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UREA FERTILIZER PROJECT at RAMAGUNDAM by M/S RAMAGUNDAM FERTILIZERS & CHEMICALS LIMITED

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UREA FERTILIZER PROJECT at RAMAGUNDAM by M/S RAMAGUNDAM FERTILIZERS & CHEMICALS LIMITED ENVIRONMENTAL IMPACT ASSESSMENT STUDY REPORT FOR NEW AMMONIA/ UREA FERTILIZER PROJECT AT RAMAGUNDAM BY M/s RAMAGUNDAM FERTILIZERS & CHEMICALS LIMITED REPORT NO. A512-EI-1741-1501 APRIL 2015 Certificates Contents of EIA Report EIA STUDY FOR NEW AMMONIA/UREA Document No. FERTILIZER COMPLEX AT RAMAGUNDAM A512-EI-1741-14011 Rev. No. 0 CONTENTS OF EIA REPORT SL.NO CONTENTS PAGE EXECUTIVE SUMMARY………………………………………………………….…………..............I - XX CHAPTER – 1 INTRODUCTION 1.0 INTRODUCTION 2 1.1 PURPOSE OF THE PROJECT 2 1.2 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT 2 1.2.1 Project Proponent 3 1.3 BRIEF DESCRIPTION OF THE PROPOSED PROJECT 4 1.3.1 Nature and size of the project 4 1.3.2 Location of the project 4 1.3.3 Justification for the project 5 1.3.4 List of industries around the project 7 1.4 PROJECT IMPLEMENTATION SCHEDULE 8 1.5 SCOPE OF THE STUDY 9 1.6 ORGANIZATION OF THE REPORT 9 1.6.1 Contents of the Report 9 1.7 MOEF APPROVED TERMS OF REFERENCE FOR EIA 11 CHAPTER – 2 PROJECT DESCRIPTION 2.0 INTRODUCTION 23 2.1 RAMAGUNDAM FERTILIZER COMPLEX – AN OVERVIEW 23 2.2 PROCESS DESCRIPTION 26 2.3 MASS AND ENERGY BALANCE 39 2.4 RAW MATERIAL REQUIRED 40 2.5 PRODUCT PORTFOLIO 44 2.5.1 Product specification 44 2.6 UTILITIES SYSTEMS 44 2.6.1 Details of offsite facility 49 2.7 NATURAL GAS RECEIPT FACILITY 52 2.8 FLUE GASES UTILIZATION 52 2.9 WATER BALANCE – FERTILIZER PLANT 52 2.10 ENVIRONMENT MITIGATION MEASURES 55 2.11 EXISTING FACILITIES TO BE USED 62 2.12 GROUNDWATER AND AQUIFER STUDY 64 2.13 FLOOD HAZARD ZONATION MAPPING 67 2.14 RAIN WATER HARVESTING 69 CHAPTER – 3 EXISTING ENVIRONMENTAL STATUS 3.0 DESCRIPTION OF ENVIRONMENT 72 3.1 INTRODUCTION 72 3.2 CLIMATE 72 3.3 LAND USE STUDY 72 3.3.1 Objectives of the Land Use study 72 3.3.2 Interpretation of satellite imagery 73 3.3.3 Methodology 73 Template No. 5-0000-0001-T2 Rev. 1 Copyrights EIL – All rights reserved Document No. EIA STUDY FOR NEW AMMONIA/UREA A512-EI-1741-1401 FERTILIZER COMPLEX AT RAMAGUNDAM Rev. No. A 3.3.4 Area Statistics 73 3.4 METEOROLOGY 74 3.4.1 Methodology 75 3.4.2 Secondary data 75 3.4.3 Meteorology – Data generated at plant site 78 3.4.4 WIndrose diagram 79 3.5 AIR ENVIRONMENT 79 3.5.1 Selection of AAQ stations 80 3.5.2 Existing AAQ status and Standards 84 3.5.3 Results of ambient air quality 86 3.6 NOISE ENVIRONMENT 91 3.6.1 Noise Levels 92 3.6.2 Methodology of Noise Measurement 93 3.6.3 Site Description 94 3.6.4 Data Analysis 95 3.7 TRAFFIC 97 3.7.1 Heavy Motor Vehicles (HMV) 98 3.7.2 Light Motor Vehicles (LMV) 98 3.7.3 Two-Wheeler 98 3.8 WATER ENVIRONMENT 98 3.8.1 Water Quality 99 3.8.2 Selection of water quality locations 99 3.8.3 Site Description 101 3.8.4 Sample collection and analysis 104 3.8.5 Method of Water Sampling 104 3.8.6 Surface and Groundwater Quality Data 105 3.8.7 Ground Water Quality Analysis 107 3.8.8 Surface Water Quality Analysis 108 3.9 SOIL ENVIRONMENT 110 3.9.1 Data Generation 110 3.9.2 Soil Sample Collection 110 3.9.3 Soil Data analysis 113 3.9.4 Type of Soil 114 3.9.5 Interpretation of Data 117 3.10 BIOLOGICAL ENVIRONMENT 117 3.10.1 Forest Types 117 3.10.2 Cropping Pattern 118 3.10.3 Objectives of Ecological Studies 118 3.10.4 Methodology Adopted for the Survey 118 3.11 SOCIO ECONOMIC ENVIRONMENT 146 3.11.1 Methodology 147 3.11.2 Secondary Data Sources 147 3.11.3 District Profile and Salient Features 147 3.11.4 Study Area Profile and Perception Survey 157 CHAPTER – 4 ANTICIPATED ENVIRONMENTAL IMPACTS & MITIGATION MEASURES 4.0 INTRODUCTION 175 4.1 IMPACT IDENTIFICATION 175 4.1.1 Construction Phase 175 4.1.2 Operational Phase 175 4.2 IDENTIFICATION OF ENVIRONMENTAL COMPONENTS BEARING 176 IMPACTS 4.2.1 Air Environment 177 Template No. 5-0000-0001-T2 Rev. 1 Copyrights EIL – All rights reserved Document No. EIA STUDY FOR NEW AMMONIA/UREA A512-EI-1741-1401 FERTILIZER COMPLEX AT RAMAGUNDAM Rev. No. A 4.2.2 Water Environment 194 4.2.3 Noise Environment 203 4.2.4 Land Environment 208 4.2.5 Biological Environment 216 4.2.6 Socioeconomic Environment 217 4.2.7 Occupational Health and Risk 224 CHAPTER – 5 ENVIRONMENTAL MONITORING PROGRAM 5.0 INTRODUCTION 227 5.1 ENVIRONMENTAL MONITORING AND REPORTING PROCEDURE 227 5.2 OBJECTIVES OF MONITORING 228 5.3 CONSTRUCTION PHASE 228 5.4 OPERATION PHASE 230 5.4.1 Monitoring For Pollutants 231 5.4.2 Meteorology 231 5.4.3 Ambient Air Quality 231 5.4.4 Waste Water from Project Site 232 5.4.5 Ambient Noise 232 5.4.6 Ground Water Monitoring 232 5.4.7 Soil Quality Monitoring 232 5.4.8 Solid/Hazardous Waste Disposal 232 5.4.9 Socio-Economic Development 232 5.5 RESPONSIBILITY OF MONITORING AND REPORTING SYSTEM 234 5.6 SUBMISSION OF MONITORING REPORTS TO MoEF 234 CHAPTER – 6 ENVIRONMENTAL MANAGEMENT PLAN 6.1 ENVIRONMENT MANAGEMENT PLAN 237 6.1.1 Environmental Management At Planning Phase 237 6.2 DESIGN CONSIDERATIONS 237 6.2.1 Air Environment 238 6.2.2 Noise Environment 238 6.2.3 Water Environment 239 6.2.4 Land Environment 239 6.3 CONSTRUCTION PHASE 239 6.3.1 Air Quality 240 6.3.2 Noise Quality 241 6.3.3 Water Quality 241 6.3.4 Socio-economic 241 6.3.5 Biological Environment 241 6.3.6 Muck Disposal Plan 244 6.4 OPERATION PHASE 245 6.4.1 Air Environment 246 6.4.2 Noise Environment 246 6.4.3 Water Environment 246 6.4.4 Socioeconomic Environment 246 6.4.5 Biological Environment 247 6.5 OCCUPATIONAL HEALTH 253 6.5.1 Health 253 6.6 CORPORATE RESPONSIBILITY ON ENVIRONMENTAL PROTECTION 257 6.7 ENVIRONMENT CELL 259 6.8 CORPORATE SOCIAL RESPONSIBILITY (CSR) 259 6.9 BUDGETARY PROVISIONS FOR ENVIRONMENTAL PROTECTION 259 Template No. 5-0000-0001-T2 Rev. 1 Copyrights EIL – All rights reserved Document No. EIA STUDY FOR NEW AMMONIA/UREA A512-EI-1741-1401 FERTILIZER COMPLEX AT RAMAGUNDAM Rev. No. A MEASURES 6.9.1 Capital Cost for Environmental Protection – Proposed Project 259 6.9.2 Recurring Cost for Environmental Protection 260 6.10 QUALITY, SAFETY, HEALTH AND ENVIRONMENTAL POLICY 261 CHAPTER – 7 ADDITIONAL STUDIES 7.0 ADDITIONAL STUDIES 263 7.1 PUBLIC CONSULTATION 263 7.2 DISASTER MANAGEMENT PLAN 266 7.2.1 Onsite Emergency Plan 266 7.2.2 Hazard analysis 267 7.2.3 Hazards in Various Plants 271 7.2.4 Implementation of onsite emergency plan 272 7.2.5 Function Duties & Responsibilities of Key Persons 275 7.2.6 Post Emergency Activities 282 7.2.7 Safety Services 283 7.2.8 Emergency Medical Action Plan 284 7.2.9 Medical management for exposure to chemicals 288 7.2.10 Antidotes of Hazardous Chemicals 291 7.3 PROCEDURE/PRECAUTIONS TO BE TAKEN FOR TANKERS FOR LOADING 291 & UNLOADING PURPOSE 7.3.1 Procedure for Filling BTAL Tankers 292 7.3.2 Procedure for Unloading BTAL Tankers 292 7.4 OCCUPATIONAL HEALTH OF THE CONTRACT AND SUB CONTRACT 295 WORKERS 7.5 RISK ASSESSMENT 296 CHAPTER – 8 PROJECT BENEFITS 8.0 INTRODUCTION 298 8.1 ENERGY BENEFITS 298 8.2 ENVIRONMENTAL BENEFITS 298 8.3 SOCIOECONOMIC BENEFITS 298 CHAPTER – 9 DISCLOSURE OF CONSULTANTS 9.0 INTRODUCTION 301 Template No. 5-0000-0001-T2 Rev. 1 Copyrights EIL – All rights reserved Document No. EIA STUDY FOR NEW AMMONIA/UREA A512-EI-1741-1401 FERTILIZER COMPLEX AT RAMAGUNDAM Rev. No. A LIST OF TABLES SR. TABLE TABLE TITLE PAGE NO. NO. NO. 1. 1.1 Details of Environmental Setting 4 2. 1.2 Gaps between Consumption & Production of Urea 6 (Lakh Tons of material) 3. 1.3 Projected Demand Supply Gap for Urea (Million Metric 6 Tons) 4. 1.4 List of Industries around the project 7 5. 1.5 Compliance of approved TOR issued by MoEF 11 6. 2.1 List of Facilities in the fertilizer complex 25 7. 2.2 Header Conditions of Ammonia Plant 34 8. 2.3 List of Raw materials used in Fertilizer Complex 40 9. 2.4 Estimated Chemical Consumption – Licensor 1 43 10. 2.5 Table 2.5 Estimated Chemical Consumption – 43 Licensor 2 11. 2.6 Product specification of Fertilizer Complex 44 12. 2.7 Raw Water Consumption 45 13. 2.8 Power / Steam requirement of the fertilizer complex 51 14. 2.9 ETP Inlet Design Oily Effluent Quality 58 15. 2.10 ETP Inlet Design Sanitary Effluent Quality 58 16. 2.11 ETP Inlet Design CRWS Effluent Quality 58 17. 2.12 ETP Design Treated Effluent Quality 60 18. 2.13 Noise level measurement for Category A 61 19. 2.14 List of Catalysts Used in Ammonia Plant 61 20. 3.1 Land use classification and area statistic based on IRS 73 P6 satellite data 21. 3.2 Monthly Mean values of Meteorological Data (March, 76 2013 to February, 2014) 22. 3.3 Summarised Primary Meteorological data (Period: 78 March– June 2014) 23. 3.4 Details of ambient air quality monitoring stations 80 24. 3.5 Parameters sampling duration 84 25.
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