Cladding Systems, Moisture Protection, Thermal Control and Air Barriers: Effective Enclosure Design Strategies
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Cladding Systems, Moisture Protection, Thermal Control and Air Barriers: Effective Enclosure Design Strategies Water and Air Barriers: Methods of Protection for Wood-Frame Structures Presented by Richard Keleher AIA, CSI, LEED AP Disclaimer: This presentation was developed by a third party and is not funded by WoodWorks or the Softwood Lumber Board. “The Wood Products Council” This course is registered with is a Registered Provider with AIA CES for continuing The American Institute of professional education. As Architects Continuing such, it does not include Education Systems (AIA/CES), content that may be deemed Provider #G516. or construed to be an approval or endorsement by Credit(s) earned on the AIA of any material of completion of this course will construction or any method be reported to AIA CES for AIA or manner of handling, members. Certificates of using, distributing, or dealing Completion for both AIA in any material or product. members and non-AIA _______________________ members are available upon request. Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation. Course Description This interactive workshop will examine the unique considerations of building enclosure design for wood-frame multi-family and commercial projects. Presented by three experts, it will break enclosure design into its main control layer topics: cladding systems, moisture protection, thermal control and air barriers. Each of these control layers will be addressed, including product options, assembly and detailing strategies, continuity, inspections, and how each control layer affects the others. Using the mid-Atlantic climate as a basis of design, the presenters will then lead a design charrette using parameters selected by the audience. Attendees can expect to gain a deeper understanding of the guiding principles of enclosure design, the variety of products, assemblies and details that can achieve desired performance, and the construction phase know-how to ensure that pen and paper details translate to real-world results. Learning Objectives 1. Review building enclosure design best practices for light wood-frame buildings. 2. Demonstrate effective methods of controlling air movement through wood-frame assemblies and discuss the resulting impacts on overall energy performance. 3. Discuss common products details used for thermal control in light wood-frame wall and roof enclosure assemblies, focusing on the differences between cavity insulation and continuous insulation. 4. Using case studies and details from successful projects, demonstrate unique considerations and best practices associated with a variety of cladding systems and flashing details at interfaces between adjacent enclosure assemblies. Details for the Building Enclosure – Air and Water Layers Details for the Building Enclosure – Water and Air Barriers • The Thompson & Lichtner Co. Senior Architect • Richard Keleher Architect AIA, CSI, LEED AP Independent Consultant • Building Enclosure Services: • Design Assistance • Peer Review • Condition Surveys • Submittal Review • Construction Inspection • Fenestration and Roof Testing • Building Enclosure Council Founding Chair • The Green Team Concord, MA; Founder Sheehan Hall, Worcester State University, Goody Clancy Assoc. Presented for: Mid-Atlantic Enclosure Design Workshops - WoodWorks 5 Details for the Building Enclosure – Water and Air Control Layers This presentation is protected by US and International Copyright laws. Reproduction, distribution, display and use of the presentation without written permission of the speaker is prohibited. © Thompson & Lichtner, 2019 Disclaimer The following details are intended for educational use only and should not be incorporated directly into a design without careful consideration by a design professional. Certain assumptions have been made about design conditions and other elements that could make the examples incorrect for some applications. All materials are generic and no preference for one manufacturer’s product over another is implied. 6 Details for the Building Enclosure – Air and Water Layers Learning Objectives Attendees will learn: 1. The principles of building science and detailing of watertight enclosures, especially regarding air and water leakage. 2. Detailing of wood frame enclosures. 3. Detailing of curtain walls, storefronts, and windows. 4. Detailing of roof to wall connections. 7 Details for the Building Enclosure – Water and Air Control Layers Key Concepts Learning Objectives 1. Five Control Layers 7. One vs. Two Vapor Retarder Application – Never Two! (except 2. Perfect Wall vs. Balanced (Hybrid) roofs that have a high relative humidity Wall vs. Conventional Wall space below) 3. Architects must clearly delineate air 8. Vapor Control, in General – see and water barriers in their Karla’s presentation for details. documents. Particularly important with vapor and 4. Rely on membranes, not metal air open insulation, such as fiberglass. flashings, to keep water out. 9. Climate (Zone 5) is where I practice. 5. 90% of construction litigation is due Key differences in Zone 5: to moisture problems. a. Code requires continuous 6. One vs. Two Air Barrier Application – insulation for Residential the more the better, but useless unless continuous. b. Code allows use of a Type I vapor retarder 8 Details for the Building Enclosure – Air and Water Layers Outline Principles • Sealants (not reliable) • Roofs • Climate • Walls at roofs • Rain Penetration Forces • Low slope roofs • Five Control Layers • Parapets • Fire Issues – not included • Expansion Joints – not included Membranes Quality Assurance Wood Frame Construction • Walls and roofs • Flanged windows Commercial Construction • Slabs on Grade – not included 15 mil. ASTMs. Sucking. Floor failures. Radon. • Opaque Walls • Cavity (veneer) walls • Precast concrete (dual seal joints) • Fenestration (connections to adjacent construction) • Curtain wall • Windows, louvers and doors • Flanged windows • Storefronts • Subsills and receptors Winsor School, William Rawn Associates 9 Details for the Building Enclosure – Water and Air Control Layers PRINCIPLES 10 Details for the Building Enclosure – Air and Water Layers PRINCIPLES Sealants The Obvious Solution – Sealants - Not Reliable • Design Requirements • Width sufficient to accommodate movement • Width 1/2” ± 1/8” minimum • Shape Must be Just Right (see diagram) • Correct: depth = 1/2 of width • Too thick: adhesive failure: comes of off adjacent substrate. Maximum thickness: Silicone: 3/8” Silicone doesn’t cure over 3/8” Polyurethane: ½” • Too thin: cohesive failure: comes apart • Installation Requirements • Compatible sealant and substrate • Proper surface preparation • Proper backer rod type, position, and support • Proper tooling • Proper temperature (Cold-dampness. Hot-workability) Sealant Shapes 1 Correct shape 2 Too thick. 3 Too thin. • And, Many Causes of Deterioration • Ultraviolet radiation • Thermal cycling (worst in New England) • Standing water (horizontal joints) 11 Details for the Building Enclosure – Water and Air Control Layers PRINCIPLES Climate US Climate Zone Map* *US Department of Energy 12 Details for the Building Enclosure – Water and Air Control Layers PRINCIPLES Control Layers The Five Control Layers 1 Rainscreen: Sheds a majority of the water and protects underlying material from damaging ultra-violet light. Always the outermost layer, usually the veneer. 2 Drainage Plane: (Sometimes labeled “water resistive barrier”). Drains the water away from (Water Barrier) substrate, incorporates flashings, drips, weeps, etc. Must be watertight! 3 Air Barrier: Prevents air leakage and consequent convective energy loss and prevents condensation due to water vapor being carried around vapor barriers, etc. An air barrier is critical to envelope performance. It prevents energy loss. It can be, and often is, used as the drainage plane. It is also often the final water barrier. No gaps! Multiple air barriers OK, but each must be complete! 4 Thermal: Prevents conductive energy loss. Insulation should be protected by a vapor retarder/barrier if it is not closed-cell. Closed-cell insulations can act as their own vapor retarder/barrier. The vapor retarder/barrier should be on the warm- in-winter side of the assembly. In climate zones 3 and 4 no vapor retarder/ barrier is required. See next slide. 5 Vapor Barrier: Prevents warm, humid air from reaching a cold surface where it can be cooled (maybe) to the dew point and condense on vulnerable surfaces. On the warm side of the insulation (inside in northern climates, none in moderate climates, outside in southern climates). Never two vapor barriers! Progressive permeance. 13 Details for the Building Enclosure – Air and Water Layers PRINCIPLES Five Control Layers 1. Rainscreen Rain Penetration Forces • Kinetic Energy • Surface Tension • Gravity • Capillarity • Air Pressure Take - Home Messages Two-stage weather-tightening is the only reliable way to provide weather-tight walls. 3/8” Use veneers with drainage planes behind (cavity walls). Often called rainscreen walls. The drainage plane is CRITICAL. Attention to the details is as important as ever (75% of construction litigation is for leaks). Build a “boat” out of membranes. Problem Solution 14 Details for the Building Enclosure – Air and Water Layers PRINCIPLES ASHRAE 90.1 Air Barrier Requirements Five Control Layers for Commercial Buildings 2. Air Barriers Penetrations are Fenestration Note this a serious perimeters requirement;