MTConnect and the IIOTfdm or IOMT Industrial Internet of Things for discreet manufacturing
Georgia Tech IOTfm November 11, 2015 William Sobel Chief Strategy Officer System Insights 1 MTConnect Chief Architect MTConnect Institute About Me
• Chief Strategy Officer – System Insights • Chief Architect of the MTConnect Standard for the last 8 years • Chair of the MTConnect Technical Steering Committee • Original Author of the Standard • Chair IIC Industrial Analytics Task Group
• My Background • Financial Systems Architecture
• Real-Time Analytics 2 • Distributed Architecture & Fault Tolerance IIOT FOR DISCRETE MANUFACTURING
3 Google Earth View of Manufacturing…
Supply Chain Control: Scheduling Enterprise Micro and Macro Planning CAM programs Factory Tooling Inspection Plans Cell Asset Management …. Machine Knowledge: Utilization Workpiece Performance Consumables Tool / Chip Maintenance Quality/measurement ….
Data: Machine State, Faults, Tooling, 4 ® Measurements and Quality, Telemetry, Sensor Data, Energy, … Intelligence Hierarchy
Self Optimizing - Learning models optimize processes Predictive - Problems are solved before they impact process Proactive - Detect problems before they happen using CEP and learning Disruptive Increasing IntelligenceReal-Time Analytic - Determines why a process failed or productivity was lost Monitored - Data collection and backward looking reports Dumb - No software or control software only Present
5 MTCONNECT
6 MTConnect Institute
• MTConnect Institute is a non-profit subsidiary of AMT
• Over 120 tag members and implementors
• Collaborating with OPC and DMSC
• Companion Specification with OPC
• Working with NIST on the Digital Thread
7 MTConnect Standard
• Open and Free • Free to Participate • Free to Use • No IP Contamination • Open Source Implementations Available • Real-Time • Available on Most Machine Tool (Metal Cutting) • Uses HTTP and XML 8 • Solutions Available for Most PLC and Automation Equipment What is MTConnect?
An analogy…
9 What is MTConnect?
10 Without MTConnect
$ $ $ $ $ $ $ $ $ $ $ $ $ $ $$ $ $
11 With MTConnect
$ $ $
12 Domain model: the structure and vocabulary of the information model for a specific business or technical area
Domain Models
ISO-13399 ISA-95 QIF
Transports MTConnect
OPC Profinet Ethernet/IP
Transport: Moves unstructured data from one place to another 13 MTConnect uses HTTP; we don’t define our own We provide a transport and a protocol for data access Semantic Transformation
Meaning
Sensor Fusion Raw Syntax Semantics Device Linear X a = 5000 Position: 196.54mm b = 12.43 Load: 12.43% 010100100110 Serial Network c = 87.22 Rotary C d = 2 Rotary Velocity: 87.22 RPM
0 50 60 7 4 0 0 8 Controller 3 0
0 9
2 0
1
0
0 1
0 0 Execution: ACTIVE
Value MTConnect Semantic Data Device Data Transformation Pipeline Information 14 Application Context ERP
ISA-95
CAD QMS CAM Tools SPC
STEP DIN QIF
QIF ISO-13399 DMIS
MES Tool Mgmt Analytics
Shop MTConnect
PLC EDM CMM Preset Machines Tools 15 Services
Standards Based Information Models
APIs
Engineering Equipment Design Supervisory
16 What can MTConnect be used for?
Production Baseline
Continuous Improvement Evaluate Analyze
Implement
Execution optimization Tooling Optimization Process Improvement Predictive Quality 17 Workforce Training Manufacturing Strategy Design for Manufacturing What can MTConnect be used for?
h1p://… h1p://… Agent Agent
HTTP$Get$–$Read$Only
Control Safety$ Control By$Design Executive Executive
Machine 2 Machine
18 What’s Next…
0110010101
Ideation Design Engineering Machining Verification
Ext Life Cycle 19 What can MTConnect be used for?
Industry 4.0 Digital Manufacturing Predictive …
20 IT VS. OT
So, what’s stopping us…
21 Information Technology vs. Operations Technology
OT
IT
22 23 24 Blockers: Quarantine
Services
Information Technology Operations Technology 25 Solution: Edge Intelligence/Edge Security
Services
Information Technology Operations Technology 26 Intelligence Hierarchy
Self Optimizing - Learning models optimize processes Predictive - Problems are solved before they impact process Proactive - Detect problems before they happen using CEP and learning Disruptive Increasing IntelligenceReal-Time Analytic - Determines why a process failed or productivity was lost Monitored - Data collection and backward looking reports Dumb - No software or control software only Present
27 THANK YOU
28