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Electroplating Benchmarking SHOPS American Metal Coatings 2019 Leads North American Shops

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Electroplating Benchmarking SHOPS American Metal Coatings 2019 Leads North American Shops PFonline.com Electroplating Benchmarking SHOPS American Metal Coatings 2019 Leads North American Shops 2019 Benchmarking Results TOP SHOPS for Plating – 16 Owner finds ‘traction’ for POWDER optimizing operations – 22 Coating lines rebuild after LIQUID EF-3 Tornado – 26 Increasing bath life of PLATING trivalent passivates – 30 A property of Gardner Business Media APRIL 2019 / VOLUME 83 / NO. 7 3s Selective Separation System Sometimes it’s what lies beneath the surface that makes you change course No formation of cyanide Reduction in For use with PERFORMA proprietary additive Alkaline Zinc Nickel consumption Systems Minimal sludge High efficiency maintained formation. in perpetuity No shoveling required Significant increase in production throughput Elimination of expensive auxillary carbonate removal equipment Eliminates bleed and feed operation. Dramatic reduction in solution growth Effective removal of nickel and zinc from rinses with OMEGA MP 5152 Less chilling required Visit www.coventya.com for details or scan the code Reduced energy use below for more information. SCR Units Up to 100,000 amps Air, Water and Oil-cooled Standard and custom designs Suited for aggressive environments Optional reversing and ripple correction Switchmode Power Supplies Up to 30,000 Amps Bench-top, Wall-mount, Free-standing and multiple output configurations Air or Water-cooled Expandable, modular designs that change with your process DC, Pulse or Pulse Reverse Controls Versatile local and remote control solutions that can be added to each rectifier model Create and store custom profiles On-screen diagnostics Remote interface via Ethernet/IP, Modbus, Profibus, Analog I/O, etc. PC software to interface with the rectifiers for control, monitoring and data collection to meet quality control standards P: 239.275.5877 AMERICANPLATINGPOWER.COM PRODUCTS FINISHING CONTENTS EMPHASIS TOP SHOPS VOLUME 83 / NO. 7 / APRIL 2019 16 TOP SHOPS BENCHMARKING RESULTS The 2019 Products Finishing Top Shops Benchmarking Survey for the electroplating industry generated plenty of data designed to assist shop owners and managers in increasing productivity and improving efficiencies. 18 AMERICAN METAL COATINGS IN AT NO. 1 American Metal Coatings ranked the No. 1 electroplating operation in North SHOPS America based on the Products Finishing Top Shops Benchmarking Survey. 2019 26 22 Gaining Traction to be a Great Operation Management system focuses on continuous improvement 26 After the Storm: Rebuilding A Finishing Line Suppliers help company rebuild after EF-3 Tornado 22 tECHNICAL EXPERTS NEWS / COLUMNS 30 Plating / Roger Sowinski, Asterion 6 The Finishing Touch / Tim Pennington Increasing Bath Life of Trivalent Passivates Competing to Be the Best Plating Shop 32 Liquid Coatings / Mike Bonner, Saint Clair Systems 8 Finishing Industry News Differences Between Liquid Paint Guns and Bells Shops Celebrate National Surface Finishing Day 34 Powder Coating / Danielle Dykstra, Diamond Vogel 42 Never Finished / Matthew Kirchner Preventing Blooming in Powder Coating The Expense of Frugality 36 Shop Software / Bill McGee, Plex Systems 44 Gardner Business Index / Michael Guckes Using Technology to Reach Finishing Goals Finishing Index Reports Modest February Expansion 38 Parts Cleaning / Greg Terrell, Coventya 48 End of the Line: Larry Capoccia Extending Parts Cleaner Solution Life Part II VP/General Manager, Alexandria Metal Finishing 40 INNOVATIONS Vitracoat develops hand-held spectrophotomer, plus the latest in paint and powder coating application equipment. PRODUCTS FINISHING (ISSN 0032-9940) is published monthly and copyright © The information presented in this edition of Products Finishing is believed to be 2019 by Gardner Business Media Inc. 6915 Valley Ave., Cincinnati, OH 45244-3029. accurate. In applying recommendations, however, you should exercise care and Telephone: (513) 527-8800. Printed in U.S.A. Periodicals postage paid at Cincinnati, normal precautions to prevent personal injury and damage to facilities or products. OH and additional mailing offices. All rights reserved. In no case can the authors or the publisher accept responsibility for personal injury or damages which may occur in working with methods and/or materials presented POSTMASTER: Send address changes to Products Finishing Magazine, 6915 Valley herein, nor can the publisher assume responsibility for the validity of claims or Ave., Cincinnati, OH 45244-3029. If undeliverable, send Form 3579. performance of items appearing in editorial presentations or advertisements in this CANADA POST: Canada Returns to be sent to IMEX Global Solutions, P.O. Box 25542, publication. Contact information is provided to enable interested parties to conduct London, ON N6C 6B2. Publications Mail Agreement #40612608. further inquiry into specific products or services. 2 APRIL 2019 — PFonline.com I need reusable wraps to mask a steel pipe. They must be easy to install and remove, and withstand extreme temperatures up to 500°F. Caplugs specializes in the design and production of custom masking solutions and can produce a mask for your most challenging applications. Custom solutions don’t have to be expensive. With 5,000 production-ready molds, an in-house tool room and an experienced team of masking specialists, a custom solution from Caplugs is fast and economical. Product Protection | Masking Solutions | Molded Components • Injection molding • Extrusion • Rubber molding • Vinyl dip molding • Vinyl coating • Die-cutting Take our free masking www.caplugs.com/masking • 1.888.CAPLUGS effi ciency analysis at smartermasking.com Publisher Todd Luciano [email protected] Regional Vice President Scott Walker [email protected] Editor Tim Pennington [email protected] Managing Editor Angela Osborne [email protected] Assistant Editor Jann Bond [email protected] Contributing Editor Dr. Jim Lindsay NASF Technical Editor Art Director Aimee M. Reilly [email protected] Advertising Production Manager Becky Taggert [email protected] Marketing Manager Jessica Jeffries [email protected] Products Finishing is published by 6915 Valley Avenue Cincinnati OH 45244-3029 Ph 513-527-8800 Fax 513-527-8801 gardnerweb.com Richard G. Kline Chairman Scrubbers Wet Dust Collectors Richard G. Kline Jr. President • NOx, SO2, HCl, Cl2, H2SO4 • Whirl/Wet system uses Melissa Kline Skavlem Chief Marketing Officer • Ideal for gas streams with very little water. high loadings or high • 99% efficient over a wide Steve Kline Jr. Chief Data Officer chemical reactivity. range of micron sizes. Ernest Brubaker Chief Financial Officer • Systems can incorporate • Dust collector will not Phil Louis Chief Technology Officer particulate control. clog under severe Tom Beard Director of Custom Content • Used for odor control, operating conditions. Bill Caldwell Advertising and Production Director adaptable to NOx with the • Best technology for soluble multi-stage Tri-NOx system. and insoluble particulate. Kate Hand Director of Editorial Operations Allison Miller Director of Events [email protected] [email protected] Dave Necessary Director of Strategic Engagement Jeff Norgord Marketing and Creative Director Process Tanks Jan Schafer Director of Market Research • 1" Polypropylene construction; other thermoplastics and steel alloys available. Julie Ball Audience Development Manager • Tanks are engineered to customer ALSO PUBLISHER OF requirements; all shapes and sizes. Products Finishing Mexico Products Finishing Directory • Other thermoplastic fabrication includes Modern Machine Shop IMTS Directory hoods, ductwork, process equipment. Moldmaking Technology NPE Official Show Directory [email protected] Production Machining Automotive Design & Production Plastics Technology / PT Handbook CompositesWorld Additive Manufacturing Subscription Inquiries: For questions or issues related to your subscription, please call 513-527-8800 or email [email protected]. MEMBER OF Technology Leader air pollution control Manufacturing in Owosso, MI USA Òsince 1960Ó www.tri-mer.com (989) 723-7838 PRINTED IN THE U.S.A. 4 APRIL 2019 — PFonline.com REGISTER EARLY AND SAVE! NASFSURFIN.COM Hurry! Early Bird Discount Ends May 31, 2019. Registration is O PEN! We are expecting over 1,200 industry leaders, business owners, engineers, and purchasing executives to attend SUR/FIN 2019. This event combines industry leading exhibitors with top notch education all in one place. If you’re involved in surface finishing, SUR/FIN is for you. 9Technology 9Networking 9Knowledge SUR/FIN | nasfsurfin.com The Event for the Finishing Industry THE FINISHING TOUCH Competing to Be the Best A competitive nature drives many of Products Finishing’s Top Shops. It’s not a competition, I keep telling myself and those who did last year as a thank you to take part in the Products Finishing Top Shops Benchmarking all the employees, and making Survey each year. Benchmarking is a bona fide business shirts celebrating 50 years improvement process, one that has had incredible success in business with the Top TIM PENNINGTON / EDITOR whenever it’s done right and used properly. There are no Shops logo included in [email protected] winners or losers, only opportunities to improve productivity the design.” and increase margins. Charles Dunham, president of Green Bay Anodizing, says Yet, even as I go blue in the face saying that, we are all the recognition is an important part of their annual goals. “It competitive. It is a natural reaction to want to be the best, shows our customers
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