Department of Metallurgical Engineering
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ITP Metal Casting: Advanced Melting Technologies
Advanced Melting Technologies: Energy Saving Concepts and Opportunities for the Metal Casting Industry November 2005 BCS, Incorporated 5550 Sterrett Place, Suite 306 Columbia, MD 21044 www.bcs-hq.com Advanced Melting Technologies: Energy Saving Concepts and Opportunities for the Metal Casting Industry Prepared for ITP Metal Casting by BCS, Incorporated November 2005 Acknowledgments This study was a collaborative effort by a team of researchers from University of Missouri–Rolla, Case Western Reserve University, and Carnegie Mellon University with BCS, Incorporated as the project coordinator and lead. The research findings for the nonferrous casting industry were contributed by Dr. Jack Wallace and Dr. David Schwam, while the ferrous melting technologies were addressed by Dr. Kent Peaslee and Dr. Richard Fruehan. BCS, Incorporated researched independently to provide an overview of the melting process and the U.S. metal casting industry. The final report was prepared by Robert D. Naranjo, Ji-Yea Kwon, Rajita Majumdar, and William T. Choate of BCS, Incorporated. We also gratefully acknowledge the support of the U.S. Department of Energy and Cast Metal Coalition (CMC) in conducting this study. Disclaimer This report was prepared as an account of work sponsored by an Agency of the United States Government. Neither the United States Government nor any Agency thereof, nor any of their employees, makes any warranty, expressed or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any Agency thereof. -
Back Ground of Gold Leaching Reagent ---Florrea Goldix
SHENYANG FLORREA CHEMICALS CO., LTD 1719, BLD B,Hai‐li‐de Mansion,NO.135,ChangJiang Street, Huanggu District, Shenyang, Liaoning Province, P. R . China Tel: 0086 24 31515191 Mobile: 0086 136 0982 1616 Fax: 0086 24 31513277 Skype: yang(florrea) ISO 9001 Certified NO. : 086911Q E‐mail: [email protected] www.florrea.com MSN: [email protected] ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ BACK GROUND OF GOLD LEACHING REAGENT -----FLORREA GOLDIX 567 (Excellent Cyanide Replacement , Environmentally friendly) Florrea Gold Lixiviant GOLDIX 567‐‐‐ Environmentally friendly Gold Leaching without cyanide. The various oxidized gold ore were leached with various lixiviants and Florrea Goldix 567 is the best lixiviant substitute for cyanide as gold lixiviant at present, meanwhile gole leaching speeds with organic chlorine C was 8 times of that with cyanide Gold cyanidation, also called cyanide leaching, is a metallurgical technique for extracting gold from low‐grade ore by converting the gold to a water soluble coordination complex. It is the most commonly used process for gold extraction. Due to the highly poisonous nature of cyanide, the process is controversial and its usage is banned in a number of countries and territories. It uses cyanide to dissolve the gold within the rock, which, itself, is not soluble in cyanide. The gold is then drawn out in a liquid form that can be treated to remove the cyanide. Almost 90% of all gold extracted commercially is done so by cyanidation. The process has been controversial since its inception due to the poisonous nature of cyanide and the threat it poses to the environment and the people working in the extraction facilities. -
National Register of Historic Places Multiple Property
NFS Form 10-900-b 0MB No. 1024-0018 (Jan. 1987) United States Department of the Interior National Park Service National Register of Historic Places Multipler Propertyr ' Documentation Form NATIONAL This form is for use in documenting multiple property groups relating to one or several historic contexts. See instructions in Guidelines for Completing National Register Forms (National Register Bulletin 16). Complete each item by marking "x" in the appropriate box or by entering the requested information. For additional space use continuation sheets (Form 10-900-a). Type all entries. A. Name of Multiple Property Listing ____Iron and Steel Resources of Pennsylvania, 1716-1945_______________ B. Associated Historic Contexts_____________________________ ~ ___Pennsylvania Iron and Steel Industry. 1716-1945_________________ C. Geographical Data Commonwealth of Pennsylvania continuation sheet D. Certification As the designated authority under the National Historic Preservation Act of 1966, as amended, J hereby certify that this documentation form meets the National Register documentation standards and sets forth requirements for the listing of related properties consistent with the National Register criteria. This submission meets the procedural and professional requiremerytS\set forth iri36JCFR PafrfsBOfcyid the Secretary of the Interior's Standards for Planning and Evaluation. Signature of certifying official Date / Brent D. Glass Pennsylvania Historical & Museum Commission State or Federal agency and bureau I, hereby, certify that this multiple -
Background for Nepa Reviewers: Non-Coal Mining Operations
EPA/530//R-95/043 NTIS/PB96/109/103 TECHNICAL DOCUMENT BACKGROUND FOR NEPA REVIEWERS: NON-COAL MINING OPERATIONS December 1994 U.S. Environmental Protection Agency Office of Solid Waste Special Waste Branch 401 M Street, SW Washington, DC 20460 Disclaimer and Acknowledgements This document was prepared by the U.S. Environmental Protection Agency (EPA). The mention of company or product names is not to be considered an endorsement by the U.S. Government or by the EPA. This Technical Document consists of nine sections. The first is EPA's overview of mining and the statutory and regulatory background. That is followed by a description of mining activities and their potential environmental impacts. The remaining sections cover specific environmental concerns, environmental monitoring, and pollution prevention. Also provided are a list of contacts, glossary, and references. This report was distributed for review to the U.S. Department of the Interior's Bureau of Mines, Bureau of Land Management, and National Park Service; the U.S. Department of Agriculture's Forest Service; Western Governors Association; and other industry and public interest groups. The use of the terms "extraction," "beneficiation," and "mineral processing" is not intended to classify any waste stream for the purposes of regulatory interpretation or application. Rather, these terms are used in the context of common industry terminology. Background for NEPA Reviewers TABLE OF CONTENTS Page INTRODUCTION ..................................................................1-1 -
Addressing the Information Gaps on Prices of Minerals Sold in an Intermediate Form
The Platform for Cooperation on Tax DISCUSSION DRAFT: Addressing the Information Gaps on Prices of Minerals Sold in an Intermediate Form Feedback Period 24 January 2017 – 21 February 2017 Organisation for Economic Co-operation and Development (OECD) World Bank Group (WBG) International Monetary Fund (IMF) United Nations (UN) 1 This discussion draft has been prepared in the framework of the Platform for Collaboration on Tax by the OECD, under the responsibility of the Secretariats and Staff of the four mandated organisations. The draft reflects a broad consensus among these staff, but should not be regarded as the officially endorsed views of those organisations or of their member countries. 1 Table of Contents Introduction................................................................................................................................................................ 6 Domestic Resource Mobilisation from Mining......................................................................................... 6 Report Structure ................................................................................................................................................... 9 Building An Understanding of the Mining Sector – A Methodology ................................................ 10 Introduction ........................................................................................................................................................ 10 Steps in the Methodology ........................................................................................................................... -
Thermal Analysis of a Conventional Cupola Furnace with Effects of Excess Air on the Flue Gases Specific Heat !
Journal(of(Materials(and(( J. Mater. Environ. Sci., 2021, Volume 12, Issue 02, Page 192-204 Environmental(Science( ISSN(:(2028;2508( CODEN(:(JMESCN( http://www.jmaterenvironsci.com! Copyright(©(2021,( University(of(Mohammed(Premier(((((( Oujda(Morocco( Thermal Analysis of a Conventional Cupola Furnace with Effects of Excess Air on the Flue Gases Specific Heat ! Stephen A. Ajah1,2, Donald Idorenyin 1, Uchenna C. Nwokenkwo2, Uzoma S. Nwigwe2, Benjamin O. Ezurike2 1Applied Renewable & Sustainable Energy Research Group, Department of Mechanical Engineering, University of Nigeria, Nsukka, Nigeria 2Department of Mechanical Engineering, Alex Ekwueme Federal University Ndufu-Alike, Ebonyi State, Nigeria *Corresponding author, Email address: [email protected] **Corresponding author, Email address: [email protected] Received 29 Dec 2020, Abstract Revised 16 Feb 2021, A thermal analysis was carried out on a 6.5 m tall and 0.65 m diameter conventional cupola Accepted 17 Feb 2021 furnace at the Nigeria Railway Corporation, Enugu. This study tries to solve metallurgical problem of the furnace wall due to gases dissociation from unbalance excess air and Keywords undefined adiabatic flame temperature used during the operation. A combustion and ! Cupola furnace, thermal analysis of the fuel (coke) used for its operation has been carried out and the ! Thermal analysis, adiabatic combustion temperature of the fuel has been determined to be 2,175.93K. The ! Combustion, stoichiometric and actual air-fuel ratio of the furnace were found to be 10.97 and 12.08 ! Excess air, respectively. The percentage of flue gases difference for wet and dry case were also ! Adiabatic temperature. investigated against the percentage excess air. -
IRON MINING – ARDIS FURNACE and GALENA FURNACE [Compiled and Transcribed by William J
MENOMINEE RANGE HISTORY – IRON MINING – ARDIS FURNACE AND GALENA FURNACE [Compiled and Transcribed by William J. Cummings] Iron Mountain Press, Iron Mountain, Number 33 [Thursday, January 2, 1908], Dickinson County, Michigan, Volume 12, page 1, column 4 Number 31 [Thursday, December 19, 1907], page 1, column 1 Work Commenced. 100 TON FURNACE Work has commenced on the new blast _____ furnace, mention of which was made in The Press two weeks ago. It will be erected on the old waterworks property, near Lake PLANS PREPARING FOR Antoine, and the stone pump-house will be ERECTION IN IRON utilized in the construction. The contract for MOUNTAIN CITY. the steel stack and other machinery has _____ been let to the Prescott Iron Works, of Menominee. The furnace will be of one Work Will Commence on Structure hundred ton capacity and will differ Early in New Year – Meeting of somewhat from furnaces now in operation. Capitalists in New York. The ore for the furnace will be mined in the Randville district. John T. Jones is the leading spirit in the enterprise. The Press can state authoritatively that Iron Mountain is to become a pig iron Iron Mountain Press, Iron Mountain, manufacturing center. Dickinson County, Michigan, Volume 12, Architects are now engaged in making Number 45 [Thursday, March 26, 1908], the plans for a blast furnace to be erected page 1, column 4 here. The furnace is to be erected in the northern part of the city near Lake Antoine. New Blast Furnace. Work on the furnace will commence before the New Year is many weeks old. -
Biooxidation of a Gold Bearing Arsenopyrite/Pyrite Cencentrate
.... r BIOOXIDATION OF A GOLD BEARING ARSENOPYRITE/PYRITE CONCENTRATE by D.M. MILLER B. Sc. Eng (UNIVERSITY OF THE WI1WATERSRAND).1984 University of Cape Town Submitted to the University of Cape Town in fulfilment of the requirements for the degree of Masters of Science in Engineering February 1990 The University of Cape Town has been given the right to reproduce this ti.esi3 in whole or In part. Copyright is he!(! Ly the author. The copyright of this thesis vests in the author. No quotation from it or information derived from it is to be published without full acknowledgement of the source. The thesis is to be used for private study or non- commercial research purposes only. Published by the University of Cape Town (UCT) in terms of the non-exclusive license granted to UCT by the author. University of Cape Town i ABSTRACT Biooxidation of gold bearing refractory sulphide concentrates is emerging as a viable alternative to roasting and pressure oxidation as the procedure where by gold liberation is achieved. Agitated, aerated bioreactors are required for rapid oxidation; hence the need for the development of a kinetic model where by results obtained by batch and small scale testwork are interpreted and the performance of biooxidation reactors can be predicted and which facilitates reactor design and scale-up Many models have been proposed to describe biooxidation, predicting either bacterial growth in the system, or the rate of sulphide mineral oxidation. Of these, only one, incorporating the empirical logistic equation to describe the rate of sulphide oxidation, (Pinches et al., 1987), was found to include rate parameters useful for design and scale-up purposes. -
Principles of Extractive Metallurgy
Principles of Extractive Metallurgy by Professor Nosa O. Egiebor Environmental Engineering Program Department of Chemical Engineering Tuskegee University Tuskegee, AL 36088 USA Course Reference Texts Materials for the course were taken from multiple textbook. The main texts include: Principles of Extractive Metallurgy by Terkel Rosenquist; Tapir Academic Press, Trondheim, Norway, 2004. The Chemistry of Gold Extraction (2nd Ed) by John O. Marsden and C. Lain House, SME Littleton, Colorado, USA (2006) Process Selection in Extractive Metallurgy by Peter Hayes, Hayes Publishing Co., Brisbane, Australia (1985) Instructor’s Lecture Notes, Prof. Nosa O. Egiebor (2011) Introduction - Definitions Metallurgy is the science of extracting and refining metals from ores and the compounding of metals to form alloys. Extractive metallurgy is the branch of metallurgical science & engineering which deals with the extraction and refining of metals from ores. An ore is a rock that contains commercially viable amounts of metallic/non-metallic solid minerals. Ores are complex associations of mineral grains A mineral is a chemical compound that constitute a component of an ore, and with its own characteristic chemical composition. Introduction – Types of Ores & Minerals Most metals are combined with other elements to form minerals. Few exist as pure metals. The table below provides examples of the common types of ores with minerals, their chemical formula and Common Names: Native Metals (Can occur as Pure Metals) Silver-(Ag), Gold-(Au), Bismuth-(Bi), -
Eco-Friendly Cokeless-Cupola
Eco-friendly cokeless-cupola S. D. SINGH, D. K. BISWAS, K. K. MISHRA and P. RAMACHANDRA RAO National Metallurgical Laboratory, Jamshedpur - 831 007, India Abstract : This paper envisages the developmental work on eco-friendly cokeless cupola at the National Metallurgical Laboratory, Jamshedpur. The normal Cupolas for melting cast-iron in major parts of the World are operating with coke as fuel and the emission from such cupolas have been found to he containing Suspended Particulate Material (SPM) in the range of 700 to 2500 mg/Nm3 with sulphur dioxide content of the order of 400-1000 mg/Nm3. From the pollution point of view, these figures are excessively high. The use of low sulphur gaseous/liquid fuel promises extremely low level of SPM and SOx and does not need any pollution control device and can very well be installed within any thickly populated municipal area. In view of the above, NML was entrusted by the Technology Information Forecasting and Assessment Coun- cil (TIFAC) of Department of Science & Technology (DST), Govt. of India, to design and develop a suitable eco-friendly cokeless cupola in order to provide indigenous technical know-how to the clusters of foundries located at various places in the Country. Key words : Eco-friendly cokeless cupola, Gaseous fuel, Liquid Fuel, SPM/S0,, Design & development of cokelsss cupola, Technology Evaluations. ' INTRODUCTION There are about 6000 foundries currently operating mostly as cluster in places like Rajkot, Agra, Batala, Coimbatore, Howrah, Belgaum, etc. Almost all of these are coke fired. Coke based foundries are plagued with pollution problems. Normal stack emission from foundries ranges from 700 to 2500 mg/Nm3 of SPM and SOx beyond 400 mg/Nm3. -
Review of Biohydrometallurgical Metals Extraction from Polymetallic Mineral Resources
Minerals 2015, 5, 1-60; doi:10.3390/min5010001 OPEN ACCESS minerals ISSN 2075-163X www.mdpi.com/journal/minerals Review Review of Biohydrometallurgical Metals Extraction from Polymetallic Mineral Resources Helen R. Watling CSIRO Mineral Resources Flagship, PO Box 7229, Karawara, WA 6152, Australia; E-Mail: [email protected]; Tel.: +61-8-9334-8034; Fax: +61-8-9334-8001 Academic Editor: Karen Hudson-Edwards Received: 30 October 2014 / Accepted: 10 December 2014 / Published: 24 December 2014 Abstract: This review has as its underlying premise the need to become proficient in delivering a suite of element or metal products from polymetallic ores to avoid the predicted exhaustion of key metals in demand in technological societies. Many technologies, proven or still to be developed, will assist in meeting the demands of the next generation for trace and rare metals, potentially including the broader application of biohydrometallurgy for the extraction of multiple metals from low-grade and complex ores. Developed biotechnologies that could be applied are briefly reviewed and some of the difficulties to be overcome highlighted. Examples of the bioleaching of polymetallic mineral resources using different combinations of those technologies are described for polymetallic sulfide concentrates, low-grade sulfide and oxidised ores. Three areas for further research are: (i) the development of sophisticated continuous vat bioreactors with additional controls; (ii) in situ and in stope bioleaching and the need to solve problems associated with microbial activity in that scenario; and (iii) the exploitation of sulfur-oxidising microorganisms that, under specific anaerobic leaching conditions, reduce and solubilise refractory iron(III) or manganese(IV) compounds containing multiple elements. -
New Approaches for Extracting and Recovering Metals from Mine Tailings ⇑ Carmen Falagán , Barry M
Minerals Engineering xxx (2016) xxx–xxx Contents lists available at ScienceDirect Minerals Engineering journal homepage: www.elsevier.com/locate/mineng New approaches for extracting and recovering metals from mine tailings ⇑ Carmen Falagán , Barry M. Grail, D. Barrie Johnson College of Natural Sciences, Bangor University, Deiniol Road, Bangor LL57 2UW, UK article info abstract Article history: Waste materials from metal mining, such as mineral tailings, often contain significant amounts of poten- Received 28 July 2016 tially valuable metals particularly where, as in many historic operations, the efficiency of flotation tech- Revised 7 October 2016 nologies used to concentrate target minerals was not as good as those currently available. A two-stage Accepted 10 October 2016 mineral leaching and metal recovery protocol was developed to extract copper from tailings generated Available online xxxx as waste materials in two mines currently operating in Spain and Serbia. The most effective extraction of copper (84 to >90%) was achieved by bioleaching the tailings at 45 °C, using a defined microbial con- Keywords: sortium, where elemental sulfur was added to the tailings and the pH of leach liquors allowed to fall to Bioleaching pH 1, at which point anaerobic conditions were imposed. The thermo-tolerant acidophiles Acidophile Tailings Acidithiobacillus caldus and Sulfobacillus thermosulfidooxidans emerged as the dominant bacteria present Copper in both tailings leachates under these conditions. Copper present in the pregnant leach solutions (PLS) Silver produced were next precipitated as a sulfide phase using hydrogen sulfide generated in a low pH (4.0) sulfidogenic bioreactor. The off-line system used allowed the copper present in PLS to be precipitated selectively without the need to adjust the pH of the PLS, though small amounts of silver present in PLS from one of the tailings samples co-precipitated with copper sulfide.