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@CompeteNow facebook.com/USCouncilonCompetitiveness linkedin.com/company/council-on-competitiveness/ Accelerate. Turbocharging the Manufacturing Renaissance in an Era of Energy Abundance Accelerate. Turbocharging the Manufacturing Renaissance in an Era of Energy Abundance This publication may not be reproduced, in whole or in part, in any form beyond copying permitted by sections 107 and 108 of the U.S. copyright law and excerpts by reviewers for the public press, without written consent from the publishers. THE COUNCIL ON COMPETITIVENESS is a nonprofit, 501(c) (3) organization as recognized by the U.S. Internal Revenue Service. The Council’s activities are funded by contributions from its members, foundations, and project contributions. To learn more about the Council on Competitiveness, visit our home page at Compete.org.
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Printed in the United States of America Energy & Manufacturing Competitiveness Partnership Accelerate. Turbocharging the Manufacturing Renaissance in an Era of Energy Abundance Meeting the grand challenges—and even grander opportunities—of the 21st century demands an innovation-driven economy powered by a secure, sustainable, affordable energy portfolio and a robust, agile, advanced manufacturing sector. America’s ability to compete in and lead the global economy through this era of transformation hinges on bold, collaborative policy solutions leveraging America’s total innovation ecosystem—industry, academia, labor and the national laboratories— at the heart of the nation’s productivity and prosperity. 3
Table of Contents
Foreword 4 Letter from the Co-Chairs 5 Executive Summary 7 Call to Action 9 1. Develop next-generation physical and regulatory infrastructure to support 10 the nation’s advanced energy and manufacturing enterprise 2. Fuel the innovation and production economy from idea to implementation 11 3. Catalyze the power and potential of the American worker to thrive 12 in an advanced manufacturing economy Setting the Stage 13 A Decade of Leadership in Energy and Manufacturing 19 The Energy and Manufacturing Competitiveness Partnership 28 Challenges Identified by the Sector Studies 34 Moving Forward 43 Sector Study Overviews and Recommendations 45 About the Council on Competitiveness 65 Appendices A. A National Agenda for Cybersecurity 66 B. Innovate America National Innovation Agenda 73 C. Drive. Private Sector Demand for Sustainable Energy 74 Solutions Recommendations D. Make: Five Challenges and Solutions to Make an American 76 Manufacturing Movement E. Council on Competitiveness Membership, Fellows and Staff 78 F. EMCP Steering and Advisory Committee Members 82 G. Dialogue Participants 84 4 Council on Competitiveness Accelerate.
Foreword
Following the success of two major initiatives Our thanks go out to the Council’s members, its staff exploring the U.S. economic opportunity in the and the hundreds of experts who generously contrib- energy and manufacturing spaces, the Executive uted their time to ensuring this report is both sub- Committee of the Council on Competitiveness stantive and impactful. (Council) recommended a new project be under- Sincerely, taken to merge these two policy streams and identify a set of recommendations that could ensure U.S. leadership founded on access to a diverse energy portfolio and the potential of an advanced manufacturing renaissance. Rising to the challenge Samuel R. Allen were a tremendous set of leaders from among the Chairman and Chief Executive Officer Council membership who championed this effort, Deere & Company starting with the co-chairs: the Honorable Rebecca Blank, chancellor of the University of Wisconsin, Madison; Mr. Christopher Crane, president & CEO of Exelon Corporation; Mr. Jeff Fettig, chairman of Mehmood Khan Whirlpool Corporation; Dr. William H. Goldstein, Vice Chairman and Chief Scientific Officer director of Lawrence Livermore National Laboratory; of Global Research and Development and the Honorable Subra Suresh, former president PepsiCo, Inc. of Carnegie Mellon University. Consistent with the Council’s mission to strengthen U.S. productivity, raise the standard of living for all Americans and expand global markets, its members Michael M. Crow President and staff seek to constantly push the policy enve- Arizona State University lope, asking what’s new on the horizon that holds the potential to either grow or inhibit U.S. prosperity. Accelerate captures the disruptions across the energy and manufacturing sectors and puts forth a road map for policymakers to follow that will allow Charles O. Holliday, Jr. the United States to lead, to capture value from new Chairman technologies and to prepare its citizens to prosper Royal Dutch Shell plc long term. The policy underpinnings of this effort will be a critical springboard for the launch of the National Commission on Innovation and Competitive- Deborah L. Wince-Smith ness Frontiers later this year. President & CEO Council on Competitiveness Letter from the Co-Chairs 5
Letter from the Co-Chairs
In 2004, the Council sparked Today, America has entered a new frontier shaped by the tremendous opportunity of low-cost domestic a national movement to “Innovate energy abundance, the proliferation of game-chang- America,” resulting in passage ing disruptive technologies and the availability of powerful tools from supercomputers to 3D printers of the America COMPETES Act to futuristic biomanufacturing processes. And the and a renewed commitment Council is leading once again. to U.S. creativity, entrepreneurship In Accelerate, we are pleased to share with you the critical findings and recommendations of the and global leadership in emerging Energy and Manufacturing Competitiveness Part- technologies. Five years later, we nership (EMCP). Led by a C-suite Steering Commit- tee comprising leaders from industry, academia, declared “Energy is Everything” labor and the national laboratories, the EMCP and embraced a broad portfolio brought together more than 300 experts and practitioners to assess the economic opportunity at of energy resources to power the nexus of energy and manufacturing and define America’s innovation engine. a national policy agenda to catalyze the U.S. manu- facturing renaissance. Through the leadership of In 2012, the Council galvanized several Steering Committee members, the EMCP an American manufacturing approached America’s diverse industrial landscape not as a monolith, but as a network of distinct but movement centered around the interdependent sectors, each with its own chal- nascent advanced manufacturing lenges and opportunities. Through six diverse regional sector studies encom- renaissance and its critical role passing bioscience, advanced materials, water, agricul- to the vitality of the entire U.S. ture, energy and aerospace, the EMCP explored how cross-cutting factors play out within each sector, economy. identified discrete factors shaping each sector and assessed common threads that span the economy. One such thread that wound itself inextricably throughout every sector was the promise and pitfall of cybersecurity. At the direction of the Steering Committee a related, but separate policy effort was undertaken to develop a national agenda for cyber- security and a companion report accompanies this one. 6 Council on Competitiveness Accelerate.
Importantly, Accelerate presents a road map We thank the private and public sector leaders and of concrete actions from investments in research experts for their support and contributions and look to regulatory experimentation to educational innova- forward to working together to build a more prosper- tion. And it calls upon all stakeholders in the econ- ous, productive and secure America. omy to engage and leverage the seminal opportunity Sincerely, the current landscape has created and catalyze a new wave of productivity and prosperity. Looking forward, the work of the EMCP provides an important foundation upon which the Council’s National Commission on Innovation & Competitive- Christopher Crane ness Frontiers can build. Formally launching later President & CEO this year, the Commission will continue the Council’s Exelon Corporation thought leadership, pushing the policy envelope to capture the economic potential of emerging technologies and America’s ever evolving innovation ecosystem.
Rebecca Blank Chancellor University of Wisconsin—Madison
William H. Goldstein Director Lawrence Livermore National Laboratory Executive Summary 7
Executive Summary
For more than two centuries, ing Competitiveness Initiative (USMCI, 2010–2011) and the American Energy and Manufacturing Com- American industry has harnessed petitiveness Partnership (2012–2016). The EMCP, the nation’s abundance of natural a C-suite-directed initiative, focused on the shifting global energy and manufacturing landscape and how resources, energy, talent and energy transformation and demand are shaping ingenuity to power and unleash industries critical to America’s prosperity and security. the most productive economy Over a span of three years, the Council executed an ambitious roadmap to focus national attention in the world. on the intersection of the energy and manufactur- ing transformations. Recognizing the tremendous Dramatic shifts spurred by globalization, recession, innovation and changing landscape across the manu- regulatory and tax trends, ascendant and increas- facturing sector, from 3D printing to the proliferation ingly advanced industrial activity across Europe and of sensing devices and the use of advanced model- Asia and accelerating changes in consumer demand ing and simulation tools, the EMCP was designed have buffeted America’s industrial and manufacturing to approach the country’s diverse industrial land- enterprises, threatening America’s place as a global scape as a network of distinct but interdependent superpower. Yet today, America finds itself facing a productive sectors, each with its own challenges new, promising frontier shaped by two powerful and opportunities. Through a series of sector studies transformations working in tandem: hosted around the nation by members of the Steer- • The generational re-emergence of advanced and ing Committee, the EMCP identified the salient highly productive manufacturing capacity in the questions and challenges facing the energy-manu- United States; and facturing nexus within key sectors of the economy. Seeking input from leaders throughout the private • The increasing abundance of innovative, sector, academia, the research and scientific commu- sustainable, affordable and domestically- nity, NGOs and government, each of the six sector sourced energy. studies looked at how decision-makers can bolster To capitalize on this convergence, the Council on the critical pillars of competitiveness-technology, Competitiveness (Council) launched the Energy and talent, investment and infrastructure. Manufacturing Competitiveness Partnership (EMCP) The picture painted by these sector studies is, from in 2015, which leveraged more than a decade of one perspective, bleak. leadership in the energy and manufacturing fields that began with the seminal National Innovation • The United States is plagued by outdated Initiative (NII) in 2003 and continued most recently regulatory and physical infrastructure that is with the Energy Security, Innovation and Sustainabil- failing to keep pace with innovation in sectors ity Initiative (ESIS, 2007–2009), the U.S. Manufactur- from materials to aerospace and beyond. 8 Council on Competitiveness Accelerate.
• The absence of a coordinated, defined research “The United States stands at an agenda to guide insufficiently-funded research and development is limiting the potential for economic inflection point where we advancement in key sectors such as bioscience. can either seize the opportunity in • Science has a perception problem that can only front of us or watch others take the be combatted through increased scientific literacy. • The skills gap is growing, and will continue to get lead in critical sectors from AI to worse as workforce demographics shift. big data to additive manufacturing.”
• And, while all this is happening at home in the The Honorable Deborah L. Wince-Smith United States, global competition is ramping up as President & CEO countries around the world realize the advantages Council on Competitiveness of investing in a strong innovation ecosystem. can thrive and compete. Fueling the innovation and Yet, the United States is not without its strengths. production economy from idea to implementation will American innovators—icons of industry, brilliant allow for increased industrial productivity as the scientists and engineers, and everyday geniuses— United States reaffirms its leadership in new knowl- continue the nation’s 150-year legacy of reshaping edge creation and its end-use application. Moreover, entire industries, the marketplace and the world with catalyzing the power and potential of the American breakthrough technologies, products and services. worker to thrive in an advanced manufacturing econ- Hundreds of renowned research institutions and omy will enable the advanced technology-based national laboratories keep the United States at the economy of the next decade to provide higher-paying forefront of knowledge creation and on the cutting jobs for American families. edge of game-changing technologies. The nation’s culture of entrepreneurship, risk-taking and creativ- These key challenges, opportunities and recommen- ity—stoked by venture capital—is unmatched around dations discussed throughout sector studies on the globe. Additionally, America’s transition from water and manufacturing, advanced materials, biosci- energy dependence to energy abundance is of ence, agricultural and consumer water use, energy unparalleled promise. and aerospace—along with findings from a three- dialogue series on American cybersecurity—underpin Wise policies and practices, in many cases, could this report and are the foundation for the Council’s unleash these American strengths, boost manufactur- call to action. ing engines and raise technology commercialization to new heights, driving U.S. economic growth and job The recommendations in this report—and the over creation. Developing next-generation physical and ten years of work they encompass—have the power regulatory infrastructure to support the nation’s to turbocharge America’s manufacturing capabilities, advanced energy and manufacturing enterprise will improve America’s competitiveness and unleash build the foundation upon which America’s economy a new wave of productivity, prosperity and resilience for all Americans. Recommendations 9
Call to Action
Building upon more than a decade of work on energy and manufacturing policy as key enablers of U.S. productivity, prosperity and security, the Council on Competitiveness in 2015 launched the Energy and Manufacturing Competitive- ness Partnership (EMCP). Led by a C-suite group from indus- try, academia, labor and the national laboratories, the EMCP approached America’s diverse industrial landscape not as a monolith, but as a network of distinct yet interdependent sectors, each with its own challenges and opportunities. Through six sector studies, the EMCP explored how cross- cutting factors play out within each sector, identified discrete factors shaping each sector and assessed common chal- lenges and opportunities that span across the economy— most prominently, cybersecurity, which was explored in-depth through three regional dialogues across the country. Based on the Council’s decade-long leadership and the learnings of the EMCP, this call to action constitutes a national policy agenda to drive America’s future energy and manufacturing competitiveness. If implemented, this agenda would turbocharge the U.S. manufacturing renais- sance and drive economic prosperity for the nation and for all Americans. 10 Council on Competitiveness Accelerate.
Develop next generation physical and regulatory infrastructure to support the nation’s advanced energy and manufacturing enterprise.
1. Create a modern, enabling regulatory 2.2. Dedicate a percentage of federal infra- infrastructure to keep pace with innovation structure funding to leapfrog demonstration and spur economic growth. projects that leverage next-generation 1.1. Encourage state and local governments technologies, obviating the “patch and to continue experimenting with new regula- repair” cycle of current infrastructure tory frameworks to test and evaluate the spending. viability of disruptive technologies, from 2.3. Create partnerships between industry and autonomous vehicles to next-generation local governments to develop and propose nuclear power. innovative infrastructure models that sup- 1.2. Review federal regulations to avoid redun- port next generation energy and transpor- dancy and ensure states and other entities tation initiatives. have the flexibility to propose and imple- 3. Bring the United States energy market ment innovative regulatory models and infrastructure and regulatory ecosystem into explore new technologies needed to the 21st century. enable the advanced energy and manufac- 3.1. Secure U.S. leadership and investment turing enterprise. in nuclear technology by leveling the 1.3. Make permanent Executive Order 13771 regulatory playing field, ensuring adequate requiring that, subject to a rigorous cost/ funding for basic nuclear research and benefit analysis, two regulations be elimi- increasing support for nuclear engineering nated before a new regulation can be degree programs. promulgated. 3.2. Modernize the electric grid by reforming 2. Break the cycle of incremental infrastructure state regulations to allow utilities to depre- improvements to spur creative and forward- ciate outdated equipment more quickly. looking approaches to the movement of 3.3. Catalyze innovation in the utility sector goods, services and people. by allowing utilities to recoup a percentage 2.1. Substantially increase federal and state of investments in R&D through rate investment in U.S. infrastructure to repair increases. and modernize the roads, airports, rails and water systems upon which the economy relies. Recommendations 11
Fuel the innovation and production economy from idea to implementation.
4. Reaffirm U.S. leadership in new knowledge 6. Leverage and secure the Internet of Things creation and better align research efforts to to drive industrial productivity. meet the grand challenges facing the nation 6.1. Incentivize the use of sensors and monitor- and the world. ing equipment for energy and water usage 4.1. Increase federal investment in research in public and private sector facilities at the and development across all agencies at a state and local level through tax credits consistent, predictable rate with an overall and other mechanisms. target of one percent of GDP. 6.2. Encourage greater uptake and use of 4.2. Under the direction of the Science Advisor standardized criteria, such as the UL to the President, align the national research Cybersecurity Assurance Program agenda with industrial grand challenges to increase supply chain security. and prioritize disruptive technologies with 6.3. Require that all new technology applied high potential for economic and societal to the electric grid meet widely-accepted impact. security standards to build cyber resilience. 5. Capture the value of investments in research 7. Extrapolate insight and value from the data by supporting and accelerating the tsunami. development of advanced technologies in the United States. 7.1. Create a federal verification system for crowdsourced data to enhance the validity 5.1. Increase federal and state support for and usefulness of knowledge databases regional technology test beds, such as the across multiple sectors. Manufacturing USA institutes. 5.2. Incentivize technology transfer and partner- ships between national laboratories, univer- sities and businesses by streamlining intellectual property agreements, consider- ing industry collaboration as part of promo- tion and tenure decisions, and clarifying that industrial partnerships with national labs are consistent with their mission. 5.3 Close the valley of death in private sector financing to enable startup to scale-up. 12 Council on Competitiveness Accelerate.
Catalyze the power and potential of the American worker to thrive in an advanced manufacturing economy.
8. Develop a workforce capable of succeeding 9. Facilitate greater collaboration, interaction in the hyper-connected, cross-disciplinary, and exchange between industry and advanced technology-based economy of the secondary and higher education institutions next decade. to spur partnerships and highlight workforce opportunities. 8.1. Integrate technical training into K-12 educa- tion, including industrial arts programming, 9.1. Reduce state and education institutional to build a better base of technological barriers to allow more practitioners into the understanding by all Americans. classroom and to inspire the next genera- 8.2. Strengthen the lifetime linkages between tion of advanced manufacturing workers. universities and graduates to enable life- 9.2. Encourage industry partnerships with long learning opportunities. educational institutions to enable practitio- ners to engage with students in K-12 8.3. Develop a multi-stakeholder public aware- ness campaign to increase scientific and higher education. literacy. 10. Implement the Council on Competitiveness National Cyber Agenda 10.1. See appendix A Setting the Stage 13
Setting the Stage
Throughout history, the great leaps in productivity “Lower cost, clean and abundant and prosperity at the heart of national competitive- ness have come through the emergence, adaptation energy from multiple sources and adoption of new processes, materials and tech- have enabled the United States nologies. Innovation—the intersection of invention and insight, leading to the creation of social and to recapture momentum in the economic value—is the life-blood of the global econ- manufacturing sector. We must omy and the catalyst behind these trends. Innovation is deeply embedded in America’s DNA. From birth, make sure policy keeps pace to the United States has been fundamentally about allow the U.S. to capture maximum exploration, opportunity and discovery; about new beginnings; about setting out for the frontier. value from this new reality.”
When the Council began to explore the energy and Mr. Christopher Crane manufacturing nexus back in 2007 through its President & CEO Energy Security, Innovation and Sustainability Initia- Exelon Corporation tive, the world looked very different. Energy con- sumption was rising exponentially, driven by • The generational re-emergence of advanced and worldwide population growth, swiftly developing highly productive manufacturing capacity in the economies, improving global living standards and the United States; and burgeoning use of ever more energy-dependent technologies. America’s growing dependence on • The increasing abundance of innovative, imports to meet energy needs had become a major sustainable, affordable and domestically- factor in the trade deficit, accounting for more than sourced energy. 45 percent, while dependence on foreign oil trans- The ability to capitalize on these transformational lated into an outflow of $439 billion dollars annually. shifts will be paramount for American competitive- At the same time, the growing dependence on ness, now and in the decades to come. foreign sources of natural gas and petroleum was posing a serious challenge to U.S. national and The Manufacturing Engine economic security, and private sector leaders were beginning to embrace the imperative for sustainabil- The U.S. manufacturing sector remains the nation’s ity and transition to a low-carbon world. primary driver of research and development, the largest employer of science and engineering gradu- Today, America finds itself facing a new, promising ates in the country and a central catalyst for tech- frontier shaped by two powerful transformations nology innovation throughout the economy. working in tandem: Manufacturing remains critical to the American economic prosperity and the future of U.S. global competitiveness. As a sector, manufacturing con- 14 Council on Competitiveness Accelerate.
Figure 1. Addressing the Manufacturing Skills Gap: Sharing the Good News to Attract and Retain Top Talent Source: Deloitte and the Manufacturing Institute. A Look Ahead: How Modern Manufacturers Can Create Positive Perceptions with the U.S. Public.