2014 Volkswagen Tiguan Quick Reference Specification Book Table of Contents General Information
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2014 Volkswagen Tiguan Quick Reference Specification Book TABLE OF CONTENTS General Information ...................................................... 1 Decimal and Metric Equivalents ...........................................1 Distance/Length ....................................................................1 Tightening Torque .................................................................2 Nm-to-lb·ft (ft·lb) ...................................................................2 Nm-to-lb·in (in·lb), kg·cm ......................................................3 N·cm-to-lb·in (in·lb), kg·cm ...................................................3 kg·cm-to-lb·in (in·lb), N·cm ...................................................4 Warnings and Cautions ........................................................4 WARNINGS ..........................................................................4 CAUTIONS ...........................................................................7 Vehicle Identification ..................................................... 9 Vehicle Identification Number (VIN) Location ..........................9 VIN Decoder ..........................................................................10 Sales Codes ................................................................. 12 Engine Codes ........................................................................12 Transmission Codes ..............................................................12 Vehicle Lifting .............................................................. 13 Hoist and Jack Mounting Points .........................................13 Front ......................................................................................13 Rear .......................................................................................14 CHASSIS Suspension, Wheels, Steering ................................... 16 Front Suspension ...............................................................16 Subframe, Stabilizer Bar and Control Arms Overview ...........16 Wheel Bearing Overview .......................................................18 Driveshaft with Mounted CV Joint VL 107 Overview .............20 Driveshaft with CV joint VL107 Overview ..............................22 Driveshaft with Triple Roller Joint AAR3300i Overview .........24 Driveshaft with Triple Roller Joint AAR3300i, 09M Automatic Transmission, 6-Speed, AWD Overview ........26 VW Tiguan Quick Reference Specification Book • February 2014 i Rear Suspension ................................................................28 Subframe Transverse Link and Tie Rods FWD Overview .....28 Left Rear Level Control System Sensor -G76- FWD Overview .........................................................................30 Wheel Bearing Housing, Trailing Arm FWD Overview ...........32 Shock Absorber, Coil Spring FWD Overview .........................34 Stabilizer Bar FWD Overview ................................................35 Subframe, Final Drive AWD Overview ...................................36 Left Rear Level Control System Sensor -G76- AWD Overview .........................................................................37 Transverse Link, Tie Rod AWD Overview ..............................38 Shock Absorber, Coil Spring AWD .........................................40 Stabilizer Bar AWD Overview ................................................41 Driveshaft Overview ..............................................................42 Self-Leveling Suspension ...................................................44 Left and Right Front Level Control System Sensor -G78/ G289-, Adaptive Chassis DCC Overview ........................44 Left Rear Level Control System Sensor -G76-, Adaptive Chassis DCC, FWD Overview .........................45 Left Rear Level Control System Sensor -G76-, Adaptive Chassis DCC, AWD Overview..........................46 Adaptive Chassis DCC Suspension Strut Overview ..............48 Adaptive Chassis DCC Shock Absorber, FWD Overview ......50 Adaptive Chassis DCC Shock Absorber, AWD Overview ......52 Wheels, Tires, Wheel Alignment .........................................54 Tire Pressure And Metal Valve Sensor Overview ..................54 Fastener Tightening Specifications ........................................55 Wheel Alignment Data ........................................................55 Wheel Alignment Specified Values ........................................55 Steering ..............................................................................57 Steering Column Overview ....................................................57 Electro-Mechanical Steering Gear Overview .........................58 Fastener Tightening Specifications ........................................59 Brake System ............................................................... 60 General, Technical Data .....................................................60 Vehicle Data Sticker PR Number Allocation ..........................60 Front Brakes ..........................................................................61 Rear Brakes ...........................................................................61 Brake Master Cylinder and Brake Booster ............................61 Front Brakes, FN 3 ................................................................62 Rear Brakes, CII 41 ...............................................................63 ii VW Tiguan Quick Reference Specification Book • February 2014 Anti-lock Brake System (ABS) ............................................64 Control Module and Hydraulic Unit Overview ........................64 Front Axle ABS Components Overview .................................65 Rear Axle ABS Components, FWD Overview .......................66 Rear Axle ABS Components, AWD ........................................67 Mechanical Components ...................................................68 Front Wheel Brakes FN 3 Assembly Overview ......................68 Rear Brakes CII 41 Assembly Overview ................................70 Brake Pedal Assembly Overview ...........................................72 Hydraulic Components .......................................................73 Front Brake Caliper, FN 3 Overview ......................................73 Rear Brake Caliper, CII 41 Overview .....................................74 Brake Booster/Brake Master Cylinder Overview ...................76 Body .............................................................................. 78 Body Exterior ......................................................................78 Body Gap Dimensions, Front ................................................78 Body Gap Dimensions, Center ..............................................79 Body Gap Dimensions, Rear .................................................80 Body Front ..........................................................................82 Lock Carrier Assembly Overview ...........................................82 Bumper Angle Brackets Assembly Overview .........................84 Front Fender Assembly Overview .........................................85 Noise Insulation, Long Version, Assembly Overview .............86 Noise Insulation, Short Version, Assembly Overview ............87 Underbody Impact Guard ......................................................88 Underbody Trim Assembly Overview .....................................89 Bulkhead Assembly Overview ...............................................90 Hood, Lids ..........................................................................91 Hood Release Assembly Overview .......................................91 Rear Lid Locking and Unlocking Components Assembly Overview .........................................................................92 Gas-Filled Strut Assembly Overview .....................................93 Fuel Filler Door Unit and Actuator Assembly Overview .........94 Front Doors, Central Locking System .................................96 Front Door Assembly Overview .............................................96 97 Door Hinge Assembly Overview ............................................98 Subframe Assembly Overview .............................................100 Door Limiting Strap Assembly Overview .............................101 Door Handle and Door Lock Assembly Overview ................102 Rear Doors .......................................................................104 Rear Door Assembly Overview ............................................104 VW Tiguan Quick Reference Specification Book • February 2014 iii Door Hinge Assembly Overview ..........................................106 Subframe Assembly Overview .............................................108 Door Handle and Door Lock Assembly Overview ................109 Sunroof ............................................................................110 Panorama Sunroof Assembly Overview ..............................110 Assembly Frame Overview .................................................. 111 Sunroof Tightening Specifications .......................................113 Bumpers ...........................................................................114 Front Bumper Cover Assembly Overview ............................114 Front Bumper Carrier Assembly Overview ..........................115 Rear Bumper Cover Assembly Overview ............................116 Rear Bumper Cover Substructure .......................................117 Rear Bumper Carrier Assembly Overview ...........................118