page 62 of 90
FORMAT NO. : HSE-2 REV 0 (Sheet 1 of 3)
ACCIDENT / INCIDENT REPORT
(To be submitted by Contractor after every Incident / Accident within 24 hours to EIL/ Owner)
Report No.: ______Date: ______Project site: ______Name of work: ______Contractor’s name: ______Contractor’s Job Engineer (name) ______
Non-disabling injury (Non- Hospitalized but resumed duty before end of 48 hrs LTA) Disabling injury (other LTA) Hospitalized & failed to resume duty within next 48 hrs Fatal (LTA): Death / Expiry First Aid case (non LTA) Resume duty after first aid
Name of the injured: ______Father's name of victim: ______Sub Contractor’s Name: ………………………………………………………………………………. Gate Pass No.: ……….. Age: _____Yrs. Victim’s medical fitness exam. (Pre-empl.) date: ______
Date & time of Accident / Incident: ______Names of Witnesses: (1) ______(2) ______(3) ______Profession of victim: Bar bender Carpenter Meson Fitter Helper Gas cutter Grinder Welder Electrician Driver Rigger M/c. operator Engineer Manager Other/ specify
Qualification No formal education Non-Matriculate Matriculate Graduate Post- grad Other/specify
Job Experience NIL Less than 2 yrs 2-5 yrs 5-10 yrs 11-15 yrs 15 years and above
Location where the incident happened: ______
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – All rights reserved
Page 345 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITE Page 63 of 90
FORMAT NO. : HSE-2 REV 0 (Sheet 2 of 3)
Activity / Works that were continuing during incident / accident: - Excavation Demolition Concrete carrying Concrete pouring Transportation of materials Transportation of (manually) materials (mechanically) Work on or adjacent to water Work at height (+2.0 mts) Scaffold preparation Scaffold dismantling Piling works Welding Grinding Gas-cutting Pipe fit-ups & fabrication Structural fabrications Machine works Hydro-testing works Electrical works Erection activities Other/specify
What exactly the victim was doing just before the incident / accident? ...... …………………………………………………………………………………………………………. …………………………………………………………………………………………………………. Nature of injury: Bruise or Contusion Abrasion (superficial wound) Sprains or strains Cut or Laceration Puncture or Open wound Burn Inhalation of toxic or Absorption Amputation Poisonous fumes or gases Fracture Other/specify
Parts of body involved in incident / accident Head Face Eyes Throat Arm (above wrist) Hand (including wrist) Fingers Truck (Abdomen / Back / Throat Chest / Shoulder) Leg (above ankle) Foot (incl. ankle) Toes Multiple Other/specify
Accident type: Struck against Struck by Fall from Elevation Fall on same level caught in caught under caught in between Rubbed or abraded Contact with (Electricity)
Contact with (Temp./ Contact with chemicals or Vehicle accident extremes) oils Other/specify
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 346 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITE Page 64 of 90
FORMAT NO. : HSE-2 REV 0 (Sheet 3 of 3)
Medical Aid provided:- (indicate specific aids / treatment etc.) …………………………………………………………………………………………………………. ………………………………………………………………………………………………………….. ------Actions taken to prevent recurrence of similar incident / accident: ……………………………… …………………………………………………………………………………………………………. …………………………………………………………………………………………………………. …………………………………………………………………………………………………………. …………………………………………………………………………………………………………. …………………………………………………………………………………………………………… ………………………………………………………………………………………………………...
______
Intimation to local authorities (Dist. Collector / Local Police Station / ESI authority): Yes / No / NA. If yes, to whom ………………………………………………………………………………………..
Safety Officer Site Head / Resident Construction Manager (Signature and Name) (Signature and Name) Stamp of Contractor
To : Owner : RCM/Site-in-charge EIL (3 copies)
Divisional Head (Constn.) through RCM Project Manager, EIL, through RCM
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 347 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITE Page 65 of 90
FORMAT NO. : HSE-3 REV 0 (Sheet 1 of 5)
SUPPLEMENTARY INCIDENT / ACCIDENT INVESTIGATION REPORT TICK THE APPROPRIATE ONE AS APPLICABLE (furnish within 72 hours) Supplementary to Incident / Accident Report No: ______(Copy enclosed) Report No.: ______Date: ______Project site: ______Name of work: ______Contractor’s name: ______Contractor’s Job Engineer (name) ______
Non-disabling injury (Non- Hospitalized but resumed duty before end of 48 hrs LTA) Disabling injury (other LTA) Hospitalized & failed to resume duty within next 48 hrs Fatal (LTA): Death / Expiry First Aid case (non LTA) Resume duty after first aid
Name of the injured: ______Father's name of victim: ______Sub Contractor’s Name: ………………………………………………………………………………. Gate Pass No.:……….. Age: _____Yrs. Victim’s medical fitness exam. (Pre-empl.) date: ______
Date & time of Accident / Incident: ______Names of Witnesses: (1) ______(2) ______(3) ______Profession of victim: Bar bender Carpenter Meson Fitter Helper Gas cutter Grinder Welder Electrician Driver Rigger M/c. operator Engineer Manager Other/specify
Qualification No formal education Non-Matriculate Matriculate Graduate Post- grad Other/specify
Job Experience NIL Less than 2 yrs 2-5 yrs 5-10 yrs 11-15 yrs 15 years and above
Location where the incident happened: ______
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 348 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITE Page 66 of 90
FORMAT NO. : HSE-3 REV 0 (Sheet 2 of 5) Activity / Works that were continuing during incident / accident: - Excavation Demolition Concrete carrying Concrete pouring Transportation of materials Transportation of (manually) materials (mechanically) Work on or adjacent to water Work at height (+2.0 mts) Scaffold preparation Scaffold dismantling Piling works Welding Grinding Gas-cutting Pipe fit-ups & fabrication Structural fabrications Machine works Hydro-testing works Electrical works Erection activities Other/specify
What exactly the victim was doing just before the incident / accident? ...... …………………………………………………………………………………………………………. ………………………………………………………………………………………………………….
Particular of tools & tackles being used and condition of the same after incident/accident: ……………………………………………………………………………...... ………………………………………………………………………………………………………
Description of Incident/Accident (How the incident was caused): ………………………………………………………………………………………. ……………………………………………………………………………………………………… ……………………………………………………………………………………………………… Nature of injury: Bruise or Contusion Abrasion (superficial wound) Sprains or strains Cut or Laceration Puncture or Open wound Burn Inhalation of toxic or Absorption Amputation Poisonous fumes or gases Fracture Other/specify
Parts of body involved in incident / accident Head Face Eyes Throat Arm (above wrist) Hand (including wrist) Fingers Truck (Abdomen / Back / Throat Chest / Shoulder) Leg (above ankle) Foot (incl. ankle) Toes Multiple Other/specify
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 349 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITE Page 67 of 90
FORMAT NO. : HSE-3 REV 0 (Sheet 3 of 5) Accident type: Struck against Struck by Fall from Elevation Fall on same level caught in caught under caught in between Rubbed or abraded Contact with (Electricity)
Contact with (Temp./ Contact with chemicals or Vehicle accident extremes) oils Other/specify
Name & Designation of person who provided First-Aid to the victim: …………………………………
Name & Telephone number of Hospital where the victim was treated ______
Mode of transport used for transporting victim – Ambulance / Private car / Tempo / Truck / Others
How much time taken to shift the injured person to Hospital ______
In case of FATAL incident, indicate clearly the BOCW Registration No. of the victim/ Company ……………………………………………………………………………………………
Comments of Medical Practitioner, who treated / attended the victim/injured (attached / described here) ______
What actions are taken for investigation of the incident, please indicate clearly – (Video film / Photography / Measurements taken etc. ………………………………………………………………..)
Immediate cause (Please tick the right applicable) – Hazardous methods or Poor housekeeping Inadequate or improper procedures inadequately PPE guarded Environmental hazards improper illumination/ Working on dangerous (excess noise/ space Moving on oval surface equipment constraint/ inadequate ventilation)
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 350 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITE Page 68 of 90
FORMAT NO. : HSE-3 REV 0 (Sheet 4 of 5)
Failure to secure Horse-play Failure to use PPE
Inattention to surroundings Improper use of hands & By-passing safety devices body-parts Unsafe mixing or placement Bypassing standard Failure in communication of tools & tackles procedures Operating without authority Improper use of equipment drug or alcoholic or tools & tackles influence excessive haste Others(specify)
Basic cause
Over confidence Impulsiveness over-exertion Faulty judgement or poor Failing to keep attention Nervousness & Fear understanding constantly Fatigue Defective vision Ill health or sickness
Slow reaction Others(specify)
Root cause
Inadequate Engg Improper Design Inadequate Planning & organization Inadequate knowledge Inadequate skill Inadequate training Inadequate supervision Improper work procedure Inadequate compliance with standard Substandard performance Inadequate maintenance Improper inspection
Others(specify)
Loss of man days and impact on site works, (if any) –
Remarks from Contractor’s Safety Officer/ Engineer –
Was the victim performing relevant tasks for which he was engaged /employed? Yes / No Was the Supervisor present on work-site during the incident? Yes / No Have the causes of incident rightly identified? Yes / No
Cause of Accident was______
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 351 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITE Page 69 of 90
FORMAT NO. : HSE-3 REV 0 (Sheet 5 of 5)
Remedial measures recommended by Safety Officer of Contractor for avoiding similar incident in future : …………………………………………………………………………………………………………… …………………………………………………………………………………………………………. …………………………………………………………………………………………………………. …………………………………………………………………………………………………………. …………………………………………………………………………………………………………. …………………………………………………………………………………………………….…… ………………………………………………………………………………………………………….
Intimation to local authorities (Dist. Collector / Local Police Station / ESI authority): Yes / No / NA. If yes, to whom ……………………………………………………………………………………….. ………………………………………………………………………………………………………….
Safety Officer Site Head / Resident Construction Manager (Signature and Name) (Signature and Name) Stamp of Contractor
To : Owner : RCM / Site-in-charge of EIL (3 copies) Divisional Head (Constn.) through RCM Project Manager EIL, through RCM
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 352 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITE Page 70 of 90
FORMAT NO. : HSE-4 REV 0
NEAR MISS INCIDENT/ DANGEROUS OCCURRENCE SUGGESTED PROFORMA (to be submitted within 24 hours)
Near Miss : Human injury escaped & no damage to property, equipment or interruption to work. Dangerous Occurrence: Damage to property, equipment or interruption of work, but not resulting in personal injury/ illness, e.g. Fire incident, collapse of structure, crane failure, etc.
Report No.: ______
Name of Site: ______Date: ______
Name of work: ______Contractor: ______
______
Incident reported by :
Date & Time of Incident :
Location :
______
Brief description of incident
______
Probable cause of incident
______
Suggested corrective action
______
Steps taken to avoid recurrence Yes No
To : Owner : RCM/Site-in-charge EIL (3 copies)
Divisional Head (Constn.) through RCM Project Manager EIL, through RCM
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 353 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITE Page 71 of 90
FORMAT NO. : HSE-5 REV 1 MONTHLY HEALTH, SAFETY & ENVIRONMENTAL (HSE) REPORT (To be submitted by each Contractor) Actual work start Date: ______For the Month of: ______Project: ______Report No: ______Name of the Contractor: ______Status as on : ______Name of Work : ______Job No : ______(Contractor in consultation with EIL shall generate the reports through web based package(www3.eil.co.in/eilhse)only. UPTO THIS PREVIOUS CUMULATIVE ITEM MONTH MONTH 1) Average number of Staff & Workmen (average daily headcount, not man days) 2)Total Man-hours worked 3) Number of Induction programmes conducted 4) Number of HSE meetings organized at site 5) Number of HSE awareness programmes conducted at site 6) Number of Tool Box Talks conducted 7) Number of Lost Time Accidents (LTA) Fatal Other LTA 8) Number of Loss Time Injuries (LTI) Fatalities Other LTI 9) Number of Non-Loss Time Accidents 10) Number of First Aid Cases 11) Number of Near Miss Incidents 12) No. of unsafe acts/ practices detected 13) No. of disciplinary actions taken against staff/ workmen 14) Man-days lost due to accidents 15) LTA Free man-hours i.e. LTA free man-hours counted from the Last LTA (enter date: ……….) 16) Frequency Rate (No. of LTA per 2 lacs man-hours worked) 17) Severity Rate (No. of man days lost per 2 lacs man-hours worked) 18) Loss Time Injury Frequency (No. of LTI per 2 lacs man-hours worked) 19) No. of activities for which HIRAC completed 20) No. of incentives/ awards given 21) No. of occasions on which penalty imposed by EIL/ Owner 22) No. of Audits conducted 23) No. of pending NCs in above Audits 24) Compensation cases raised with Insurance 25) Compensation cases resolved and paid to workmen 26) No of Vehicular Accident cases 27) No of fire/Explosion cases 28) Whether workmen compensation policy taken Yes No 29) Whether workmen compensation policy is valid Yes No 30) Whether workmen registered under ESI Act, as applicable Yes No 31) Whether HIRAC Register prepared and updated Yes No 32) Whether Environment Aspect Impact Register prepared and Yes No updated 33) Whether Legal Register prepared and updated Yes No Remarks, if any Date: Prepared by Safety Officer Approved by Site Head / Resident Construction Manager (Signature and Name) (Signature and Name) To : - OWNER - RCM EIL (2 copies)
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – All rights reserved
Page 354 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITE Page 72 of 90
FORMAT NO. : HSE-6 REV 0 PERMIT FOR WORKING AT HEIGHTS (ABOVE 2.0 METER) (In duplicate to be issued daily for site and for office) Permit No…………….. Name of Main Contractor………………………… Name of work executing agency / sub agency / vendor ……………………………………………….…... Date……………… Exact Location of work…………………………………… Nature of work …………………………………….. Duration of work (from) ………… (to) ………...... Number of workers covered within this permit …………………………………………………………… (List enclosed with name & gate pass numbers.)
Sl. Status of compliance Items / Subjects No. (Yes / No) 1 Work areas / Equipments inspected 2 Work area cordoned off 3 Adequate lighting is provided 4 Precautions against public traffic taken 5 Concerned persons in & around have been alerted & cautioned Hazards / risks involved in routine / non-routine task assessed and control 6 measures have been implemented at specific task 7 ELCB provided for electrical connection & found working 8 Ladder safely attached / fixed 9 Scaffoldings are checked and TAGs are found used correctly 10 Working platforms are provided and are found sound /safe for use Safe access & egress arrangements (e.g. ladders, fall arresters, life-lines etc.) 11 are satisfactorily incorporated a. Openings on platform / floors are effectively cordoned / covered 12 b. Safety Nets are provided wherever required Use of following safety gadgets by people working at area under this permit, is checked and found satisfactory - Safety helmet 13 Safety harness (full body) with double lanyard Safety Shoes Safety gloves Safety goggles 14 Housekeeping of work area found satisfactorily tidy / clean & clear Adequate measures have been taken for works being continued at the ground 15 level, when simultaneous works are permitted overhead at that very location. 16 Materials are not thrown from heights on to ground 17 Medical examination of workers are made & found satisfactory Responsible job engineer / supervisor found physically present at work spot for 18 overall administration of work as well as safety of people.
Above items have been checked & compliance has been found in place. Hence work is permitted to start / continue at the above-mentioned location. Work shall not start till identified lapses are rectified.
Additional Precautions, if any ……………………………………………………………. ……………………………………………………………………………………………..
Work Permit issued by Verification By Contractor Engineer/ RCM Contractor Safety Officer
AT THE END OF THE DAY/WORK: All works at height are completed & workmen have returned safely from work location at (time) ………….. (date) ……………
(Sig. Contractor Engineer)
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – All rights reserved
Page 355 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITE Page 73 of 90
FORMAT NO. : HSE-7 REV 0
CONFINED SPACE ENTRY PERMIT Project site ______Sr. No. ______Name of the work ______Date ______Name of Contractor ______Nature of work ______Exact location of work ______
Safety Requirements POSITIVE ISOLATION OF THE VESSEL IS MANDATORY (A) Has the equipment been ? Y NR Y NR Y NR Isolated from water flushed &/or radiation sources power/steam/air steamed removed isolated from liquid or Man ways open & proper lighting gases ventilated provided depressurized &/or cont. inert gas flow drained arranged blanked/ blinded/ adequately cooled disconnected (B) Expected Residual Hazards
lack of O2 combustible gas/ liquid H2S / toxic gases corrosive chemicals pyrophoric iron / scales electricity / static heat/ steam / frost high humidity ionizing radiation (C) Protection Measures gloves ear plug / muff goggles / face shield protective clothing dust / gas / air line mask personal gas alarm grounded air duct/ blower/ attendant with SCBA/air rescue equipment/ AC mask team Fire fighting arrangements safety harness & lifeline communication equipment Authorization / Renewal (It is safe to enter the confined space) Signature Time Signature No. of Contractor's Contractor's From To Workman Name of persons persons Supervisor Safety allowed allowed Officer
Permit Closure : (A) Entry was closed stopped will continue on ......
(B) Site left in a safe condition Housekeeping done
(C) Multilock removed key transferred Ensured all men have come out Man-ways barricaded
Remarks, if any:
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 356 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTION SITE Page 74 of 90
FORMAT NO. : HSE-8 REV 0
RADIATION WORK PERMIT
Project : Sr. No. : Name of the work : Date : Name of site contractor : Job No. :
Location of work :
Source strength :
Cordoned distance (m) :
Name of Radiography agency : Approved by Owner/EIL
No. of workers engaged : (List enclosed with name & gate pass numbers.)
The following items have been checked &compliance shall be ensured during currency of the permit:
S. No. Item description Done Safety regulations as per BARC/AERB ensured while source in use/in transit & during storage Area cordoned off / safe working platform provided Lighting arrangements for working during nights ensured Warning signs/ flash lights installed Cold work permit taken (if applicable) PPEs like film badges, dosimeters used
Additional precautions, if any ______
(Radiography Agency’s BARC/AERB authorized Supervisor)
Permission is granted.
Permit is valid from ______AM/PM ______Date to ______AM/PM ______Date
(Signature of permit issuing authority of site contractor) Name: Designation: Date: Permit renewal: Sign. of issuing Additional precautions Permit extended upto authority with date required, if any (of site contractor) Date Time
Work completed/ stopped/ area cleared at ______Hrs of Date ______(Sign. of permit issuing authority)
Name & Signature of site contractor:
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 357 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & 6-82-0001 Rev. 7 ENVIRONMENTAL MANAGEMENT AT CONSTRUCTON SITE Page 75 of 90
FORMAT NO. : HSE-9 REV 0 DEMOLISHING/DISMANTLING WORK PERMIT Project : Sr.No. : Name of the work : Date : Name of contractor : Job No. :
Name of sub-contractor : No. of workers to be engaged: (List enclosed with name & gate pass numbers.)
Line No./ Equipment No./ Structure to be dismantled : Location details of dismantling/ demolition with sketch : (clearly indicate the area)
The following items have been checked &compliance shall be ensured during currency of the permit:
S. Item description Done Not No. Applicable
Services like power, gas supply, water, etc. disconnected
Dismantling/ Demolishing method reviewed & approved
Usage of appropriate PPEs ensured
Precautions taken for neighbouring structures
First-Aid arrangements made
Fire fighting arrangements ensured
Precautions taken for blasting
(Contractor’s Supervisor) (Contractor’s Safety Officer)
Permission is granted.
(Permit issuing authority)
Name : Date :
Completion report :
Dismantling/ Demolishing is completed on ______Date at ______Hrs.
Materials/ debris transported to identified location Tagging completed (as applicable)
Services like power, gas supply, water, etc. restored
(Permit issuing authority)
CONTRACTOR’s NAME
Format No. 8-00-0001-F1 Rev. 0
Page 358 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & ENVIRONMENTAL 6-82-0001 Rev. 7 MANAGEMENT AT CONSTRUCTION SITES Page 76 of 90
FORMAT NO. : HSE-10 REV 0
DAILY SAFETY CHECKLIST (To make use of before start of day’s work)
Project : Sr. No. : Name of the work : Date : Name of contractor : Job No. :
Description of Job decided to perform : -
Use of PPE / Safety Gadgets
Sl. Compliance Sl. Compliance PPEs PPEs No (Yes / No) No (Yes / No) 1 Safety Helmets 6 Face Shield 2 Safety Shoes 7 Full body harness 3 Hand Gloves 8 Fall Arrest System 4 Dust Musk 9 Safety net Horizontal life-line made 5 Safety Goggles 10 of steel wire, (dia not less than 8.0 mm.) (Serial No. 1 & 2 are compulsory for everyone. Specify & ensure use of other safety gadgets as required for the job)
Identify following important unsafe conditions: -
Sl. No Conditions Yes / No 1 Access to work site / emergency escape clear 2 Soil / Loose earth kept away from excavated pit / slope / ladder provided Electrical wire / welding lead lying entangled on ground / welding m/c. booth 3 accessible 4 Elevated work platform / open ends are protected Ground area cordoned off before lifting works or erection at height / ground 5 area checked & cordoned-off before start of height works Structural members / erected pipes / wooden boards/pieces etc. are safely 6 anchored at heights and are not likely to fall down on people when working beneath Rope ladders tied-up on tall steel structures, long before are removed to get 7 rid of their use 8 Any Other Indicate actions taken, if status of any of the above items is found “No” …………………………………………………………………………………………………………… ……………………………………………………………………………………………………………
Specific Safety guidelines / precautions, if any (communicated thro’ TBT) …………………………………………………………………………………………………………… ……………………………………………………………………………………………………………
Above conditions and PPE compliances are checked by undersigned and correct status are indicated after verification
Inspected by Verification By Contractor Engineer Contractor Safety Officer
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 359 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & ENVIRONMENTAL 6-82-0001 Rev. 7 MANAGEMENT AT CONSTRUCTION SITES Page 77 of 90
FORMAT NO. : HSE-11 REV 0 (Sheet 1 of 2) HOUSEKEEPING ASSESSMENT& COMPLIANCE
Project : Sr. No. : Name of the work : Date : Name of contractor : Job No. : Name of contractor : Fortnightly
Sl. Satisfactory/ Non- Subjects of Review Remarks Action No. Yes satisfactory/ No 1. Cleanliness at the Main entry / access of site 2. Ground condition / floor areas free from water- logging / oil spillage 3. Ground & elevated floors free from rubbish / wastes / accumulated debris / scraps. 4. Manholes / openings are covered / fenced 5. Trenches are barricaded / walkways are in place 6. Drains are cleaned / not choked / not occupied by dumped materials 7. Sufficient CAUTION boards / instructions displayed 8. Construction machinery are maintained & parked in orderly manner. 9. Movement of site people are not obstructed because of dumping / storing of construction materials 10. Access/ egress to Electrical Distribution Boards/ Panels clear from wires / cables / earth-strips etc. 11. Electrical panel rooms / sheds / MCC / Control rooms / Substations etc. are clean & tidy and not used for storing dress / clothes, tiffin-box or bicycles. 12. Passage behind Elec. panels are free for access 13. Fire extinguishers / fire-buckets are accessible without any difficulty. 14. Stair-steps, platforms & landings are clear & tidy 15. Sheds / rooms & work areas have got sufficient illumination as well as ventilation. 16. Cables / Wires / welding leads are routed / hanged appropriately & are not creating unsafe condition. 17. Stacking / storing of insulation materials or their packing. 18. Removal or cleanliness of left-over sand, concrete, brick-bats, insulation-materials, excess earth, wastes etc. 19. Storing / stacking of sand, metal chips, re-bars, steel pipes, valves, fittings etc. 20. One escape route at ground & minimum two escape routes at elevation available.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 360 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & ENVIRONMENTAL 6-82-0001 Rev. 7 MANAGEMENT AT CONSTRUCTION SITES Page 78 of 90
FORMAT NO. : HSE-11 REV 0 (Sheet 2 of 2)
Sl. Satisfactory/ Non- Subjects of Review Remarks Action No. Yes satisfactory/ No 21. Captions / Posters / Slogans on various safety instructions are displayed legibly in local language 22. Cable trenches are water-free or regular arrangement for taking out accumulated water exists. 23. Windows of rooms / offices are regularly cleaned 24. Facilities for cycle sheds, drinking water, washing, rest-rooms etc. are maintained in tidy manner. 25. Toilet, Urinals, Canteen / kitchen / pantry etc. are maintained & free from obnoxious smell. 26. Construction tools / tackles are stored systematically - the items are tagged / tested / certified by competent third party. 27. Sufficient numbers of Dust-bins / Waste-bins found at site and are regularly emptied.
Additional remarks, if any - ……………………………………………………………………………………………………………… ……………………………………………………………………………………………………………… ……………………………………
Inspected by Verification By Contractor Engineer Contractor Safety Officer
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 361 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & ENVIRONMENTAL 6-82-0001 Rev. 7 MANAGEMENT AT CONSTRUCTION SITES Page 79 of 90
FORMAT NO. : HSE-12 REV 0
INSPECTION OF TEMPORARY ELECTRICAL BOOTH / INSTALLATION
Project : Sr. No. : Name of the work : Date : Name of contractor : Job No. : Sub Station No:/Booth No Location:
SL SUBJECTS OBSERVATION (YES /NO) ACTION TAKEN NO Switchboards installed properly are in order and 1 protected from rain & water-logging. Adequate illumination provided for switchboard 2 operation during night hours & the lamps are protected from direct human contact. Voltage ratings, DANGER signs, Shock-Treatment- 3 Chart displayed in the installation / booth Fire extinguisher (DCP or CO2) & Sand Bucket kept in 4 close vicinity of Switchboards Valid License & Competent Electrician / Wireman 5 available & name/ license no. displayed at booth / installation. General housekeeping in & around booth / installation 6 found in order. 7 Cable-route-markers for U/G cables provided. Monthly inspection report of Electrical hand tools 8 available in booth / installation. 9 Insulated Mat provided in front of Elec. Panels. 10 Rubber hand gloves available/ used by Electricians Availability of CAUTION boards for shutdown & / or 11 repairing works. All incoming & outgoing feeders have proper MCCB / 12 HRC fuses / Switches. Switchboards “earthed” at two distinctly isolated 13 locations. Switchboards have adequate operating space at the front 14 face & at the rear face too. 15 All connections provided through 30mA ELCB. 16 Testing records of all ELCBs available at site 17 Only industrial type plugs & sockets are used. Temporary connections are 3-core double insulated & 18 free from cuts & joints and 3rd core is earthed at both ends Socket boards are properly mounted on stand & 19 protected from water ingress. Electrical equipments operating above 250V have two 20 earthing / double earthing. All incoming / outgoing cables are properly glanded & 21 terminated with “lugs”. 22 Switch-boards are of industrial variety / type. Sketch for installation / connection (SLD) made & 23 pasted& other safety labels/display boards 24 Labeling of incoming / outgoing feeders made. 25 All hand lamps are protected from direct contact. 26 All electrical cable / joints are in safe condition
Inspected by Verification By Contractor Engineer Contractor Safety Officer
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 362 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & ENVIRONMENTAL 6-82-0001 Rev. 7 MANAGEMENT AT CONSTRUCTION SITES Page 80 of 90
FORMAT NO. : HSE-13 REV 0 (Sheet 1 of 2) INSPECTION FOR SCAFFOLDING
Project : Sr. No. : Name of the work : Date : Name of contractor : Job No. : Sl. Actions Description Yes No N.A No taken 1 Whether work permit is obtained to take up work at height above 1.5 Mts? Whether atmospheric condition is “stormy” or “raining” and works at 2 heights have been permitted? 3 Whether steel pipes scaffoldings are used for units /off-site areas? Whether scaffolding has been erected on rigid/firm/leveled surfaces / 4 ground? Whether “foot-seals” or “base-plates” are used beneath the up- rights (vertical steel pipes) Whether scaffold construction is as per IS specification with toe-board and 5 hand-rails (top-rail as well as mid-rail)? Whether distance between two successive up-rights are less than 2.5 Mts 6 (height of scaffold & load carrying capacity governs the distance between two uprights) Whether all uprights are extended at least 900 mm above the top most 7 working platform (to enable fitting of handrails)? Whether vertical distance of two successive ledgers is satisfactory? 8 (varying between 1.3 Mts. To 2.1 Mts) Whether the peripheral areas of working at height are cordoned-off? (for 9 avoiding accident to people arising out of dropped / deflected materials) 10 Whether platform is provided? Is it safely approachable? Whether end of scaffold platform / board are extended beyond transoms? 11 (125mm to 150 mm) Whether CE / IS approved quality and worthy conditioned full-body safety 12 harness (with double lanyard & karabiners) are used while working at heights? Whether life-line of safety harness is anchored to an independent secured 13 support capable of withstanding load of a falling person? Whether the area around the scaffold is cordoned off to prohibit the entry of 14 unauthorized person / vehicle? Whether clamps used are of good condition, of adequate strength and free 15 from defects? 16 Whether ladder is placed at secured and leveled surface? 17 Whether water-pass and oil-spills are avoided around the scaffold structure? 18 Whether ladder is extended 1.5mts. above the landing point at height? 19 Whether more than one access/egress provided to the scaffold? Whether ladder used are of adequate length and overlapping of short 20 ladders avoided? Whether metallic ladders are placed much away from near-by electrical 21 transmission line? 22 Whether rungs of ladder are inspected and found in good order? 23 Whether fall-arresters provided on both the access/egress routes? Whether diagonal (cross) bracings are provided at regular interval on the 24 scaffold? Whether working platform on the scaffold has been made free from “jolt” 25 or “gap”? Whether tools or materials are removed after completion of the day’s job at 26 heights? Whether a valid Permit for Work (PFW) is obtained before taking up work 27 over asbestos or fragile roof? 28 Whether sufficient precaution is taken while working on fragile roof?
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 363 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & ENVIRONMENTAL 6-82-0001 Rev. 7 MANAGEMENT AT CONSTRUCTION SITES Page 81 of 90
FORMAT NO. : HSE-13 REV 0
(Sheet 2 of 2)
Sl. Actions Description Yes No N. A No taken Whether provision is made to arrange duck ladder, crawling board for 29 working on fragile roof? Whether scaffold has been inspected by qualified civil engineers prior to 30 their use? Whether the scaffolding has been designed for the load to be borne by the 31 same? Whether the erection and dismantling of the scaffolding is being done by 32 trained persons and under adequate supervision? Whether safety net with proper working arrangement and life-line has 33 been provided? Whether TAGS (Green for acceptable and Red for incomplete/unsafe 34 scaffolds) are used on scaffolds? Whether sufficient illumination is provided in and around the scaffold 35 and access? Whether emergency rescue / response arrangements are made in place 36
Inspected by Verification By Contractor Engineer Contractor Safety Officer
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 364 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & ENVIRONMENTAL 6-82-0001 Rev. 7 MANAGEMENT AT CONSTRUCTION SITES Page 82 of 90
FORMAT NO. : HSE-14 REV 0 (sheet 1 of 2) PERMIT FOR ERECTION / MODIFICATION & DISMANTLING OF SCAFFOLDING Project : Sr. No. : Name of the work : Date : Name of contractor : Job No. : Nature of activities : Duration: From………To………… SL. NOT SUBJECTS / ITEMS DONE REMARKS No. DONE Specific task of Erection / Modification / Dismantling of scaffolds, 1 identified & TAGGED accordingly (before as well as after carrying- out jobs). People engaged in doing the job are identified & are certified by Job Names to be 2 Engineer of Main Contractor as experienced / trained. noted Concerned persons are alerted by the Job Engineer of Main Contractor 3 in connection with possible hazards & what the workmen MUST do / MUST not do. Verification by Job Engineer of Main Contractor made for confirming that all persons permitted to carry-out the jobs are making use of 4 Helmet, Safety Shoes, Goggles, Gloves & Double lanyard safety harness and other relevant PPEs. 5 Area of work is effectively cordoned-off / barricaded / illuminated. For taking-up / lowering down Scaffolding members / clamps / couplings etc. appropriate ropes / pulleys/ chains etc. have been 6 arranged for use (not to throw any item) & the same have been verified as “fit for purpose”. Items / members of scaffold, being lowered are removed from the area 7 & stacked correctly. Ropes, chains, pulley blocks etc. being used for lifting or lowering scaffold items, are inspected by the Job Engineer & their certifications 8 as well as physical conditions have been found O.K, before signing this PERMIT. Safety Net / Life-line / Fall Arresters etc. are arranged in position and 9 Job Engineer has found working conditions favourable for activities to start. Scaffold erection or dismantling tasks are being supervised by 10 Experienced Engineer / Competent person. Only competent & experienced people have been selected / engaged in 11 Scaffolding erection, modification or dismantling tasks. Adequate & effective actions for traffic and movement of people 12 around the cordoned-off area taken to avoid inadvertent incident 13 Working platforms are protected with handrails & toe-boards. 14 Access & Exit (for reach & escape) are safe for use by people. Tools, tackles to be used for above jobs are verified by job Engineers 15 of Main contractor as genuinely good and tied-up at height (to prevent their fall). 16 Site important Telephone Nos. are made known to everyone SOP (Safe Operating Procedure) for the specific task is made & 17 followed too. 18 Emergency vehicle has been arranged at work locations.
This permit for work shall be available at specific work location all the time. After completion of work, permit shall be returned to safety cell of main contractor, without fail. This Permit shall be issued maximum upto (Monday to Sunday). Additional Precautions, if any ………………………………………………………………………………………………………………… ACCORD OF PERMISSION (to be ticked) - YES ( ) / NO ( )
Inspected by Verification By Contractor Engineer Contractor Safety Officer
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 365 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & ENVIRONMENTAL 6-82-0001 Rev. 7 MANAGEMENT AT CONSTRUCTION SITES Page 83 of 90
FORMAT NO. : HSE-14 REV 0 (sheet 2of 2)
Everyday Site working conditions & performance of workmen shall be assessed / checked by Contractor Site Engr. and Safety Officer shall verify the same.
Name / Sign. MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY SATURDAY SUNDAY Site Engr. Safety Off.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 366 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & ENVIRONMENTAL 6-82-0001 Rev. 7 MANAGEMENT AT CONSTRUCTION SITES Page 84 of 90
FORMAT NO. : HSE-15 REV 0
PERMIT FOR HEAVY LIFT / CRITCAL ERECTION
Project : Sr. No. : Name of the work : Date : Name of contractor : Job No. : Nature of activities : Duration: From………To………… Location of work : Name /Type of crane : Equipment/Structure to be erected: Wt. of equipment/ structure to be erected : SL. COMPLIANCE STATUS Description of Item NO. Remarks
Yes No Not applicable Is the crane type suitable for lift or as per erection 1 procedure? Is the crane have the correct number of counterweights 2 fitted? Availability of Load Certification of crane from 3 authorized agency. Is the load chart of crane available in carne cabin/or with 4 Crane operator? Is the device to check the Wind speed in crane is working? 5 Is the safety features in crane are working? Availability of Load certification of slings and other 6 accessories from authorized agency Availability of Licensee/certificate for crane operator from 7 authorized agency. 8 Availability of approved HIRAC for the subject activities. 9 Availability of approved erection/rigging procedures. Availability of temporary gratings/ platforms for critical 10 lifting(as applicable) 11 Tool Box conducted before erection? 12 Has the area been cordoned off? 13 Are the authorized persons during erection are identified? Does each person identified for erection understand their 14 roles and responsibilities? Is the ground on which crane will rest or outrigger support 15 are correct? 16 Is hard stand requirement (if any) complied? Is the communication system (viz. walkie talkies, etc. are 17 working properly? If more than one crane is lifting the load, is an 18 Intermediate rigger will supervise the lift? If there is other obstruction within the operating radius of 19 the crane, have correct precautions been taken to prevent collision?
20 All the persons are wearing the requisite PPE?
Inspected & Issued by Verification By Contractor Engineer/RCM Contractor Safety Officer
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 367 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & ENVIRONMENTAL 6-82-0001 Rev. 7 MANAGEMENT AT CONSTRUCTION SITES Page 85 of 90
FORMAT NO. : HSE-16 REV 0
PERMIT FOR ENERGY ISOLATION & DE-ISOLATION
Project : Sr. No. : Name of the work : Date : Name of contractor : Job No. : ENERGY ISOLATION PERMIT Clearance required from: ……... Hrs ……… Date To ……….. Hrs ……………. Date Name of equipment/ energy source etc. …………………………………………………………………. Nature of job to be done: …………………………………………………………………………………. Area: …………………………. Location: …………………………………………………………………..
PERMIT VALIDATION PERFORMING AUTHORITY I hereby authorize the …………..personnel (performer) The work and precautions will be carried out under my to isolate the above equipment/energy source from all overall responsibility.(Testing/execution engineer) sources of power and handover the equipment/energy source for maintenance/repair. Signature: Date: Issuing authority Name: Area –Incharge/RCM Signature: Date: Name:
SAFETY PRECAUTIONS FOR CLEARANCE NORMALISING AFTER CLEARANCE 1. Notify workers of intent to de- energize 1. Notify workers of intent to re- energize 2. Obtain lock, tag or locking/tagging devices 2. Conduct visual inspection to confirm that the 3. Shut down, de-energize, dissipate any danger zone is clear of workers residual energies. 3. Conduct visual inspection to confirm that tools, 4. Apply lock ,tag and locking and/or tagging equipment’s danger zone is clear of workers devices 4. Reposition the safety devices (interlocks, 5. *Any other job specific precautions valves, guards, covers, sensors, as applicable, etc.) 6. Verify effectiveness of lockout by 5. *Any other job specific normalizing details attempting to restart. 6. Remove lock, tag and locking and/or tagging 7. Proper PPE is ensured devices. 7. Re-energize. I certify that the energy source mentioned above is 8. Confirm system is operating properly & safely. isolated from all sources and is safe to start the work. I certify that the energy source mentioned above is isolated from all sources and is safe to start the work. Tag No: …… Lock No: …………. Tag No: …… Lock No: …………. Issuing authority Issuing authority Area –Incharge /RCM Area –Incharge /RCM Signature: Date: Signature: Date: Name: Name: (*to be included by contractor in consultation with (*to be included by contractor in consultation with EIL/owner) EIL/owner) ENERGY DE-ISOLATION PERMIT PERMIT VALIDATION PERFORMING AUTHORITY I hereby authorize the …………..personnel (performer) I hereby certify that the equipment/energy source to de- isolate the above equipment/energy source from mentioned above has been de-isolated and is ready for all sources of power and handover the equipment/energy normal operation. (Testing/execution engineer) source for normal operation..
Issuing authority Signature: Date: Area –Incharge/RCM Name: Signature: Date: Name: Countersigned by Issuing authority
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 368 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & ENVIRONMENTAL 6-82-0001 Rev. 7 MANAGEMENT AT CONSTRUCTION SITES Page 86 of 90
FORMAT NO. : HSE-17 REV 0
PERMIT FOR EXCAVATION (depth 2m and above) (Sheet 1of 2) Project : Sr. No. : Name of the work : Date : Name of contractor : Job No. : Job Description : Location: Size of excavation :
COMPLIANCE STATUS SL. Description of Item Not Remarks NO. Yes No applicable 1 Suitable and sufficient risk assessments and method statements has been carried to ensure that the work shall be undertaken in accordance with specification and standard. 2 Are plans/details of underground services available and the same has been reviewed? 3 Has survey done to locate the services/obstacles etc. 4 Has the live services (electrical, water line, air line, telephone line, etc.) has been disabled for carrying out the job. 5 Is adequate barriers/ fences to protect the excavation are in place? 6 Is Adequate warning signs are in place? 7 Is Assessment of ground conditions done and remedial action (if any) taken? 8 Safe access / egress (e.g. ramp / steps / ladders etc.) provided for site workmen & supervisors. 9 Is the excavation work being undertaken in proximity of structure, etc.? If Yes, it’s effect is considered? 10 Availability of competent person for supervising the excavation
work? 11 Adequate safe arrangement to prevent collapse of edges (e.g. shoring / strutting / benching / sloping etc.) made at site. 12 Hard barricades (at least 1.0M away from edge & for excavation near site access roads) with warning signs/caution boards are provided 13 Accumulation / passage-ways of water at periphery of excavation / trench stopped/ restricted. 14 Is the equipment being used for excavation has been checked for adequacy and is in good working condition having all the safety features? 15 Age & fitness of workmen ensured by medical test before engagement in job? 16 Arrangement of Monitoring of possible oxygen deficiency or obnoxious gases done & action taken?
PERMIT GRANTED - Yes / No
(List enclosed with name & gate pass numbers.)
Name & Signature of Site Engr. Name & Signature of Safety Officer Contractor (Initiator) Contractor (Issuing authority)
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 369 of 1266 STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. HEALTH, SAFETY & ENVIRONMENTAL 6-82-0001 Rev. 7 MANAGEMENT AT CONSTRUCTION SITES Page 87 of 90
FORMAT NO. : HSE-17 REV 0
PERMIT FOR EXCAVATION (Sheet 2of 2)
NOTES: - 1. Slopes or benches for excavation beyond 2.0M depth shall be designed & approved by Contractor’s site head. 2. Excavated earth to be kept at least 1.5M away from edges. 3. Safety helmets, Safety shoes or gum-boots, gloves, goggles, Face shield, Safety Harness shall be essential PPEs. 4. Permit shall be made in duplicate and original shall be available at site of work. 5. Permit shall be issued for maximum one week only (Monday to Sunday). 6. After completion of works, permit shall be closed & preserved for record purpose.
GRANT OF PERMIT AND EXTENSIONS
Issuing authority Initiator (site Review by EIL / Sl. Validity period Working Time (Safety Officer Engr. of Main Owner (Remarks No. From ____To ____ From _____To _____ of Main Contractor) with date Contractor)
1.
2.
3.
4.
5.
6.
7.
Additional safety instructions if any: - 1. 2. 3.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – Al rights reserved
Page 370 of 1266 Page 371 of 1266
STANDARD SPECIFICATION FOR HEALTH, SAFETY & STANDARD SPECIFICATION No. ENVIRONMENTAL MANAGEMENT 6-82-0001 Rev. 7 AT CONSTRUCTION SITES Page 88 of 90
FORMAT NO. : HSE-18 REV 0 (Sheet 1of 2)
IDENTIFICATION OF ENVIRONMENTAL ASPECTS, IMPACT ASSESSMENT AND CONTROL MEASURES
Risk Signific Environmental Environment Control Consequences Gaps/ S. No Activity N/A/E Level ant Aspect Impact Measures Recommendations A B C D E F G Yes/No
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – All rights reserved Page 372 of 1266
STANDARD SPECIFICATION FOR HEALTH, SAFETY & STANDARD SPECIFICATION No. ENVIRONMENTAL MANAGEMENT 6-82-0001 Rev. 7 AT CONSTRUCTION SITES Page 89 of 90
(Sheet 2 of 2)
INITIAL ENVIRONMENT REVIEW TECHNIQUE
WP = Water LC = Land DNR = Depletion of Environmental Impacts AP = Air Pollution NP = Noise Pollution Pollution Contamination Natural Resources
Legal and other Scale Quantity (A) Occurrence (B) Severity of Impact (C) Detection (D) Control (E) requirements (F) Available & effective at In compliance or not 1 Negligible Very Rare Negligible visual impact Immediately place applicable Once a month or Causes Discomfort or Has in-built Secondary 2 Low Within 1 hour less Nuisance control
3 Moderate Once a day Resource Depletion Within 8 hours Needs human Intervention
Several times a Affects Aquatic Life, flora, Mechanism in place but 4 High Within 24 hours Day fauna or global issue not reliable Absent or no effective 5 Excessive Continuous Human health effect More than 24 hours Not in compliance control
Risk Level - G : A x B x C x D x Ex F
Aspects with score of 100 and above are considered as significant. Also, Irrespective of the score, all legal noncompliance’s to be considered as significant
Condition N NORMAL A ABNORMAL E EMERGENCY
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – All rights reserved Page 373 of 1266
STANDARD SPECIFICATION FOR HEALTH, SAFETY & STANDARD SPECIFICATION No. ENVIRONMENTAL MANAGEMENT 6-82-0001 Rev. 7 AT CONSTRUCTION SITES Page 90 of 90
FORMAT NO. : HSE-19 REV 0 HIRAC
RECOMENDED CONTROL DESIRED CONTROLS & RISK IDENTIFICATION RISK ASSESSMENT ACTIONs TO ACTION BY REMARKS EXISTING GAPS, IF ANY REDUCE THE RISK LEVEL S. Activity Activity Hazards Condition Associate Desired Control Gaps If Any Probabil Impact Risk Risk No. type (N/AN/E) d Risk Measures ity (P) (I) R= P*I Classifi (R/NR) cation
Likelihood – Possibility of occurrence of risks based on present gaps (technological / operational / competence / measurement and monitoring); UL: Unlikely, L: Likely, VL: Very Likely, FR: Frequent, C: Continuous Impact – SI: Slight Injury, MI: Minor Injury, MJ: Major Injury, SF: Single Fatality, MF: Multiple Fatalities Level of consequence – Refer Guidance criteria for this i.e. possible degree of damage; Condition- N: Normal, AN: Abnormal, E-Emergency Activity Type: R- Routine, NR- Non Routine RISK – L: Low Risk, M: Moderate Risk, H: High Risk
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – All rights reserved
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 1 of 1
INTEGRITY PACT
[ANNEXURE – IX TO SPECIAL CONDITIONS OF CONTRACT]
Engineers India Limited
Page 374 of 1266 Page 375 of 1266 Page 376 of 1266 Page 377 of 1266 Page 378 of 1266 Page 379 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 1 of 1
QUALIFICATION AND EXPERINCE OF KEY SUPERVISORY PERSONANELS
[ANNEXURE – X TO SPECIAL CONDITIONS OF CONTRACT]
Engineers India Limited
Page 380 of 1266 QUALIFICATION & EXPERIENCE STANDARD No. fry NGINEERS REQUIREMENT OF KEY CONSTRUCTION INDIAA LIMITED 7-82-0003 Rev. 0 (A Govt of India Undertaking) PERSONNEL AND PENALTY FOR THEIR NON-MOBILIZATION Page 1 of 5
Infer Wgrur chliA4 31-4Wa
d vi 3Tra 311-{ amit-n rr-{
QUALIFICATION & EXPERIENCE REQUIREMENT OF KEY CONSTRUCTION PERSONNEL AND PENALTY FOR THEIR NON- MOBILIZATION
0 12.06.2015 Issued as Standard RK MD SC Standards Standards Committee Bureau Rev. Prepared Checked Date Purpose Convenor Chairman No by by Approved by
Format No. 8-00-0001-F2 Rev. 0 Copyright EIL — All rights reserved
Page 381 of 1266 QUALIFICATION & EXPERIENCE STANDARD No. k31 ENGINEERS REQUIREMENT OF KEY CONSTRUCTION '=1 7-82-0003 Rev. 0 OgaiElf5reg INDIA LIMITED PERSONNEL AND PENALTY FOR THEIR (viwn rirave maJoura) (A Govt. India Undertaking) NON-MOBILIZATION Page 2 of 5
Abbreviations:
CV : Curriculum Vitae EPC : Engineering, Procurement & Construction EPCC : Engineering, Procurement, Construction & Commissioning ISO : International Organization for Standardization NDT : Non Destructive Testing QA/QC : Quality Assurance /Quality Control RT : Radiography Testing UT Ultrasonic Testing
Construction Standards Committee
Convenor: Sh. M Deshpande, ED (Construction)
Members: Sh. S N Bhatnagar, GM (Construction) Sh. Rakesh Nanda, GM (Piping) Sh. Rajeev Jain, DGM, (C&P) Sh. Janak Kishore , DGM (Projects) Sh. Ravindra Kumar, AGM (Construction) Sh. D Jana, AGM (Construction)
Format No. 8-00-0001-F2 Rev. 0 Copyright EIL — All rights reserved
Page 382 of 1266 QUALIFICATION & EXPERIENCE STANDARD No. t319ae..1e- IMENGINEERS- REQUIREMENT OF KEY CONSTRUCTION III ttileg 4110"; INDIA LIMITED 7-82-0003 Rev. 0 GON of Intim undertaking) PERSONNEL AND PENALTY FOR THEIR NON-MOBILIZATION Page 3 of 5
CONTENTS
1. QUALIFICATION & EXPERIENCE (POST QUALIFICATION) 4
2. PENALTY FOR NON - MOBILIZATION OF KEY CONSTRUCTION PERSONNEL 5
Format No. 8-00-0001-F2 Rev. 0 Copyright EIL — All rights reserved
Page 383 of 1266 QUALIFICATION & EXPERIENCE STANDARD No. 0-11aeleiffAH- ENGINEERS REQUIREMENT OF KEY CONSTRUCTION Et5leg 1410 INDIA LIMITED 7-82-0003 Rev. 0 (A Govt of India Undertaking) PERSONNEL AND PENALTY FOR THEIR NON-MOBILIZATION Page 4 of 5
1. QUALIFICATION & EXPERIENCE (POST QUALIFICATION)
CATEGORY QUALIFICATION & EXPERIENCE (POST QUALIFICATION) REQUIRED Degree or Diploma in Engineering with minimum following relevant experience in construction: Resident Construction Manager/ Resident Contract value (Rs) --• < 5 Cr. works 5-20 Cr. works > 20 Cr. works Engineer/Site-In-Charge Degree holders 5 yrs 10 yrs 15 yrs Diploma holders 8 yrs 13 yrs 20 yrs Degree or Diploma in relevant Engineering discipline with following minimum experience in Construction: Lead Discipline Engineer (Mechanical, Civil, Electrical, Contract value (Rs) • < 20 Cr. works > 20 Cr. works Instrumentation) Degree holders 5 yrs 10 yrs
Diploma holders 8 yrs 13 yrs Degree or Diploma in Mechanical Engineering/ Metallurgy with the following experience in Welding & NDT (Non Destructive Testing) and possessing valid Level-II certificate in the relevant NDT methodology (RT/UT) Lead Welding/ Contract value (Rs) < 20 Cr. Works > 20 Cr. Works NDT Engineer • Degree holders 5 yrs 10 yrs Diploma holders 8 yrs 13 yrs Degree in Engineering with following experience (refer Note also): Contract value (Rs) lo < 20 Cr. Works > 20 Cr. Works Lead QA/QC Engineer 5 yrs of construction 10 yrs of construction Experience experience of which 2 years in experience of which 3 years QA/QC in QA/QC. Degree in Engineering with following experience in Planning & Scheduling:
Lead Planning Engineer Contract value (Rs) _< 20 Cr. works > 20 Cr. works
Experience 5 yrs. 8 yrs.
Safety Officer/ Supervisor As per specification for HSE Management at construction sites enclosed elsewhere in the bid.
Diploma in Engineering or Diploma in Materials Management or Graduate in any stream with min. following experience in Warehousing/ Stores Management: Warehouse- In- Charge/ Materials Manager Contract value (Rs) _< 20 Cr. works > 20 Cr. works
Experience 5 yrs. 10 yrs. Degree or Diploma in Engineering with minimum following experience in quantity estimation, field measuremen , rate analysis, bill preparation etc. in Construction field:
Quantity Surveyor Contract value (Rs) • < 20 Cr. works > 20 Cr. works Degree holders 2 yrs. 5 yrs. Diploma holders 5 yrs. 10 yrs.
Discipline Engineer (Including Degree in relevant Engineering Discipline with minimum 2 years of relevant experience in construction or Diploma in relevant Engineering Discipline with minimum 4 years of relevant welding/ NDT, QA/QC and Planning) experience in Construction. Welding /NDT engineer shall possess valid Level-II certificate in the relevant NDT methodology (RT/UT)
Format No. 8-00-0001-F2 Rev. 0 Copyright EIL — All rights reserved
Page 384 of 1266 QUALIFICATION & EXPERIENCE STANDARD No. 1f kit ENGINEERS REQUIREMENT OF KEY CONSTRUCTION Sift!' kiltift INDIA LIMITED 7-82-0003 Rev. 0 1.1P,1 eircnie ANOITA) (A Govt of lode Undertaking) PERSONNEL AND PENALTY FOR THEIR NON-MOBILIZATION Page 5 of 5
Notes: (for Table on previous page)
1. For Mechanical, Composite, EPC or EPCC Contracts of value more than Rupees 20 crores, the Lead QA/QC Engineer shall be a qualified internal auditor for ISO 9001. 2. CVs of key construction personnel proposed to be deployed shall be submitted to Owner/Engineer-in-Charge prior to their mobilization at site. The mobilization of key personnel shall be done at site subject to prior approval of their CVs by Owner/Engineer-in- Charge.
2. PENALTY FOR NON - MOBILIZATION OF KEY CONSTRUCTION PERSONNEL
Penalty for non-mobilization per day per person after the contractual mobilisation period / mobilisation schedule agreed during Kick off Meeting / jointly agreed between contractor and PMC / owner based on front availability etc.
- Rs. 5000/- for Resident Construction Manager/ Resident Engineer/ Site-in-Charge;
- Rs. 3000/- for Lead QA/QC Engineer, Lead Planning Engineer, Warehouse In-charge Lead Discipline Engineer, Lead Welding/ NDT Engineer and the Quantity Surveyor
- Safety Officer (As per HSE Specification)
Notes: (for Penalty clauses) a) All intervening off days (Sundays etc.) and holidays will be counted for levy of penalty b) Mobilised personnel shall not be demobilised till contractual completion or based on consent of Engineer-in-Charge else penalties as above shall be applied. c) Total of above penalties shall not exceed 3% of the contract value. d) The above penalties are over & above all other contractual provisions with respect to penalties.
Format No. 8-00-0001-F2 Rev. 0 Copyright EIL — All rights reserved
Page 385 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 1 of 1
CONDITIONS FOR ISSUE AND RECONCILIATION OF MATERIALS
[ANNEXURE – XI TO SPECIAL CONDITIONS OF CONTRACT]
Engineers India Limited
Page 386 of 1266 STANDARD No. ■311 ENGINEERS CONDITIONS FOR ISSUE AND $fg-ar INDIA LIMITED RECONCILIATION OF MATERIALS 7-82-0001 Rev. 1 ,>iwn Jw9.-11 IA Govt ot Intlia UndertakIng) Page 1 of 9
ffl"ilaT V"4' 2Tg'
CONDITIONS FOR ISSUE AND RECONCILIATION OF MATERIALS
j .0 4" XN"fr.. 1 24.01.2014 Reaffirmed & Issued as Standard SM DJ RKD SC Doc. No. 6-10-0001 Rev 0 has been revised 0 21.05.2008 AS GKI SCB VC and issued as Standard Standards Standards Committee Bureau Rev. Prepared Checked Date Purpose Convenor Chairman No by by Approved by
Format No. 8-00-0001-F2 Rev. 0 Copyright EIL — All rights reserved
Page 387 of 1266 STANDARD No. ENGINEERS CONDITIONS FOR ISSUE AND 011eg 7-82-0001 Rev. 1 IAINDIA Govt of Indta LIMITED Undertakingt RECONCILIATION OF MATERIALS Page 2 of 9
Abbreviations:
MS Mild Steel OFC Optical Fibre Cable OTDR Optical Time Domain Report
Construction Standards Committee
Convenor: Sh. RK Das, ED (Construction)
Members : Sh. M Deshpande, GM (Construction) Sh. M Natarajan, GM (C&P) Sh. Rakesh Nanda, GM (Piping) Sh. S Mukherjee, DGM (Construction) Sh. Janak Kishore, DGM (Projects) Sh. D Jana, AGM (Construction)
Format No. 8-00-0001-F2 Rev. 0 Copyright EIL — All rights reserved
Page 388 of 1266 STANDARD No. 01 ENGINEERS CONDITIONS FOR ISSUE AND INDIA LIMITED RECONCILIATION OF MATERIALS 7-82-0001 Rev. 1 * IA Govt ol Indo Undertakmg) Page 3 of 9
CONTENTS
1.0 CONDITIONS FOR ISSUE OF MATERIALS 4
2.0 RETURN OF UNUSED MATERIAL/ SCRAP 4
3.0 CEMENT 5
4.0 REINFORCEMENT BARS /STRUCTURAL STEEL/PLATES 5
5.0 PIPING MATERIALS 6
6.0 EQUIPMENTS 7
7.0 CABLES 7
8.0 LINE PIPES 7
9.0 OPTICAL FIBRE CABLE 8
10.0 OFC JOINTING KITS 9
Format No. 8-00-0001-F2 Rev. 0 Copyright EIL — All rights reserved
Page 389 of 1266
STANDARD No. J11 ENGINEERS CONDITIONS FOR ISSUE AND 7-82-0001 Rev. 1 $g -arffflErdg INDIA LIMITED RECONCILIATION OF MATERIALS 1.12,1 IA Govt of Indo Underlakingt Page 4 of 9
1.0 CONDITIONS FOR ISSUE OF MATERIALS
Whenever any material is issued by Owner, following conditions for issue of material in addition to other conditions specified in the contract shall be applicable: 1.1 Necessary indents shall be raised by the Contractor as per procedure laid down by the Engineer-in-Charge from time to time, when the materials are required for incorporation in permanent works.
1.2 Materials shall be issued only for permanent works and not for temporary works, enabling works etc. unless specifically approved by the Engineer-in-Charge.
1.3 The Contractor shall bear all other cost including lifting, carting from issue points to work site/Contractor's store, custody and handling etc. and return of surplus/serviceable scrap materials to Owner's storage points to be designated by the Engineer-in-Charge. No separate payment for such expenditure shall be made.
1.4 No material shall be allowed to be taken outside the plant without a gate pass.
1.5 The Contractor shall be responsible for proper storage, preservation and watch & ward of the materials.
2.0 RETURN OF UNUSED MATERIAL/ SCRAP
2.1 All unused/scrap materials shall be the property of the Owner and shall be returned in good and acceptable condition category wise by the Contractor at his own cost to Owner's Store(s).
2.2 No credit shall be given to the Contractor for return of scrap. The Contractor should quote the rates accordingly. Contractor shall make his own arrangements for weighing the cut offs to be returned to Owner's stores.
2.3 In case the Contractor fails to return unused materials/ accountable scrap, then recovery for such quantity of materials, not returned by the Contractor shall be affected at following penal rates from the Contractor's bilis or from any other dues of the Contractor to the Owner:
S. Material Penal Rates No.
(a) Penal rate for non return of accountable scrap 1. Issue Rate + 25% Penal rate for return of serviceable materials in (b) or excess of permitted % allowances Landed Rate + 25% (in case issue rate are not Penal rate for issuance of unplanned OFC jointing (c) indicated in the contract) kits
Penal rates for non return of Unused material and Twice the Issue Rates (a) or penal rate for generating scrap in excess of or 2. permitted % allowances Twice the Landed Rates (in case Issue Rates are Penal rate for using excess amount of materials (b) not indicated in the like cement than permitted % allowances Contract)
NOTE : 1) Landed Rate shall be arrived from the latest Purchase Order of respective material received at site by Owner/EIL.
Format No. 8-00-0001-F2 Rev. 0 Copyright EIL —All rights reserved
Page 390 of 1266
STANDARD No. ENGINEERS CONDITIONS FOR ISSUE AND 5fg-ar 2154--cg INDIA LIMITED 7-82-0001 Rev. 1 IA GoN of Ind■O Undenak.g) RECONCILIATION OF MATERIALS Page 5 of 9
2) In case more stringent penal rates have been indicated elsewhere in the Contract (based on Project requirement), the same shall supersede the above rates.
3.0 CEMENT
3.1 Cement as received from cement Manufacturer/Stockists shall be issued to the Contractor. The theoretical weight of cement in each bag for issue purpose shall be considered as 50 Kg or 20 bags per MT. However, cement bags weighing upto 4% less shall be accepted by the Contractors and charged for as full bag.
3.2 The Contractor is required to submit the design mix for different grades of concrete, keeping in view the requirements stipulated in IS:456 and IS 10262, specifically regarding durability, slump and water cement ratio and specific gravity of materials brought to site as analyzed in the laboratories. The design shall be based upon absolute volume method and theoretical consumption of cement shall be worked out on this basis. For other than concrete items, the coefficients for consumption of cement shall be adopted as per CPWD practice.
3.3 The permissible variation between Cement actually used on the job and theoretical consumption worked out on the basis stipulated in above para 3.2 and as determined by Engineer-in-Charge shall be 3% (Three percent only).
If the actual consumption is more than 103% of the theoretical consumption, then recovery at the penal rates for the quantity of cement beyond the limit of 103% of theoretical consumption shall be affected as per clause 2.3 above.
3.4 Unused quantity of cement shall be returned by the Contractor to the Owner's stores in good condition only.
3.5 The Contractor shall maintain a good store for storing cement issued to him. The flooring of the storage house, the clearances of cement bags from the side walls/ floor & stack height etc. shall be as instructed by the Engineer-in-Charge.
3.6 The contractor shall maintain a Cement Register in prescribed format and update the entries on daily basis.
3.7 The cement store shall be offered for inspection and verification by the Engineer-in-Charge or his authorized representative at any time when the Engineer-in-Charge feels the need to do so.
3.8 Empty cement bags shall be the property of the Contractor and shall have to be disposed off by him.
4.0 REINFORCEMENT BARS / STRUCTURAL STEEL / PLATES
4.1 The scrap allowance for the reinforcement bars/structural steel including steel plate issued by the Owner, shall be total 3% (2.5% accountable and 0.5% unaccountable) of the actual consumption as incorporated in the works.
4.2 All serviceable reinforcement bars/structural steel/steel plates shall be issued in available length/shapes/sizes and no claims for extra payment on account of issue of non-standard lengths/shapes/sizes and bending etc. shall be entertained. Reinforcement bars and structural steel shall be issued on weighment basis as per normal warehousing practice. In exceptional circumstances, the reinforcement bars/ structural steel, if issued on linear measurement, the IS coefficients for unit weight shall be considered. For the purpose of billing and accounting, only linear measurements shall be taken and weight shall be calculated as per IS coefficients in three decimals. The difference in unit weight as per IS and actual as issued, if any, shall be
Format No. 8-00-0001-F2 Rev. 0 Copyright EIL — All rights reserved
Page 391 of 1266
STANDARD No. ENGINEERS CONDITIONS FOR ISSUE AND $Igu112 -g INDIA LIMITED RECONCILIATION OF MATERIALS 7-82-0001 Rev. 1 --, -„„,,„-„, (A Govt ot Ind(o Itoeonotoo9) Page 6 of 9
to Contractor's account and Contractor is deemed to have considered the same at the time of bidding.
4.3 Reinforcement bars/structural steel/steel plates shall be issued only for those items where Owner's supply has been specifically mentioned in Schedule of Rates/ Scope of Supply. The storage of these items shall be done in such a way so as to avoid rusting/ damage to any kind to the materials.
4.4 All reinforcement bars/structural steel (except M.S. Plates) in length of 2 meters and above shall be considered as serviceable materials provided the material is in good and acceptable condition. Reinforcement bars/structural steel section (except M.S. Plates) in lengths less than 2M shall be treated as scrap.
The contractor shall strive to avoid generation of cut pieces of length 2m and above, as far as practicable, by effectively planning & executing the construction works.
4.5 For the purpose of accounting of the plates, all plates measuring not less than 1 Sq.m in area and having any dimensions not less than 200mm when returned to Owner's store, shall be considered as serviceable material. All other pieces shall be treated as wastage/scrap. The Contractor shall prepare a plate cutting diagram in such a way that the minimum scrap is generated. Also the cut plates should be used at proper places to reduce the scrap.
4.6 The serviceable cut pieces as mentioned in 4.4 & 4.5 above shall be considered as unused material for reconciliation purpose.
4.7 Material appropriation shall be done and wherever applicable, the recovery at penal rates as per clause 2.3 above shall be affected from the contractor.
5.0 PIPING MATERIALS
5.1 All serviceable pipes shall be issued in available lengths/shapes and no claims for extra payments on account of issue of non-standard length & shape shall be entertained. Pipes shall be issued on linear measurement basis. All valves, flanges, fittings etc. shall be issued on number(s) basis. Contractor shall store the materials in such a way so as to avoid mixing of different types of material and shall maintain complete identification and traceability at all times.
5.2 The scrap allowance for pipes issued by the Owner shall be 3% (2.5% accountable + 0.5% unaccountable) of the actual consumption as incorporated in the works.
5.3 All pipes in length of 2 meters and above shall be considered as serviceable material provided the material is in good and acceptable condition and has clear identification and traceability (Manufacturer's name, heat number/batch number and test certificates). Pipes in lengths less than 2M shall be treated as scrap.
The contractor shall strive to avoid generation of cut pieces of length 2m and above, as far as practicable, by effectively planning & executing the construction works.
5.4 All unused/scrap pipes, valves, flanges, forged fittings like elbows, reducers tees shall be returned by the Contractor category wise duly cleaned, greased and spec. marked at his own cost to Owner's stores.
5.5 Material appropriation shall be done and wherever applicable, the recovery at penal rates as per clause 2.3 above shall be affected from the contractor.
Format No. 8-00-0001-F2 Rev. 0 Copyright EIL —All rights reserved
Page 392 of 1266
STANDARD No. ,31 --1 ENGINEERS CONDITIONS FOR ISSUE AND fêt2s INDIA LIMITED 7-82-0001 Rev. 1 (~ C1,01,, 1,1 .345n. RECONCILIATION OF MATERIALS (A Govt of Indo undertakmg) Page 7 of 9
6.0 EQUIPMENTS
Various equipment/materials intended for the installation shall be received by Owner in unpacked, skid mounted, crated, packed or loose condition and shall be stored in the warehouses and open yards. In general, materials shall be issued to the Contractor in `as received' condition. It shall be the Contractor's responsibility to draw, load and transport all materials from Owner's designated places of issue to the point of installation and return all packing materials like steel frames, wooden boxes/scrap etc. to Owner's stores.
All materials supplied by the Owner shall be duly protected by the Contractor at his own cost with appropriate preservative like primer, lacquer coating, grease etc. as required.
7.0 CABLES
Appropriation of cables shall be done as follows:
7.1 Al1 the surplus and serviceable cables out of the cables quantity(ies) issued by the Owner to the Contractor shall be returned by the Contractor to the Owner's store in good condition and as directed by the Engineer-in-Charge.
7.2 The Contractor shall be allowed a cutting/wastage allowance (accountable scrap) of 1.5% for power cables and 3% for the control cables. This cutting/wastage allowance shall be computed on the length of cables actually laid, measured and accepted.
7.3 All cables being returned to store should carry Aluminium sheet tags indicating the size & type of cable. Cables of less than 15 meters length shall be termed as scrap. Cables of lengths 15M and above shall be termed as serviceable material & shall be returned size wise and category wise to the Owner's store in wooden drums. Cables of serviceable length being returned to stores in drum(s) shall be accepted only after Megger value continuity test and physical measurement is carried out by the Contractor to the satisfaction of Engineer-in- Charge. Empty cable drums and major packing material (as decided by Engineer-in-charge) shall be Owner's property and shall be returned to Owner's Store/designated place without any additional cost.
The contractor shall strive to avoid generation of cut pieces of length 15m and above, as far as practicable, by effectively planning & executing the construction works.
7.4 While carrying out material appropriation with the Contractor, the above points shall be taken into account. All serviceable materials returned by the Contractor (size wise & category wise) shall be deducted from the quantity(ies) issued to the Contractor for the respective sizes. Scrap generated for power cable and control cable shall also be returned to Owner's store on Lot basis. Wherever applicable, the recovery at penal rates as per clause 2.3 above shall be affected from the contractor.
8.0 LINE P1PES
8.1 All bare/ coated line pipes as per Line Pipe specifications shall be issued on linear measurement basis. The serviceable line pipes shall be issued in available lengths and shapes and no claim for extra payment on account of issue of non-standard length and shape shall be entertained. Contractor shall store and maintain the line pipes in proper manner to avoid mixing of different classes of pipes. Contractor shall maintain complete identification and traceability at all times. Al1 cut pieces when returned to Owner's storage points after beveling, shall be considered as serviceable material provided:
a) Corrosion Protection Coating is intact.
Format No. 8-00-0001-F2 Rev. 0 Copyright EIL —All rights reserved
Page 393 of 1266
STANDARD No. k512-1 ,zi& ENGINEEFZS CONDITIONS FOR ISSUE AND $1g-ar 22-dg-N INDIA LIMITED 7-82-0001 Rev. 1 rt~ yry Govt ol Indo Undettakingt RECONCILIATION OF MATERIALS Page 8 of 9
b) Pipe pieces have pipe specifications, manufacturer's logo/name and heat number duly authenticated with hard stamp of the authorized inspector as per approved procedure.
A11 cut pieces of pipes measuring less than 2 M shall be treated as wastage/scrap.
The contractor shall strive to avoid generation of cut pieces of length 2m and above, as far as practicable, by effectively planning & executing the construction works.
8.2 For the purpose of accounting of bare/ coated line pipes, following allowances shall be permitted:
a) Unaccountable wastage - upto 100 Km 0.1% - 101 to 500 Km 0.07% - beyond 500 Km 0.05%
b) Scrap (All cut pieces of pipes measuring 0.25% less than 2 Meter)
c) Serviceable materials (All cut pieces of pipe 0.5% measuring 2 Meter and above)
The percentage allowance shall be accounted on the basis of pipe book chainage for main pipeline.
8.3 Material appropriation shall be done and wherever applicable, the recovery at penal rates as per clause 2.3 above shall be affected from the contractor.
9.0 OPTICAL FIBRE CABLE
9.1 For the purpose of accounting of optical fibre cable, all cut pieces measuring in length of 40 m and above when retumed to Owner's storage points shall be treated as serviceable materials. All cut pieces of cable measuring less than 40 M shall be treated as scrap.
For the purpose of accounting of OFC (Optical Fibre Cable) following allowances shall be permitted:
a) Unaccountable wastage 0.5% b) Scrap (A11 cut pieces of cables measuring less than 40 M) 0.25% c) Serviceable material (measuring 40m to 750m) 0.25%
The percentage allowance shall be accounted on the basis of pipe book chainage for main pipeline.
Cables returned in original drum (measuring 750m and above) with Optical Time Domain Report (OTDR) shall be considered as unused material.
9.2 The contractor shall strive to avoid generation of cut pieces of length 40m and above, as far as practicable, by effectively planning & executing the construction works.
9.3 Material appropriation shall be done and wherever applicable, the recovery at penal rates as per clause 2.3 above shall be affected from the contractor.
Format No. 8-00-0001-F2 Rev. 0 Copyright EIL — All rights reserved
Page 394 of 1266 STANDARD No. ENGINEER S CONDITIONS FOR ISSUE AND INDIA LIMITED RECONCILIATION OF MATERIALS 7-82-0001 Rev. 1 IA Govt of Indo Undertaking) Page 9 of 9
10.0 OFC JOINTING KITS
The Contractor shall make a schedule for use of Cable jointing kits and get the same approved from Engineer-in-charge. The quantity mentioned in this schedule shall be termed as `planned' usage quantity which shall be issued to the Contractor. However, any jointing based on site requirements as decided by Engineer-in-charge shall be included in planned quantity.
Any unplanned jointing required to be carried out by the Contractor due to reasons not attributable to Owner/EIL shall be issued from spare quantity, if available with Owner. Such unplanned OFC Jointing Kits shall be charged from the contractor at penal rates as per clause 2.3 above.
Format No. 8-00-0001-F2 Rev. 0 Copyright EIL — All rights reserved
Page 395 of 1266
Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 1 of 1
SPECIFICATION FOR DOCUMENTATION REQUIRMENTS FROM CONTRACTORS
[ANNEXURE – XII TO SPECIAL CONDITIONS OF CONTRACT]
Engineers India Limited
Page 396 of 1266 SPECIFICATION FOR STANDARD SPECIFICATION No. 1 01 ENGINEERS DOCUMENTATION **gel! Meg INDIA LIMITED 6-78-0002 Rev. 1 IAIRON 2RAfi'aA avow IA GoN. Of India Undeftakingi REQUIREMENTS FROM CONTRACTORS Page 1 of 8
-4-4- SPECIFICATION FOR DOCUMENTATION REQUIREMENTS FROM CONTRACTORS QMS QMS 1 12.03.15 General Revision Standards Standards MPJ SC Committee Committee QMS QMS 0 04.06.09 Issued as Standard Specification Standards Standards SCT ND Committee Committee Standards Standards Committee Bureau Rev. Prepared Checked Date Purpose Convener Chairman No by by Approved by Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved Page 397 of 1266 SPECIFICATION FOR STANDARD SPECIFICATION k311 ei ENGINEERS No. 51g-a 015teg INDIA LIMITED DOCUMENTATION 1.1FA 2IETIN IA Govt of India undertaking) REQUIREMENTS FROM 6-78-0002 Rev. 1 CONTRACTORS Page 2 of 8 Abbreviations: DCI - Document Control Index eDMS - Electronic Document Management System FOA - Fax of Acceptance HOD - Head of Division / Department IC - Inspection Certificate IRN - Inspection Release Note ITP - Inspection and Test Plan LOA - Letter of Acceptance MOU - Memorandum of Understanding QMS - Quality Management System URL - Universal Resource Locator QMS Standards Committee Convener: Mr. M.P. Jain Members: Mr. A.K. Chaudhary (Insp.) Mr. S.K. Kaul (C&P) Mr. R.K. Trivedi (Engg.) Mr. Ravindra Kumar (Const.) Mr. Tilak Raj (Projects) Mr. Vinod Kumar (CQA) Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved Page 398 of 1266 SPECIFICATION FOR STANDARD SPECIFICATION adaelei m,4 ENGINEERS No. $1fgar 051ft INDIA UMITED DOCUMENTATION Merl evensmaR3sTWIl (A Govt of India UndertakIng) REQUIREMENTS FROM 6-78-0002 Rev. 1 CONTRACTORS Page 3 of 8 CONTENTS Clause Title Page No. 1.0 SCOPE 4 2.0 DEFINITIONS 4 3.0 REFERENCE DOCUMENTS 4 4.0 DOCUMENTATION REQUIREMENTS 4 Attachments Format for completeness of Final Documentation Format No. 3-78-0004 Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved Page 399 of 1266 SPECIFICATION FOR STANDARD SPECIFICATION k391-4elei TEED ENGINERS No. INDIA EL IMITED DOCUMENTATION lit15reg, IA Govt al India Undertaking) REQUIREMENTS FROM 6-78-0002 Rev. 1 CONTRACTORS Page 4 of 8 1.0 SCOPE This specification establishes the Documentation Requirements from Contractors All documents/data against the Tender / Contract shall be developed and submitted to ElUOwner by the contractor for review / records, in line with this specification. 2.0 DEFINITIONS 2.1 Contractor For the purpose of this specification, the word "CONTRACTOR" means the person(s), firm, company or organization who is under the process of being contracted by EIL / Owner for delivery of some products and services. The word is considered synonymous to bidder, supplier or vendor. 2.2 Owner Owner means the owner of the project for which services / products are being purchased and includes their representatives, successors and assignees. 3.0 REFERENCE DOCUMENTS 6-78-0001 Specification for Quality Management System Requirements from Bidders 4.0 DOCUMENTATION REQUIREMENTS 4.1 Documents/Data to be submitted by the Contractor 4.1.1 The contractor shall submit the documents and data against the Tender/Contract as per the list specified in respective Tender/Contract. 4.1.2 Review of the contractor drawings by EIL would be only to review the compatibility with basic designs and concepts and in no way absolve the contractor of his responsibility/contractual obligation to comply with Tender/Contract requirements, applicable codes, specifications and statutory rules/regulations. Any error/deficiency noticed during any stage of manufacturing/execution/installation shall be promptly corrected by the contractor without any extra cost or time, whether or not comments on the same were received from EIL during the drawing review stage. 4.1.3 Unless otherwise specified, submission of documents for Review/Records shall commence as follows from the date of Fax of Intent / Letter of Intent/ Fax of Acceptance (FOA)/ Letter of Acceptance (LOA): QMS - 1week Drawing/Document Control Index - 2weeks Other Documents/Drawings - As per approved Drawing/Document Control Index/Schedule 4.1.4 Documents as specified in Tender/Contract are minimum requirements. Contractor shall submit any other document/data required for completion of the job as per EIL/Owner instructions. Format No. 8-00-0001-F1 Rev. 0 Copyright EIL—All rights reserved Page 400 of 1266 SPECIFICATION FOR STANDARD SPECIFICATION ei ENGINEERS No. acs INDIA LIMITED DOCUMENTATION IA Govt of India Undertaking) REQUIREMENTS FROM 6-78-0002 Rev. 1 CONTRACTORS Page 5 of 8 4.2 Style and Formatting 4.2.1 All Documents shall be in ENGLISH language and in M.K.S System of units. 4.2.2 Before submitting the drawings and documents, contractor shall ensure that the following information are properly entered in each drawing: Tender Number Name of Equipment / Package Equipment / Package Tag No. Name of Project Owner Main Contractor (if work is sub-contracted) Drawing / Document Title Drawing / Document No. Drawing / Document Revision No. and Date 4.3 Review and Approval of Documents by Contractor 4.3.1 The Drawing/Documents shall be reviewed, checked, approved and duly signed/stamped by contractor before submission. Revision number shall be changed during submission of the revised contractor documents and all revisions shall be highlighted by clouds. Whenever the contractor require any sub- contractor drawings to be reviewed by EIL, the same shall be submitted by the contractor after duly reviewed, approved and stamped by the contractor. Direct submission of sub- contractor's drawings without contractor's approval shall not be entertained. 4.4 Document Category 4.4.1 Review Category Following review codes shall be used for review of contractor Drawings/Documents: Review Code 1 No comments. Proceed with manufacture/ fabrication/ Construction as per the document. Review Code 2 Proceed with manufacture/ fabrication/ Construction as per commented document. Revised document required Review Code 3 Document does not conform to basic requirements as marked. Resubmit for review R Document is retained for Records. Proceed with manufacture/ fabrication V Void 4.5 Methodology for Submission of Documents to EIL/Owner 4.5.1 Document Control Index (DCI) Contractor shall create and submit Document Control Index (DCI) for review based on PO/PR/MR along with schedule date of submission of each drawing/document on EIL eDMS. The DCI shall be specific with regard to drawing/document no. and the exact title. Proper sequencing of the drawings/documents should be ensured in schedule date of submission. Format No. 8-00-0001-F1 Rev. 0 Copyright EIL—All rights reserved Page 401 of 1266 SPECIFICATION FOR STANDARD SPECIFICATION ENGINEERS No. INDIA LIMITED DOCUMENTATION tra /A Govt of India Undertaking) REQUIREMENTS FROM 6-78-0002 Rev. 1 CONTRACTORS Page 6 of 8 4.5.2 Submission of Drawings/Documents Drawings/documents and data shall be uploaded on the EIL eDMS Portal. The detail guidelines for uploading documents on EIL eDMS Portal are available on following URL http://edocx.ei Lco. i n/vporta I 4.5.3 Statutory Approvals Wherever approval by any statutory body is required to be taken by Contractor, the Contractor shall submit copy of approval by the authority to EIL. 4.5.4 Details of Contact Persons of Contractor After placement of order contractor shall assign a Project Manager for that order. The details are to be filled online through the portal. The details include e-mail address, mailing address, telephone nos., fax nos. and name of Project Manager. All the system generated emails pertaining to that order shall be sent to the assigned Project Manager. 4.5.5 Schedule and Progress Reporting Contractor shall submit monthly progress report and updated procurement, engineering and manufacturing status (schedule vs. actual) every month. First report shall be submitted within 2 weeks from FOA/LOA. In case of exigencies, EIL/Owner can ask for report submission as required on weekly/fortnightly/adhoc basis depending upon supply status and contractor shall furnish such reports promptly without any price implication. Format for progress report shall be submitted by the contractor during kick off meeting or within one week of receiving FOA/LOA, whichever is earlier. 4.5.6 Quality Assurance Plan/Inspection and Test Plan Inspection and test plans attached if any, to the tender are generic and indicative only. Immediately after receipt of the order, contractor shall submit within one week of receiving FOA/LOA, job specific ITPs based on the indicative ITPs. Further, contractor shall also submit Quality Assurance Plan for project activities in the scope of contract, starting from manufacturing to handing over/ commissioning, these plans shall cover/identify the activities, relevant procedure, if any, code of conformance, resources for performance and checking/monitoring, approval requirements and authority, records to be generated and audit scope by EIL/Owner. For EPCC/LSTK/Package contracts, the contractor shall prepare a list of items/ equipments and their inspection categorization plans for all items included in the scope of supply immediately after receipt of order and obtain approval for the same from EIL. The items shall be categorized into different categories depending upon their criticality for the scope of inspection of TPIA and/or EIL. 4.5.7 Inspection Release Note (IRN)/ Inspection Certificate (IC) Contractor shall ensure that all documents viz. documents reviewed, manufacture's test certificate etc., mentioned in Inspection Release Note(IRN), issued by EIL/third party against the materials supplied by contractor., are sent to EIL along with the IRN. IRN/ IC shall be issued by EIL Inspector/ third party inspection agency only after all the drawings/documents as per DCI are submitted and are accepted under review code-1 & code R. Material/Equipments dispatch from contractor's/sub vender's works shall not commence till above condition is met. Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved Page 402 of 1266 SPECIFICATION FOR STANDARD SPECIFICATION ENGINEERS DOCUMENTATION No. Ogof INDIA LIMITED IOM 0,1.I (A Govt W Indio Undertalung) REQUIREMENTS FROM 6-78-0002 Rev. 1 CONTRACTORS Page 7 of 8 Note: Non fulfilling above requirement shall result into appropriate penalty or with- holding of payment as per conditions of Tender/Contract. 4.6 Final Documentation 4.6.1 As built Drawings Shop/Site changes made by contractor after approval of drawings under 'Code 1' by EIL and deviations granted through online system , if any, shall be marked in hard copies of drawings which shall then be stamped 'As-built' by the contractor. These 'As-built' drawings shall be reviewed and stamped by EIL Inspector/Site engineer/TPIA also. Format for completeness of final documents (Format No. 3-78- 0004) is attached with this specification. Contractor shall prepare scanned images files of all marked — up 'As — built' drawings. Simultaneously contractor shall incorporate the shop/site changes in the native soft files of the drawings also. 4.6.2 As built Final Documents As built final documents shall be submitted as listed in Tender/Contract. 4.6.3 Packing/Presentation of Final Documents Final Documents shall be legible photocopies in A4, A3 size only. Drawings will be inserted in plastic pockets (both sides transparent, sheet thickness minimum 0.1 mm) with an extra strip of 12 mm wide for punching so that drawings are well placed. Final Documentation shall be bound in hard board plastic folder(s) of size 265 mm x 315 mm (101/2 inch x 121/2 inch) and shall not be more that 75 mm thick. It may be of several volumes and each volume shall have a volume number, index of volumes and index of contents of that particular volume. Where numbers of volumes are more, 90mm thickness can be used. Each volume shall have top PVC sheet of minimum 0.15 mm thick duly fixed and pressed on folder cover and will have 2 lever clips. In case of imported items documents, 4 lever clip shall also be accepted. All four corners of folders shall be properly metal clamped. Indexing of contents with page numbering must be incorporated by contractor. Spiral/Spico bound documents shall not be acceptable. As mentioned above, books should be in hard board plastic folders with sheets punched and having 2/4 lever clips arrangement. Each volume shall contain on cover a title block indicating Tender No., name of project, name of customer, package equipment tag no. & name (if applicable). Each volume will have hard front cover and a reinforced spine to fit thickness of book. These spines will also have the title printed on them. Title shall include also volume number (say 11 of 15) etc. 4.6.4 Submission of Soft copies Contractor shall submit to EIL, the scanned images files as well as the native files of drawings/documents, along with proper index. In addition to hard copies, contractor shall submit electronic file (CD-ROM) covering soft copies of all the final drawings and documents, all text documents prepared on computer, scanned images of all important documents (not available as soft files), all relevant catalogues, manuals available as soft files (editable copies of drawings/text documents, while for catalogues/manuals/proprietary information and data PDF files can be furnished). All the above documents shall also be uploaded on the EIL eDMS portal. Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved Page 403 of 1266 SPECIFICATION FOR STANDARD SPECIFICATION laraeles ENGINEERS No. Ogell 22-eg W INDIA LIMITED DOCUMENTATION (A Govt of India Undertaking) REQUIREMENTS FROM 6-78-0002 Rev. 1 CONTRACTORS Page 8 of 8 4.6.5 Completeness of Final Documentation Contractor shall get the completeness of final documentation verified by EIL/TPIA and attach the Format for Completeness of Final Documentation (Format No. 3-78-0004) duly signed by EIL or TPIA as applicable to the document folder. Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved Page 404 of 1266 COMPLETENESS OF FINAL fEr) ENGINEERS $afg7:11 tel5leg INDIA LIMITED DOCUMENTATION Men eRali• 4,30.0 (A Gort of hula Undertakog) COMPLETENESS OF FINAL DOCUMENTATION Name of Supplier/Contractor Customer Project EIL's Job No. Purchase Order No./ Contract No. Purchase Requisition No./ Tender No. Rev. No. : Name of the Work/ Equipment Tag. No. Supplier's/ Contractor's Works Order No. Certified that the Engineering Documents/ Manufacturing & Test Certificates submitted by the supplier are complete in accordance with the Vendor Data Requirements of Purchase Requisition. Signature Signature Date Date Name Name Designation Designation Department Department Supplier/Contractor EIL/TPIA arTilittl/APPROVED Sig eilegiltk gTffTeR/ . tvi ...... 4/ Name: ...... f4-41--/ Date: ..... ••••••• ...... Format No. 3-78-0004, Rev. 1/ 12.03.2015 Copyright EIL — All rights reserved Page 405 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 1 of 1 FINANCIAL DETERRENT FOR VIOLATION OF HSE NORMS [ANNEXURE – XIII TO SPECIAL CONDITIONS OF CONTRACT] Engineers India Limited Page 406 of 1266 Page 407 of 1266 Page 408 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 1 of 1 VENDOR LIST FOR SUPPLY OF STEEL & CEMENT [ANNEXURE – XIV TO SPECIAL CONDITIONS OF CONTRACT] Engineers India Limited Page 409 of 1266 Page 410 of 1266 Page 411 of 1266 Page 412 of 1266 Page 413 of 1266 Page 414 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 1 of 1 SAFETY PARAMETERS TO BE FOLLOWED BY CONTRACTOR [ANNEXURE – XVI TO SPECIAL CONDITIONS OF CONTRACT] Engineers India Limited Page 415 of 1266 Annexure-XVI to SCC SAFETY PARAMETERS TO BE FOLLOWED BY CONTRACTOR MOBILIZED AT SITE You are, hereby, being given this Contract for starting work in BPCL premise with BPCL motto of “Safety First, Safety Must”. A brief of safety precautions to be taken by you and your workforce including sub-contractors is given below, which need to be always maintained by you as a responsible business associate of BPCL. The Contractor and his workers shall abide by all security / Safety rules / regulations in force at locations and the laws, bye laws, and statues of Government, Semi-Government and other local authorities such as requirements / liability under enactment like The Minimum Wages Act 1948, The Factories Act 1948, The Contract Labor (Regulations & Abolition) Act 1970, The building & other construction Worker Act 1948, The Employees State Insurance Act 1948, The Employees Provident Funds & Miscellaneous Provision Act 1952, Labor license in case of more than 20 contract labors at a time working at site and the Company shall stand indemnified against any claims on these scores. Site Organogram /statutory registers are to be maintained. Contractor has to follow work permit system. To arrange safety and security of manpower/materials deployed at site. To keep First aid and services of Doctor on temporary/ call basis. Fully participate in safety talks, safety committee meetings, tool Box Meeting, safety workshop and safety audit being carried out at site by BPCL. To implement 100% usage of Personal Protective Equipments inside the working premises without exception. The Contractor shall arrange for at least one competent supervisor to be present at site at all times during the progress of the work and give their name, qualification, and experience before starting of job. The Contractor and his workers shall strictly abide by “No Smoking” and other petroleum regulations on the premises. Work shall be carried out in presence of authorized supervisor. The Contractor to provide following facilities at site at his own cost :: i. Arrangement for first aid ii. Arrangement for clean drinking water iii. No men / materials not covered by valid passes/identification proof shall be permitted within project area and no material / equipment shall be permitted to be taken out of the project area unless authorized by the concerned authorities of the project. Electrical Works: Contractor should have valid/renewed electrical license and supervisor`s license to carry out electrical job. A copy of the same to be submitted to Site engineer prior to start of job. Hot work is to be carried out only at earmarked area with safety precautions and after obtaining hot work permit. Other works i.e. Excavation/ Work at height/ Electrical work will also be carried out after issuance of Work permit only. Proper barricades should be erected by the contractor depending on type of job. Scaffolding should be done as per standard practice as per IS 1896 (Part I & II). Excavation and trenching work shall be done as per technical specification and following safety guidelines mentioned in Notice Inviting Tender. Wherever work has to be carried out inside tank/ hazardous area, necessary protection need to be taken and proper screening of the area to be done. Explosive meter /mask/ gloves as required to be used while carrying out the job and to be done strictly in presence of BPCL representative To ensure effective enforcement of the rules and regulations relating to safety precautions, the arrangements made by contractor shall be opened to inspection by site –in –charge. Contractor should submit PF & ESI code of contract labor before starting works. Contractor shall submit photo ID card along with Government issued photo ID card of contract labors working under him. Please note that the above details are indicative and all contractors must follow and implement safety instructions based on Contract Document and regular instructions received from Site Engineers and Project Leaders. Page 1 of 1 Page 416 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 1 of 1 CALIBRATION REQUIREMENTS OF MONITORING AND MEASURING DEVICES AT CONSTRUCTION SITE [ANNEXURE – XVII TO SPECIAL CONDITIONS OF CONTRACT] Engineers India Limited Page 417 of 1266 CALIBRATION REQUIREMENTS OF STANDARD No. 151MTRY ENGINEERS MONITORING AND MESURING DEVICES AT INDIA LIMITED 7-82-0002 Rev. 0 *igiriaRteg, (A Govt of India Undertaking) CONSTRUCTION SITES Page 1 of 5 11-3=fro-r r4-4- urT PdRicril cHILIA armeicbdi CALIBRATION REQUIREMENTS OF MONITORING AND MEASURING DEVICES AT CONSTRUCTION SITES '3- 0 28.04.2015 Issued as Standard DJ /k MD SC Standards Standards Rev. Prepared Checked Committee Bureau Date Purpose No by by Convenor Chairman Approved by Format No. 8-00-0001-F2 Rev. 0 Copyright EIL — All rights reserved Page 418 of 1266 lafaZIE'T ENGINEERS CALIBRATION REQUIREMENTS OF STANDARD No. 5.ge1105ieg INDIA LIMITED MONITORING AND MEASURING DEVICES 7-82-0002 Rev. 0 141R7f ERP12 051.740,71) of Undertaking) (AGO In AT CONSTRUCTION SITES Page 2 of 5 Abbreviations: ABS ABS Consultancy BIS Bureau of Indian Standards BV Bureau Veritas CELL Certification Engineers International Ltd. DNV Det Norske Veritas IRS Indian Registrar for Shipping LRS Llyod's Register Group Limited NABL National Accreditation Board for Testing and Calibration Laboratories PMI Positive Material Identification Construction Standards Committee Convenor: Sh. M Deshpande, ED (Construction) Members: Sh. S N Bhatnagar, GM (Construction) Sh. Rakesh Nanda, GM (Piping) Sh. Rajeev Jain, DGM, (C&P) Sh. Janak Kishore , DGM (Projects) Sh. Ravindra Kumar , AGM (Construction) Sh. D Jana, AGM (Construction) Format No. 8-00-0001-F2 Rev. 0 Copyright EIL — An rights reserved Page 419 of 1266 ENGINEERS CALIBRATION REQUIREMENTS OF STANDARD No. e.if fetiaieU INDIA UMITED MONITORING AND MEASURING DEVICES 7-82-0002 Rev. 0 Iffllerr eleasteaxamni) ovt of Inda Undertalong) IAG AT CONSTRUCTION SITES Page 3 of 5 Requirement for control of monitoring and measuring devices. SI. Description Calibration requirements Frequency No. Remarks A. Civil-Survey Theodolite To check for permanent once in a year or Record to be adjustments by traversing project duration maintained and observing the closing whichever is earlier (See note below) error Levels To check by Backsight/ Every use Record to Foresight readings, the be maintained temporary adjustments of (See note below) level A.3. Steel measurement ------"Freemans" tapes make or BIS approved make shall be used. Mutilated, or broken tapes shall not be used. c. Marking on the tape shall be legible A.4. Cross staff ------Same as 3b&3c above Distomat Actual Physical Before using Records to be Verification at Site first time at site maintained Total Station To check for permanent once in a year or Record to be adjustments by traversing project duration maintained and observing the closing whichever is earlier (See note below) error,etc. B. Civil Laboratory All balances- Check for zero error Whenever used --- Mechanical Weigh Calibration of scales Once in three Records to be Batcher/Batching Months maintained Plant Cube testing Calibration certificate from As per Records to be machine manufacturers or from manufacturer maintained reputed calibrating agency. specification or once a year whichever is earlier Moisture Meter Calibration of scales 6 months Records to be maintained Note: If Error is found, it has to be sent to manufacturers or their authorized agents for rectification and certification. Reputed calibrating agency shall be NABL accredited for relevant testing. Format No. 8-00-0001-F2 Rev. 0 Copyright EIL — All rights reserved Page 420 of 1266 STANDARD No. ENGINEERS CALIBRATION REQUIREMENTS OF INDIA LIMITED MONITORING AND MEASURING DEVICES 7-82-0002 Rev. 0 1.27.1eResrv mows° (A Govt. of India Undertaking) AT CONSTRUCTION SITES Page 4 of 5 Sl. Description Calibration requirements Frequency Remarks No. C. Mechanical/ Electrical/Welding C.1 Pressure Gauges Calibration certificate from Once in 6 months Records to be reputed laboratories or maintained calibrate by dead weight testers with standard weights or with master Gauge C.2 Dial gauges Check for Zero Error Whenever used --- C.3 Dead Weight Calibration from As per Records Tester manufacturer or reputed manufacturer's (Calibration Calibrating agency. recommendation or certificate) to Calibration certificate shall once in a six month be maintained not be older than one month whichever is from the date of earlier. mobilization. C.4 Vernier caliper/ Check for Zero error Whenever used --- screw gauge C.5 Holiday tester Calibration from Once in 6 months Records to manufacturer or reputed be maintained calibrating agency or by calibrating by zeep meter. C.6 Elcometer Check with standard test Before use Records to films supplied by the be maintained manufactures C.7 Universal Testing Calibration Certificate As per Records to Machine from any reputed third party manufacturer's be maintained inspection agency. viz, recommendation or CEIL, LRS, BV, ABS, DNV once a year or IRS. whichever is earlier C.8 Charpy V-notch Calibration Certificate As per Records to be Impact testing from any reputed third party manufacturer's maintained machine inspection agency. viz, recommendation or CEIL, LRS, BV, ABS, DNV once in a year or IRS. whichever is earlier C.9 Hardness Testing Check with the standard test Before use Records to be Machine block supplied with the maintained machine as per manufacturer's Recommendation C.10 Chemical Analysis Check with the Before use Records to be ,ex :PMI etc. standard samples maintained C.11 Various Digital Calibration Certificate from Once in Six Records to be and Analog reputed laboratories or the Months or as per maintained meters manufacturer manufacturer's recommendation whichever is earlier. Note: If Error is found, it has to be sent to manufacturers or their authorized agents for rectification and certification. Reputed calibrating agency shall be NABL accredited for relevant testing. Format No. 8-00-0001-F2 Rev. 0 Copyright EIL — All rights reserved Page 421 of 1266 CALIBRATION REQUIREMENTS OF STANDARD No. lalfteq ENGINEERS eigem Eitateg INDIA LIMITED MONITORING AND MEASURING DEVICES 7-82-0002 Rev. 0 1.41V, eleCAU mom) (A Govt of India Undertaking) AT CONSTRUCTION SITES Page 5 of 5 SI. Description Calibration requirements Frequency Remarks No. C.12 Variable current, Calibration Certificate from Once in Six Records to be voltage and reputed months maintained resistance laboratories generators C.13 Temperature/ Calibration from Once in Six Records to be Pressure Recorders manufacturer or any months maintained reputed calibrating agency C.15 Temperature Calibration Certificate Once in Six months To be discarded gauges from reputed in case of damage laboratories or malfunctioning C.16 Thermocouples Manufacturer's Certificate or ------Chemical Check C.17 Vibration probes Calibration from Once in a year To be discarded reputed laboratory in case of damage or malfunctioning C.18 Decibel-meter Calibration from Once in a Year - do - reputed laboratory Note: If Error is found, it has to be sent to manufacturers or their agents for rectification and certification & reputed laboratory shall be NABL accredited for relevant testing. Format No. 8-00-0001-F2 Rev. 0 Copyright EIL — All rights reserved Page 422 of 1266 Page 423 of 1266 Re-Routing Of Mumbai-Manmad Pipeline HDD Works Project of BPCL Special Conditions Of Contract (SCC) Job Number : A731 Sheet 1 of 1 PERMISSIONS / APPROVALS [ANNEXURE – XIX TO SPECIAL CONDITIONS OF CONTRACT] Engineers India Limited Page 424 of 1266 Page 425 of 1266 Page 426 of 1266 Page 427 of 1266 Page 428 of 1266 Page 429 of 1266 Page 430 of 1266 Page 431 of 1266 Page 432 of 1266 Page 433 of 1266 Page 434 of 1266 Page 435 of 1266 Page 436 of 1266 Page 437 of 1266 Page 438 of 1266 Page 439 of 1266 NMW. 404-16 VPH IN THE HIGH COURT OF JUDICATURE AT BOMBAY ORDINARY ORIGINAL CIVIL JURISDICTION NOTICE OF MOTION No. 404 OF 2016 IN WRIT PETITION No. 87 OF 2006 Bharat Petroleum Corporation Ltd. … Applicants In the matter between Bombay Environment Action Group & Anr. … Petitioner Vs. The State of Maharashtra & Anr. … Respondents *** Mr. Jai Chhabria a/w Shreya Parikh i/b M/s. M. V. Jaykar & Co. for the Petitioner in NMW. 404/2016, NMWL. 784/2015, NMWL. 314/2016 in PIL. 87/2006. Mr. Chirag Balsara a/w H. N. Vakil, Ms. S. Kapoor, Rushil Mathir i/b Mulla & Mulla & CBC for the Applicants in NMW. No. 404/2016. Mrs. P. H. Kantharia, AGP a/w Abhay Patki, AGP for Respondent Nos. 1, 5 & 5A in NMW. 404/2016, NMW. 406/2016 and NMWL. 784/2015. Mr. Rui Rodrigues a/w N. R. Prajapati a/w Y. R. Mishra, D. A. Dube, H. V. Mehta, Upendra Lokegaonkar, for the Respondent – UOI. *** CORAM : V. M. KANADE, & Bombay High Ms. NUTAN D. SARDESSAI, Court JJ. DATE : NOVEMBER 22, 2016 PC. 1. Heard the learned counsel appearing on behalf of the 1 / 4 Page 440 of 1266 ::: Uploaded on - 22/12/2016 ::: Downloaded on - 23/12/2016 10:16:30 ::: NMW. 404-16 Applicants appearing – Bharat Petroleum Corporation Ltd.. We have also heard the learned counsel appearing for the other respondents, including the learned counsel appearing for the original Petitioner – Bombay Environmental Action Group. This Court in PIL No. 87/2006 by an order dated 6.10.2005 has imposed a restriction on carrying out the developmental activities in areas where mangroves are situated. 2. An application was made by several government and other authorities for modification of the said order on the ground that whenever any public utility projects are to be undertaken by the government and semi government authorities, this restriction may be modified. The said application was partly allowed by an order dated 27.1.2010, and this Court was pleased to permit the applicants therein to carry out public utility project, however, imposed a condition that whenever any public utility project is undertaken, such authority shall obtain leave of this Court. 3. In view of the said order, several applications were filed Bombayfrom time to time and this Court, High after examining the saidCourt project and ensuring that the permissions have been obtained from all the concerned authorities, and the conditions imposed by this Court have 2 / 4 Page 441 of 1266 ::: Uploaded on - 22/12/2016 ::: Downloaded on - 23/12/2016 10:16:30 ::: NMW. 404-16 been complied, has granted leave for the purpose of carrying out construction in respect of the said project. This Court, however, has ensured that there is minimum destruction of mangroves, and secondly, whenever it is not possible to save mangroves while undertaking such projects, directions have been given by this Court from time to time to the party who wants to remove the mangroves should replant them elsewhere. Further conditions have also been imposed by the various Courts from time to time. In the present case Bharat Petroleum Corporation Ltd. wants to lay down an underground pipeline wherein it will be necessary to lay down a pipeline for a distance of 45 Kms. from Mankhurd to Bhiwandi. The Applicants have annexed at Exhibit “E” copy of the route map and at Exhibit “F” copy of Artist sketch to the affidavit filed in support of the notice of motion. The Applicants have also annexed all the permissions obtained from the various authorities. The Applicants have also annexed report of an expert, who has considered three different routes Bombaythrough which pipeline can beHigh laid down, and suggested Court the shortest route of 45 Km. between Mankhurd to Bhiwandi. 4. We are satisfied that the Applicants have taken necessary 3 / 4 Page 442 of 1266 ::: Uploaded on - 22/12/2016 ::: Downloaded on - 23/12/2016 10:16:30 ::: NMW. 404-16 permissions from all the concerned authorities. We are also satisfied that the said project is a public utility project and though there may be destruction of few mangroves, the project will benefit large number of people in Mankhurd and Bhiwandi area. We, however, grant permission to the Applicants subject to further condition that apart from obtaining permission from all concerned authorities, the Applicants shall ensure that there is minimum damage done to the mangroves, which will be removed while laying down the pipeline. Secondly, the Applicants shall ensure that whenever mangroves are removed, they shall be replanted after the pipeline is laid down. Thirdly, whenever it is not possible to again plant mangroves in the said area, an undertaking shall be given to this Court that they shall replant mangroves in some other areas. After the pipeline is laid down, the Dy. Conservator of Forest shall inspect the said area and he may then direct the Applicants to replant mangroves at some other places. Notice of motion is allowed in terms of prayer clause (a) and is Bombayaccordingly disposed of in the Highaforesaid terms. Court Sd/- Sd/ [Ms. NUTAN D. SARDESSAI, J.] - [V. M. KANADE, J.] Vinayak Halemath 4 / 4 Page 443 of 1266 ::: Uploaded on - 22/12/2016 ::: Downloaded on - 23/12/2016 10:16:30 ::: Page 444 of 1266 Page 445 of 1266 Page 446 of 1266 Page 447 of 1266 Page 448 of 1266 Page 449 of 1266 Page 450 of 1266