Type 3 efficient durable reliable For more than 40 years we have specialised in developing and producing gas engines for an optimised power and heat generation. Drawing on our vast experience, we are able to supply our customers with fully developed products to cover their specific needs. Our high-tech engines in the 0.3 – 3 Megawatt range are designed for stationary non-intermittent operation and are characterised by extremely high degrees of efficiency, low exhaust gas emissions, durability and a high level of reliability. Besides natural gas, the engines can be operated using a broad spectrum of different gases. This offers customers all over the world the best guarantee for an efficient and safe energy supply. Our wide scope of supply ranges from gensets to complete cogeneration systems, including extensive maintenance and service packages. 3 efficient Long service intervals, maintenance-friendly engine design and low fuel consumption guarantee maximum efficiency durable 4 Optimised engine components enable prolonged component service life, even when using polluted fuel gases such as landfill gas

reliable 5 Type 3 stands out in its power range of 600 to 1,100 kW because of its technical maturity and high degree of reliability

6

2 1

2 Type

Technical Features

1 We continuously develop and optimise • long adjustment cycles • service life of up to 15,000 the electrode alloys and geometry to keep pace with the operating hours • outstanding reliability of operation, even at requirements of modern gas engines. low emission levels

2 Gas mixer The gas mixer we have developed • optimised geometry and short floating times • low pressure functions according to the equal-pressure principle and has been losses and therefore high degree of efficiency at full load • strict optimised over the years to meet the requirements of modern adherence to NOx emission values • trouble-free operation with gas engines. alternative gas types (2-gas operation) • simple adaptation in case of special gases with large calorific value differences • high degree of mixing efficiency • reliable starting behaviour

3 Crossflow head Crossflow • separation of cold mixture side and hot exhaust gas side through individual cylinder heads based on our gas engine • long service life of up to 30,000 operating concept (mixture supply in and external hours • exhaust gas manifold easily accessible exhaust gas manifold).

4 bypass An electronically • high dynamism in the output control over the entire control controlled valve installed behind the compressor enables an range • high degree of control over the system when in isolated efficient mixture return and supports the output control operation, increased reserve regarding load adding and shedding through the valve. • optimal adaptation to varying ambient conditions (intake temperature, altitude)

5 Dry exhaust gas manifold The uncoo- • high specific output • increased electrical efficiency • incre- led exhaust gas manifold enables a maximum energy supply to ased usable energy content in exhaust gas the exhaust gas turbocharger.

6 Crack We successfully apply • high dimensional stability and accuracy • reduced con- this technology – tried and tested in the automotive industry necting-rod bearing wear • easy to maintain — in our powerful stationary engines.

• Combustion The optimised combustion is the basis • maximum degree of efficiency and environmental compatibility for a high engine efficiency at the lowest emission rates and therefore one of the core areas of Jenbacher’s R&D activities.

• Scraper ring The scraper ring integrated in the • stabilised oil consumption • reduced risk of seizing cylinder liner prevents carbon deposit on the piston crown. • reduced wear • perfect partial load behaviour

3 4 oaihi rsnain51 52 30 20 15 10 5 0 Logarithmic presentation simultaneously for these use power generation.This helps not mining and andthechemicals industry) agriculture, sites, from landfill dispose environmentally offensive gases (e.g. ourtechnology makes itpossible to natural gas operation, Along with to anincreased ofalternative use energy sources. consciousness havelead down onpollutants andtheneedtocut Applicable gastypes Scope ofsupply segn oln ae,ol mixture andexhaust gas can be as engine oil, cooling water, variousDepending heatsources specifications, oncustomer such forsystems theoptimised heatandelectrical power generation. forboth gensets electrical power generation andcogeneration Technical Data Calorific value (in kWh/Nm Container (Genset/Cogeneration) Cogeneration system Genset Weights empty(kg) Container (Genset/Cogeneration) Cogeneration system Genset Dimensions (lxwhin mm) Total displacement (lit) ofcylinders No. Engine type Applicable gas types Scope ofsupply speed(m/s) Mean piston Speed (rpm) Displacement/cylinder (lit) (mm) (mm) Configuration Gases from chemical industry

Wood gas Pyrolysis gas

Coal mine gas 3 )

Coke gas Our scopeofsupply comprises Landfill gas

Biogas Sewage gas ecologicalIncreased pca ae sca iegs oegs odgs yoyi a,… pyrolysis gas, woodgas, coke gas, Special gases ascoalmine gas, gas sewage landfill gas, biogas, propane, flare gas, Natural gas, Genset/Cogeneration in container Cogeneration system, Genset, 10.2(1,800rpm) 6.8(1,200rpm); 8.5 (1,500rpm); 1,200/1,800(60Hz) 1,500 (50Hz); 2.43 170 135 V 70° 2202502601,0x,0x,0 12,200x2,500x2,600 12,200x2,500x2,600 12,200x2,500x2,600 Natural gas 5,200x1,900x2,300 5,200x1,700x2,300 5,300x2,300x2,300 5,100x1,700x2,300 4,600x2,300x2,300 4,500x1,700x2,300

Flare gas 25,300/25,800 22,100/23,200 19,200/20,600 City gas 1 SJ36G J320GS J316GS J 312GS ,0 ,0 11,300 10,800 9,900 8,800 9,300 7,900 923. 48.7 38.9 29.2 (see table(see 1). a broad ofgases withdifferent spectrum calorific values and ourfocus onspecial gas applications enable of theuse efficiency continuous refinement ofaplant.The ofourengines caretaking ofnatural use alsoensuresthe resources but only alleviate thepressureonenvironment andencourage and load tested at our factory in Jenbach. atourfactory and loadtested allmodulesareperformance being shipped toourcustomers, Before lied asturnkey installations in 40-foot containers. ourtype3modulescanalsobesupp- Inaddition, the customer. resulting in anincreased level ofefficiency forincorporated, 21 20 16 12 Propane Butane table 1 Type

Outputs and Efficiencies

Natural gas 1,200 rpm | 60 Hz 1,500 rpm | 50 Hz 1,800 rpm | 60 Hz NOx < Type Pel (kW) el (%) Pth (kW) th (%) tot (%) Pel (kW) el (%) Pth (kW) th (%) tot (%) Pel (kW) el (%) Pth (kW) th (%) tot (%) 1 2 1 2 1 2 312 437 40.1 501 45.7 85.8 625 39.8 746 47.6 87.4 633 38.1 815 49.0 87.1 500 mg/Nm3 316 582 40.1 666 45.6 85.7 836 40.0 997 47.7 87.7 848 38.2 1,087 49.0 87.2 320 729 40.3 845 46.4 86.7 1,065 40.9 1,197 45.9 86.8 1,060 39.0 1,322 48.7 87.7 312 420 39.1 504 46.6 85.7 601 38.9 733 47.4 86.3 633 36.7 861 49.9 86.6 250 mg/Nm3 316 560 39.2 671 46.5 85.7 803 39.0 975 47.4 86.4 848 36.9 1,149 50.0 86.9 320 729 39.3 873 46.8 86.1 1,065 39.9 1,241 46.5 86.4 1,060 38.1 1,366 49.1 87.2 312 601 39.1 741 48.2 87.3 350 mg/Nm3 316 803 39.2 991 48.4 87.6 320 1,065 40.2 1,225 46.2 86.4

Biogas 1,500 rpm | 50 Hz 1,800 rpm | 60 Hz NOx < Type Pel (kW) el (%) Pth (kW) th (%) tot (%) Pel (kW) el (%) Pth (kW) th (%) tot (%) 1 2 1 2 312 625 39.7 698 44.4 84.1 633 38.1 765 46.0 84.1 500 mg/Nm3 316 836 39.9 930 44.4 84.3 848 38.2 1,020 46.0 84.2 320 1,065 40.9 1,099 42.2 83.1 1,060 39.0 1,258 46.3 85.3 312 633 36.7 811 47.0 83.7 250 mg/Nm3 316 848 36.9 1,081 47.0 83.9 320 1,060 36.9 1,364 47.5 84.4

Propane 1,200 rpm | 60 Hz 1,500 rpm | 50 Hz NOx < Type Pel (kW) el (%) Pth (kW) th (%) tot (%) Pel (kW) el (%) Pth (kW) th (%) tot (%) 1 2 1 2 312 338 36.3 464 49.7 86.0 407 36.0 580 51.2 87.2 500 mg/Nm3 316 456 36.6 619 49.8 86.4 544 36.1 773 51.3 87.4 320 570 36.7 774 49.8 86.5 682 36.2 965 51.2 87.4 312 407 33.9 634 52.8 86.7 250 mg/Nm3 316 544 34.0 846 52.8 86.8 320 682 34.1 1,056 52.7 86.8

1 electrical output based on ISO standard output and standard reference conditions according to ISO 3046/I-1991 and p.f. = 1.0/low voltage according to VDE 0530 REM with respective tolerance; minimum methane number 70 for natural gas 2 Total heat output with a tolerance of +/- 8 %, exhaust gas outlet temperature 120°C, for biogas exhaust gas outlet temperature 180°C

All data according to full load and subject to technical development and modification.

5 1

DIA.NE® – Dialog Network

® DIA.NE Jenbacher’s engine and module management Features of our DIA.NE® module control system: system consists of a visualisation unit based on an industrial • control of all systems relevant to the module (closed-loop PC, a central processor for the engine control system and the Leanox, speed, output, knocking and isolated operation control module control system. DIA.NE is connected to the central system, ) • 8 additional controllers available control system according to customer specifications. • clear visualisation of the systems and display of all relevant data • graphical online trends and alarm management DIA.NE® is unique because it combines powerful and flexible control electronics on the one hand and a user-friendly operation Using the following additional components, DIA.NE® can be concept on the other.The visualisation unit with colour VDU customised to individual needs: provides a clear and understandable overview of all infor- • DIA.NE® RMC – Dialog Network for Remote Message Control mation and measured values and is extremely user-friendly. • HERMES – Data transmission (via LAN or Modem) • MONIC – Monitoring Ignition Control, Ignition voltage monitoring

® LEANOX Lean mixture combustion This • no sensors in critical measurement ranges • permanent lean mixture combustion control was developed and patented monitoring of emission limit values thanks to stable sensor tech- by Jenbacher.It guarantees the correct gas/air ratio under all nology • controlled combustion resulting in controlled loading operational circumstances in order to achieve the lowest of the components surrounding the combustion chamber (mea- exhaust gas emission rates and stable engine operation at the ning longer service life for the cylinder head, valves, spark plugs, same time. , ...) • deviating gas characteristics can be compensated

Ignition system The microprocessor-controlled makes it possible to vary the firing point depending on ope- ignition system is connected to DIA.NE via CAN bus. This rating conditions and/or type of fuel gas used.

Knock control system All Jenbacher gas control protects the engine from inadmissible loads, resul- engines come standard with a knock control system. The ting in increased reliability and availability. resulting specific firing point, output and mixture temperature

6 Type Reference Installations

1 J 312 GS Plant: Exxon Mobil – Refinery; Seine Maritime, France Type of gas: Natural gas Engine type: 1 x JGS 312 GS-N.LC Electrical output: 625 kW Start-up: December 1999 2 Exxon Mobil produces lubricants for gas engines. The R&D department of Mobil’s European Technology Centre uses our genset for testing purposes.

2 J 316 GS Plant: Profusa – Producer of coke; Bilbao, Spain Type of gas: Natural gas and coke gas Engine type: 12 x JGS 316 GS-S.L Electrical output: a) with 100 % coke gas: 5,642 kW b) with 60 % coke gas /40 % natural gas or 100 % natural gas: 6,528 kW Start-up: 1995 The installation designed by Jenbacher enables Profusa to convert the residual coke gas with a hydrogen content of approx. 50 % into valuable electrical energy.

3 3 J 320 GS – Containerised solution Plant: Landfill site Nent; Hongkong Type of gas: Landfill gas Engine type: 2 x JGC 320 GS-L.L Electrical output: 1,844 kW Start-up: 1997 Instead of letting landfill gas escape into the environment or burning it, the gas is converted into electricity using two con- tainerised gensets.

4 J 320 GS – Containerised solution Anlage: Pakmaya – Food industry; Düzce,Turkey Type of gas: Natural gas Engine type: 2 x JMC 320 GS-N.L Electrical output: 2,096 kW Thermal output: 2,320 kW of which steam production: 1,644 kg/h at 8 bar 4 Start-up: February 2001 In Pakmaya, two Jenbacher containerised modules run parallel to a gas turbine.The generated power covers the entire electrical and thermal energy requirement of the factory. Each module has a steam boiler that uses the hot exhaust gas to produce saturated steam.

7 etTc ak 60 agryRa,Farmington Hills, 26602Haggerty Road, Tech Park, West Jenbacher Ltd. +31|184415440 Fax +31|184495222 Phone NL-3364 DASliedrecht Stationspark 750 Jenbacher B.V. +39|0456766322 Fax +39|0456760211 Phone I-37012 Bussolengo(VR) Via Crocin46/H,CasellaPtale.41Apta Jenbacher S.l Fax +45|86967072 Phone+45 |86966788 DK-8881 Thorsø Industrivej 19 Jenbacher A/S +49|62177094-70 Fax Phone+49 |62177094-0 D-68307 Mannheim Amselstraße 28 Jenbacher GmbH Jenbacher Subsidiaries [email protected] www.jenbacher.com +43|5244 |600-548 Fax +43|5244600-0 Phone A-6200Jenbach 1-3, Achenseestraße Jenbacher AG itcomestospecificwhen customerneedsand requirementsandweconstantlybroaden andoptimise ourrange ofservices. maintenance key andevenoperation featureofourservice isourflexibilit ofoursystems.The forand support theinstallation, Intelligent Ourworld-wide Energy service organisation –Intelligent guarantees Service: possible thebest assista ourcustomers Service The companyemploys1,300people. theJenbacher Group alsohasaninternational from itssubsidiaries, Apart distribution andservicing network at itsdisposal. simultaneously using themtogenerate energy too. agriculture processing andwaste while mining, of natural gasalsofor but disposing ofgases produced byindustry, ranging from forward-looking 0.3to3MW.We offer innovative, ourcustomers technologies for generating energy onthebasis as aspecialist manufacturerofgas engines andisglobal market leader for andcogeneration gensets withoutputs systems andmanufacturing withitsheadquarters facilities in Jenbach inJenbacher theAustrian AG, hasaninternationalTyrol, reputatio Jenbacher AG a +1|2483245000 Fax +1|2483244400 Phone USA MI 48331, Eiffelpark Bât.A,415rueClaudNicolasLedouxBP445 Fax +852|25551455 Phone+852 |29262162 Hong Kong Aberdeen, Wong ChukHang, Scomber Building 1 9thfloor, Yip Fat Street Jenbacher AsiaLtd. East Fax +971|42996679 Phone+971 |42996678 PO Box54338,DubaiUAE Suite220 W1, FreeDubai Airport Zone, Jenbacher FZE Fax +33|442907576 Phone+33 |442907575 F-13592 AixenProvence Cedex 3 Jenbacher SAS Fax +34|916522616 Phone+34 |916586800 losReyes de (Madrid)E-28700 SanSebastián Avda. delCaminodeloCortao,34–Nave8 Jenbacher, S.L. nce n y

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