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D7.1 Demonstrators Sites Preparation Report V1 DELIVERABLE D7.1 – Demonstrators Sites Preparation Report This document is part of a project that has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 766994. It is the property of the PROPHESY consortium and shall not be distributed or reproduced without the formal approval of the PROPHESY Project Coordination Committee. D7.1 – Demonstrators Sites Preparation Report Final – v1.0, 30/06/2018 Project Acronym: PROPHESY Grant Agreement number: 766994 (H2020-IND-CE-2016-17/H2020-FOF-2017) Project Full Title: Platform for rapid deployment of self-configuring and optimized predictive maintenance services Project Coordinator: INTRASOFT International SA DELIVERABLE D7.1 – Demonstrators Sites Preparation Report Dissemination level CO – Confidential Type of Document (R) Report Contractual date of delivery M9, 06/30/2018 Deliverable Leader MMS Status - version, date Draft WP / Task responsible WP7.1 Keywords: Demonstrator, Preparation, JLR, PHI Dissemination level: CO Page 2 D7.1 – Demonstrators Sites Preparation Report Final – v1.0, 30/06/2018 Executive Summary This report specifies the preparation report for two complex demonstrators and is related to the Deliverable 2.4 in M8. While the Deliverable 2.4 is more related to the WHAT and WHY, this document is more related the HOW is involved in the two complex demonstrators, which prepare the execution of the PROPHESY solutions at two different locations and industries: • Jaguar Land Rover, Wolverhampton, UK, representing Automotive Industry • Philips, Drachten, Netherlands, representing Health care This deliverable concludes the ongoing work and results of Task 7.1, which will ensure the proper planning of the complex demonstrators, including the readiness of the factories and pilot sites where the solutions will be deployed and operated. The work includes the mobilization of all stakeholders involved in the demonstrator, the preparation of the pilot production lines in terms of the required technical infrastructure (e.g., industrial PCs, smart glasses/gloves, networking), as well as the timely deployment of the PROPHESY-CPS platform for the purpose of testing and validating it on the field. Moreover, this task will plan changes to production processes in order to transition from a preventive maintenance to a predictive maintenance approach, which is a common goal of the two demonstrators. A significant part of the task will be devoted to the customization of the PROPHESY-CPS platform to the needs of each demonstrator, as well as its pre-deployment in each production line for testing and validation prior to the commencement of the pilot operation of the demonstrators. This deliverable describes the status of the preparation of the two complex demonstrators. Furthermore, a detailed implementation plan for each of the complex demonstrators will be provided. In M15 a second version of Deliverable 7.1 is planned, in which the final demonstrator setup will be described. Dissemination level: CO Page 3 D7.1 – Demonstrators Sites Preparation Report Final – v1.0, 30/06/2018 Deliverable Leader: MMS Contributors: INTRA, MAG, PHILIPS, JLR Reviewers: PHI, JLR Approved by: INTRA Document History Version Date Contributor(s) Description 0.1 17.05.18 MMS First draft structure 0.2 12.06.18 MMS Working Document 0.3 25.06.18 MMS Integrated contributions of JLR and PHI 0.4 28.06.18 JLR, PHI, MAG Contributions 1.0 29.06.18 MMS Final Version Dissemination level: CO Page 4 D7.1 – Demonstrators Sites Preparation Report Final – v1.0, 30/06/2018 Table of Contents EXECUTIVE SUMMARY ..................................................................................................................................... 3 TABLE OF CONTENTS ........................................................................................................................................ 5 TABLE OF FIGURES ........................................................................................................................................... 6 LIST OF TABLES ................................................................................................................................................ 6 DEFINITIONS, ACRONYMS AND ABBREVIATIONS ............................................................................................. 7 INTRODUCTION ...................................................................................................................................... 9 1.1 THE PROPHESY CONCEPT ............................................................................................................................. 9 1.2 STRATEGY OF WP7 AND TASK 7.1 .................................................................................................................. 11 1.3 DOCUMENT SCOPE AND STRUCTURE ................................................................................................................ 12 DEMONSTRATOR AT PHILIPS ................................................................................................................ 13 2.1 INTRODUCTION ........................................................................................................................................... 13 2.2 STAKEHOLDER OF PHI USE-CASES ................................................................................................................... 14 2.3 PREPARATION OF THE PILOT PRODUCTION LINES ................................................................................................ 15 2.3.1 Machining part ............................................................................................................................. 15 2.3.2 Measuring equipment ................................................................................................................... 18 2.3.3 Monitoring part ............................................................................................................................ 20 2.3.4 Software environment .................................................................................................................. 26 2.4 FURTHER INTEGRATION PLAN ......................................................................................................................... 27 DEMONSTRATOR AT JAGUAR LAND ROVER .......................................................................................... 28 3.1 INTRODUCTION ........................................................................................................................................... 28 3.2 STAKEHOLDER OF JLR USE-CASES .................................................................................................................... 29 3.3 PREPARATION OF THE PILOT PRODUCTION LINES ................................................................................................ 30 3.3.1 Machining part ............................................................................................................................. 30 3.3.2 Monitoring part ............................................................................................................................ 30 3.3.3 Software environment .................................................................................................................. 36 3.4 FURTHER INTEGRATION PLAN ......................................................................................................................... 45 CONCLUSIONS ...................................................................................................................................... 46 Dissemination level: CO Page 5 D7.1 – Demonstrators Sites Preparation Report Final – v1.0, 30/06/2018 Table of Figures FIGURE 1: HIGH LEVEL OVERVIEW OF THE PROPHESY-PDM PLATFORM .............................................................................. 9 FIGURE 2: INSTANTIATION OF THE MAIN ELEMENTS OF THE PRPOHESY PDM SYSTEM TO SUPPORT THE IDENTIFIED REASONING PHASES AND RELATED FEEDBACK PROCESSES ..................................................................................................................... 11 FIGURE 3: OVERVIEW PHI DEMONSTRATOR .................................................................................................................... 13 FIGURE 4: COLD-FORMING PRESS (MP12) WITH THE CURRENT BRANKAMP X5 SYSTEM ON TOP OF THE CONTROL PANEL. .............. 16 FIGURE 5: UPPER PART OF A COLD-FORMING TOOL-MODULE (FOREGROUND) AND A COMPLETE TOOL-MODULE (BACKGROUND) ..... 16 FIGURE 6: CUTTING-OUT MACHINE (UK02) WITH PRODUCT HANDLING ROBOTS .................................................................... 17 FIGURE 7: 5-FOLD CUTTING-OUT TOOL, READY FOR MANUFACTURING ................................................................................. 18 FIGURE 8: EXPERIMENTAL, IN-LINE MATERIAL MEASURING MACHINE (MD01) ...................................................................... 19 FIGURE 9: IN-LINE PRODUCT MEASURING MACHINE (MA80) ............................................................................................. 19 FIGURE 10: OFF-LINE PRODUCT MEASURING MACHINE (MA67)......................................................................................... 20 FIGURE 11: BRANKAMP X7 PROCESS MONITORING SYSTEM ............................................................................................... 21 FIGURE 12: ORANGE ARROWS INDICATE THE POSITIONS FOR THE NEW SENSORS TO BE INTEGRATED IN THE 5-FOLD CUTTING-OUT TOOLING AND PRESS-FRAME ..............................................................................................................................
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