NEW Customizable Vision System XG-X Series
High-Performance Vision System Powerful, Flexible, Versatile
XG-X Series 21 Megapixel Cameras
One System To Solve All Image Processing Needs
A versatile vision system that offers a variety of different camera types and image capturing functions to solve a wide range of application needs. One platform that provides a powerful solution to the problems faced by customers now and flexible enough to address future needs.
Multi-Spectrum Image Capture
2 LumiTrax™ In-Line 3D Inspection
Line Scan Cameras Vision-Guided Robots
3 The World’s Highest-Performing, Multi-Core Processors Make It Possible to Combine Multiple Cameras and Lighting
Becoming the leader in application solving requires powerful hardware. Optimizing the 14 cores enables stable, high-speed solutions, even for the most complicated inspections.
4 Stable, high-speed performance is made possible with parallel processing by 14* cores, the largest offering in the industry.
DSP + CPU Abundant processing power is available to handle multiple camera connections including up to 21 megapixel color/monochrome cameras, up to
7 cores for 8K line scan cameras, and 3D profilers/cameras. arithmetic Large built-in image memory on the controller operation allows online storage over 28K images (VGA color) for easy trouble-shooting and 2 cores for 3 cores for display control maintenance of the system.
21 megapixel color camera defect inspection processing speed
XG-8702 70.3 ms CPU
Approx. 1/3 XG-X2902 2 cores for 21.9 ms the processing time display and control
* XG-X2702/X2802/X2902 has 14 cores. XG-X2002/X2202/X2502 has 8 cores. XG-X1002/X1202/X1502 has 7 cores.
DSP + CPU cores Processing speed Memory capacity Compared with Compared with Compared with conventional models conventional models conventional models 3× 3× 4×
5 Flexible Software
Flexible Software - Developing Inspection Results with VisionEditor
Flowchart programming offers designers flexibility in bringing their concepts to life.
The XG-X Vision Editor software is designed for quick development of vision inspection applications, creation of user interfaces, easy debugging, simulations, and more.
Flowchart view Toolbar Vision window
Flowcharts can be constructed easily by dragging The Quick Access Toolbar can be In addition to displaying captured images, instructions per unit can be displayed, allowing for customized with frequently used functions configured processing results, such as simple debugging on the flowchart. and main operations, including easily preprocessing filters, can be displayed in real time. performing simulations on a PC.
6 VisionEditor
Variable processing
A wide range of variables can be defined, including image, positional, linear, numerical, and array-based. Variables are not limited to a single program and can be set for local, system or global use.
■ Variable comment function Each variable can be assigned comments indispensable to debugging and program review. So, as the flowchart becomes large and complicated, variable selection becomes simple. Comments displayed when the cursor hovers over the variable
Variable setting screen
Flexible calculation & processing Industry’s widest variety
Up to 5000 characters per single calculation Calculations and scripts are also essential in customization. The XG-X Series allows for over 150 different functions and commands that can be quickly created by dragging functions from the parts list. An auto-complete function The auto-complete and error location display help reduce function make troubleshooting time due to syntax errors. calculation more efficient
Automatic call out error checking function
Automatic and interactive command processing Industry’s widest variety
Control commands allow for seamless interaction between the vision system and a machine’s controls or PLC. Commands like program switching, image capture, reset, start/stop operation log, changing to a different displayed image, zooming in on a defect based on an inspection result, or saving image data for a certain part failure are all possible. These commands can even be automated as part of the program flowchart, and custom commands can be created to combine specified built-in commands into a single command.
■ Examples of Built-in Commands System control Common commands include: program switching, image save, trigger input enable/disable, mode switching (run/stop), reset, write Command list variables, clear history data, export history data, image capture, start/stop operation log
User interaction Common commands include: open/close dialog boxes, image switching, image zoom, image scroll, change password, switch user accounts
7 Flexible Software
Advanced Interaction with Vision Controllers
Access interface designed for ease of use
Inspection flows created using VisionEditor can be uploaded to controllers with a single click. In addition, remote connection to controllers allows for real-time monitoring of a process or adjusting settings directly on vision controllers, avoiding the necessity of traveling on-site or experiencing a particularly harsh factory automation environment.
Inspection tools setting menu
Flow editing menu
Main operation screen
Easier-to-use controllers 3-way support for handheld controllers, a mouse, and touch panels
* XG-X VisionEditor can only be used with XG-X Series products. Only the XG-X Series offers compatibility with both a handheld controller and a mouse.
8 VisionEditor
Online Retest Function NEW [Retest and edit programs with no interruption]
The XG-X Series supports online retesting, which can be used to retest images and make adjustments without stopping the inspection processing, even while the line is in operation. While retesting archived images, it is possible to apply adjustments to the program after checking that the settings are optimal. This makes it possible to confidently troubleshoot problems, while minimizing down-time and eliminating repeated part inspections.
A NG judgment occurs during operation.
Intuitively select images from the image bar to execute the retesting.
To investigate the cause of a malfunction, just select an image from the image bar to execute a retest. The success of any changes made to the program or the need for further adjustment can be immediately confirmed using the measured results of each unit.
Program correction during operation
Program settings can be edited using an archived image from the image bar as the input image. The inspection area and the setting parameters are accurately changed and checked.
Adjustments are Apply the adjusted settings. completed with no machine down-time!
Quick product changeover NEW [Background setting changes]
Program settings can be changed over in just 5 ms, the fastest in the industry.* Simplified configuration for fast program settings, including support for inspection of multiple product types or multiple inspection across large parts.
* Some restrictions apply when performing background settings changeover. Contact KEYENCE for details. Frequent inspection settings changeovers can affect the service life of the SD card. Please back up settings regularly.
Product changeover in just 5 ms!
Program 0001 inspection with side-attached components Appearance inspection of metal processed surfaces after settings changeover to Program 0002
9 3D Inspection
World’s First Complete 3D Solution
Solder Fillet Inspection Reading the serial number and size of tires
Inspect in all dimensions with a single device
Stable inspection is possible using intensity information from the 2D image, as well as the 3D height information.
2D Grayscale Image 3D Vision Inspection Some defects can be difficult to detect with the 2D image only. Defects based upon height inconsistency can be measured or extracted.
Lifted screws Chipped plastic Lifted screws Chipped plastic
Verification of height information
Setting tolerances for height measurements or relative heights across parts can be used to verify quality or reject nonconforming parts.
1
1 2 2
1.95 mm 0.08"
0.71 mm 0.03"
10 3D Inspection
Applications
XR ■ Solder Fillet Appearance Inspection
Conventional cameras The state of the surface of the solder makes stable inspection impossible. XR With 3D inspection the height and appearance of the solder can be inspected without any influence from the state of the surface.
XR ■ Rivet Crimp Inspection Conventional cameras As the rivets and the background metal are the same color, stable inspection is impossible. XR Appearance inspection utilizing height data is possible.
LJ-V ■ Weld Quality Inspection Conventional cameras Inspection using traditional cameras can be difficult due to low contrast and random light reflection. LJ-V 3D laser profile inspection provides stable inspection regardless of surface conditions.
LJ-V ■ OCR of Card Numbers Conventional cameras Background images made OCR difficult. LJ-V By utilizing height data stable OCR is possible.
11 Appearance inspection
A fusion of Multi-Spectral lighting and advanced algorithms
Completely New Color Inspection Algorithm NEW
Using a high-speed monochrome camera in combination with 8-wavelength lighting provides vastly superior capabilities compared with color inspection with conventional color cameras (RGB). This allows users to achieve accurate sorting of even the slightest differences in color.
Color Accurate Sorting Even between Slight Color Differences
Inspection of Various Types of Plastic Caps ■ CONVENTIONAL COLOR CAMERA ■ MULTI-SPECTRUM MODE
Although some differences are noticeable, Differences in color are clearly defined. the extracted colors are largely the same.
Appearance Detect Height Changes While Removing Glare
Stamped Character Inspection on Metal Casting ■ Conventional Cameras ■ LumiTraxTM MODE
Problems with Conventional Imaging
Difficult imaging conditions require trial and error for selecting the optimum light. The state of the surface makes extraction Extraction of only shape (irregularity) impossible. information regardless of surface conditions
Multiple Product Types The combination of multiple images and lighting colors enable the optimum lighting color for each inspection item.
Multi-Capture Imaging (Lighting Color Variation) ■ 1st image capture: Red LED ■ 2nd image capture: Blue LED
A red ink defect appears on a printing Illumination using a red LED capable of To erase the printed pattern for defect with a blue background. clearly viewing the pattern is performed inspection, illumination using the same for position shift correction. blue color is performed.
12 Appearance inspection
HARDWARE AND SOFTWARE THAT SUPPORTS INSPECTION STABILITY
Built-In Dedicated Illumination Control Circuit
Ultra, High-Speed CMOS camera and Dedicated Control Circuit
Lighting Equipped with 8 sets of High-Intensity LEDs of Different Wavelengths
Photodiode and Real-Time Intensity Control Circuit
Greater Inspection Stability
: Extracted color 3D Display Function for Registered Colors Green Oval Gray Oval : Excluded color The distribution of registered colors can be displayed in 3D, indicating how different the registered selected and excluded colors are and allowing visualization of whether the inspection is stable and free from interference from other colors.
Multi-Color Registration
Registration of up to 32 extracted colors and 32 excluded colors Addition And Invalidation is possible. This makes it possible to handle a variety of inspection targets through added color extraction without losing existing color information. In addition, the ability to integrate or invalidate colors later allows for optimization while always checking results. Added color Invalidated colors are not used for inspection, but the color information is saved. Existing color
Up to 32 individual colors can be stored. This Colors can not only be removed but also makes it possible to perform adjustment even invalidated. This provides flexible testing during operation while maintaining the current without having to redo inspection. color settings.
Real-Time Intensity Feedback Function Illumination Time Chart The photodiode and real-time intensity control circuit within the lighting is used for feedback control of the LED light intensity. • With 1 ms (1/1000 sec) of illumination Setting the current brightness to the regularly used brightness prevents drops in inspection capabilities due to deterioration 1 ms caused by LED aging.
Photodiode and correction circuit 20 μs × 50 within the lighting For every light flash, monitoring and feedback are performed every 20 μs to adjust the brightness to a consistent intensity.
13 Appearance inspection Appearance Inspections Only Possible with KEYENCE
LumiTraxTM
THE NEWLY DEVELOPED LumiTrax™ SYSTEM
Equipped with Equipped with Analyzes multiple images ultra high-speed ultra high-intensity instantly to create shape CMOS sensor & LED lighting and partial and texture images dedicated control IC illumination control circuit
High-Speed Multi-Directional Powerful Processing Camera Lighting Algorithms
DIFFICULTIES IN CONVENTIONAL IMAGING
Various workpiece surface condition problems Variable ambient environment (ambient light)
Same color Noise
Variable workpiece orientation due to conveyance conditions
Pattern Luster
Trial and error needed to determine the optimum lighting
Operating principle of the LumiTraxTM processing
1. Ultra high-speed capture with controlled partial lighting from different directions is executed.
Image with lighting Image with lighting Image with lighting Image with lighting A from above from the right from the left from the bottom B
D
C
Pattern Concave
2. Analyzes changes in the brightness value at each pixel, and separates shape (surface irregularity) and texture (pattern) for image processing.
Texture image Shape image Brightness Brightness value of value of pixel A pixel C Right Left Above Bottom Right Left Above Bottom
Brightness Brightness value of value of pixel B pixel D Right Left Above Bottom Right Left Above Bottom
14 Appearance inspection
Applications in various industries solved with LumiTraxTM
EMBOSSED CHARACTER INSPECTION PACKAGE PERFORATION INSPECTION
The embossed characters are inspected while ignoring the package Detect the presence of perforations, even on a printed package, because printing. only the shape is captured.
METAL SURFACE DEFECT INSPECTION PRINT INSPECTION ON FILM
Ignores residual washing fluid, defects, fine hairlines, etc. Detects Stabilizes inspection by eliminating the adverse effects of glare. only deep defects such as dents and chips.
STAMPED CHARACTER INSPECTION ON METAL CASTING PRINTING DEFECT INSPECTION
Highlights stamped characters on an uneven casting surface. Extracts only defects and creates an image without being affected by complicated printing on the background.
HEAT SEAL WIDTH INSPECTION SEALING TAPE INSPECTION
Extracts surface irregularities in the seal which are difficult to Allows stable inspection by canceling glare, even when sudden capture based on the color and shade alone. specular reflection occurs due to the part being tilted.
15 Appearance inspection
New imaging modes for detecting defects not possible with traditional line scan cameras
TM LumiTrax Specular Reflection Mode NEW
Various defects can occur due to a target’s material or processing methods. With LumiTraxTM specular reflection mode, multiple images can be generated from a single image capture, allowing users to select the image data as required for the targeted defect.
Using the dedicated lighting allows for looped image capturing while the position of the emitted stripe pattern is changed in high-speed.
Lighting Lineup
■ For line scan cameras
CA-DZW10X CA-DZW30X CA-DZW50X
Images with different Create an image with only the stripe patterns are combined. defective area extracted.
Different calculation methods are used to create multiple images. Main image types created through a single captured image
Linear flaws Dirt Dullness Dents
Normal image Specular reflection image Diffuse reflection image Gloss ratio image Shape image
Image type Image creation method Main applications
Determination of the overall image and as a basis for position Normal image Averaging of all captured images correction
Specular Inspection of glossy surfaces for linear flaws, rubbing flaws, Extraction of only specular reflection areas of the striped pattern reflection image etc.
Diffuse reflection Extraction of diffuse reflections by comparing normal images and specular Inspection of foreign particles and dirt image reflection images
Extraction of variations in gloss by comparing specular reflection images and Inspection of surface dullness and flaws on cylinders and Gloss ratio image diffuse reflection images other surfaces
Extraction of changes such as uneven surfaces through analysis of waviness Shape image Inspection of dents, shallow unevenness, etc. that occurs in the striped pattern
16 Appearance inspection
Minute flaw detection algorithm for difficult inspections
Image calculation function (Defect extraction)
The LumiTraxTM specular reflection mode allows for easy separation of normal areas and defective areas simply by clicking on the multiple images generated. Because multiple imaging conditions are used, extraction according to the characteristics of the defect is possible.
Inspecting for dirt, linear flaws, and pinholes generated on the same surface
Users separately extract normal areas and defective areas from the captured image.
Diffuse reflection image Specular reflection image Shape image Extracted image
Click the dirt! Click the linear flaw! Click the pinholes!
Clicked defects are extracted.
Multi-Profile defect
Extraction of complex shapes is possible simply by clicking the contour area. Reference lines are generated even for rounded surfaces and acute corners. Any burrs or flaws detected beyond a reference line are considered defects.
Conventional method
Inspection is performed through a Dead zones still occur at the end combination of surfaces. 20 circles and polygons.
Multi-Profile defect
Simply click on the edge of the Regions are automatically generated surface to be inspected. along the contour with no dead angles.
17 Appearance inspection Utilities that support stable image capturing
Line scan camera system with easy image creation for quick setup
Image creation with conventional systems is time-consuming. Not to mention, optical-axis alignment can be difficult. These built-in utilities solve these common problems with line scan cameras.
Line scan camera with built-in LED pointer NEW
CA-HL02MX/HL04MX/HL08MX
An LED pointer is built in to each of these cameras. This allows the user to instantly determine the image capture area when installing the camera.
During installation After adjustment
Users can instantly determine whether the optical axis has deviated from the target.
Line Scan Camera Settings Navigator
Using sensors incorporated in the camera and lights, Line Scan Camera Settings Navigator allows users to manage the position of each device digitally. This greatly reduces time spent on optical-axis alignment, a conventionally time-consuming task.
Line scan cameras
LED lighting
18 Appearance inspection
Quick image creation! Simple 4-step Line Scan Camera Settings Navigator
STEP 1 Turn on the LED pointer and align the optical axis
To turn on a camera’s LED pointer, simply check the box.
STEP 2 Adjust the angle of the line scan camera and the LED lighting
forward/backward Movable range ±20 mm 0.79" The positions of cameras and lights can both ±5° be checked using numerical values for the
front, side, and top. Adjustment is even easier Movable range Movable range when using the dedicated jig. ±5° 100°
4-axis fine adjustment jig: CA-S20D
STEP 3 Set the focus and brightness of the line scan camera
The focus and brightness are also represented numerically, allowing for value-based adjustment.
STEP Set the X/Y ratio ❚ High-resolution, high-speed 4 output Encoder relay unit Support for up to 150000 pulses/revolution CA-EN100U allows for high-resolution output at a minimum of 0.0024° (8.64 seconds). High-speed output is also possible at a maximum output frequency of 1.6 MHz. Using a dedicated encoder enables automatic calculation of the optimal ❚ IP65-compatible X/Y imaging ratio at the push of a Added consideration for environmental button. resistance has resulted in a design that is even more resistant to water and dust, making devices easier to use in the worksite. (This does not include the head or shaft areas.)
Dedicated encoder
CA-EN100H * If there is a chance that the shaft through-hole area will be exposed to oil droplets, use a cover or take other necessary precautions.
19 Appearance inspection
There is No Substitution for Resolution
Line scan camera
Obtain up to 67 megapixel images with a single camera
Large-capacity images with a valid pixel count of 67 megapixels (8192 × 8192 pixels) are transmitted at 368 ms, 16 times faster than conventional models. Inspections requiring multiple area cameras can be performed with just 1 line scan camera and under uniform lighting conditions. Field of view 370 mm
370 mm 14.57" = 8192 pixels
Entire target
Detection of fine defects that is not possible with area cameras.
0.5 mm 0.02" defect (about 10 pixels)
Allows for stable detection with even lighting
Area Cameras Line Scan Cameras
Area cameras cannot record optimum images due to the glare By recording images from an evenly lit part one line at a time, on the part. glare on the part is eliminated.
20 Appearance inspection
21 megapixel cameras
High accuracy
140 mm 5.51"
0.31 megapixels
The image is blurry, completely preventing determination of 120 mm 4.72" components.
5 megapixels
Chip contours are blurred, making accurate detection difficult. Large-capacity images with a valid pixel count of 21 megapixels (5104 × 4092 pixels) are transmitted in 110 ms, 16 times faster than conventional models. This allows for detection of minute defects as well as detailed inspection of large parts where previously impossible with a single camera. 21 megapixels
Even fine details appear clear, allowing for accurate inspection.
Image capture with a wide field-of-view
Ensuring the resolution required to perform print inspection... Print inspection of ICs on trays 0.31 M pixels 480 With 21 megapixels, an inspection can be performed 1200 640 2 over a much larger field-of-view while maintaining the megapixels 2050 required resolution. 1600
5 megapixels 4092
2432
21 megapixels
5104
21 Appearance inspection
Ultimate Defect Detection Tool
Defect Appearance inspection tool that offers superior detection stability
The defect tool detects flaws and other defects by checking for consistent intensity across a region. In addition to high detection ability, the tool also features a function that will filter the desired defects to detect, by size, intensity difference, shape, and count.
■ Foreign particle detection on the Foreign particle inside of a container
Conventional binary processing would not be able to detect the foreign particles as there is very little contrast between the particles and the dark portions of the container, however, defect inspection tool can compare the differences with the surroundings, allowing reliable detection of only the foreign particles. Original image Binary image (Blob/Area Tool) Defect inspection tool (stability screen)
Contrast view display The relationship between contrast view colors Using the colors blue, light blue, green, yellow and red, the contrast view and the defect level (guideline) display assigns a color to defects according to the intensity difference Stain level 064 128 192 255 between them and the surrounding area. The contrast view display updates in real time so you are able to see the defect position and intensity differences, allowing visual and intuitive confirmation of the differences between the Color Blue Light blue Green Yellow Red defect you want to detect in comparison with the background or noise.
■ Defect detection for a metal plate
Defect/dent
It is difficult to setup the defect tool parameters by values only on the Using the contrast display, the intensity differences are clearly standard camera image. displayed in a color coding so the parameters are easy to setup.
Grouping Filter Settings An Industry First
After all the defects have been detected, it is possible to extract only images of the defects that you want. If only long, thin defects need to be detected, quality evaluation based on the appearance of the target can be performed. Various parameters can be set, such as area, circularity, main axis length, acicularity, length of the equivalent elliptical main shaft and countershaft ratio of the equivalent elliptical main shaft.
■ Pill crack detection (before grouping filter setting) ■ Pill crack detection (after grouping filter setting)
Reacts to ingredient particles and defects other than long thin cracks. Only long thin cracks are detected by using the area filter and the acicularity filter.
22 Appearance inspection
Profile Defect [Optimized edge defect inspection tool for burr/chip inspection applications]
This tool extracts the profile from the edge of a target and uses it to recognize slight differences such as burrs and chips. In addition to simple geometric shapes such as circles and straight lines the tool can also be used on complex contours such as ovals, and continually adjusting free form curves.
Burr/flaw detection for a plastic mold Automatically generates a reference line of the profile of a workpiece including curves.
Detection of a burred section Detection of a flawed section
Extensive Parameter Settings Support Various Defects
Due to the wide range of parameters, it is possible to filter out defects based on inspection criteria. Optimal settings can be chosen based on aspects such as +/- defects (burrs/chips), defect level, width and area.
+ Side of profile Defect segment width Burr to be detected ● = Edge points of target (burr) Defect level ─ = Normalized profile
- Side of the profile Defect (chip) Moderate protrusions are OK = Detection threshold area
Grayscale Blob tool [Flexible defect extraction to fit any application]
The Grayscale Blob tool allows targets to be identified and classified based on grayscale rather than binary data. This enables true Grayscale Blob and filtering of detected targets based on true image data. Additional information for classifying and identifying defects that cannot be obtained through binarization such as volume and level of change is also possible with this tool. Differentiation of a variety of defects on a condenser
■ Light & dark defects Sorting bright and dark defects.
Blob (binary) Grayscale Blob After binary Divides defects into conversion, both bright (displayed defects look alike. as +) and dark (displayed as -).
■ Shallow and deep defects Differentiating between deep chipping and light peeling.
Deep chipping Blob (binary): Area Grayscale Blob: measurement Volume measurement With area there is no Differentiation is noticeable difference. achieved by measuring the volume for each shade. Light peeling
■ Sorting defects ■ Calculating volume By detecting the different levels of contrast in Bright The characterization tool the target and the area they cover, the volume of uses a base reference value the target can be calculated. This makes it Difference and the contrast of Intensity possible to differentiate targets based on volume. Dark Base level the defect to sort targets into bright and dark types.
Area Area
23 Powerful Solutions
Vision Guided Robotics
■ Easy connection to robots
Programming for robots from various companies is available for creating a vision-guided robot system. This allows for seamless integration between the XG-X series and robots.
Excellent compatibility that allows for use with any product
Simply selecting the manufacturer of the robot to use ABB DAIHEN DENSO easily enables direct communication between the robot EPSON FANUC HIRATA and the XG-X device. This allows for jog operations, IAI JANOME KAWASAKI auto-calibration, and other cooperation between the XG-X and the robot. KUKA MITSUBISHI NACHI STAUBLI TOSHIBA MACHINE UNIVERSAL ROBOTS YAMAHA YASKAWA MOTOMAN Custom
Automatic Calibration
Problems with conventional methods Benefits of KEYENCE’s Vision-Guided Robots (manual method)
■ Time-consuming manual configuration ■ Easy, one-click operation ■ Accuracy varies between operators ■ Continuously high accuracy, no matter the user ■ Readjustment is difficult if displacement occurs ■ Immediate execution and restoration even with installation position ■ Reproduction at equipment delivery destinations deviations takes time and effort ■ Quick, reliable reproducibility at any location
24 VisionDatabase
VisionDatabase
This optional software provides an easy way to implement long-term storage and organization of image and inspection data.
Remaining storage space Comment function Retest function* warning function Users can make comments linked to image data. This Editing and check result data, which helps find optimum function supports searching, and is useful when settings. Monitors storage failures caused by insufficient free debugging. space on the storage destination medium. Issues a warning when the storage amount exceeds the allowable value.
* Separate installation and activation of Simulation-Software required.
Lot number and serial Graph display function Periodic automatic number link function delete function Displays up to 100000 data sets in a graph at one time. Links image data to external data such as serial Perfect for understanding trends in data. Deletes image data automatically based on specified numbers for data management and searching. conditions, freeing users from troublesome maintenance.
Backup/Export Excel export function Search/ settings function Custom filter function Outputs inspection data to Excel with links to image Makes a backup of inspection settings. These functions data. Registers original conditions to enable smooth search support retesting with backup images and export of of desired data. edited inspection settings.
Add-on card for Database software controller function CA-H1DB CA-AD1
25 Flexible Software
Powerful Vision Tools for Stable Inspection VISION TOOLSET
The XG Series contains a wide range of vision tools for a variety of applications. From defect detection to barcode reading, the extensive vision toolset gives the XG Series the power to solve any application.
Area Pattern Search Edge Position
The Area tool uses binary processing to detect either The Pattern Search tool looks for a specified target on The Edge Position tool will find the location of edges white or black pixels in a specified area. It will then the captured image. This can be used with other tools to within an inspection region. In this tool, the scan count the pixels in this area and can use this find the pattern and adjust the position of those tools direction, edge direction, and maximum number of measurement to perform presence/absence type based on the pattern position. Limits can also be set edges to count can be specified. This tool can count up applications. based on count, position, and match percentage. to 3600 edges.
Edge Width Edge Pitch Edge Angle
The Edge Width tool can find the distance between The Edge Pitch tool finds the maximum, minimum, The Edge Angle tool can scan an image in a specified two edges using the same method of detection as the and average distances between pairs of edges. It is direction to locate two edges and find the angle Edge Position tool. This tool has the ability to detect able to measure the width of the gaps or the distances formed by connecting the two edges. Once the angle inner/outer gaps, or user specified gaps, and allows between the centers of the gaps. This tool is used to is found, limits can be set and different parameters the user to set limits based on the distance between inspect for equal sizing or equal spacing over a range can be outputted, such as the edge positions and the two edges. of parts. edge angle.
Edge Pairs Defect Blob
The Edge Pairs tool is essentially an advanced edge The Defect tool is a great tool for defect detection. It The Blob tool uses binary processing to count groups pitch tool. Unlike the Edge Pitch tool, the Edge Pairs works by comparing adjacent groups of pixels to of white or black pixels. An extensive Aspect Filter tool can scan a target twice in a user specified each other to look for relative contrast changes. can be set to specify what kind of pixel groups you direction. The double scan allows for a more stable When the contrast change is large enough, the tool want to consider as Blobs. Limits can be set on the inspection. will visualize it from a range of blue to red, where red remaining blobs to perform a variety of inspections. is the greatest change in contrast.
Profile Position Profile Width Profile Defect
The Profile Position tool can locate the maximum and The Profile Width tool can measure the edge width The Profile Defect tool also extracts the profile of an minimum positions across a length of an edge. This across a length of an edge. Just like the Profile edge across many points. Unlike the other Trend tool finds the profile of an edge across many points Position tool, it locates the profile of an edge across Edge tools, Profile Defect looks for any deviations and outputs different positioning data. Not only can it many points to locate positions like the minimum and along the found edge. It is a powerful tool for locating find a point of a straight line, it can be used to find a maximum edge width. imperfections like burrs, chips, flash, or short shots. circle center.
Intensity Color OCR
The Intensity tool reports the grayscale intensity of a The Color tool looks at a specified region of the The Optical Character Recognition tool will readout specified region of the image. It can be used for image then reports back color information about that and analyze character strings in the inspection simple presence/absence applications or for the region. The color values can be reported as RGB (red, region. This can be used for applications like lot code Preserve Intensity filter, which stabilizes the image green, blue) or HSB (hue, saturation, brightness). inspection and serial number checking. The internal brightness. calendar can be referenced for limits and character encryption tables can be used.
2D Code Reader 1D Code Reader Grayscale Blob
A 2D barcode can be detected and analyzed. A 1D barcode can be detected and analyzed. Defect or target detection can be performed by The result data can be split into 8 sections for easy The result data can be split into 8 sections for easy comparing the detected intensity levels of groups of management of the decoded information. Sorting management of the decoded information. Sorting pixels to that of a base intensity. Light and dark type applications can be performed by matching the type applications can be performed by matching the targets can be differentiated as well as be categorized detected code to a string reference table. (QR, detected code to a string reference table. based off properties like area, volume, axis ratio, MicroQR, Datamatrix, Rectangular Datamatrix can be (Code 39, Code 128, UPC/EAN/JAN, GS1 DataBar, perimeter, and roundness. read.) It is also possible to verify the quality of printed ITF, Codabar(NW7), Pharmacode can be read.) information.
26 PatternTraxTM Next-Generation Searching
Easily Perform Fast and Reliable Searches
PatternTraxTM PatternTraxTM allows for accurate searches even under adverse conditions. Configuration of settings has also been simplified.
Even with unclear images and noisy images captured under low-contrast environments, noise and necessary information is determined automatically to achieve stable searches at high speeds.
Significantly increased processing speed
At a maximum of 50 times the conventional processing speed, a substantial increase in speed has been achieved by reexamining 360-degree search with 5 megapixel camera processing algorithms from the base level. XG-8702 Approx. pattern search 200 ms
XG-8702 Approx. PatternTraxTM 54 ms
XG-X2802 Approx. TM Approx. 12 times faster! PatternTrax 17 ms
Stable detection even with multiple searches
Stable detection of overlapping workpieces Search from up to 2000 items
Stable detection is possible Using a 21 megapixel even beyond the inspection camera, detection of up to region and with objects 2,000 small targets can be overlapping search targets. performed over a wide field of view.
27 Dimension inspection
Measure Up to 5000 Points within One Region
Profile Tools
Instant profile measurement for an entire area
The Profile Edge tool detects up to 5000 edges at user-specified pitches and outputs all data for each detected point, in addition to the maximum, minimum, and average values. Previously, this required multiple inspection regions and calculation settings, but now the same inspection can be completed by configuring a single trend edge inspection tool. The multiple measurements obtained can also be used to calculate best-fit lines and circles.
■ Dimension measurement for a bolt Capable of measuring the maximum diameter of a bolt or the core diameter of a screw thread.
Displays edges detected for each segment and outputs the results separately.
[Detection principle]
Detects the maximum diameter. The Profile Edge tool cascades from one segment to the next scanning for an edge based on the segment shift width. As edges are detected so the width Edge intensity graphs can be checked for each (Profile Width tool) and position (Profile Position segment, enabling proper setting. tool) for each segment is calculated.
Segment movement direction
Detected peak Direction of edge detection Detected bottom
Segment width Movement volume
■ Circular/Arc processing ■ Linear Processing (errors excluded)
PCB Through Hole Center Detection Glass PCB End Face Position Detection
The center position and diameter can be calculated by taking multiple An approximate line can be extrapolated from multiple inspections taken of measurements of the edge position and extrapolating them into a virtual the edge of the PCB, which makes position and angle detection possible. circle. By ignoring anomalous data points and using a virtual circle, stable Just as with the circularity detection, anomalous data can be canceled out. measurement is possible.
Cancels erroneous data
28 ID and OCR/OCV
Capable of Handling All Inspection Needs
1D/2D code reading
Executes reading and image processing inspection simultaneously
Various inspections, such as inspections of the external appearance and dimensions, can be performed simultaneously with the reading of 1D and 2D codes printed on the target or with the inspection of the quality of the printed 1D and 2D codes. By removing the need for both conventional 1D & 2D code readers and a camera for image processing, space and money can be saved with the use of this tool.
■ Capable of handling various types of codes ■ Print quality verification function
1D CODE This newly added function to verify 1D/2D code printing quality enables in-line checking of relative changes in printing quality while performing reading at the same time.
Supported standards 1D: ISO/IEC 15416 2D: ISO/IEC 15415, AIM DPM-1-2006, SAE AS9132 Simultaneous reading of barcodes and characters OK Detects defects in 1D code printing to judge the code as NG. 2D CODE Notice: This function is designed to capture relative changes in print NG quality and thus cannot be used as a print quality verification DataMatrix QR code Composite Code system for absolute value evaluation.
OCR2 NEW
Simple and Reliable Character Recognition Tool
A tool that checks printed and engraved characters on products. Simply select the area for inspection and with a press of a button, the image processing settings will automatically be tuned for the best results. Any user can set the tool up.
STEP1 Set the area STEP2 Carry out tuning and identify characters at the click of a button!
■ Customizable user dictionary ■ Highly robust
Built-in library can be used in Achieves robust performance combination with user-defined thanks to a newly developed characters. algorithm, even with background Achieves stable ID and OCR/OCV noise or low contrast. through sub-pattern registration, Makes stable inspections possible. even with variable print quality. The number of readable characters has also increased to 40, including the “+” symbol.
29 Dimension inspection
Highlight And Improve Features That Previously Could Not Be Seen. Remove Features And Aspects Of An Image For Stable Inspection.
Shading Correction (Real-time)
Shading correction is a real time filter that evens out any large random shadows or glare on a target surface, leaving behind smaller defined points which are often associated to being flaws or defects. As this is a gray scale processing filter, it dynamically changes the processed image based on the input image rather than being based on a fixed binary setting level. This ensures consistency with target variation and changes in the raw image.
■ Surface quality on a metal roller ■ Defect detection on the bottom of a can
Original image After preprocessing Original image After preprocessing
Shading correction can be used to extract just bright, dark or both bright and dark defects By cancelling out the hot-spots caused by changes in the target depending on the nature of the surface and image needing to be created. surface a uniform background with the strain present can be created.
Scratch Defect Extraction
Eliminates noise information within the inspection region and only ■ Linear defect on metal component highlights linear information. This filter is particularly effective for linear defect inspection for workpieces having rough surface conditions.
Original image After preprocessing
Only linear stains are extracted by ignoring background noise.
Noise Isolation
Eliminates or extracts noise having a specified area or smaller. This filter is effective when a rough background hinders image processing or to detect subtle defects.
■ Recognition of characters printed on cardboard ■ Defect inspection for a plastic mold
Original image After preprocessing Original image After preprocessing
Only bright and dark noise are removed and the printing condition remains unaffected. Only black stains smaller than the specified area are extracted.
30 Dimension inspection
Unique KEYENCE Algorithms for an Optimal and Stable Inspection
Bidirectional Smoothing (Blur)
Has an effect that removes a significant amount of fine background patterns or noise. This filter can be set to have an effect that performs smoothing in individual directions (X/Y), thus making it applicable for a wide range of applications, including counting individual items.
■ Foreign particle detection on a striped pattern ■ Width inspection for a welded pipe section
Original image After preprocessing Original image After preprocessing
By eliminating the striped texture to the target, foreign particles can be The blur filter allows a stable width measurement by eliminating unnecessary detected. featured points other than the welded section.
Individual filter processing direction
The versatility in being able to choose a filters processing direction realized with the blur filter is now available in the shading correction, image extraction, expand, and shrink filters. Being able to choose the processing direction helps make the most of applying the image enhancement filter according to how a target or feature appears.
■ Individual filter processing direction ■ Foreign material detection on a lattice pattern
Original image After preprocessing Original image After preprocessing
[ Filter used: Shading correction ] Processing direction: X [ Filter used: Image extraction ] Processing direction: X -> Processing direction: Y
The defective area is isolated by removing the directional shading on the thread. The background lattice pattern is removed by applying the filter multiple times while changing the processing direction.
■ Inspection of grid lines on a solar cell ■ Inspection of bus bars on a solar cell
Original image After preprocessing Original image After preprocessing
[ Filter used: Shrink ] Processing direction: Y [ Filter used: Shrink ] Processing direction: X
The break is enhanced while the width of the grid lines remain and the bus bar is The grid lines on the background are removed by shrinking the image removed for stable inspection. in the X direction broadening the break in the bus bar.
31 Operation/communication/utilities
Fully Customizable Operator Screens & Menus
Screen Editor
Controller display screens and operating interfaces can be created easily using the Screen Editor.
Drag & drop
Drag & drop items from the list to the screen for simple GUI building.
Custom menu creation
Step by step procedures for changes such as product change over or shift adjustments can be simplified with customized operator menus.
By creating menus for a step by step process (such as calibration) there are no reasons why adjustments shouldn’t be made or settings being incomplete and steps missed.
Conventional Systems Custom dialog Due to different adjustment methods and different personnel Necessary steps and required settings can be put together making changes, cases often emerge where the setting is to match up with the process. Menus can also be attributed incorrect or varies between operators. With conventional to the relevant aspects of the image processing flowchart. systems complex parameter driven menus may need to be This helps make sure that any operator of any level can understood. It takes time and resources for operators to be easily be guided through the process required on the trained and sometimes due to the complex menu interface machine. the ability to operate the machine is limited to a few people.
32 Operation/communication/utilities
Save image and data for analysis and simulation
Supports a variety of connections between PLCs from various manufacturers and exchanges results and commands via the data memory just by selecting the connection destination manufacturer/device. As standard, the main unit is equipped with I/O, RS-232C, Ethernet, USB, and SD card slots. Furthermore, it is also possible to check communication with the communication monitor. This achieves significant reductions in cost, time, and effort.
PLC SD cards
USB-HDD
PLC Switching hub Ethernet/RS-232C PLC link
XG-H1X VisionEditor Upload/download/add or edit settings files VisionTerminal Network compatible Measurements/image file logging/remote desktop function HDD with built-in FTP VNC PC server function ActiveX EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
Remote data logging & monitoring software XG-X VisionTerminal
The XG-X VisionTerminal software enables the remote monitoring, logging and support of any XG-X Series File transfer controller connected to a PC via a standard network.
Maintenance man-hours, down-time and business trips can Ethernet be significantly reduced as problems can be resolved remotely with the transfer of setting files and image data. Office PC Management of multiple controllers connected via a LAN
Main functions
Remote desktop function ... Enables the verification and remote operation of a connected controller, without extra data being sent and interfering with controller processing. Logging function ...... Enables the display, logging of measurement results and storage of image data to a PC folder from an inspection with any connected controller. This function also supports the accumulation output buffer of the controller to ensure complete data collection. File acquisition function .... Enables the transferring of setting data files and image data files between the XG-X Series controller and a PC.
Trace log function
The trace log function is a great tool to help with processing and I/O troubleshooting. Giving integrators and developers the capability for checking and monitoring the sequencing of units being processed, I/O signals and commands. The results display can be split and the processing time for each unit along with other information can be easily displayed. The trace log can also be saved and be used at a later date as a reference guide.
33 Lineup
■ Camera lineup
Model Specification Function Capture range (pixels) Image transfer time
21 megapixel CA-H2100M Monochrome 16x High-speed, 5104 × 4092 109.9 ms camera series CA-H2100C Color high resolution
CA-H500MX Monochrome 16x High-speed, 27.7 ms 2432 × 2040 CA-H500CX Color high performance*1 29.2 ms 5 megapixel camera series CA-H500M Monochrome 16x High-speed, 2432 × 2050 28.4 ms CA-H500C Color environment resistant*2
CA-H200MX Monochrome 16x High-speed, 1600 × 1200 11.7 ms CA-H200CX Color high performance*1
CA-H200M Monochrome 16x High-speed, 1600 × 1200 11.8 ms CA-H200C Color environment resistant*2 2 megapixel camera series CA-200M Monochrome Environment resistant*2 1600 × 1200 56.5 ms CA-200C Color
CA-HS200M Monochrome 16x High-speed, 1600 × 1200 14.2 ms CA-HS200C Color compact
784 × 596 2.9 ms 0.47 megapixel CA-H048MX Monochrome 16x High-speed, camera series Color 1 CA-H048CX high performance* 512 × 480 1.7 ms
CA-H035M Monochrome 16x High-speed, 640 × 480 2.9 ms CA-H035C Color environment resistant*2
0.31 megapixel CA-035M Monochrome Environment resistant*2 640 × 480 16.5 ms camera series CA-035C Color
CA-HS035M Monochrome 7x High-speed, compact 640 × 480 4.5 ms CA-HS035C Color
*1 Color cameras support LumiTrax™ image capture and monochrome cameras support LumiTrax™ and Multi-Spectrum mode image capture. *2 To use this camera as an IP64-rated, environment-resistant camera, use it with a KEYENCE-specified IP64-rated lens and an environment-resistant cable.
Max. expanded Model Applicable lens Number of pixels Scan speed Pixel clock image size
188 MHz CA-HL02MX 1 in. C-mount 2048 2048 × 16384 6.1 μs/line (15× transfer)
400 MHz CA-HL04MX 1 in. C-mount 4096 4096 × 16384 10.2 µs/line (32× transfer)
800 MHz CA-HL08MX 2 in. (M40 P0.75) lens*1 8192 8192 × 8192 10.2 µs/line LumiTraxTM specular reflection mode (64× transfer) Line scan options 100 MHz XG-HL02M 1 in. C-mount 2048 2048 × 16384 24 μs/line (8× transfer)
200 MHz XG-HL04M 1 in. C-mount 4096 4096 × 16384 24 µs/line (16× transfer)
200 MHz XG-HL08M 2 in. (M40 P0.75) lens*1 8192 8192 × 8192 45 µs/line (16× transfer)
*1 F-mount lenses supported with an F-mount conversion adapter.
34 Lineup
3D inspection model
Field of view XY Z range Model Repeatability ( ) (Reference distance) (from reference distance)
12.5 × 12.5 mm ±1.5 mm 1 µm*1 XR-HT15M 0.49" × 0.49" 0.06" 0.04" Mil XR 35.5 × 35.5 mm ±5.0 mm 2 µm*1 XR-HT40M 1.40" × 1.40" 0.20" 0.08" Mil
Model Specification Capture range Image transfer time
Z-axis: ±2.3 to ±145 mm Laser profile ±0.09" to ±5.71" / LJ-V Series Head: 7 types 64000 profiles/sec (max.) measurement system X-axis: 7 to 180 mm 0.28" to 7.09"
*1 Value for KEYENCE standard plane workpieces when binning is ON and a 3 × 3 average filter is used once.
■ Controller lineup
The XG-X Series offers the same ease of use for all applications without having to select between a stand-alone type for simple applications and a PC-based type for more difficult applications. With a wide selection of devices that allows for selection of the best controller to fit the situation—including the application, required processing speed and capacity, and connected cameras— the lineup’s offerings will become the industry standard for tomorrow’s image processing selection.
Area camera-only models Models compatible with all cameras
Model XG-X1002 XG-X1202 XG-X1502 XG-X2002 XG-X2202 XG-X2502 XG-X2702 XG-X2802 XG-X2902
DSP + CPU, total number of cores 7 (2) 8 (high-speed DSP: 3) 14 (high-speed DSP: 7) (number of calculation DSP cores)
CA-(H)035x 0.31 to 0.47 CA-HS035x ü ü ü ü ü ü ü ü ü megapixels CA-H048xX CA-(H)200x 2 megapixels CA-HS200x — ü ü — ü ü ü ü ü CA-H200xX
CA-H500x 5 megapixels — — ü — — ü ü ü ü CA-H500xX
Supported 21 megapixels CA-H2100x — — — — — — ü ü ü cameras
XG-HL02M XG-HL04M — — — — — — — ü ü Line scan XG-HL08M Camera CA-HL02MX CA-HL04MX — — — — — — — ü ü CA-HL08MX
XR-HT15M XR — — — — — — — ü ü XR-HT40M
Laser profile measurement LJ-V — — — — — — — ü ü system
Built-in camera interface 2 2 2 2 2 2 2 —* —*
Dedicated touch panel (RS-232C) ü ü ü ü ü ü ü ü ü
* Use in combination with a separate camera input unit.
35 Lens charts / Field of view
■ CA-H2100C/CA-H2100M ■ CA-H500CX/CA-H500MX (When the CA-LHE Series is attached) (When the CA-LHR Series is attached)
Field of view Y (mm inch) Field of view Y (mm inch) 1000 CA-LHE12CA-LHE16CA-LHE25CA-LHE35CA-LHE50 1000 CA-LHR5CA-LHR8CA-LHR12CA-LHR16CA-LHR25CA-LHR35CA-LHR50 39.37" 39.37"
0.5 1.5 100 0.5 100 1.0 0.5 3.94" 1.5 5 5 3.94" 0.5 1.0 0.5 5 10 10 1.5 1.0 20 1.5 1.5 5 5 10 10 10 10 0.39" 0.39" 20
1 1 0.04" 0.04" 10 100 1000 10000 10 100 1000 10000 0.39" 3.94" 39.37" 393.70" 0.39" 3.94" 39.37" 393.70" WD (mm inch) WD (mm inch)
■ CA-H500C/CA-H500M ■ CA-H200CX/CA-H200MX (When the CA-LHR Series is attached) (When the CA-LHR Series is attached)
Field of view Y (mm inch) Field of view Y (mm inch) CA-LHR5CA-LHR8CA-LHR12CA-LHR16CA-LHR25CA-LHR35CA-LHR50 CA-LHR5CA-LHR8CA-LHR12CA-LHR16CA-LHR25CA-LHR35 1000 1000 CA-LHR50 39.37" 39.37"
100 100 0.5 3.94" 0.5 3.94" 1.0 0.5 0.5 1.5 1.0 0.5 1.5 1.5 1.0 0.5 5 1.5 1.0 5 1.5 1.5 10 5 10 10 5 10 20 10 0.39" 0.39" 10 20
1 1 0.04" 0.04" 10 100 1000 10000 10 100 1000 10000 0.39" 3.94" 39.37" 393.70" 0.39" 3.94" 39.37" 393.70" WD (mm inch) WD (mm inch)
■ CA-H200CX/CA-H200MX ■ CA-200C/CA-200M/CA-H200C/CA-H200M (When the CA-LH/LHxP Series is attached) (When the CA-LH/LHxP Series is attached)
Field of view Y (mm inch) Field of view Y (mm inch) CA-LH4CA-LH5PCA-LH8 P CA-LH12 P CA-LH16 P CA-LH25 P CA-LH35 P CA-LH4CA-LH5PCA-LH8 P CA-LH12 P CA-LH16 P CA-LH25 P CA-LH35 P CA-LH50 P 1000 CA-LH50 P 1000 39.37" 39.37" CA-LH75 CA-LH75
100 100 0.5 0.5 3.94" 0.5 0.5 0.5 1.0 5 0.5 1.0 5 3.94" 0.5 1.5 0.5 1.5 1.5 1.5 1.0 1.5 10 1.0 1.5 10 1.5 1.0 5 15 1.5 1.0 5 15 5 10 20 5 10 20 5 10 5 10 5 10 30 5 10 20 10 20 30 15 20 40 15 40 10 0.39" 20 20 30 40 60 20 30 40 60 0.39" 60 100 60 100
1 1 0.04" 0.04" 10 100 1000 10000 10 100 1000 10000 0.39" 3.94" 39.37" 393.70" 0.39" 3.94" 39.37" 393.70" WD (mm inch) WD (mm inch)
36 Lens charts / Field of view
■ CA-H048CX/CA-H048MX ■ CA-035C/CA-035M/CA-H035C/CA-H035M (When the CA-LH/LHxP Series is attached) (When the CA-LH/LHxP Series is attached)
Field of view Y (mm inch) Field of view Y (mm inch) CA-LH4CA-LH5PCA-LH8 P CA-LH12 P CA-LH16 P CA-LH25 P CA-LH4CA-LH5PCA-LH8 P CA-LH12 P CA-LH16 P CA-LH25 P 1000 CA-LH35 P 1000 CA-LH35 P 39.37" 39.37" CA-LH50 P CA-LH50 P CA-LH75 CA-LH75
100 100 3.94" 0.5 3.94" 0.5 0.5 0.5 0.5 1.0 5 0.5 1.0 5 0.5 1.5 0.5 1.5 1.5 1.5 1.0 1.5 10 1.0 1.5 10 1.0 1.5 5 1.5 5 5 15 1.0 5 15 10 20 10 20 5 10 5 10 10 10 30 5 10 30 5 10 20 0.39" 0.39" 15 40 15 20 20 40 20 20 40 60 20 30 40 60 30 60 100 60 100 1 1 0.04" 0.04" 10 100 1000 10000 10 100 1000 10000 0.39" 3.94" 39.37" 393.70" 0.39" 3.94" 39.37" 393.70" WD (mm inch) WD (mm inch)
■ CA-HS200C/CA-HS200M ■ CA-HS035C/CA-HS035M (When the CA-LHS Series is attached) (When the CA-LS Series is attached)
Field of view Y (mm inch) Field of view Y (mm inch) CA-LHS8CA-LHS16CA-LHS25 CA-LS4CA-LS6 CA-LS16CA-LS30 1000 CA-LHS50 1000 39.37" 39.37"
100 100 3.94" 3.94" 5 5 10 5 5 15 10 10 20 10 5 10 10 15 30 15 0.39" 20 0.39" 10 20 50 15 30 70 30 50 100 50 1 150 1 0.04" 0.04" 10 100 1000 10000 10 100 1000 10000 0.39" 3.94" 39.37" 393.70" 0.39" 3.94" 39.37" 393.70" WD (mm inch) WD (mm inch)
■ CA-HL02MX/CA-HL04MX ■ CA-HL08MX (When the CA-LHE Series is attached) (When the CA-LHL Series is attached)
Field of view X (mm inch) Field of view X (mm inch) 1000 CA-LHE12CA-LHE16CA-LHE25CA-LHE35CA-LHE50 1000 CA-LHL16CA-LHL25CA-LHL35 39.37" 39.37"
00.5.5 00.5.5 100 11.0.0 1.5 100 x0.25 1.5 1.5 1.5 5 5 3.94" 5 5 3.94" 5 1100 x0.25.25 x0.5 100 200 x0.75 x0.5.5 x1.0 x0x0.75.75 xx1.10 .0 CA-LML0210 10 CA-LM0210 10 0.39" 0.39"
1 1 0.04" 0.04" 10 100 1000 10000 10 0.39" 3.94" 39.37" 393.70" 0.39" 3.94" 39.37" 393.70" 2048 pixels/4096 pixels (XG-HL02M/XG-HL04M is attached) WD (mm inch) 8192 pixels (XG-HL08M is attached) WD (mm inch)
* Using close up rings may result in distortion and lower resolution around the edges of the image area / image sensor. For other field of view graphs, refer to the user’s manual.
37 System configuration diagram
■ System configuration diagram XG-X2002/X2202/X2502/X2702/X2802/X2902/X1002/X1202/X1502
Console Mouse PC RGB monitor SD card Camera
Camera USB CA-E100 CA-DC40E CA-DC50E*3 CA-NCL20E*4 CA-NEC20E*4 XG-X2002*1/X2202*1/ X2502*1/X2702/X2802*2/ Camera X2902*2/X1002*1/ Touch panel X1202*1/X1502*1 Camera
PLC
Sensor/Switch Network HDD PLC
RS-232C Ethernet USB USB LED lighting HDD CC-Link PC
EtherCAT®
*1 Fan units cannot be connected to XG-X2002/X2202/X2502/X1002/X1202/X1502. *2 XG-X2802/X2902 has no camera connection ports, must use with at least one camera input unit. *3 LumiTrax™ mode is unavailable when used with the XG-X1000 Series. CA-DRWxX lights can be used as standard high-intensity lighting *4 The CA-NCL20E and the CA-NEC20E cannot be connected at the same time.
■ System configuration diagram XG-X2802/X2902 (When connected to a line scan camera)
Console Mouse
PC Sensor/Switch SD card RGB monitor Camera
Camera USB XG-X2802/X2902 CA-E100L CA-E100L CA-DC40E CA-NCL20E Camera
Touch panel Camera
PLC
Network HDD PLC RS-232C Ethernet USB USB LED lighting HDD Encoder CC- Link PC
■ System configuration diagram XG-X2802/X2902 (When connected to LJ-V)
Console Mouse RGB monitor PC Sensor/Switch SD card LJ-V head
USB XG-X2802/ X2902 CA-E100LJ CA-E100LJ CA-NCL20E LJ-V head
Touch panel LJ-V head
LJ-V head
Network PC HDD PLC
PLC RS-232C
USB Encoder HDD USB CC-Link Ethernet
38 System configuration diagram
■ System configuration diagram XG-X2002/X2202/X2502/X2702/X2802/X2902 (When using Multi-Spectrum / LumiTraxTM capture mode (area camera))
Console Mouse
PC Sensor/Switch SD card RGB monitor CA-H500MX/H200MX/H048MX
USB *3 CA-E100 CA-DC60E CA-NCL20E CA-H500MX/H200MX/H048MX XG-X2002*1/X2202*1/ X2502*1/X2702/ *2 *2 Touch panel X2802 /X2902 CA-H500MX/H200MX/H048MX
CA-H500MX/H200MX/H048MX
PLC
Network PLC HDD RS-232C
USB Ethernet HDD USB LED lighting CA-DRMxX CC-Link PC
*1 Fan units cannot be connected to XG-X2002/X2202/X2502. *2 XG-X2802/X2902 has no camera connection ports, must use with at least one camera input unit. *3 LumiTraxTM-Specular Reflection mode can only be used on the XG-X2902 controller.
■ System configuration diagram XG-X2902 (When using a line scan camera / LumiTraxTM Specular Reflection mode)
Console Mouse Camera Sensor/ RGB monitor PC Switch SD card
Camera USB
XG-X2902 CA-E200L CA-E200L CA-DC60E CA-NCL20E Camera
Touch panel Camera
PLC
Network HDD
PLC RS-232C Ethernet LED lighting USB USB HDD CC- Link Encoder PC
■ System configuration diagram XG-X2802/X2902 (When connected to XR)
Console Mouse
PC Sensor/Switch SD card RGB monitor
XR XG-X2802/ USB X2902 CA-E100T CA-E100T CA-NCL20E
Touch panel XR
PLC
Network HDD
PLC RS-232C
USB Ethernet HDD USB PC CC-Link
39 LJ-V laser profiler lineup
Ultra high-accuracy specular target Ultra high-accuracy High-accuracy specular target High-accuracy (mm) LJ-V7020 B LJ-V7020 B LJ-V7060 B LJ-V7060 B (inch) 100 3.94"
50 1.97"
47 mm 52 mm 1.85 idth 8 mm 2.05 idth 13.5 mm 0.31 0.53 54.6 mm 60 mm idth 14 mm 21.9 mm 0.86 17.4 mm 0.69 2.15 idth 15 mm 24.2 mm 0.95 idth 6.5 mm 0.26 20 mm 0.79 idth 6.5 mm 0.26 0.55 0.59 26.5 mm 1.04 idth 7 mm 0.28 22.6 mm 0.89 idth 7 mm 0.28 62.2 mm 68 mm 0 idth 7.5 mm 0.30 idth 7.5 mm 0.30 2.45 idth 8 mm 2.68 0" 0.31 idth 15 mm Measurement range Measurement range Measurement range Measurement 0.59 24.2 ±2.3 mm 0.95" ±0.09" 20 ±2.6 mm 0.79" ±0.10" 54.6 ±7.6 mm 2.15" ±0.30" range 60 ±8 mm 2.36" ±0.31" Measurement Z-axis 24.2 ±2.3 mm 0.95" ±0.09" Measurement Z-axis 20 ±2.6 mm 0.79" ±0.10" Measurement Z-axis 54.6 ±7.6 mm 2.15" ±0.30" Measurement Z-axis 60 ±8 mm 2.36" ±0.31" range X-axis 7 mm 0.28" range X-axis 7 mm 0.28" range X-axis 14 mm 0.55" range X-axis 15 mm 0.59"
Profile data X-axis 10 μm 0.000394" Profile data X-axis 10 μm 0.000394" Profile data X-axis 20 μm 0.000788" Profile data X-axis 20 μm 0.000788" interval interval interval interval Z-axis 0.2 μm 0.000008" Z-axis 0.2 μm 0.000008" Z-axis 0.4 μm 0.000016" Z-axis 0.4 μm 0.000016" Repeatability Repeatability Repeatability Repeatability X-axis 2.5 μm 0.000098" X-axis 2.5 μm 0.000098" X-axis 5 μm 0.000197" X-axis 5 μm 0.000197"
Mid-range Long-range Ultra long-range (mm) LJ-V7080 B LJ-V7200 B LJ-V7300 B (inch)
500 19.69"
450 17.72"
400 15.75"
350 13.78"
300 155 mm 11.81" 6.10 idth 110 mm 4.33 250 9.84"
200 7.87"
300 mm 150 5.91" 11.81 idth 180 mm 7.09 152 mm 100 5.98 idth 51 mm 3.94" 2.01 57 mm Width: 25 mm 200 mm 50 2.24 0.98" 7.87 idth 62 mm 1.97" 80 mm 2.44 3.15 Width: 32 mm 17.52 103 mm 1.26" 248 mm 445 mm 0 4.06 Width: 39 mm idth 73 mm 9.76 2.87 Measurement range idth 240 mm 0" Measurement range 1.54" Measurement range 300 ±145 mm 9.45 80 ±23 mm 3.15" ±0.91" 200 ±48 mm 7.87" ±1.89" 11.81" ±5.71" Measurement Z-axis 80 ±23 mm 3.15" ±0.91" Measurement Z-axis 200 ±48 mm 7.87" ±1.89" Measurement Z-axis 300 ±145 mm 11.81" ±5.71" range X-axis 32 mm 1.26" range X-axis 62 mm 2.44" range X-axis 180 mm 7.09"
Profile data X-axis 50 μm 0.001969" Profile data X-axis 100 μm 0.003937" Profile data X-axis 300 μm 0.011811" interval interval interval Z-axis 0.5 μm 0.000020" Z-axis 1 μm 0.000039" Z-axis 5 μm 0.000197" Repeatability Repeatability Repeatability X-axis 10 μm 0.000394" X-axis 20 μm 0.000787" X-axis 60 μm 0.002362"
The model with B at the end of the part number is Luminance output type.
40 Product configuration / Option
❚ Controller
5 megapixel 21 megapixel Line scan camera/ camera-compatible camera-compatible LJ-V/21 megapixel XG-X2502/XG-X1502 XG-X2702 camera-compatible XG-X2802/XG-X2902 2 megapixel camera-compatible XG-X2202/XG-X1202 0.47 megapixel camera-compatible XG-X2002/XG-X1002
❚ Expansion unit
Area camera Line scan camera XR camera input unit input unit input unit CA-E100 CA-E100L CA-E100T
Dedicated to the Dedicated to the XG-X2000 Series XG-X2000 Series
LJ-V input unit High-speed transmission LED light control CA-E100LJ/E110LJ line scan camera expansion unit input unit CA-DC40E Dedicated to the CA-E200L XG-X2000 Series Dedicated to the XG-X2000 Series
LumiTraxTM-compatible light Multi-Spectrum/ CC-Link unit control expansion unit LumiTraxTM(specular CA-NCL20E CA-DC50E*1 reflection mode) -compatible light control expansion unit CA-DC60E
Dedicated to the XG-X2000 Series
EtherCAT® unit *1 LumiTrax™ mode is unavailable when used with the XG-X1000 Series. CA-NEC20E CA-DRWxX lights can be used as standard high-intensity lighting.
❚ XR Heads
40 mm 1.57" head 15 mm 0.59" head XG-X controller model XG-X controller model XR-HT40M XR-HT15M GigE model GigE model XR-HT40MD XR-HT15MD Working distance Working distance 84 mm ±5 mm 84 mm ±1.5 mm 3.31" ±0.20" 3.31" ±0.06"
Field of view Field of view 35.5 mm 1.40" square at reference distance 12.5 mm 0.49" square at reference distance
41 ❚ Area Cameras
16× speed, 21 megapixel 16× speed, environment-resistant Ultra-compact (16×) camera 5 megapixel camera 2 megapixel camera CA-H2100C (Color) CA-H500C (Color) CA-HS200C (Color) CA-H2100M (Monochrome) CA-H500M (Monochrome) CA-HS200M (Monochrome) 16× speed, environment-resistant 2 megapixel camera CA-H200C (Color) 16× speed, high-performance CA-H200M (Monochrome) Ultra-compact (7×) 5 megapixel camera 0.31 megapixel camera (Color) Environment-resistant CA-H500CX CA-HS035C (Color) (Monochrome) 2 megapixel camera CA-H500MX CA-HS035M (Monochrome) CA-200C (Color) 16× speed, high-performance CA-200M (Monochrome) 2 megapixel camera CA-H200CX (Color) 16× speed, environment-resistant CA-H200MX (Monochrome) 0.31 megapixel camera CA-H035C (Color) CA-H035M (Monochrome) 16× speed, high-performance 0.47 megapixel camera Environment-resistant CA-H048CX (Color) 0.31 megapixel camera CA-H048MX (Monochrome) CA-035C (Color) CA-035M (Monochrome)
❚ Programmable Encoder
Encoder head unit Encoder relay unit Encoder head cable CA-EN100H CA-EN100U CA-EN5 (5 m 16.4') CA-EN10 (10 m 32.8')
❚ Line Scan Cameras
8192 pixels 4096 pixels 2048 pixels High-speed Line scan camera High-speed Line scan camera High-speed Line scan camera CA-HL08MX (Monochrome) CA-HL04MX (Monochrome) CA-HL02MX (Monochrome)
16× high-speed, 8192 pixels 16× high-speed, 4096 pixels 8× high-speed, 2048 pixels Line scan camera Line scan camera Line scan camera XG-HL08M (Monochrome) XG-HL04M (Monochrome) XG-HL02M (Monochrome)
42 ❚ Option
Camera cable Camera cables The max. cable length Connector Cable type shape 3 m 9.8' 5 m 16.4' 10 m 32.8' 17 m 55.8' Extension cable varies depending on the use of extension cables/ Straight CA-CH3 CA-CH5 CA-CH10 — — — Standard amplifiers. L-type CA-CH3L CA-CH5L CA-CH10L — — — Contact KEYENCE for CA-CH3BE details. High-flex Straight CA-CH3R CA-CH5R CA-CH10R CA-CH17R — (3 m 9.8')
L-type Environment-resistant Straight CA-CH3P — CA-CH10P — — — connector CA-CF5E CA-CF10E For High-speed Straight CA-CF3 CA-CF5 CA-CF10 — transmission line scan (5 m 16.4') (10 m 32.8') camera L-type CA-CF3L CA-CF5L CA-CF10L — — —
List of supported Area camera connection of camera cables CA-H2100x CA-H500xX CA-H500x CA-H200xX CA-H200x CA-200x CA-HS200x CA-H048xX CA-H035x CA-035x CA-HS035x
CA-CH3 ü ü ü ü ü ü ü ü ü ü ü CA-CH5 ü ü ü ü ü ü ü ü ü ü ü CA-CH10 ü ü ü ü ü ü ü ü ü ü ü CA-CH17R — — — — — — — — — ü —
Line scan camera 3D
XG-HL08M XG-HL04M XG-HL02M CA-HL02MX CA-HL04MX CA-HL08MX XR
CA-CH3 ü ü ü — — — ü CA-CH5 ü ü ü — — — ü CA-CH10 ü ü ü — — — ü CA-CF3 — — — ü ü ü — CA-CF5 — — — ü ü ü — CA-CF10 — — — ü ü ü —
Amplifier for extension cables LJ-V head connection LJ-V head connection CA-CHX10U Camera cables can be extended cable extension cable up to 37 m 121.4' *. CB-B3 (3 m 9.8') CB-B5E (5 m 16.4') CB-B10 (10 m 32.8') CB-B10E (10 m 32.8') * The maximum length varies depending CB-B20E (20 m 65.6') on the camera model. Contact us for details.
The dedicated extension cable is necessary in order to connect an amplifier to a camera or between two amplifiers. Contact KEYENCE for details.
❚ Monitor/Touch panel
Multi-touch enabled 12" touch panel CA-MP120T/MP120 CA-MP120T protective film CA-MP120T monitor stand OP-87263 12" color LCD monitor OP-87262 CA-MP120
Options for CA-MP120T For XG-X Series: CA-MP120T/MP120 Monitor cable OP-87264 pole-mounting bracket OP-66842 (3 m 9.8') (Touch panel modular RS-232C cable, 3 m 9.8') OP-42279 OP-87055 (10 m 32.8') OP-87265 (Touch panel modular RS-232C cable, 10 m 32.8')
*A RGB monitor cable and touch panel RS-232C cable are required when using the CA-MP120T.
43 Product configuration / Option
❚ Communication cable
Parallel I/O cable Communication cable conversion OP-51657 (3 m 9.8') connector OP-26486: 9 pins For 9-pin SYSMAC: OP-84384 For 9-pin MELSEC: OP-86930 RS-232C communication 1 Gbps Ethernet cable cable OP-66843 (3 m 9.8') *When connecting the MELSEC-FX, which requires a 9-pin connection, use the OP-26486. OP-26487 (2.5 m 8.2')
USB cable OP-66844 (2 m 6.6')
❚ Others
Image processing system USB handheld controller (USB) Dedicated mouse integration software OP-87506 XG-H1XA OP-87983 See the chart below for information on Mouse stand supported operating systems. OP-87601
Industrial SD card Dedicated 24 VDC power supply CA-SD16G: 16 GB CA-U4 CA-SD4G: 4 GB CA-U5 CA-SD1G: 1 GB
Air purge units Calibration target Height difference gauge XR-AP1 For XR-HT15M(D): OP-87740 OP-87742 Air purge function keeps the sensor For XR-HT40M(D): OP-87741 As a tool for checking accuracy, this head clean. Air purge units are reference gauge provides readings By using the calibration target for the recommended for sideways or upward traceable to international standards. XR Series, accuracy can be sensor installations. maintained even if temporal changes in measurements occur.
Supported OS and recommended running environment for XG-H1XA
• Microsoft Windows 10 Home, Pro, Enterprise (64 bit version) Supported OS • Microsoft Windows 7 Home Premium, Professional, Ultimate, Enterprise (64 bit version) • Cannot be used with an OS that is not listed above. • CPU: Intel® Core™ i3 processor equivalent or higher • RAM: 8 GB or more • HDD: 8 GB or more (with additional space for storing images required) Running environment Besides these, if installation of Microsoft .NET Framework is necessary, 4.5 GB or more of free space is required in addition to the above. • Monitor: 1024 × 768 pixels or more (1280 × 1024 pixels or more recommended). • An internet connection for accessing the webpage for submitting the activation code request and a means of receiving activation code via e-mail is required.
* Microsoft is either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. Intel and Intel Core are registered trademarks of Intel Corporation in the United States and other countries.
44 Specifications (Controller)
Controller (XG-X2702/XG-X2502/XG-X2202/XG-X2002) Model XG-X2702 XG-X2502 XG-X2202 XG-X2002 Camera input Two color/monochrome cameras, up to 4 inputs can be connected by connecting 1 optional area camera input unit CA-E100. Trigger input Simultaneous/individual capture with up to 4 cameras can be selected (up to 2 cameras for simultaneous capture when the CA-E100 is not connected) • CA-035C/HS035C/H035C/035M/HS035M/H035M 0.31 megapixel mode: • CA-035C/HS035C/H035C/035M/HS035M/ 640 (H) × 480 (V), approx. 0.31 megapixels H035M 0.24 megapixel mode: 0.31 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels 640 (H) × 480 (V), approx. 0.31 megapixels • CA-H048CX/H048MX • CA-035C/HS035C/H035C/035M/HS035M/ 0.24 megapixel mode: 0.47 megapixel mode: H035M 512 (H) × 480 (V), approx. 0.24 megapixels 784 (H) × 596 (V), approx. 0.47 megapixels 0.31 megapixel mode: • CA-H048CX/H048MX 0.31 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels 0.47 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels 0.24 megapixel mode: 784 (H) × 596 (V), approx. 0.47 megapixels 0.24 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels • CA-035C/HS035C/H035C/035M/HS035M/ 0.31 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels • CA-H048CX/H048MX H035M 640 (H) × 480 (V), approx. 0.31 megapixels • CA-200C/HS200C/H200C/200M/HS200M/H200M 0.47 megapixel mode: 0.31 megapixel mode: 0.24 megapixel mode: 2 megapixel mode: 784 (H) × 596 (V), approx. 0.47 megapixels 640 (H) × 480 (V), approx. 0.31 megapixels 512 (H) × 480 (V), approx. 0.24 megapixels 1600 (H) × 1200 (V), approx. 1.92 megapixels 0.31 megapixel mode: 0.24 megapixel mode: • CA-200C/HS200C/H200C/200M/HS200M/ 1 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels 512 (H) × 480 (V), approx. 0.24 megapixels Supported cameras/ H200M 1024 (H) × 960 (V), approx. 0.98 megapixels 0.24 megapixel mode: • CA-H048CX/H048MX Number of pixels 2 megapixel mode: • CA-H200CX/H200MX 512 (H) × 480 (V), approx. 0.24 megapixels 0.47 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels 2 megapixel mode: • CA-200C/HS200C/H200C/200M/HS200M/ 784 (H) × 596 (V), approx. 0.47 megapixels 1 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels H200M 0.31 megapixel mode: 1024 (H) × 960 (V), approx. 0.98 megapixels • CA-H500C/H500M 2 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels • CA-H200CX/H200MX 5 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels 0.24 megapixel mode: 2 megapixel mode: 2432 (H) × 2050 (V), approx. 4.99 megapixels 1 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels 1600 (H) × 1200 (V), approx. 1.92 megapixels • CA-H500CX/H500MX 1024 (H) × 960 (V), • CA-H500C/H500M 5 megapixel mode: approx. 0.98 megapixels 5 megapixel mode: 2432 (H) × 2040 (V), approx. 4.96 megapixels • CA-H200CX/H200MX 2432 (H) × 2050 (V), approx. 4.99 megapixels 2 megapixel mode: 2 megapixel mode: • CA-H500CX/H500MX 1600 (H) × 1200 (V), approx. 1.92 megapixels 1600 (H) × 1200 (V), approx. 1.92 megapixels 5 megapixel mode: • CA-H2100C/H2100M 2432 (H) × 2040 (V), approx. 4.96 megapixels 21 megapixel mode: 2 megapixel mode: 5104 (H) × 4092 (V), approx. 20.89 megapixels 1600 (H) × 1200 (V), approx. 1.92 megapixels 5 megapixel mode: 2432 (H) × 2050 (V), approx. 4.99 megapixels Main image processor DSP (Fast type) DSP Program memory Up to 1000 settings (depending on SD card capacity and setting contents) for SD card 1 and SD card 2 individually and external switching is possible Screen capacity Maximum 1000 screens for each program (depending on SD card size), Image compression, Support for image registration and partial image registration from a position-corrected image, Externally switchable according to variables. • SD card slot × 2 • SD card slot × 2 Memory card Supports OP-87133 (512 MB), CA-SD1G (1 GB: standard equipment on the SD1 slot), Supports OP-87133 (512 MB: standard equipment on the SD1 slot), CA-SD4G (4 GB), and CA-SD16G (16 GB) CA-SD1G (1 GB), CA-SD4G (4 GB), and CA-SD16G (16 GB) With area camera connected: • Max. 12757 images (monochrome camera, 0.24 megapixels) With area camera connected: • Max. 10221 images (monochrome camera, 0.31 megapixels) • Max. 12757 images (monochrome camera, 0.24 megapixels) With area camera connected: • Max. 6730 images (monochrome camera, 0.47 megapixels) • Max. 10221 images (monochrome camera, 0.31 megapixels) • Max. 4091 images (monochrome camera, 0.24 megapixels) With area camera connected: • Max. 1638 images(monochrome camera, 2 megapixels) • Max. 6730 images (monochrome camera, 0.47 megapixels) • Max. 3277 images (monochrome camera, 0.31 megapixels) • Max. 2181 images (monochrome camera, 0.24 megapixels) • Max. 613 images (monochrome camera, 5 megapixels) • Max. 1638 images (monochrome camera, 2 megapixels) • Max. 2156 images (monochrome camera, 0.47 megapixels) • Max. 1747 images (monochrome camera, 0.31 megapixels) Image archive • Max. 122 images(monochrome camera, 21 megapixels) • Max. 613 images (monochrome camera, 5 megapixels) • Max. 520 images (monochrome camera, 2 megapixels) • Max. 1148 images (monochrome camera, 0.47 megapixels) • Max. 12441 images (color camera, 0.24 megapixels) • Max. 12441 images (color camera, 0.24 megapixels) • Max. 3985 images (color camera, 0.24 megapixels) • Max. 2122 images (color camera, 0.24 megapixels) • Max. 9998 images(color camera, 0.31 megapixels) • Max. 9998 images (color camera, 0.31 megapixels) • Max. 3200 images (color camera, 0.31 megapixels) • Max. 1702 images (color camera, 0.31 megapixels) • Max. 6609 images (color camera, 0.47 megapixels) • Max. 6609 images (color camera, 0.47 megapixels) • Max. 2111 images (color camera, 0.47 megapixels) • Max. 1120 images (color camera, 0.47 megapixels) • Max. 1598 images (color camera, 2 megapixels) • Max. 1598 images (color camera, 2 megapixels) • Max. 490 images (color camera, 2 megapixels) • Max. 583 images (color camera, 5 megapixels) • Max. 583 images (color camera, 5 megapixels) • Max. 110 images (color camera, 21 megapixels) Assignable input • 20 connection points (including four high-speed terminals that can be assigned to trigger input) • Input rating: 26.4 V or lower, or 2 mA or greater (3 mA or greater for high-speed input terminals) Assignable output • 28 connection points (including four high-speed terminals that can be assigned to external trigger-linked FLASH output) • Photo MOSFET*1: Max. 50 mA (30 V or less) Monitor output Analog RGB output, XGA (1024 × 768, 24-bit color) Unit indicators Power, ERROR LED display RS-232C • Functionality switchable between numerical data output, control I/O, and CA Series touch panel interface (Cannot be used in conjunction with PLC links using RS-232C) • Supports a maximum baud rate of 230400 bps • Can output numerical values and perform control input/output using the Ethernet or RS-232C port (Cannot be used in conjunction with CC-Link, EtherNet/IPTM, PROFINET, EtherCAT®) • The following PLCs are supported via link unit*2: KEYENCE: KV-7000 Series, KV-5000/3000 Series, KV-1000/700 Series, KV Nano Series PLC link Mitsubishi Electric: MELSEC iQ-R/L/Q Series, MELSEC A Series, (RS-232C only), MELSEC iQ-F Series, MELSEC FX Series (RS-232C only) OMRON: SYSMAC CJ2/CJ1/CS1 Series, SYSMAC C Series (RS-232C only), SYSMAC CP1 Series YASKAWA Electric Corporation: MP2000 Series/MP900 Series (RS-232C only) • Can output numerical values and perform control input/output • Connecting to KEYENCE PC application software enables not only the above functions but also makes it possible to upload and download Ethernet inspection settings, perform a variety of simulations, send and receive a variety of data including image data, and use the remote desktop function. Supports FTP client and server functions, a VNC server function (for non-PC clients, only displaying the monitor screen is supported), and a BOOTP function • 1000BASE-T/100BASE-TX/10BASE-T • Connecting to KEYENCE PC application software makes it possible to output numerical values, perform control I/O, upload and download inspection settings, perform a variety of simulations, USB Interface send and receive a variety of data including image data, and use the remote desktop function. • Dedicated to USB 2.0 • By connecting the optional CC-Link unit CA-NCL20E, numerical value output and control input/output are enabled (Cannot be used in conjunction with PLC-Link, CC-Link EtherNet/IPTM, PROFINET or EtherCAT®) • Supports ver. 1.10 and ver. 2.00 remote device stations • Connecting the optional EtherCAT® unit CA-NEC20E enables numerical value output and control I/O (Cannot be used in conjunction with PLC-Link, EtherNet/IPTM, or PROFINET.) EtherCAT® • Process data object communication (cyclic communication) (Input: max. 536 bytes, output: max. 532 bytes) • Message communication (non-cyclic communication) • Supports CoE • Explicit Device Identification • Conforms to conformance test V2.1.0.2. • Numerical data input/output and control input/output enabled via the Ethernet port (Cannot be used in conjunction with PLC-link, CC-Link, PROFINET or EtherCAT®) EtherNet/IPTM • Cyclic communication (max. 1436 bytes) and message communication supported • Maximum connections: 32 • Conforms to conformance test Version.CT15. • Numerical value input and control input/output enabled via the Ethernet port(Cannot be used in conjunction with PLC-Link, CC-Link, EtherNet/IPTM or EtherCAT®) PROFINET • Supports cyclic communication (max. 1408 bytes) • Non-cyclic (record data) communication is possible. • In conformity with Conformance Class A. SNTP Unit’s date and time auto-corrects when unit is connected to SNTP server USB console • Possible to control various menus via an optional USB console (OP-87983) • Supports the assignment of operations to console buttons Mouse Possible to control various menus via an optional dedicated mouse (OP-87506) • Settings can be operated from a CA Series touch panel using the RS-232C port (Cannot be used in conjunction with RS-232C no-protocol communication, PLC links using RS-232C, or EtherCAT®) Touch panel • Supports dedicated touch menus and operation buttons USB HDD • By connecting the HDD (max. 2 TB) to the dedicated USB port (supports USB 3.0, bus-powered, rated output 900 mA), image and other data can be output Language Japanese/English/Simplified Chinese/Traditional Chinese/German (initial language set at first startup) Illumination control By connecting the optional light expansion unit CA-DC40E/DC50E/DC60E, lighting and intensity control for the LED illumination is possible.*3 Cooling fan CA-F100 fan unit is included (attached) to the controller. None Voltage 24 VDC ±10% Rating Current consumption 3.8 A 3.1 A Environmental Operating ambient temperature 0 to 45°C 32 to 113°F (when installed on a DIN rail)/0 to 40°C 32 to 104°F (when installed on a surface) resistance Operating ambient humidity 35 to 85% RH (no condensation) Weight Approx. 1800 g Approx. 1600 g
*1 Positive common connections supporting NPN input devices and negative common connections supporting PNP input devices are both possible. *2 Models equipped with the Ethernet port in the CPU unit support Ethernet port direct connection. *3 Up to 8 light control expansion units can be connected (max. two CA-DC50E/DC60E units out of 8).
45 Specifications (Controller)
Controller (XG-X2802)
Model XG-X2802 • With area camera input unit CA-E100 connected: • With 3D camera input unit CA-E100T connected: 2 color/monochrome cameras per CA-E100, up to 4 cameras via a maximum of 2 units can be 1 3D camera per CA-E100T, 2 cameras max. with 2 camera input units connected. • With LJ-V input unit CA-E100LJ/110LJ connected: • With line scan camera input unit CA-E100L connected: Two LJ-V Series heads of the same model per CA-E100LJ/CA-E110LJ, up to 4 cameras using a Camera input*1 2 line scan cameras or two monochrome/color cameras per CA-E100L, 4 cameras max. with 2 camera maximum of 2 units can be connected. input units • With high-speed line scan camera unit CA-E200L connected: 2 high-speed line scan cameras per CA-E200L, 4 cameras max. with 2 camera input units Trigger input Simultaneous/individual capture with up to 4 cameras can be selected. (Up to 2 cameras for simultaneous capture when one camera input unit is connected) • CA-035C/HS035C/H035C/035M/HS035M/H035M • CA-H200CX/H200MX 0.31 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels 2 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels 0.24 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels • CA-H500C/H500M • CA-H048CX/H048MX 5 megapixel mode: 2432 (H) × 2050 (V), approx. 4.99 megapixels 0.47 megapixel mode: 784 (H) × 596 (V), approx. 0.47 megapixels • CA-H500CX/H500MX Area camera 0.31 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels 5 megapixel mode: 2432 (H) × 2040 (V), approx. 4.96 megapixels 0.24 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels 2 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels • CA-200C/HS200C/H200C/200M/HS200M/H200M • CA-H2100C/H2100M Supported 2 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels 21 megapixel mode: 5104 (H) × 4092 (V), approx. 20.89 megapixels cameras/ 1 megapixel mode: 1024 (H) × 960 (V), approx. 0.98 megapixels 5 megapixel mode: 2432 (H) × 2050 (V), approx. 4.99 megapixels Number of • XG-HL08M 8192 (H) × 8192 (L), approx. 67.11 megapixels • XG-HL02M 2048 (H) × 16384 (L), approx. 33.55 megapixels Line Scan Camera pixels • XG-HL04M 4096 (H) × 16384 (L), approx. 67.11 megapixels High-speed line scan • CA-HL08MX 8192 (H) × 8192 (L), approx. 67.11 megapixels • CA-HL02MX 2048 (H) × 16384 (L), approx. 33.55 megapixels camera • CA-HL04MX 4096 (H) × 16384 (L), approx. 67.11 megapixels 3D camera • XR-HT40M 2048 (H) × 2048 (L), approx. 4.19 megapixels • XR-HT15M 1408 (H) × 1408 (L), approx. 1.98 megapixels • LJ-V7020/7020K/7060/7060K/7080/7200/7300 512 (H) × 16384 (L), approx. 8.39 megapixels LJ-V sensor head 1024 (H) × 8192 (L), approx. 8.39 megapixels 2048 (H) × 4096 (L), approx. 8.39 megapixels Main image processor DSP (Fast type) Program memory Up to 1000 settings (depending on SD card capacity and setting contents) for SD card 1 and SD card 2 individually and external switching is possible Maximum 1000 screens for each program (depending on SD card size), Image compression, Support for image registration and partial image registration from a position-corrected image, Screen capacity Externally switchable according to variables. Memory card • SD card slot × 2 • Supports OP-87133 (512 MB), CA-SD1G (1 GB: standard equipment on the SD1 slot), CA-SD4G (4 GB), and CA-SD16G (16 GB) Image • Can store the image amounts listed below as an archive to the image memory of the main unit archive • Max. 12757 images (monochrome camera, 0.24 megapixels) • Max. 12441 images (color camera, 0.24 megapixels) • Max. 10221 images (monochrome camera, 0.31 megapixels) • Max. 9998 images (color camera, 0.31 megapixels) • Max. 6730 images (monochrome camera, 0.47 megapixels) • Max. 6609 images (color camera, 0.47 megapixels) Area camera • Max. 1638 images (monochrome camera, 2 megapixels) • Max. 1598 images (color camera, 2 megapixels) • Max. 613 images (monochrome camera, 5 megapixels) • Max. 583 images (color camera, 5 megapixels) • Max. 122 images (monochrome camera, 21 megapixels) • Max. 110 images (color camera, 21 megapixels) • Max. 71 images (CA-HL02MX continuous capture, 2048 × 16384 pixels) • Max. 68 images (CA-HL04MX/XG-HL04M continuous capture, 4096 × 8192 pixels) • Max. 151 images (CA-HL02MX/XG-HL02M continuous capture, 2048 × 8192 pixels) • Max. 31 images (CA-HL04MX/XG-HL04M individual capture, 4096 × 16384 pixels) Line Scan Camera • Max. 71 images (CA-HL02MX/XG-HL02M individual capture, 2048 × 16384 pixels) • Max. 28 images (CA-HL08MX/XG-HL08M continuous capture, 8192 × 8192 pixels) • Max. 31 images (CA-HL04MX continuous capture, 4096 × 16384 pixels) • Max. 31 images (CA-HL08MX/XG-HL08M individual capture, 8192 × 8192 pixels) • Max. 494 images (XR15 mm 0.59" type, height image and grayscale image saved) • Max. 220 images (XR40 mm 1.57" type, height image and grayscale image saved) 3D camera • Max. 2028 images (XR15 mm 0.59" type, binning: ON, height image and grayscale image saved) • Max. 953 images (XR40 mm 1.57" type, binning: ON, height image and grayscale image saved) • Max. 150 images (2048 × 4096, continuous and sheet-fed capture) • Max. 150 images (512 × 16384, continuous and sheet-fed capture) LJ-V Series head • Max. 150 images (1024 × 8192, continuous and sheet-fed capture) Assignable input • 20 connection points (including four high-speed terminals that can be assigned to trigger input) • Input rating: 26.4 V or lower, or 2 mA or greater (3 mA or greater for high-speed input terminals) Assignable output • 28 connection points (including four high-speed terminals that can be assigned to external trigger-linked FLASH output) • Photo MOSFET*2: Max.50 mA (30 V or less) • When the CA-E100L/E200L is connected: 2 inputs per unit, 4 inputs total for 2 units max. • When the CA-E100LJ/E110LJ is connected: 1 input per unit, 2 inputs total for 2 units max. Encoder input (1 input for 1 unit max. with the XG-X2800LJ) • RS-422 line-driver output (Multi-drop support*3, Supports 5 V output included: max. 150 mA) and open collector output (24 V devices only with CA-E100L/E200L) included Monitor output Analog RGB output, XGA (1024 × 768, 24-bit color) Unit indicators Power, ERROR LED display • Functionality switchable between numerical data output, control input/output, and CA Series touch panel interface (Cannot be used in conjunction with PLC links using RS-232C) RS-232C • Supports a maximum baud rate of 230400 bps • Can output numerical values and perform control input/output using the Ethernet or RS-232C port (Cannot be used in conjunction with CC-Link, EtherNet/IPTM, PROFINET, EtherCAT®) • The following PLCs are supported via link unit*4: KEYENCE: KV-7000 Series, KV-5000/3000 Series, KV-1000/700 Series, KV Nano Series PLC link Mitsubishi Electric: MELSEC iQ-R/L/Q Series, MELSEC A Series, (RS-232C only), MELSEC iQ-F Series, MELSEC FX Series (RS-232C only) OMRON: SYSMAC CJ2/CJ1/CS1 Series, SYSMAC C Series (RS-232C only), SYSMAC CP1 Series YASKAWA Electric Corporation: MP2000 Series/MP900 Series (RS-232C only) • Can output numerical values and perform control input/output • Connecting to KEYENCE PC application software enables not only the above functions but also makes it possible to upload and download Ethernet inspection settings, perform a variety of simulations, send and receive a variety of data including image data, and use the remote desktop function. • Supports FTP client and server functions, a VNC server function (for non-PC clients, only displaying the monitor screen is supported), and a BOOTP function • 1000BASE-T/100BASE-TX/10BASE-T Interface • Connecting to KEYENCE PC application software makes it possible to output numerical values, perform control I/O, upload and download inspection settings, perform a variety of simulations, USB send and receive a variety of data including image data, and use the remote desktop function. • Dedicated to USB 2.0 • By connecting the optional CC-Link unit CA-NCL20E, numerical value output and control input/output are enabled CC-Link (Cannot be used in conjunction with PLC-Link, EtherNet/IPTM, PROFINET or EtherCAT®) • Supports ver. 1.10 and ver. 2.00 remote device stations • Connecting the optional EtherCAT® unit CA-NEC20E enables numerical value output and control input/output (Cannot be used in conjunction with PLC-Link, CC-Link, EtherNet/IPTM, or PROFINET.) EtherCAT® • Process data object communication (cyclic communication) (Input: max. 536 bytes, output: max. 532 bytes) • Message communication (non-cyclic communication) • Supports CoE • Explicit Device Identification • Conforms to conformance test V2.1.0.2. • Numerical data input/output and control input/output enabled via the Ethernet port (Cannot be used in conjunction with PLC-link, CC-Link, PROFINET or EtherCAT®) EtherNet/IPTM • Cyclic (implicit) communication (max. 1436 bytes) possible. Message communication possible. • Maximum connections: 32 • Conforms to conformance test Version.CT15. • Numerical value and control input/output enabled via the Ethernet port (Cannot be used in conjunction with PLC-link, CC-Link, EtherNet/IPTM or EtherCAT®) PROFINET • Supports cyclic communication (max. 1408 bytes) • Non-cyclic (record data) communication is possible. • In conformity with Conformance Class A. SNTP Unit’s date and time auto-corrects when unit is connected to SNTP server • Possible to control various menus via an optional USB console (OP-87983) USB console • Supports the assignment of operations to console buttons Mouse Possible to control various menus via an optional dedicated mouse (OP-87506) • Settings can be operated from a CA Series touch panel using the RS-232C port (Cannot be used in conjunction with RS-232C no-protocol communication or PLC links using RS-232C) Touch panel • Supports dedicated touch menus and operation buttons USB HDD • By connecting the HDD (max. 2 TB) to the dedicated USB port (supports USB 3.0, bus-powered, rated output 900 mA), image and other data can be output Language Japanese/English/Simplified Chinese/Traditional Chinese/German (initial language set at first startup) Illumination control By connecting the optional light expansion unit CA-DC40E/DC50E/DC60E, lighting and intensity control for the LED illumination is possible.*5 Cooling fan CA-F100 fan unit is included (attached) to the controller. Voltage 24 VDC ±10% Rating Current consumption 5.3 A Environmental Operating ambient temperature 0 to 45°C 32 to 113°F (when installed on a DIN rail)/0 to 40°C 32 to 104°F (when installed on a surface) resistance Operating ambient humidity 35 to 85% RH (no condensation) Weight Approx. 1750 g
*1 At least one camera input unit is required (controller has no built-in camera inputs). *2 The output common can be configured for NPN or PNP input devices. *3 Supported on the CA-E100L/E200L. *4 Models equipped with the Ethernet port in the CPU unit support Ethernet port direct connection. *5 Up to 8 light control expansion units can be connected (max. two CA-DC50E/DC60E units out of 8).
46 Specifications (Controller)
Controller (XG-X2902)
Model XG-X2902 • With area camera input unit CA-E100 connected: • With 3D camera input unit CA-E100T connected: 2 color/monochrome cameras per CA-E100, up to 4 cameras via a maximum of 2 units can be 1 3D camera per CA-E100T, 2 cameras max. with 2 camera input units connected. • With LJ-V input unit CA-E100LJ/110LJ connected: • With line scan camera input unit CA-E100L connected: Two LJ-V Series heads of the same model per CA-E100LJ/CA-E110LJ, up to 4 cameras using a Camera input*1 2 line scan cameras or two monochrome/color cameras per CA-E100L, 4 cameras max. with 2 camera maximum of 2 units can be connected. input units • With high-speed line scan camera unit CA-E200L connected: 2 high-speed line scan cameras per CA-E200L, 4 cameras max. with 2 camera input units Trigger input Simultaneous/individual capture with up to 4 cameras can be selected (up to 2 cameras for simultaneous capture when one camera input unit is connected) • CA-035C/HS035C/H035C/035M/HS035M/H035M • CA-H200CX/H200MX 0.31 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels 2 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels 0.24 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels • CA-H500C/H500M • CA-H048CX/H048MX 5 megapixel mode: 2432 (H) × 2050 (V), approx. 4.99 megapixels 0.47 megapixel mode: 784 (H) × 596 (V), approx. 0.47 megapixels • CA-H500CX/H500MX Area camera 0.31 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels 5 megapixel mode: 2432 (H) × 2040 (V), approx. 4.96 megapixels 0.24 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels 2 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels • CA-200C/HS200C/H200C/200M/HS200M/H200M • CA-H2100C/H2100M Supported 2 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels 21 megapixel mode: 5104 (H) × 4092 (V), approx. 20.89 megapixels cameras/ 1 megapixel mode: 1024 (H) × 960 (V), approx. 0.98 megapixels 5 megapixel mode: 2432 (H) × 2050 (V), approx. 4.99 megapixels Number of • XG-HL08M 8192 (H) × 8192 (L), approx. 67.11 megapixels • XG-HL02M 2048 (H) × 16384 (L), approx. 33.55 megapixels Line Scan Camera pixels • XG-HL04M 4096 (H) × 16384 (L), approx. 67.11 megapixels High-speed line scan • CA-HL08MX 8192 (H) × 8192 (L), approx. 67.11 megapixels • CA-HL02MX 2048 (H) × 16384 (L), approx. 33.55 megapixels camera • CA-HL04MX 4096 (H) × 16384 (L), approx. 67.11 megapixels 3D camera • XR-HT40M 2048 (H) × 2048 (L), approx. 4.19 megapixels • XR-HT15M 1408 (H) × 1408 (L), approx. 1.98 megapixels • LJ-V7020/7020K/7060/7060K/7080/7200/7300 512 (H) × 16384 (L), approx. 8.39 megapixels LJ-V sensor head 1024 (H) × 8192 (L), approx. 8.39 megapixels 2048 (H) × 4096 (L), approx. 8.39 megapixels Main image processor DSP (Fast type) Program memory Up to 1000 settings (depending on SD card capacity and setting contents) for SD card 1 and SD card 2 individually and external switching is possible Screen capacity Maximum 1000 screens for each program (depending on SD card size), Image compression, Support for image registration and partial image registration from a position-corrected image, Externally switchable according to variables. Memory card • SD card slot × 2 • Supports OP-87133 (512 MB), CA-SD1G (1 GB), CA-SD4G (4 GB: standard equipment on the SD1 slot), and CA-SD16G (16 GB) Image Can store the image amounts listed below as an archive to the image memory of the main unit archive • Max. 29005 images (monochrome camera, 0.24 megapixels) • Max. 28297 images (color camera, 0.24 megapixels) • Max. 23241 images (monochrome camera, 0.31 megapixels) • Max. 22744 images (color camera, 0.31 megapixels) • Max. 15306 images (monochrome camera, 0.47 megapixels) • Max. 15043 images (color camera, 0.47 megapixels) Area camera • Max. 3732 images (monochrome camera, 2 megapixels) • Max. 3675 images (color camera, 2 megapixels) • Max. 1421 images (monochrome camera, 5 megapixels) • Max. 1386 images (color camera, 5 megapixels) • Max. 307 images (monochrome camera, 21 megapixels) • Max. 292 images (color camera, 21 megapixels) • Max. 185 images (CA-HL02MX continuous capture, 2048 × 16384 pixels) • Max. 182 images (CA-HL04MX/XG-HL04M continuous capture, 4096 × 8192 pixels) • Max. 387 images (CA-HL02MX/XG-HL02M continuous capture, 2048 × 8192 pixels) • Max. 88 images (CA-HL04MX/XG-HL04M individual capture, 4096 × 16384 pixels) Line Scan Camera • Max. 185 images (CA-HL02MX/XG-HL02M individual capture, 2048 × 16384 pixels) • Max. 85 images (CA-HL08MX/XG-HL08M continuous capture, 8192 × 8192 pixels) • Max. 88 images (CA-HL04MX, continuous capture, 4096 × 16384 pixels) • Max. 88 images (CA-HL08MX/XG-HL08M individual capture, 8192 × 8192 pixels) • Max. 1170 images (XR15 mm 0.59" type, height image and grayscale image saved) • Max. 540 images (XR40 mm 1.57" type, height image and grayscale image saved) 3D camera • Max. 4729 images (XR15 mm 0.59" type, binning: ON, height image and grayscale image saved) • Max. 2231 images (XR40 mm 1.57" type, binning: ON, height image and grayscale image saved) • Max. 390 images (2048 × 4096, continuous and sheet-fed capture) • Max. 390 images (512 × 16384, continuous and sheet-fed capture) LJ-V Series head • Max. 390 images (1024 × 8192, continuous and sheet-fed capture) Assignable input • 20 connection points (including four high-speed terminals that can be assigned to trigger input) • Input rating: 26.4 V or lower, or 2 mA or greater (3 mA or greater for high-speed input terminals) Assignable output • 28 connection points (including four high-speed terminals that can be assigned to external trigger-linked FLASH output) • Photo MOSFET*2: Max.50 mA (30 V or less) • When the CA-E100L/E200L is connected: 2 inputs per unit, 4 inputs total for 2 units max. Encoder input • When the CA-E100LJ/E110LJ is connected: 1 input per unit, 2 inputs total for 2 units max. (1 input for 1 unit max. with the XG-X2800LJ) • RS-422 line-driver output (Multi-drop support*3, Supports 5 V output included: max. 150 mA) and open collector output (24 V devices only with CA-E100L/E200L) included Monitor output Analog RGB output, XGA (1024 × 768, 24-bit color) Unit indicators Power, ERROR LED display • Functionality switchable between numerical data output, control input/output, and CA Series touch panel interface (Cannot be used in conjunction with PLC links using RS-232C) RS-232C • Supports a maximum baud rate of 230400 bps • Numerical data output and control input/output enabled via the RS-232C port or Ethernet port (Cannot be used in conjunction with CC-Link, EtherNet/IPTM PROFINET or EtherCAT®) • The following PLCs are supported via link unit*4: PLC link KEYENCE: KV-7000 Series, KV-5000/3000 Series, KV-1000/700 Series, KV Nano Series Mitsubishi Electric: MELSEC iQ-R/L/Q Series, MELSEC A Series, (RS-232C only), MELSEC iQ-F Series, MELSEC FX Series (RS-232C only) OMRON: SYSMAC CJ2/CJ1/CS1 Series, SYSMAC C Series (RS-232C only), SYSMAC CP1 Series YASKAWA Electric Corporation: MP2000 Series/MP900 Series (RS-232C only) • Can output numerical values and perform control input/output • Connecting to KEYENCE PC application software enables not only the above functions but also makes it possible to upload and download Ethernet inspection settings, perform a variety of simulations, send and receive a variety of data including image data, and use the remote desktop function. • Supports FTP client and server functions, a VNC server function (for non-PC clients, only displaying the monitor screen is supported), and a BOOTP function • 1000BASE-T/100BASE-TX/10BASE-T Interface • Connecting to KEYENCE PC application software makes it possible to output numerical values, perform control I/O, upload and download inspection settings, perform a variety of simulations, send and receive USB a variety of data including image data, and use the remote desktop function. • Dedicated to USB 2.0 • By connecting the optional CC-Link unit CA-NCL20E, numerical value output and control input/output are enabled (Cannot be used in conjunction with PLC-Link, EtherNet/IPTM, PROFINET or EtherCAT®) CC-Link • Supports ver. 1.10 and ver. 2.00 remote device stations • Connecting the optional EtherCAT® unit CA-NEC20E enables numerical value output and control input/output (Cannot be used in conjunction with PLC-Link, CC-Link, EtherNet/IPTM, or PROFINET.) EtherCAT® • Process data object communication (cyclic communication) (Input: max. 536 bytes, output: max. 532 bytes) • Message communication (non-cyclic communication) • Supports CoE • Explicit Device Identification • Conforms to conformance test V2.1.0.2. • Numerical data input/output and control input/output enabled via the Ethernet port (Cannot be used in conjunction with PLC-link, CC-Link, PROFINET or EtherCAT®) EtherNet/IPTM • Cyclic (implicit) communication (max. 1436 bytes) possible. Message communication possible. • Maximum connections: 32 • Conforms to conformance test Version.CT15. • Numerical value and control input/output enabled via the Ethernet port (Cannot be used in conjunction with PLC-link, CC-Link, EtherNet/IPTM or EtherCAT®) PROFINET • Supports cyclic communication (max. 1408 bytes) • Non-cyclic (record data) communication is possible. • In conformity with Conformance Class A. SNTP Unit’s date and time auto-corrects when unit is connected to SNTP server • Possible to control various menus via an optional USB console (OP-87983) USB console • Supports the assignment of operations to console buttons Mouse Possible to control various menus via an optional dedicated mouse (OP-87506) • Settings can be operated from a CA Series touch panel using the RS-232C port (Cannot be used in conjunction with RS-232C no-protocol communication or PLC links using RS-232C) Touch panel • Supports dedicated touch menus and operation buttons USB HDD • By connecting the HDD (max. 2 TB) to the dedicated USB port (supports USB 3.0, bus-powered, rated output 900 mA), image and other data can be output Language Japanese/English/Simplified Chinese/Traditional Chinese/German (initial language set at first startup) Illumination control By connecting the optional light expansion unit CA-DC40E/DC50E/DC60E, lighting and intensity control for the LED illumination is possible.*5 Cooling fan CA-F100 fan unit is included (attached) to the controller. Voltage 24 VDC ±10% Rating Current consumption 5.3 A Operating ambient 0 to 45°C 32 to 113°F (when installed on a DIN rail)/0 to 40°C 32 to 104°F (when installed on a surface) Environmental temperature resistance Operating ambient 35 to 85% RH (no condensation) humidity Weight Approx. 1750 g
*1 At least one camera input unit is required (controller has no built-in camera inputs). *2 The output common can be configured for NPN or PNP input devices. *3 Supported on the CA-E100L/E200L. *4 Models equipped with the Ethernet port in the CPU unit support Ethernet port direct connection. *5 Up to 8 light control expansion units can be connected (max. two CA-DC50E/DC60E units out of 8).
47 Specifications (Camera)
Controller (XG-X1502/XG-X1202/XG-X1002)
Model XG-X1502 XG-X1202 XG-X1002 Camera input Two color/monochrome cameras Up to 4 inputs can be connected by connecting 1 optional area camera input unit CA-E100. Trigger input Simultaneous/individual capture with up to 4 cameras can be selected (up to 2 cameras for simultaneous capture when the CA-E100 is not connected) • CA-035C/HS035C/H035C/035M/HS035M/H035M 0.31 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels 0.24 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels • CA-035C/HS035C/H035C/035M/HS035M/H035M • CA-H048CX/H048MX 0.31 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels 0.47 megapixel mode: 784 (H) × 596 (V), approx. 0.47 megapixels 0.24 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels 0.31 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels • CA-035C/HS035C/H035C/035M/HS035M/H035M • CA-H048CX/H048MX 0.24 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels 0.31 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels 0.47 megapixel mode: 784 (H) × 596 (V), approx. 0.47 megapixels • CA-200C/HS200C/H200C/200M/HS200M/H200M 0.24 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels Supported cameras/ 0.31 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels 2 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels • CA-H048CX/H048MX Number of pixels 0.24 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels 1 megapixel mode: 1024 (H) × 960 (V), approx. 0.98 megapixels 0.47 megapixel mode: 784 (H) × 596 (V), approx. 0.47 megapixels • CA-200C/HS200C/H200C/200M/HS200M/H200M • CA-H200CX/H200MX 0.31 megapixel mode: 640 (H) × 480 (V), approx. 0.31 megapixels 2 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels 2 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels 0.24 megapixel mode: 512 (H) × 480 (V), approx. 0.24 megapixels 1 megapixel mode: 1024 (H) × 960 (V), approx. 0.98 megapixels • CA-H500C/H500M • CA-H200CX/H200MX 5 megapixel mode: 2432 (H) × 2050 (V), approx. 4.99 megapixels 2 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels • CA-H500CX/H500MX 5 megapixel mode: 2432 (H) × 2040 (V), approx. 4.96 megapixels 2 megapixel mode: 1600 (H) × 1200 (V), approx. 1.92 megapixels Main image processor DSP Program memory Up to 1000 settings (depending on SD card capacity and setting contents) for SD card 1 and SD card 2 individually and external switching is possible Maximum 1000 screens for each program (depending on SD card size), Image compression, Support for image registration and partial image registration from a position-corrected image, Screen capacity Externally switchable according to variables. • SD card slot × 2 Supports OP-87133 (512 MB), • SD card slot × 2 Memory card CA-SD1G (1 GB: standard equipment on the SD1 slot), Supports OP-87133 (512 MB: standard equipment on the SD1 slot), CA-SD1G (1 GB), CA-SD4G (4 GB), and CA-SD16G (16 GB) CA-SD4G (4 GB), and CA-SD16G (16 GB) Image archive Can store the image amounts listed below as an archive to the image memory of the main unit With area camera connected: • Max. 7341 images (monochrome camera, 0.24 megapixels) With area camera connected: • Max. 5881 images (monochrome camera, 0.31 megapixels) • Max. 1924 images (monochrome camera, 0.24 megapixels) With area camera connected: • Max. 3871 images (monochrome camera, 0.47 megapixels) • Max. 1541 images (monochrome camera, 0.31 megapixels) • Max. 1098 images (monochrome camera, 0.24 megapixels) • Max. 939 images (monochrome camera, 2 megapixels) • Max. 1012 images (monochrome camera, 0.47 megapixels) • Max. 878 images (monochrome camera, 0.31 megapixels) • Max. 344 images (monochrome camera, 5 megapixels) • Max. 241 images (monochrome camera, 2 megapixels) • Max. 576 images (monochrome camera, 0.47 megapixels) • Max. 7156 images (color camera, 0.24 megapixels) • Max. 1871 images (color camera, 0.24 megapixels) • Max. 1065 images (color camera, 0.24 megapixels) • Max. 5749 images (color camera, 0.31 megapixels) • Max. 1501 images (color camera, 0.31 megapixels) • Max. 852 images (color camera, 0.31 megapixels) • Max. 3798 images (color camera, 0.47 megapixels) • Max. 987 images (color camera, 0.47 megapixels) • Max. 558 images (color camera, 0.47 megapixels) • Max. 905 images (color camera, 2 megapixels) • Max. 213 images (color camera, 2 megapixels) • Max. 315 images (color camera, 5 megapixels) Assignable input • 20 connection points (including four high-speed terminals that can be assigned to trigger input) • Input rating: 26.4 V or lower, or 2 mA or greater (3 mA or greater for high-speed input terminals) Assignable output • 28 connection points (including four high-speed terminals that can be assigned to external trigger-linked FLASH output) • Photo MOSFET*1: Max. 50 mA (30 V or less) Monitor output Analog RGB output, XGA (1024 × 768, 24-bit color) Unit indicators Power, ERROR LED display • Functionality switchable between numerical data output, control input/output, and CA Series touch panel interface (Cannot be used in conjunction with PLC links using RS-232C) RS-232C • Supports a maximum baud rate of 230400 bps • Can output numerical values and perform control input/output using the Ethernet or RS-232C port (Cannot be used in conjunction with PLC-Link, EtherNet/IPTM, or PROFINET.) • The following PLCs are supported via link unit*2: KEYENCE: KV-7000 Series, KV-5000/3000 Series, KV-1000/700 Series, KV Nano Series PLC link Mitsubishi Electric: MELSEC iQ-R/L/Q Series, MELSEC A Series, (RS-232C only), MELSEC iQ-F Series, MELSEC FX Series (RS-232C only) OMRON: SYSMAC CJ2/CJ1/CS1/CP1 Series, SYSMAC C Series (RS-232C only) YASKAWA Electric Corporation: MP2000 Series, MP900 Series (RS-232C only) • Can output numerical values and perform control input/output • Connecting to KEYENCE PC application software enables not only the above functions but also makes it possible to upload and download Ethernet inspection settings, perform a variety of simulations, send and receive a variety of data including image data, and use the remote desktop function. • Supports FTP client and server functions, a VNC server function (for non-PC clients, only displaying the monitor screen is supported), and a BOOTP function • 1000BASE-T/100BASE-TX/10BASE-T • Connecting to KEYENCE PC application software makes it possible to output numerical values, perform control I/O, upload and download inspection settings, perform a variety of simulations, USB Interface send and receive a variety of data including image data, and use the remote desktop function. • Dedicated to USB 2.0 • By connecting the optional CC-Link unit CA-NCL20E, numerical value output and control input/output are enabled (Cannot be used in conjunction with EtherNet/IPTM, PROFINET or EtherCAT®) CC-Link • Supports ver. 1.10 and ver. 2.00 remote device stations • Numerical data input/output and control input/output enabled via the Ethernet port (Cannot be used in conjunction with PLC-link, CC-Link, PROFINET or EtherCAT®) EtherNet/IPTM • Cyclic (implicit) communication (max. 1436 bytes) possible. Message communication possible. • Maximum connections: 32 • Conforms to conformance test Version.CT15. • Numerical value input and control input/output enabled via the Ethernet port (Cannot be used in conjunction with PLC-link, CC-Link, EtherNet/IPTM or EtherCAT®) PROFINET • Supports cyclic communication (max. 1408 bytes) • Non-cyclic (record data) communication is possible. • In conformity with Conformance Class A. • Connecting the optional EtherCAT® unit CA-NEC20E enables numerical value output and control input/output (Cannot be used in conjunction with PLC-Link, CC-Link, EtherNet/IPTM, or PROFINET.) EtherCAT® • Process data object communication (cyclic communication) (Input: max. 536 bytes, output: max. 532 bytes) • Message communication (non-cyclic communication) • Supports CoE • Explicit Device Identification • Conforms to conformance test V2.1.0.2. SNTP Unit’s date and time auto-corrects when unit is connected to SNTP server USB console • Possible to control various menus via an optional USB console (OP-87983) • Supports the assignment of operations to console buttons Mouse Possible to control various menus via an optional dedicated mouse (OP-87506) • Settings can be operated from a CA Series touch panel using the RS-232C port (Cannot be used in conjunction with RS-232C no-protocol communication or PLC links using RS-232C) Touch panel • Supports dedicated touch menus and operation buttons USB HDD By connecting the HDD (max. 2 TB) to the dedicated USB port (supports USB 3.0, bus-powered, rated output 900 mA), image and other data can be output Language Japanese/English/Simplified Chinese/Traditional Chinese/German (initial language set at first startup) Illumination control By connecting the optional light expansion unit CA-DC40E/DC50E, lighting and intensity control for the LED illumination is possible.*3 Cooling fan None Voltage 24 VDC ±10% Rating Current consumption 3.8 A 3.1 A Operating ambient 0 to 45°C 32 to 113°F (when installed on a DIN rail)/0 to 40°C 32 to 104°F (when installed on a surface) Environmental temperature resistance Operating ambient 35 to 85% RH (no condensation) humidity Weight Approx. 1600 g
*1 Positive common connections supporting NPN input devices and negative common connections supporting PNP input devices are both possible. *2 Models equipped with the Ethernet port in the CPU unit support Ethernet port direct connection. *3 Up to 8 light control expansion units can be connected (max. two CA-DC50E units out of 8).
48 Specifications (Camera)
❚ Camera (CA-H2100C/H2100M)
Model CA-H2100C CA-H2100M Image receiving element Color CMOS, 16× high-speed reading using square-pixel Monochrome CMOS, 16× high-speed reading using square-pixel Unit cell size 3.5 μm × 3.5 μm 0.14 Mil × 0.14 Mil Image size Equivalent to 4/3" Valid pixel count 21 megapixel mode: 5104 (H) × 4092 (V), 5 megapixel mode: 2432 (H) × 2040 (V), Progressive Scanning system 21 megapixel mode: 110 ms, 5 megapixel mode: 40.2 ms Pixel transfer frequency 195 MHz Transfer system Digital serial transfer Can be set to 0.05 to 9000 msec by specifying the following numerical inputs: Electronic shutter 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000 Lens mount C-mount Operating ambient 0 to +40°C 32 to 104°F Environmental temperature resistance Operating ambient 35 to 85%RH humidity Weight Approx. 300 g (not including lens)
❚ Camera (CA-H500CX/H500MX) LumiTrax™, Multi-Spectrum, LumiTrax™ specular-reflection mode compatible Model CA-H500CX CA-H500MX Image receiving element Color CMOS, 16× high-speed reading using square-pixel Monochrome CMOS, 16× high-speed reading using square-pixel Unit cell size 3.45 μm × 3.45 μm 0.14 Mil × 0.14 Mil Image size Equivalent to 2/3" Valid pixel count 5 megapixel mode: 2432 (H) × 2040 (V), 2 megapixel mode: 1600 (H) × 1200 (V), Progressive Scanning system 5 megapixel mode: 29.2 ms 5 megapixel mode: 27.7 ms 2 megapixel mode: 11.7 ms Pixel transfer frequency 195 MHz Transfer system Digital serial transfer Can be set to 0.017 to 100 msec by specifying the following numerical inputs: Electronic shutter 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000, 1/50000 Lens mount C-mount Operating ambient 0 to +40°C 32 to 104°F Environmental temperature resistance Operating ambient 35 to 85%RH humidity Weight Approx. 280 g (not including lens)
❚ Camera (CA-H200CX/H200MX) LumiTrax™, Multi-Spectrum, LumiTrax™ specular-reflection mode compatible Model CA-H200CX CA-H200MX Image receiving element Color CMOS, 16× high-speed reading using square-pixel Monochrome CMOS, 16× high-speed reading using square-pixel Unit cell size 3.45 μm × 3.45 μm 0.14 Mil × 0.14 Mil Image size Equivalent to 1/2" Valid pixel count 1600 (H) × 1200 (V) Scanning system Progressive 11.7 ms Pixel transfer frequency 195 MHz Transfer system Digital serial transfer Can be set to 0.017 to 100 msec by specifying the following numerical inputs: Electronic shutter 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000, 1/50000 Lens mount C-mount Operating ambient 0 to +40°C 32 to 104°F Environmental temperature resistance Operating ambient 35 to 85%RH humidity Weight Approx. 280 g (not including lens)
❚ Camera (CA-H048CX/H048MX) LumiTrax™, Multi-Spectrum, LumiTrax™ specular-reflection mode compatible Model CA-H048CX CA-H048MX Image receiving element Color CMOS, 16× high-speed reading using square-pixel Monochrome CMOS, 16× high-speed reading using square-pixel Unit cell size 4.8 μm × 4.8 μm 0.19 Mil × 0.19 Mil Image size Equivalent to 1/3" Valid pixel count 0.47 megapixel mode: 784 (H) × 596 (V) 0.31 megapixel mode: 640 (H) × 480 (V) 0.24 megapixel mode: 512 (H) × 480 (V) Progressive Scanning system 0.47 megapixel mode: 2.9 ms 0.31 megapixel mode: 2.0 ms 0.24 megapixel mode: 1.7 ms Pixel transfer frequency 195 MHz Transfer system Digital serial transfer Can be set to 0.022 to 1000 msec by specifying the following numerical inputs: Electronic shutter 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000 Lens mount C-mount Operating ambient 0 to +40°C 32 to 104°F Environmental temperature resistance Operating ambient 35 to 85%RH humidity Weight Approx. 190 g (not including lens)
49 Specifications (Camera)
❚ Camera (CA-H500C/CA-H500M)
Model CA-H500C CA-H500M Image receiving element Color CMOS, 11×/16× high-speed reading using square-pixel Monochrome CMOS, 11×/16× high-speed reading using square-pixel Unit cell size 3.45 μm × 3.45 μm 0.14 Mil × 0.14 Mil Image size Equivalent to 2/3" Valid pixel count 4.99 megapixels, 2432 (H) × 2050 (V) Progressive Scanning system At 11× transfer speed: 61.2 ms *1, At 16× transfer speed: 28.4 ms *2 Pixel transfer frequency At 11× transfer speed: 132 MHz (66 MHz × 2) *1, At 16× transfer speed: 198 MHz *2 Transfer system Digital serial transfer Can be set to 0.05 to 9000 msec by specifying the following numerical inputs: Electronic shutter 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000 Lens mount C-mount Enclosure rating IP64*3 Operating ambient 0 to 50°C 32 to 122°F Environmental temperature resistance Operating ambient 35 to 85%RH humidity Weight Approx. 75 g (not including lens)
*1 Transfer speed setting: Standard *2 Transfer speed setting: Fast *3 A KEYENCE-specified IP64-rated lens and environment-resistant cable must be used on the product.
❚ Camera (CA-H200C/CA-H200M)
Model CA-H200C CA-H200M Image receiving element Color CMOS, 7×/11×/16× high-speed reading using square-pixel Monochrome CMOS, 7×/11×/16× high-speed reading using square-pixel Unit cell size 4.5 μm × 4.5 μm 0.18 Mil × 0.18 Mil Image size Equivalent to 1/1.8" Valid pixel count 2 megapixel mode: 1600 (H) × 1200 (V), 1 megapixel mode: 1024 (H) × 960 (V), Progressive Scanning system At 7× transfer speed: 28.9 ms *1, At 16× transfer speed: 11.8 ms *2 Pixel transfer frequency At 7× transfer speed: 86 MHz (43 MHz × 2) *1, At 16× transfer speed: 198 MHz *2 Transfer system Digital serial transfer Can be set to 0.05 to 9000 msec by specifying the following numerical inputs: Electronic shutter 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000 Lens mount C-mount Enclosure rating IP64*3 Operating ambient 0 to 45°C 32 to 113°F Environmental temperature resistance Operating ambient 35 to 85%RH humidity Weight Approx. 75 g (not including lens)
*1 Transfer speed setting: Standard *2 Transfer speed setting: Fast *3 A KEYENCE-specified IP64-rated lens and environment-resistant cable must be used on the product.
❚ Camera (CA-200C/CA-200M)
Model CA-200C CA-200M Image receiving element Color CMOS, High-speed reading using square-pixel Monochrome CMOS, High-speed reading using square-pixel Unit cell size 4.5 μm × 4.5 μm 0.18 Mil × 0.18 Mil Image size Equivalent to 1/1.8" Valid pixel count 2 megapixel mode: 1600 (H) × 1200 (V), 1 megapixel mode: 1024 (H) × 960 (V) Progressive Scanning system 56.5 ms Pixel transfer frequency 43 MHz Transfer system Digital serial transfer Can be set to 0.05 to 9000 msec by specifying the following numerical inputs: Electronic shutter 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000 Lens mount C-mount Enclosure rating IP64*1 Operating ambient 0 to 45°C 32 to 113°F Environmental temperature resistance Operating ambient 35 to 85%RH humidity Weight Approx. 75 g (not including lens)
*1 A KEYENCE-specified IP64-rated lens and environment-resistant cable must be used on the product.
❚ Camera (CA-HS200C/CA-HS200M)
Model CA-HS200C CA-HS200M Image receiving element Color CMOS, 7×/16× high-speed reading using square-pixel Monochrome CMOS, 7×/16× high-speed reading using square-pixel Unit cell size 3.45 μm × 3.45 μm 0.14 Mil × 0.14 Mil Image size Equivalent to 1/2" Valid pixel count 2 megapixel mode: 1600 (H) × 1200 (V), 1 megapixel mode: 1024 (H) × 960 (V) Progressive Scanning system At 7× transfer speed: 28.4 ms *1, At 16× transfer speed: 14.2 ms *2 Pixel transfer frequency At 7× transfer speed: 86 MHz (43 MHz × 2) *1, At 16× transfer speed: 198 MHz *2 Transfer system Digital serial transfer Can be set to 0.05 to 9000 msec by specifying the following numerical inputs: Electronic shutter 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000 Lens mount Special mount (M15.5 P0.5 male) Operating ambient 0 to 45°C 32 to 113°F Environmental temperature resistance Operating ambient 35 to 85%RH humidity Weight Approx. 45 g (not including lens)
*1 Transfer speed setting: Standard *2 Transfer speed setting: Fast
50 Specifications (Camera)
❚ Camera (CA-H035C/CA-H035M)
Model CA-H035C CA-H035M Image receiving element Color CMOS, 7×/16× high-speed reading using square-pixel Monochrome CMOS, 7×/16× high-speed reading using square-pixel Unit cell size 6.9 μm × 6.9 μm 0.27 Mil × 0.27 Mil Image size Equivalent to 1/3" Valid pixel count 0.31 megapixel mode: 640 (H) × 480 (V), 0.24 megapixel mode: 512 (H) × 480 (V) Progressive Scanning system At 7× transfer speed: 4.8 ms *1, At 16× transfer speed: 2.9 ms *2 Pixel transfer frequency At 7× transfer speed: 86 MHz (43 MHz × 2) *1, At 16× transfer speed: 198 MHz *2 Transfer system Digital serial transfer Can be set to 0.05 to 9000 msec by specifying the following numerical inputs: Electronic shutter 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000 Lens mount C-mount Enclosure rating IP64*3 Operating ambient 0 to 50°C 32 to 122°F Environmental temperature resistance Operating ambient 35 to 85%RH humidity Weight Approx. 75 g (not including lens)
*1 Transfer speed setting: Standard *2 Transfer speed setting: Fast *3 A KEYENCE-specified IP64-rated lens and environment-resistant cable must be used on the product.
❚ Camera (CA-035C/CA-035M)
Model CA-035C CA-035M Image receiving element Color CMOS, High-speed reading using square-pixel Monochrome CMOS, High-speed reading using square-pixel Unit cell size 6.9 μm × 6.9 μm 0.27 Mil × 0.27 Mil Image size Equivalent to 1/3" Valid pixel count 0.31 megapixel mode: 640 (H) × 480 (V), 0.24 megapixel mode: 512 (H) × 480 (V) Progressive Scanning system 16.5 ms Pixel transfer frequency 25 MHz Transfer system Digital serial transfer Can be set to 0.05 to 9000 msec by specifying the following numerical inputs: Electronic shutter 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000 Lens mount C-mount Enclosure rating IP64*1 Operating ambient 0 to 50°C 32 to 122°F Environmental temperature resistance Operating ambient 35 to 85%RH humidity Weight Approx. 75 g (not including lens)
*1 A KEYENCE-specified IP64-rated lens and environment-resistant cable must be used on the product.
❚ Camera (CA-HS035C/CA-HS035M)
Camera unit CA-HS035CH CA-HS035MH Model Relay unit CA-HS035CU CA-HS035MU Image receiving element Color CMOS, 7× high-speed reading using square-pixel Monochrome CMOS, 7× high-speed reading using square-pixel Unit cell size 7.4 μm × 7.4 μm 0.29 Mil × 0.29 Mil Image size Equivalent to 1/3" Valid pixel count 0.31 megapixel mode: 640 (H) × 480 (V), 0.24 megapixel mode: 512 (H) × 480 (V) Progressive Scanning system 4.5 ms Pixel transfer frequency 86 MHz (43 MHz × 2) Transfer system Digital serial transfer Can be set to 0.05 to 100 msec by specifying the following numerical inputs: Electronic shutter 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000 Lens mount Special mount (M10.5 P0.5 male) Operating ambient 0 to 40°C 32 to 104°F Environmental temperature resistance Operating ambient 35 to 85%RH humidity Camera unit Approx. 135 g (cable included, lens not included) Weight Relay unit Approx. 75 g (not including lens)
51 Specifications (Camera)
❚ Line scan camera (XG-HL02M/HL04M/HL08M) Model XG-HL02M XG-HL04M XG-HL08M 14.3 mm 0.56" monochrome CMOS image receiving element, 14.3 mm 0.56" monochrome CMOS image receiving element, 28.7 mm 1.13" monochrome CMOS image receiving element, 8× high-speed reading using square-pixel (output × 2), 16× high-speed reading using square-pixel (output × 4), 16× high-speed reading using square-pixel (output × 8), Image receiving element 2048 pixels 4096 pixels 8192 pixels Unit cell size 7 μm × 7 μm 0.28 Mil × 0.28 Mil Unit cell size 3.5 μm × 3.5 μm 0.14 Mil × 0.14 Mil Unit cell size 3.5 μm × 3.5 μm 0.14 Mil × 0.14 Mil Valid pixel count 2048 pixels 4096 pixels 8192 pixels Processing area (individual) 2048 (H) × 16384 (L) 4096 (H) × 16384 (L) 8192 (H) × 8192 (L) Processing area (continuous) 2048 (H) × 8192 (V) 4096 (H) × 8192 (V) 8192 (H) × 8192 (L) Minimum scan time 24 µs (41.7 kHz) 24 µs (41.7 kHz) 45 µs (22.2 kHz) Pixel transfer frequency 100 MHz (50 MHz × 2 ch), 8× 200 MHz (50 MHz × 4 ch), 16× 200 MHz (25 MHz × 8 ch), 16× Transfer system Digital serial transfer Electronic shutter User-defined setting (2 μs to 20000 μs)*1 Function Shading correction function to correct for uneven lighting (setting saved in the camera) Lens mount C-mount C-mount Special mount (M40 P0.75) Environmental Ambient temperature 0 to +40°C 32 to 104°F resistance Ambient humidity 35 to 85% RH (No condensation) Weight Approx. 340 g (not including lens) Approx. 350 g (not including lens) Approx. 310 g (not including lens) *1 The maximum shutter time is limited to 3 μs less than the line trigger cycle setting.
❚ High-speed transmission line scan camera (CA-HL02MX/HL04MX/HL08MX) LumiTrax™ specular-reflection mode compatible Model CA-HL02MX CA-HL04MX CA-HL08MX 15.4 mm 0.61" monochrome CMOS image receiving element, 15.4 mm 0.61" monochrome CMOS image receiving element, 30.8 mm 1.21" monochrome CMOS image receiving element, Image receiving element 30× high-speed reading using square-pixel 32× high-speed reading using square-pixel 64× high-speed reading using square-pixel
15 µm × 7.5 µm*1 7.5 µm × 7.5 µm 15 µm × 7.5 µm*1 7.5 µm × 7.5 µm 3.75 µm × 3.75 µm 7.5 µm × 7.5 µm 3.75 µm × 3.75 µm Unit cell size 0.59 Mil × 0.30 Mil 0.30 Mil × 0.30 Mil 0.59 Mil × 0.30 Mil 0.30 Mil × 0.30 Mil 0.15 Mil × 0.15 Mil 0.30 Mil × 0.30 Mil 0.15 Mil × 0.15 Mil Valid pixel count Processing area 1024 pixels 2048 pixels 1024 pixels 2048 pixels 4096 pixels 4096 pixels 8192 pixels (individual) 1024 (H) × 16384 (L) 2048 (H) × 16384 (L) 1024 (H) × 16384 (L) 2048 (H) × 16384 (L) 4096 (H) × 16384 (L) 4096 (H) × 16384 (L) 8192 (H) × 8192 (L) Processing area 1024 (H) × 8192 (V) 2048 (H) × 8192 (V) 1024 (H) × 8192 (V) 2048 (H) × 8192 (V) 4096 (H) × 8192 (V) 4096 (H) × 8192 (V) 8192 (H) × 8192 (V) (continuous) Minimum scan time 6.1 µs (165 kHz)*2 6.1 µs (165 kHz)*2 10.2 µs (97.7 kHz)*2 6.1 µs (165 kHz)*2 10.2 µs (97.7 kHz)*2 LumiTrax (in specular reflection 48.5 µs (20.6 kHz)*2 48.5 µs (20.6 kHz)*2 81.9 µs (12.2 kHz)*2 48.5 µs (20.6 kHz)*2 81.9 µs (12.2 kHz)*2 mode) Pixel transfer frequency 188 MHz, 15× 375 MHz, 30× 188 MHz, 15× 375 MHz, 30× 400 MHz, 32× 750 MHz, 60× 800 MHz, 64× Transfer system Digital serial transfer Electronic shutter User-defined settings (2 μs to 20000 μs, max. shutter speed limited to 4 μsec less than line scan interval during operation) Shading correction (setting saved in camera) Function Installation auxiliary function (LED pointer / Mounting angle monitor) Binning function Lens mount C-mount C-mount Special mount (M40 P0.75) Ambient temperature 0 to 40°C 32 to 104°F Environmental resistance Ambient humidity 35 to 85% RH (No condensation) Weight Approx. 350 g (not including lens) Approx. 350 g (not including lens) Approx. 310 g (not including lens) *1 When using the binning function to use information from multiple image receiving elements for individual pixel data. *2 When the line scan interval is configured for use with an encoder. When time-specified, the scan time may be lengthened by up to 1 μsec.
❚ XR head unit Model XR-HT15M XR-HT40M XR-HT15MD XR-HT40MD Image sensor Monochrome CMOS image receiving element 1408 × 1408 2048 × 2048 1408 × 1408 2048 × 2048 Image size in pixels*5 (704 × 704) (1024 × 1024) (704 × 704) (1024 × 1024) Shutter speed 50 μs to 200 ms 50 μs to 200 ms 50 μs to 200 ms 50 μs to 200 ms Reference distance 84 mm 3.31" Near (FOV during XY normalization) 12.3 × 12.3 mm 0.48" × 0.48" (12.5 mm 0.49") 33.9 × 33.9 mm 1.33" × 1.33" (35.0 mm 1.38") 12.3 × 12.3 mm 0.48" × 0.48" (12.5 mm 0.49") 33.9 × 33.9 mm 1.33" × 1.33" (35.0 mm 1.38") Field of Reference distance 12.5 × 12.5 mm 0.49" × 0.49" 35.5 × 35.5 mm 1.40" × 1.40" 12.5 × 12.5 mm 0.49" × 0.49" 35.5 × 35.5 mm 1.40" × 1.40" view XY Far 12.6 × 12.6 mm 0.50" × 0.50" 37.0 × 37.0 mm 1.46" × 1.46" 12.6 × 12.6 mm 0.50" × 0.50" 37.0 × 37.0 mm 1.46" × 1.46" Z range (from reference distance) ±1.5 mm ±0.06" ±5 mm ±0.20" ±1.5 mm ±0.06" ±5 mm ±0.20" Repeatability (σ) X, Y, Z 1 μm 0.04 Mil*1 2 μm 0.08 Mil*1 1 μm 0.04 Mil*1 2 μm 0.08 Mil*1 Data interval X, Y 9.5 μm 0.37 Mil (19 μm 0.75 Mil) 18.5 μm 0.73 Mil (37 μm 1.46 Mil) 9.5 μm 0.37 Mil (19 μm 0.75 Mil) 18.5 μm 0.73 Mil (37 μm 1.46 Mil) Light source LED (blue, red) Connected to XG-X2802(P) + CA-E100T 1000Base-T-compliant PC and Ethernet card*2 Image transfer method Digital serial transfer GigE VisionTM Power supply voltage - 24 V ±10% Rating Current consumption - 1.2 A*3 Functions Image capture functions (height image, grayscale image), auxiliary functions (cross mark display, reference plane correction, 3D calibration) Ambient temperature*4 0˚C to 40˚C 32˚F to 104˚F Environmental Ambient humidity 35 to 85% RH (no condensation) resistance Vibration resistance 10 to 57 Hz: 0.75 mm 0.03"p-p, 57 to 500 Hz: 5G, in X, Y, and Z directions, 3 hours respectively Impact resistance 15 G/6 msec Dimensions 250.5 × 120.5 × 54 mm 9.86" × 4.74" × 2.13" Weight Approx. 2.5 kg Approx. 2.4 kg Approx. 2.5 kg Approx. 2.4 kg *1 Value for KEYENCE standard plane workpieces when binning is ON and a 3 × 3 average filter is used once. *2 •1000Base-T-compliant PC and network card (NIC) are required. Intel® Gigabit Server Adapter or its equivalent is recommended. •Connections to LANs and connections through a switch or router are not covered under warranty. By using multiple network cards, up to 4 cameras can be simultaneously connected to 1 PC unit. *3 Steady state value. Select a power supply with sufficient capacity by taking inrush current into consideration. *4 0°C to 35°C 32°F to 95°F in unidirectional light projection mode and when the trigger interval is not more than twice as long as the total exposure time. *5 Value in parentheses is with Binning ON. Environment for running the software development kit for the PC connection model Microsoft® Windows® XP Home Edition/Professional SP 3 or later, Microsoft Windows 7 Home Premium, Professional, Ultimate, Enterprise · For all operating systems, only Japanese and English versions are supported. · Supports the 64-bit version of Microsoft Windows 7 only. For all other operating systems, only the 32-bit version is supported. · Cannot be used on operating systems not listed above. · CPU: Recommended: Intel Core-i5 2.5 GHz or higher · RAM: Recommended: 4 GB or higher · Video card: Required: Card compliant with DirectX9.0c or later, Video memory: 64 MB or more Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. Intel is either registered trademark or trademark of Intel Corporation in the United States and/or other countries.
52 Specifications (LJ-V)
❚ LJ-V sensor head unit Model LJ-V7020K*1 LJ-V7020*1 LJ-V7060K LJ-V7060 LJ-V7080 LJ-V7200 LJ-V7300 Mounting conditions Specular reflection Diffuse reflection Specular reflection Diffuse reflection Reference distance 24.2 mm 0.95" 20 mm 0.79" 54.6 mm 2.15" 60 mm 2.36" 80 mm 3.15" 200 mm 7.87" 300 mm 11.81" ±2.3 mm 0.09" ±2.6 mm 0.10" ±7.6 mm 0.30" ±8 mm 0.31" ±23 mm 0.91" ±48 mm 1.89" ±145 mm 5.71" Z-axis (height) (F.S.=4.6 mm 0.18") (F.S.=5.2 mm 0.20") (F.S.=15.2 mm 0.60") (F.S.=16 mm 0.63") (F.S.=46 mm 1.81") (F.S.=96 mm 3.78") (F.S.=290 mm 11.42") NEAR side 6.5 mm 0.26" 6.5 mm 0.26" 8 mm 0.31" 13.5 mm 0.53" 25 mm 0.98" 51 mm 2.01" 110 mm 4.33"
range X-axis (width) Reference distance 7 mm 0.28" 7 mm 0.28" 14 mm 0.55" 15 mm 0.59" 32 mm 1.26" 62 mm 2.44" 180 mm 7.09" Measurement Far side 7.5 mm 0.30" 7.5 mm 0.30" 8 mm 0.31" 15 mm 0.59" 39 mm 1.54" 73 mm 2.87" 240 mm 9.45" Blue semiconductor laser Wavelength 405 nm (visible beam) Laser class Light source (IEC60825-1 3 Class 2M Laser Product* Class 2 Laser Product Class 2M Laser Product*3 Class 2 Laser Product FDA(CDRH) Part 1040.10*2) Output 10 mW 4.8 mW 10 mW 4.8 mW Approx. 14 mm × 35 μm Approx. 21 mm × 45 μm Approx. 48 mm × 48 μm Approx. 90 mm × 85 μm Approx. 240 mm × 610 μm Spot size (reference distance) 0.55" × 0.001378" 0.83" × 0.001772" 1.89" × 0.001890" 3.54" × 0.003346" 9.45" × 0.024016" Z-axis (height)*5 0.2 μm 0.000008" 0.4 μm 0.000016" 0.5 μm 0.000020" 1 μm 0.000039" 5 μm 0.000197" Repeatability*4 X-axis (width)*6 2.5 μm 0.000098" 5 μm 0.000197" 10 μm 0.000394" 20 μm 0.000787" 60 μm 0.002362" Linearity Z-axis (height)*7 ±0.1% of F.S. ±0.05 to ±0.15% of F.S.*8 Profile X-axis (width) 10 μm 0.0004" 20 μm 0.0008" 50 μm 0.0020" 100 μm 0.0039" 300 μm 0.0118" Data interval Sampling cycle (trigger interval)*9 Top speed: 16 μs Temperature characteristics 0.01% of F.S./°C Enclosure rating*10 IP67 (IEC60529) Ambient operating 11 Incandescent lamp: 10000 lux max. illuminance* Environmental Ambient temperature*12 0 to +45°C 32 to 113°F resistance Ambient humidity 20 to 85% RH (No condensation) Vibration resistance 10 to 57 Hz, 1.5 mm 0.06" double amplitude in X, Y, and Z directions, 3 hours respectively Impact resistance 15 G/6 msec Material Aluminum Weight Approx. 410 g Approx. 450 g Approx. 400 g Approx. 550 g Approx. 1000 g *1 The double polarization function cannot be used. *2 The laser classification for FDA(CDRH) is implemented based on IEC60825-1 in accordance with the requirements of Laser Notice No. 50. 110 *3 Do not look into the beam directly using any optical instruments (such as eye loupes, magnifiers, microscopes, telescopes, or binoculars). 4.33" Viewing the laser output with an optical instrument may pose an eye hazard. *4 This value is from a case in which measurement has been performed with a reference distance with 4096 times of averaging. *5 The measurement targets are KEYENCE standard targets. This value is from a case in which the average height of the default setting area has been measured in height 145 5.71" ±0.05% of F. S. mode. All other settings are default. *6 The measurement target is a pin gauge. This value is from a case in which the position of the intersection between the rounded surface of the pin gauge and the edge 180 level has been measured in position mode. All other settings are default. 7.09" *7 The measurement targets are KEYENCE standard targets. The profile data is from a case in which measurement has been performed with 64 times of smoothing and 8 times of averaging. All other settings are default. *8 The linearity will differ depending on the measurement area. (See the diagram on the right.) 145 ±0.1% of F. S. 5.71" *9 For high-speed mode, when the measurement area is at its minimum, binning is ON, image capture mode is set to standard, and parallel image capture is ON. All other settings are default. For advanced function mode, when the measurement area is at its minimum, binning is ON and image capture mode is set to standard. All other 240 settings are default. 9.45" *10 This value is from a case in which the sensor head cable (CB-B*) or extension cable (CB-B*E) has been connected. *11 This is the illuminance for the light-receiving surface of the sensor head during white paper measurement when light has been shined onto the white paper. ±0.15% of F. S. *12 The sensor head must be mounted on a metal plate for use.
❚ LJ-V input unit (CA-E100LJ/E110LJ) Model CA-E100LJ/E110LJ*1 LJ-V Series head input 2 points*2 Supported heads LJ-V7020 / LJ-V7020K / LJ-V7060 / LJ-V7060K / LJ-V7080 / LJ-V7200 / LJ-V7300 Encoder input Single line: RS-422 line-driver output (multi-drop support, 5 V output included: max. 150 mA) and open collector output (5 V / 12 V / 24 V support) included Response frequency (RS-422) Single phase/Z-phase: 1.6 MHz, 2-phase/1-multiplication: 1.6 MHz, 2-phase/2-multiplication: 3.2 MHz, 2-phase/4-multiplication: 6.4 MHz Open collector (OC) Single phase/Z-phase: 100 kHz, 2-phase/1-multiplication: 100 kHz, 2-phase/2-multiplication: 200 kHz, 2-phase/4-multiplication: 400 kHz Laser remote interlock input Non-voltage input (short-circuit by factory-set short pin) Power supply Supplied from controller Environmental Ambient temperature 0 to 45°C 32 to 113°F (DIN-rail mounting) / 0 to 40°C 32 to 104°F (bottom-mounting) resistance Ambient humidity 35 to 85% RH (No condensation) Weight Approx. 760 g *1 CA-E110LJ is an input unit compatible with heads capable of outputting brightness. Contact your sales representative for details. *2 Only identical-model heads are supported when connecting two devices.
53 Dimensions Controller ■ Controller XG-X2002 / XG-X2202 / XG-X2502 / ■ When mounting area camera input unit CA-E100 / XG-X1002 / XG-X1202 / XG-X1502 Light control expansion module CA-DC40E 122.0 4.80" 0.76" 19.3 118.0 4.65" 141.6 5.57" 185.8 7.31" 181.8 7.16" DIN rail 149.9 5.90" 1.57" 40.0 141.6 5.57" mounting 118.0 4.65"
168.0 35.9 6.61" 1.41" DIN rail mounting 83.3 3.28" 168.0 65.3 6.61" 35.9 2.57" 1.41"
6.0 90.0 3.54" 124.6 4.91" 83.3 3.28" 0.24" M4 M4 Depth: 6.0 0.24" Depth: 6.0 0.24" 65.3 2.57" 12.5 0.49" 6.0 90.0 3.54" 124.6 4.91" 0.24" 93.0 3.66"
M4 M4 Depth: 6.0 0.24" 94.0 3.70" Depth: 6.0 0.24" 12.1 0.48" ■ Controller XG-X2702* / XG-X2802 / XG-X2800LJ / XG-X2902 ■ When mounting line scan camera input unit CA-E100L* / CC-Link unit CA-NCL20E 0.76" 145.7 5.74" 19.3 216.1 8.51" 118.0 4.65" 141.6 5.57" 188.4 7.42" 156.5 6.16" 141.6 5.57" DIN rail 118.0 4.65" mounting 168.0 6.61" DIN rail 35.9 mounting 139.2 1.41" 168.0 5.48" 83.3 6.61" 3.28" 35.9 65.3 139.2 1.41" 2.57" 5.48" 83.3 6.0 124.6 4.91" 3.28" 0.24" 65.3 M4 M4 2.57" Depth: 6.0 0.24" Depth: 6.0 0.24" 12.5 0.49" 6.0 90 3.54" 124.6 4.91" 0.24"
93.0 *CA-E100L can only be connected to XG-X2802. *XG-2702 includes two 3.66" camera inputs similar to XG-X2002 type. M4 M4 Depth: 6.0 Depth: 6.0 0.24" 94.0 3.70" 0.24" 12.1 0.48" 111.8 4.40"
■ Area camera input unit CA-E100 ■ Line scan camera input unit CA-E100L ■ Line scan camera input unit CA-E200L ■ LJ-V input unit CA-E100LJ /CA-E110LJ 0.49" 1.26" 0.49" 1.52" 0.49" 0.49" 12.4 31.9 12.4 38.5 12.35 2.11" 12.4 2.11" 53.5 53.5
DIN rail DIN rail DIN rail DIN rail mounting mounting mounting mounting 168.0 6.61" 35.9 168.0 35.9 168.0 168.0 35.9 1.41" 6.61" 1.41" 6.61" 35.9 1.41" 6.61" 1.41" 83.3 83.3 83.23 83.3 3.28" 3.28" 3.28" 3.28"65.3 65.3 65.3 2.57" 65.3 2.57" 2.57" 2.57" 124.6 4.91" 124.6 4.91" 124.6 4.91" 6.0 6.0 6.0 0.24" 2 × M4 6.0 2 × M4 2 × M4 2 × M4 0.24" 0.24" Depth: 6.0 0.24" 0.24" Depth: 6.0 Depth: 6.0 Depth: 6.0 0.24" 0.24" 0.24" 22.1 43.65 1.72" 0.87" 28.7 1.13" 43.7 1.72" 94.0 3.70" 94.0 3.70" 12.1 12.1 0.48" 94.0 94.0 3.70" 0.48" 3.70" 12.1 0.48" 12.1 0.48" ■ Light control expansion module CA-DC40E ■ Light control expansion module CA-DC50E ■ Light control expansion module CA-DC60E 0.49" 1.26" 0.49" 1.26" 0.49" 1.26" 12.4 31.9 12.4 31.9 12.4 31.9
DIN rail DIN rail mounting mounting DIN rail mounting 168.0 168.0 6.61" 35.9 6.61" 35.9 1.41" 1.41" 168.0 35.9 6.61" 1.41" 83.3 83.3 3.28" 3.28" 83.3 65.3 65.3 3.28" 65.3 2.57" 2.57" 2.57"
6.0 40.0 124.6 4.91" 6.0 60.0 124.6 4.91" 1.57" 2 × M4 2.36" 2 × M4 6.0 0.24" 0.24" 0.24" Depth: 6.0 Depth: 6.0 90.0 124.6 4.91" 0.24" 0.24" 3.54" 2 × M4 22.1 Depth: 6.0 22.1 0.24" 0.87" 0.87" 22.1 94.0 3.70" 94.0 3.70" 0.87" 12.1 12.1 0.48" 0.48" 94.0 3.70" 12.1 0.48" ■ Encoder relay unit CA-EN100U ■ Dedicated encoder CA-EN100H ■ Fan unit CA-F100 38.0 1.50" 1.08" 0.58" 0.16" When CA-EN is attached 11.81" ±1.18" ø5.0 ø0.20" 1.09" 14.7 4 Cable length 300 ±30 mm Hexagon socket 108.2 4.26" 27.5 ø6.7 ø0.26" ø15.0 ø0.59" Hexagon socket 27.7 head bolt head bolt 16.5 (0.59") 40.0 M4 M4 0.65" 46.0 (75.0) (15.0) (1.81") 0.67"1.57" 1.81" 43.0 139.2 1.69" (2.95") (46.0) 1 7. 0 0.20" 0.10" 5.48" (40.0) 8 0.31" 5.0 2.5 4.0 0.16" (9.5) (1.57") 85.7 11. 5 DIN rail (0.37") ø6.0h6 ø36.0h7 0.45" ø0.24"h0.24" 3.37" mounting ø1.42"h0.28" 102.0 4.02" C0.5 0.56" 35.9 C0.02" 14.3 1.41" 110.0 1.57" Hexagon socket 4.33" 71.4 2.81" 55.9 ø1.81" ±0.01" 40.0 2 × M3 Hexagon socket 14.3 head bolt 37.9 ø46.0 ±0.15 0.56" 2.20"1.49" Depth: 5.0 max. head bolt M4 ø0.14" 0.20" M4 2 × ø3.5 9.2 40.0 Mounting 47.0 1.85" 0.36" 1.57" 4.0 30.0 hole 55.0 2.17" 1.18" 0.16" ø1.65" ±0.01" ø42.0 ±0.15 2 × ø4.5 ø0.18" 54 4.0 Mounting hole 0.16" Unit: mm inch
XR Head ■ Head unit XR-HT15M ■ Head unit XR-HT40M ■ With CA-CHx cable
93 3.66" 65 2.56" 93 3.66" 65 2.56" 17.1 0.67" 17.1 0.67" 18.5 0.73" 18.5 0.73"
4 × M5 4 × M5 Depth: 6 Depth: 6 0.24" 0.24" 76.7 1515.94" 151 5.94" 3.02" 88 3.46" 88 3.46" 54 2.13" 125.5 4.94" 125 4.92" 54 2.13" 125.5 4.94" 125 4.92"
114.3 4.50" 114.3 4.50" 117.7 117.7 4.63" 120.5 4.63" 120.5 4.74" 4.74" 0.20" 0.20" 5.2 5.2
27° 27° 28.6 4 × ø5.4 ø0.21" 28.6 4 × ø5.4 ø0.21" 27° 27° 1.13" Mounting hole 1.13" Mounting hole 79 3.11" (Near side) 84 3.31" (Reference distance) 89 3.50" (Far side) 79 3.11" (Near side) 84 3.31" (Reference distance) 89 3.50" (Far side) 82.5 3.25" (Near side) 84 3.31" (Reference distance) 85.5 3.37" (Far side) 82.5 3.25" (Near side) 84 3.31" (Reference distance) 85.5 3.37" (Far side)
12.3 0.48" (Near side) 12.3 0.48" (Near side) 33.9 1.33" (Near side) 33.9 1.33" (Near side) 12.5 0.49" (Reference distance) 12.5 0.49" (Reference distance) 35.5 1.40" (Reference distance) 35.5 1.40" (Reference distance) 12.6 0.50" (Far side) 12.6 0.50" (Far side) 37 1.46" (Far side) 37.0 1.46" (Far side)
1.22" 1.22" 110 4.33" 31 110 4.33" 31
25 0.98" 25 0.98" 16.1 0.63" 16.1 0.63" 4 × M3 4 × M3 Air purge unit Air purge unit
■ Head unit XR-HT15MD (GigE model) ■ Head unit XR-HT40MD (GigE model) ■ With CA-CDx/CA-CPx cables
93 3.66" 652.56" 93 3.66" 65 2.56" 17.1 0.67" 17.1 0.67" 18.5 0.73" 18.5 0.73"
4 × M5 4 × M5 Depth: 6 Depth: 6 0.24" 0.24" 78.4 151 5.94" 1515.94" 2.94" 66.7 88 3.46" 88 3.46" 2.63" 54 2.13" 125.5 4.94" 125 4.92" 54 2.13" 125.5 4.94" 125 4.92"
114.3 114.3 125 4.50" 125 4.50" 4.92" 120.5 4.92" 120.5 4.74" 4.74" 0.20" 0.20" 5.2 5.2
28.6 4 × ø5.4 ø0.21" 27° 27° 28.6 4 × ø5.4 ø0.21" 27° 27° 1.13" Mounting hole 1.13" Mounting hole 79 3.11" (Near side) 84 3.31" (Reference distance) 89 3.50" (Far side) 79 3.11" (Near side) 84 3.31" (Reference distance) 89 3.50" (Far side) 82.5 3.25" (Near side) 84 3.31" (Reference distance) 85.5 3.37" (Far side) 82.5 3.25" (Near side) 84 3.31" (Reference distance) 85.5 3.37" (Far side)
12.3 0.48" (Near side) 12.3 0.48" (Near side) 33.9 1.33" (Near side) 33.9 1.33" (Near side) 12.5 0.49" (Reference distance) 12.5 0.49" (Reference distance) 35.5 1.40" (Reference distance) 35.5 1.40" (Reference distance) 12.6 0.50" (Far side) 12.6 0.50" (Far side) 37 1.46" (Far side) 37 1.46" (Far side) 1.22" 1.22" 110 4.33" 31 110 4.33" 31
25 0.98" 25 0.98" 16.1 0.63" 16.1 0.63" 4 × M3 4 × M3 Air purge unit Air purge unit
XR air purge unit XR calibration targets XR height difference gauge ■ Air purge unit XR-AP1 ■ For XR-HT15M D OP-87740 ■ For XR-HT40M D OP-87741 ■ Height difference gauge OP-87742
60 2.36" 5 0.20" 30 1.18" 5 0.20" 18 0.71" 12 0.47" 6 0.24"
30 30 37.6 1.18" 1.18" 1.48" 60 2.36" 4 × M3 7 33 160.2 6.31" 17.5 0.28" 1.30" Depth: 6 0.69" 0.24" 1 0.04" 4 × M3 30 1.18" Mounting screw 1 0.04"
48.8 1.92"
152.8 6.02"
XR cables ■ PC connection cable CA-CD2/CA-CD5/CA-CD10 ■ Power supply cable CA-CP2/CA-CP5/CA-CP10
ø4.2 16.8 ø0.17" 0.66"
Cable length (2 m, 5 m, 10 m) ø6.4 46 1.81" 100 3.94" 10 0.39" 6.6', 16.4', 32.8' ø0.25" 15 13.6 0.59" 0.54"
381.50" Cable length (2 m, 5 m, 10 m) 47.3 1.86" 44 1.73" 6.6', 16.4', 32.8' 55 Dimensions
■ Camera CA-H2100C/CA-H2100M 1.61" When using the mounting bracket 0.89" 45.0 1.77" 50.0 1.97" 41.0 22.5 33.0 5.0 1.30" 31.0 0.20" 1.22" 22.5 0.89" 24.0 0.94" 33.0 33.0 55.0 1.30" 1.30" 31.4 2.17" 45.0 ø40.0 1.24" ø1.57" 1.77" ø7.2 ø0.28" 4 × M3 11.5 10.0 4 × M4 Depth 4.0 0.16" max. 0.45" 46.5 1.83" 0.39" Depth 5.0 0.20" max. 16 × M3 1/4-20UNC Depth 4.0 0.16" max. Depth 6.0 0.24" max.
24.0 0.94" 33.4 1.31" 33.0 12.7 0.50" 1.30" 12.5 0.49" 26.5 1.04" 11.5 (85.0) (3.35") 0.45" 46.5 44.2 1.74" 1.83"
■ Camera CA-H500C/CA-H500M/CA-H200C/CA-H200M/CA-200C/CA-200M/CA-H035C/CA-H035M/CA-035C/CA-035M
8 × M3 41 1.61" When using the mounting bracket 30 41 Depth: 4.0 0.16" max. 31 15 0.59" 1. 18" 1.61" 1.22" 15 0.59" 30 18 31.4 40 1.57" 1. 18" 0.71" 1.24" 10 ø7.2 0.39" 8 × M2.5 ø0.28" 13.5 0.53" Depth: 2.0 0.08" max. 1/4-20UNC 2 × M4 Depth: 5.0 0.2" max. Depth: 5.0 0.2" max. 2 × M3 18 0.71" 12.7 0.5" Depth: 5.0 0.2" max. 18 0.71" 13.5 0.53" 37.8 13.2 0.52" 1.49" 23.3 0.92" 29.5 1. 16" (85)(3.35") 33.4 1.31" ■ Camera CA-H500CX/CA-H500MX/CA-H200CX/CA-H200MX
1.59" 1.61" 40.3 41.0 When using the mounting bracket 0.79" 33.3 31.0 20.15 1.31" 5.0 0.20" 1.22" 12.25 0.48" 40.3 ø36.0 31.4 1.59" ø1.42" 25.0 1.24" 50.3 33.3 0.98" 22.0 1.98" 1.31" 0.87" ø7.2 ø0.28" 4 × M3 9.5 Depth 4.0 0.16" max. 0.37" 52.0 2.05" 10.0 4 × M4 0.39" Depth 5.0 0.20" max. 16 × M3 1/4-20UNC Depth 4.0 0.16" max. Depth 6.0 0.24" max.
22.0 0.87" 29.0 25.0 12.7 1.14" 0.98" 0.50" 10.4 9.5 52.0 0.41" 30.0 1.18" 0.37" 2.05" (85.0) (3.35") 49.6 1.95"
■ Camera CA-H048CX/CA-H048MX
35.0 1.38" 41.0 1.61" When using the mounting bracket 28.0 31.0 17.5 0.69" 1.10" 5.0 0.20" 1.22" 10.6 35.0 ø32.0 31.4 0.42" 1.38"28.0 ø1.26"19.0 1.24" 45.0 1.10" 0.75" 17.0 1.77" 0.67" ø7.2 9.5 ø0.28" 4 × M3 0.37" Depth 4.0 0.16" max. 38.4 10.0 1.51" 0.39" 4 × M4 Depth 5.0 0.20" max. 16 × M3 1/4-20UNC Depth 4.0 0.16" max. Depth 6.0 0.24" max. 17.0 0.67" 23.4 19.0 0.92" 0.75" 12.7 0.50" 10.6 9.5 0.42" 25.4 0.37" 1.00" 38.4 (85.0) (3.35") 1.51" 34.9 1.37"
■ Camera CA-HS035C/CA-HS035M ■ Camera CA-HS200CH/CA-HS200MH ■ Camera control unit 41 1.61" CA-HS035CU/CA-HS035MU 23 0.91" 30 1. 18" 31 1. 22" 12 0.47" 46.8 1.84" 35 1. 38" 12.5 113.2 4.46" 0.49" 0.93" 23.5 11.5 31.4 1.24" 0.45" 105 4.13" CMOS shooting distance 6.25 0.25" ø7. 2 CMOS shooting distance 98 3.86" 3.5 0.14" In air 4.0 mm 0.16" ø0.28" In air 6.0 mm 0.24" 19 26 1.02" Special mount 4-M1.6 0.75" (M10.5 P0.5) Depth: 1. 2 0.05" max. 54.5 2.15" Special mount 4-M1.6 3.5 0.14" 2-ø3.6 0.14" through hole Depth: 1. 2 0.05" max. 0.31" 7. 9 12.5 0.49" (M15.5 P0.5) ø6.0 ø0.24" 18 16 6 0.24" 6 0.24" 16.1 0.63" 0.71" 0.63" 12.7 0.5" 21 0.83" Cable length 2 m 6.6' 27.2 1.07" 8.7 11 0.43" 11.5 0.45" 0.34" 25.7 1. 01" When using the mounting bracket With cable connected 41 1.61" 12 0.47" 46.8 1.84" When using the mounting bracket 35 1. 38" 31 (202)(7.95") 11.5 0.45" 1.22" 17.5 11.25 0.44" 10.3 0.41" 31.4 0.69" 28.5 5.9 1.24" 5 0.2" 1. 12" ø7. 2 ø0.28" 0.23" 2-M3 29.5 (76)(2.99") (86)(3.39") 1. 16" Depth: 4.0 0.16" max. 5 0.2" 2-M3 Depth: 4.0 0.16" max.
12.7 0.5" (46)(1.81") 22.3 0.88" 11.5 0.45" (85)(3.35") 25 0.98"
56 Unit: mm inch
■ Camera XG-HL02M/XG-HL04M ■ Camera cable CA-CH3 (3 m 9.8')/CA-CH5 (5 m 16.4')/CA-CH10 (10 m 32.8') 45.0 1.77" When using the mounting bracket 0.89" 33.0 42.01.65" 1.30" 0.20" 50.0 1.97" 22.5 5.0 1.30" D øC 33.0 ■ High-flex camera cable B E 30.0 60.0 ø40.0 0.94" CA-CH3R (3 m 9.8')/ 2.36" 24.0 1.18" ø1.57" 29.7 (5 m 16.4')/ øA F 42.0 33.0 1.17" 70.0 CA-CH5R 1.65" 1.30" 2.76" CA-CH10R (10 m 32.8')/ Cable length ø6.1 CA-CH17R (17 m 55.8') (1 m 3.3', 3 m 9.8', 5 m 16.4', 10 m 32.8', 17 m 55.8') 11.5 ø0.24" 0.45" 46.5 1.83" 10.0 A B C D E F 0.39" 4 × M4 16 × M3 Depth 5.0 max 12.5 0.49" 43 1.69" 7.2 0.28" 41 1.61" 31 1.22" 31.4 1.24" Depth 5.0 max 0.20" CA-CHx 0.20" 1/4-20UNC Depth 6.0 max 24.0 0.94" 0.24" CA-CHxR 14.0 0.55" 54 2.13" 7.6 0.30" 41 1.61" 31 1.22" 31.4 1.24" 33.0 33.4 1.30" 11.5 0.45" 1.31"
11.5 12.5 46.5 0.45" 0.49" 26.5 1.83" 1.04" (85.0) (3.35") 44.2 1.74"
■ Camera XG-HL08M ■ L-shaped connector camera cable 45.0 1.77" CA-CH3L (3 m 9.8')/CA-CH5L (5 m 16.4')/CA-CH10L (10 m 32.8') 1.65" When using the mounting bracket 22.5 1.30" 42.0 33.0 0.20" 50.0 1.97" 0.89" øD 5.0 1.30" 33.0 G 30.0 C 60.0 ø44.5 24.0 0.94" 1.18" 2.36" ø1.75" 29.7 42.0 33.0 1.17" F 1.65" 1.30" 70.0 øA 2.76" B E ø6.1 Cable length 11.5 ø0.24" (3 m 9.8', 5 m 16.4', 10 m 32.8') 0.45" 46.5 1.83" 10.0 0.39" 16 × M3 4 × M4 A B C D E F G Depth 5.0 max Depth 5.0 max 0.20" 0.20" 1/4-20UNC CA-CHxL 14 38 30 7.2 41 31 31.4 Depth 6.0 max 0.55" 1.50" 1.18" 0.28" 1.61" 1.22" 1.24" 24.0 0.94" 0.24" 33.0 11.5 33.4 1.30" 0.45" 1.31"
11.5 12.5 0.45" 46.5 26.5 1.83" 0.49" 1.04" (85.0) (3.35") 44.2 1.74"
■ Touch panel HMI CA-MP120T ■ LCD monitor CA-MP120
9.74" 9.74" 247.4 2.95" 247.4 2.95" 4-M4 ■ High-speed line scan(Effectiv camerae CA-HL02MX/HL04MX 75.0 (Effectiv■e High-speed line scan camera cable 75.0 4-M4 display area) When using the mountingEffective depth: bracket 10 display area) Effective depth: 10 47.0 1.85" 49.8 0.39" 23.5 0.93" CA-CF3(3 m 9.8')/CA-CF5(5 m 16.4')/CA-CF10(10 m 32.8') 0.39" 33.0 1.30" 5.0 1.96" 0.20" ø6.8 ø0.27" Cable length (3 m 9.8', 5 m 16.4', 10 m 32.8') 255.0 1.38" 255.0 7.32" 30.0 1.18" 7.32" 1.38" 60.0 10.04" ø40.0 35.0 10.04" Max. 20 m35.0 65.6' 186.0 75.0 2.95" 186.0 75.0 2.95" 2.36" ø1.57" (Effective (10 m 32.8' + extension cable 10 m 32.8') 33.0 24.0 0.94" 240.0 70.0 Effective 42.0 display 1.65" 1.30" ø0.39" 9.45" 2.76" display 240.0 6.5 area) () 9.45" 0.26" ø10.0 6.5 ø14.0 area 0.26" ø0.55" ø14.0 39.8 ø0.55" 11. 3 35.0 1.57" 4 × ø3.0 ø0.12" 0.44" 1.38" 0.32"8.1 1. 10" 28.0 10.0 0.39" 4 × M4 58.2 Depth: 5.0 0.20"0.59" 15.0 16 × ø3.0 ø0.12" 2.29"1. 10" 28.0 6.0 (49.5)(1.95") Depth: 5.0 0.20" max.0.59"15.0 16342. × ø3.00 13.46" ø0.12" 6.0 342.0 13.46" 360.0 14.17" Depth: 5.0 0.20" 0.24" 1/4-20UNC 49.5 1.95" 55.5 Depth: 5.0 0.20" 360.0 14.17" 0.24" 2.19" Depth: 6.0 0.24" max. 55.5 2.19" 24.0 0.94" Mounting bracket Mounting 33.0 Panel thickness bracket Panel mounting1.30" diagram Panel cutout dimensions Panel mounting diagram Panel cutout dimensions 1.6 to 4.0 mm Mounting screw Mounting screw 0.06" to 0.16" 33.4 ■ L-shaped connector cable for high-speed line scan cameras 1.31" 12.3 CA-CF3L(3 m 9.8')/CA-CF5L(5 m 16.4')/CA-CF10L(10 m 32.8') 11. 3 35.0 0.48" 26.3 0.44" 1.38" 1.04" Dimension 44.0 Dimensio(80.0) (3.15")n ø6.8 ø0.27" Cable length (3 m 9.8', 5 m 16.4') of mounting +1 1.73" 242.0 of mounting 242.0 ()bracket 0 bracket Max. 209.53" m 65.6' ■ High-speed line scan camera CA-HL08MX +0.04" () 263.0 9.53" 0 When using the mounting bracket263.0 (10 m 32.8' + extension cable 10 m 32.8') 10.35" 4 × ø3.0 ø0.12" 10.35" 47.0 1.85" 49.8 23.5 0.93" 1.96" Depth: 5.0 0.20" ø14.0 33.0 1.30" 5.0 31.7 ø0.55" 0.20" 1.25" 39.8 ø14.0 ø14.0 39.8 +1 +0.04" 1.57" ø0.55" ø0.55" 1.57" 60.0 157.ø44.55 156.5 344.0 0 13.54" 0 1530.07. 5 1.18" 156.5 344.0 13.54" 2.36" 6.20"ø1.75" 6.16" 6.16" 55.2 58.2 6.20" 2.17" 2.29" 42.0 33.0 24.0 0.94" 70.0 1.65" 1.30" 2.76"
■ Monitor stand OP-87262 ■ Dedicated 24 VDC power supply CA-U5 4 × ø3.0 ø0.12" 11. 3 35.0 5.96" 0.44" 1.38" 10.0 0.39" 4 × M4 Depth: 5.0 0.20" 151. 5 (0.39")(10.0) 131. 5 5.18" 16 × ø3.0 ø0.12" 16 × ø3.0 ø0.12" Depth: 5.0 0.20" max. Depth: 5.0 0.20" 1/4-20UNC Depth: 5.0 0.20" Depth: 6.0 0.24" max. 24.0 0.94" 124.0 33.0 4.88" 1.30" 35.9 1.41" 335.0 0.39" 315.0 13.19" 33.4 10.0 1.31" 12.40" 12.3 46.5 1.83" 11. 3 35.0 20° 26.3 0.66" 187. 5 0.48" 5° 16.8 0.44" 1.38" 7.38" 1.04" 44.0 (80.0) 70.5 96.0 3.78" 16.5 0.65" 1.73" (3.15") 2.0 2.78" 0.08" 140.0 5.51" 0.85" 21.5 10.0 0.39" LumiTraxTM (specular reflection mode)-compatible lighting 78.0 3.07" 7.87" 5.2 CA-D W10X 200.0 CA-D W30X 0.20" 0.20" 5.0 0.20"5.0 4 × 4 × 2-R2.5 120.0 2-R2. 85.0 85.0 4.72" 5 3.35" 3.35" 116.00.31"132.0 116.0 132.0 0.31" 8.0 4.57"8.05.20" 4.57" 5.20" 45.0 1.77" 45.0 1.77" 250.0 250.0 9.84" 9.84" Mounting hole M3 screw × 4, d = 4 max. 120.2 4.73" 0.26" 324.2 12.76" 0.16" 0.20" 5.2 140.2 5.52" 6.5 410.0 16.14" 260.0 10.24" 260.0 10.24" 45.0 45.0 1.77" Refer to the Vision System Peripheral Equipment catalog for dimension diagrams for lenses and1.77" close-up rings.
4 × M4 8 × M4 Depth: 8.0 0.31" Depth: 8.0 0.31"
75.0 2.95" 75.0 90.0 2.95" 3.54" 57
(90.0) 75.0 145.0 5.71" 75.0 2.95" 145.0 5.71" (3.54") 32.6 2.95" 1.28" (90.0) 365.0 22.5 14.37" (3.54") 0.89" Movable range CA-D W50X 4-axis fine adjustment jig for cameras ±5° CA-S20D 4 × M4 (Mounting screws on stage) 5.2 0.20" 5° 65.0 2.56" 116.0 132.0 5° 4.57" 5.20" ■ 55.0 2.17" 7.5 0.30" 525.8 20.70" Movable range 6.5 611.6 24.08" 80.0 ±20.0 ±0.79" 0.26" 3.15" 20.0 0.79" 20.0 0.79" 5° 5° 45.0 1.77"
Movable Camera mounting range 10 × M4 attachment ±5° Depth: 8.0 0.31" Movable range 100° 0 to 100° 62.1 2.44" 75.0 90.0 2.95" 3.54" 122.2 4.81" 112.2 4.42" 60.1 2.37" (90.0) 145.0 100.0 75.0 100.0 145.0 (3.54") 23.3 5.71" 3.94" 2.95" 3.94" 5.71" 0.92" 56.0 80.0 27.0 2.20" 28.9 3.15" 35.0 1.06" 1.14" 1.38" 4 × M5 Depth: 16 0.63" max. Back 4 × ø4.2 ø0.17" holes ø8 spot facing depth: 4.0 0.16" ø0.31" ø8 46.0 1.81" 4 0.16" M5
7. 0 66.0 0.28" 2.60" ■ Camera XG-HL02M/XG-HL04M ■ Camera cable CA-CN1 (1 m 3.3')/CA-CN3 (3 m 9.8')/CA-CN5 (5 m 16.4')/CA-CN10 (10 m 32.8')/ 45.0 1.77" When using the mounting bracket 0.89" CA-CN17 (17 m 55.8') 33.0 42.01.65" 1.30" 0.20" 50.0 1.97" 22.5 5.0 1.30" ■ High- ex camera cable 33.0 60.0 30.0 CA-CN3R (3 m 9.8')/CA-CN5R (5 m 16.4')/CA-CN10R (10 m 32.8')/ ø40.0 24.0 0.94" 1.18" 2.36" ø1.57" 29.7 CA-CN17R (17 m 55.8') 42.0 33.0 1.17" 70.0 1.65" 1.30" 2.76" ■ Cable dedicated for high-speed cameras ø6.1 CA-CH3 (3 m 9.8')/CA-CH5 (5 m 16.4')/ 11.5 ø0.24" CA-CH10 (10 m 32.8') D 0.45" 46.5 øC 1.83" 10.0 ■ B E 0.39" 4 × M4 High- ex cable dedicated 16 × M3 Depth 5.0 max for high-speed cameras øA F Depth 5.0 max 0.20" 0.20" 1/4-20UNC CA-CH3R (3 m 9.8')/ Depth 6.0 max CA-CH5R (5 m 16.4')/ 24.0 0.94" 0.24" Cable length (1 m 3.3', 3 m 9.8', 5 m 16.4', 10 m 32.8', 17 m 55.8') 33.0 33.4 CA-CH10R (10 m 32.8') 1.30" 11.5 0.45" 1.31" A B C D E F 11.5 12.5 46.5 CA-CNx 12.5 0.49" 43 1.69" 6.1 0.24" 42 1.65" 33 1.30" 29.7 1.17" 0.45" 0.49" 26.5 1.83" 1.04" (85.0) (3.35") CA-CNxR 14.0 0.55" 54 2.13" 6.6 0.26" 42 1.65" 33 1.30" 29.7 1.17" 44.2 CA-CHx 12.5 0.49" 43 1.69" 7.2 0.28" 41 1.61" 31 1.22" 31.4 1.24" 1.74" CA-CHxR 14.0 0.55" 54 2.13" 7.6 0.30" 41 1.61" 31 1.22" 31.4 1.24"
■ Camera XG-HL08M ■ L-shaped connector camera cable 45.0 1.77" CA-CN3L (3 m 9.8')/CA-CN5L (5 m 16.4')/CA-CN10L (10 m 32.8')/ 1.65" When using the mounting bracket 22.5 1.30" 42.0 CA-CN17L (17 m 55.8') 33.0 0.20" 50.0 1.97" 0.89" 5.0 1.30" 33.0 ■ L-shaped connector cable for high-speed cameras 30.0 60.0 ø44.5 24.0 0.94" 1.18" CA-CH3L (3 m 9.8')/CA-CH5L (5 m 16.4')/CA-CH10L (10 m 32.8') 2.36" ø1.75" 29.7 42.0 33.0 1.17" øD 1.65" 1.30" 70.0 2.76" G ø6.1 C 11.5 ø0.24" 0.45" 46.5 1.83" F 10.0 øA 0.39" 16 × M3 4 × M4 B E Depth 5.0 max Cable length Depth 5.0 max 0.20" 0.20" 1/4-20UNC (3 m 9.8', 5 m 16.4', 10 m 32.8', 17 m 55.8') Depth 6.0 max 24.0 0.94" 0.24" 33.0 11.5 33.4 A B C D E F G 1.30" 0.45" 1.31" L-shaped connector camera cable 14 38 30 6.1 42 33 29.7 CA-CNxL 0.55" 1.50" 1.18" 0.24" 1.65" 1.30" 1.17" 11.5 12.5 0.45" 46.5 26.5 L-shaped connector cable for 14 38 30 7.2 41 31 31.4 Dimensions 1.83" 0.49" 1.04" (85.0) (3.35") high-speed cameras CA-CHxL 0.55" 1.50" 1.18" 0.28" 1.61" 1.22" 1.24" 44.2 1.74"
■ Touch panel HMI CA-MP120T ■ LCD monitor CA-MP120
9.74" 9.74" 247.4 2.95" 247.4 2.95" 4-M4 (Effective 75.0 (Effective 75.0 4-M4 display area) Effective depth: 10 display area) Effective depth: 10 0.39" 0.39"
255.0 1.38" 7.32" 255.0 7.32" 1.38" 10.04" 35.0 10.04" 35.0 186.0 75.0 2.95" 186.0 75.0 2.95" (Effective 240.0 Effective display ø0.39" 9.45" display 240.0 6.5 area) () 9.45" 0.26" ø10.0 6.5 area 0.26"
0.32"8.1 1. 10" 28.0 0.59" 15.0 0.59"15.0 1. 10" 28.0 6.0 (49.5)(1.95") 342.0 13.46" 342.0 13.46" 0.24" 6.0 49.5 1.95" 360.0 14.17" 55.5 360.0 14.17" 0.24" 2.19" 55.5 2.19" Mounting bracket Mounting Panel mounting diagram Panel thickness Panel cutout dimensions Panel mounting diagram bracket Panel cutout dimensions 1.6 to 4.0 mm Mounting screw Mounting screw 0.06" to 0.16"
Dimension Dimension of mounting +1 242.0 of mounting 242.0 ()bracket 0 bracket 9.53" +0.04" () 263.0 9.53" 0 263.0 10.35" 10.35"
+1 +0.04" 157. 5 156.5 344.0 0 13.54" 0 157. 5 156.5 344.0 13.54" 6.20" 6.16" 6.20" 6.16"
■ Monitor stand OP-87262 ■ Dedicated 24 VDC power supply CA-U5 5.96" 151. 5 (0.39")(10.0) 131. 5 5.18"
124.0 4.88" 35.9 1.41" 335.0 0.39" 315.0 13.19" 10.0 12.40" 20° 0.66" 46.5 1.83" 187. 5 5° 16.8 7.38" 70.5 2.0 96.0 3.78" 16.5 0.65" 2.78" 0.08" 140.0 5.51" 0.85" 21.5 78.0 3.07" 10.0 0.39"
7.87" 200.0 0.20" 5.0 0.20"5.0 4 × 4 × 2-R2.5 120.0 2-R2. 85.0 85.0 4.72" 5 3.35" 3.35" 0.31" 0.31" 8.0 8.0 45.0 1.77" 45.0 1.77" 250.0 250.0 9.84" 9.84" Mounting hole M3 screw × 4, d = 4 max. 0.16"
260.0 10.24" 260.0 10.24" Refer to the Vision System Peripheral Equipment catalog for dimension diagrams for lenses and close-up rings.
58 Unit: mm inch
LJ-V head ■LJ-V Ultra high-accuracyhead specular reflection model ■ Ultra high-accuracy model LJ-V7020 ■ UltraLJ-V7020 high-accuracy specular reflection model ■ Ultra high-accuracy model LJ-V7020 4 0.16 96 3.78 LJ-V7020 11 0.43 0.83 21 11 0.43 0.83 21 11 0.43 0.83 21 0.83 21 4 0.16 96 3.78 20 0.79 20 0.79 11 0.43 0.83 21 0.83 21 11 0.43 M4 2 M4 M4 2 20 M40.79 M4 2 20 M40.79 Effective depth 2.8 Effective depth 4.7 Effective depth 2.8 Effective depth 4.7 Effective depth 2.8 Effective depth 4.7 0.11 0.19 M4 0.11 2 M4 0.19 M4 0.11 2 M4 0.19 Effective depth 2.8 Effective depth 4.7 Effective depth 2.8 Effective depth 4.7 42 1.65 0.11 111.3 4.38 0.19 42 1.65 0.11 110 4.33 (85) (3.35 ) 0.19 0.51 13 16 13 16 0.18 4.6 106.6 4.20 0.51 13 16 0.16 4 81 3.19 13 16 0.18 4.6 106.6 4.20 0.63 4 81 3.19 0.51 0.63 0.63 (85) (3.35 ) 0.51 420.63 1.65 111.3 4.38 42 1.65 4 M3 110 4.33 0.51 13 16 0.16 4 13 16 0.18 4.6 106.6 4.20 Effective depth 81 3.19 0.51 0.63 0.63 103.3 34 0.12 M3 103.3 2.76 70 4.07 1.18 30 Effective depth 4 M3 71 3 0.12 2.80 71 Effective depth 103.3 2.76 70 4.07 2 4.4 0.17 0.79 1.18 3020 2 4.4 0.17 34 0.12 M3 60.5 2 4.4 0.17 0.39 1.18 30 2.80 0.39 0.16 71 Mounting hole 2.38 Mounting hole 1.18 30 0.73 0.16 Mounting hole Effective depth 2.38 Mounting hole 10 4 0.79 20 18.5 2 4.4 0.17 25.9 2 4.4 0.17 6.5 0.26 0.79 20 0.47 12 3 0.12 60.525.9 0.79 20 0.10 2.6 6.5 0.26 Measurement 0.39 0.47 12 Mounting hole 2.38 1.02 1.18 30 0.10 0.73 Measurement 0.10 0.16 2.6 45 1.02 Mounting hole 7 0.28 area 0.10 10 2.64 0.95 0.10 2.6 1area8.5 0.10 2.6 7.5 0.30 0.79 0.10 20 0.47 2.612 24.2 18.5 0.73 25.924.2 0.95 0.79 20 0.10 2.6 6.5 0.26 Measurement 6.5 0.26 Measurement 1.02 0.09 2.3 45 0.10 2.6 45 0.95 0.09 2.3 6.5 0.26 Measurement 0.09 2.3 7 0.28 area area 0.95 0.04 0.10 2.6 7.5 0.30 0.10 2.6 24.20.09 2.318.5 0.73 7 0.28 area 24.20.09 0.95 2.3 0.95 0.04 0.09 2.3 7.5 0.30 0.9545 0.04 0.09 2.3 6.5 7.50.26 0.30 Measurement 0.09 48.3 2.3 0.95 0.04 area 1.90 0.95 0.04 0.09 2.3 7 0.28 0.09 2.3 7.5 0.30 48.3 0.95 0.04 1.90
■ High-accuracy specular reflection model LJ-V7060 ■ High-accuracy model LJ-V7060 ■ Middle-range model LJ-V7080 ■ High-accuracy specular reflection model LJ-V7060 ■ High-accuracy model LJ-V7060 ■ Middle-range model LJ-V7080 22 65 2.56 0.16 4 84 3.31 0.87 11 0.43 11 0.43 11 0.43 0.83 21 0.83 21 22 65 2.56 11 0.43 0.83 210.16 4 84 3.31 20 0.79 0.87 20 0.79 20 0.79 11 0.43 11 0.43 0.83 21 0.83 21 11 0.43 0.83 21 M4 2 20 M4 0.79 M4 2 M4 20 0.79 M4 2 M420 0.79 M4 2 M4 Depth 2.8 Depth 6 0.24 Depth 4.2 Depth 2.8 Depth 4.2 Depth 2.8 Depth 2.8 Depth 6 0.24 0.17 0.11 0.17 0.11 0.11 M4 0.17 2 M40.11 M4 0.17 2 M4 0.11 M4 2 M4 Depth 4.2 114.3 4.50 Depth 2.8 Depth 4.2 Depth 2.8 Depth 2.8 Depth 6 0.24 (85) (3.35 ) 0.11 (85) (3.35 ) 42 1.65 0.17 83.5 3.29 20.11 4.4 0.17 42 1.65 0.17 110 4.33 (85)0.11 (3.35 ) 42 1.65 96 3.78 0.51 13 16 48.6 1.91 0.51 13 16 4 M3 28 1.10 59 2.32 2 4.4 0.17 0.55 14 16 4 M3 0.16 4 71 2.80 0.51 13 16 48.6 1.91 114.3 4.50 Mounting hole 0.51 13 16 4 M3 28 1.10 59 2.32 2 4.4 0.17 0.55 14 16 71 2.80 0.63 0.63 Depth 3.5 0.63 Depth 3.5 (85) (3.35 ) 420.63 1.65 83.5 3.29 2 4.4 0.17 420.63 1.65 Depth 3.5 110 4.33 Mounting(85) (3.35 ) hole 420.63 1.65 Depth 3.5 96 3.78 0.14 0.14 0.51 13 16 48.6 1.91 Mounting hole 0.51 13 16 4 M30.14 28 1.10 59 2.32 2 4.4 0.17 0.55 14 16 4 M3 0.16 4 71 2.80 0.63 71 0.63 4 M3 0.63 Depth 3.5 Mounting hole Depth 3.5 71 0.14 0.14 2.80 Depth 80 1.18 30 Depth 104.1 30 80 1.18 30 3.5 0.14 104.1 1.18 3.15 7162 3.54 0.14 M3 4.10 1.18 3.15 2.44 71 2.80 2.44 Depth 96.7 802.80 1.18 0.79 3020 104.13.81 2530 2.80 0.79 20 62 3.5 0.14 4.10 3.81 1.18 25 3.15 0.98 0.16 471 2.44 96.70.44 0.16 4 18 4 12 0.47 2 4.4 0.17 11.3 2.80 12 0.47 0.79 20 0.16 3.81 11.3 25 18.5 0.73 12 0.47 0.71 0.16 Mounting hole 0.98 18.5 0.73 25 0.44 60 0.16 4 35 18 4 12 0.47 2 4.4 0.17 60 60 35 3.15 80 80 18.5 0.73 11.3 2.36 2.36 12 0.47 0.71 25 0.98 800.16 Mounting hole 35 18.5 0.73 2.36 25 0.98 3.15 25 54.6 54.6 13.5 0.53 0.31 35 54.6 54.6 60 15 0.59 600.31 3.15 80 2.15 18.5 0.73 8 0.31 2.15 0.31 2.36 8 15 0.59 8 32 1.26 80 23 8 0.31 35 Measurement 2.36 0.91 23 2532 0.98 1.26 3.15 0.91 14 0.55 0.31 8 Measurement 8 0.91 0.30 54.67.6 14 0.55 54.6 0.30 7.6 13.5area 0.53 0.31 0.30 2.15 7.6 Measurement 0.30 7.6 15 0.59 0.31 Measurement 23 0.30 7.6 8 0.31 Measurement 2.15 0.30 7.6 0.31 8 15 8 0.91 23 32 1.26 Measurement 0.30 7.6 area 0.30 7.6 8 0.59 Measurement area 0.91 14 0.55 area 0.09 2.4 2.4 0.09 0.31 0.59 8 area 0.30 7.6 8 0.30 7.6 area 0.31 39 1.54 8 Measurement 52.6 2.07 15 23 39 1.54 Measurement 23 0.30 7.6 0.31 0.30 7.6 0.91 0.91 area 0.09 2.4 2.4 0.09 0.59 area 8 52.6 2.07 39 1.54 0.31
32 1.26 105 4.13 38 1.50 100 3.94 ■ Long-range model LJ-V7200 32 1.26 105 4.13 ■ Ultra-long range model LJ-V7300 38 1.50 100 3.94 38 1.50 100 3.94 ■ Long-range model LJ-V72000.43 11 32 1.26 105 4.13 ■ Ultra-long range model LJ-V7300 0.63 16 0.79 20 0.79 20 0.98 25 0.43 11 0.63 0.98 2516 0.79 20 0.98 25 4 M4 Depth 2.8 4 M4 0.11 4 M40.11 Depth 2.8 0.11 Depth 2.8 4 M40.11 (85) (3.35 ) 0.11 57 2.24 Depth 2.8 173 6.81 (85) (3.35 ) 42 1.65 145 5.71 (85) (3.35 ) 57 2.24 0.63 16 25 4 M3 380.11 1.50 100 3.94 3 5.4 0.21 0.51 13 16 4 M3 32 1.26 105 4.13 3 4.4 0.17 3 5.4 0.21 0.98 Depth 3.5 173 6.81 Mounting(85) (3.35 ) hole 420.63 1.65 Depth 3.5 145 5.71 Mounting(85) (3.35 ) hole 57 2.24 0.14 Mounting hole 0.14 0.63 16 25 4 M30.14 38 1.50 100 3.94 0.51 13 16 4 M30.14 32 1.26 105 4.13 3 4.4 0.17 3 5.4 0.21 0.98 Depth 3.5 Mounting hole 0.63 Depth 3.5 Mounting hole 0.14 0.14 77 77 79 30 3.03 3.11 1.18 68 1.97 50 3.11 1.18 68 88 772.68 8879 30 3.03 3.46 25 3.11 1.18 0.98 68 1.97 50 0.98 0.16 2.68 4 0.79 20 88 0.16 4 3.46 25 4 0.98 18 12 0.47 4 18 0.16 4 12 0.47 0.79 20 30 0.16 12 0.47 0.71 30 12 0.47 0.71 1.18 4 12 0.47 18 30 0.16 12 0.47 0.71 1.18
21.2 24.2 200 200 21.2 200 7.87 7.87 24.2 7.87 200 300 200 7.87 11.81 110 4.33 300 7.87 2.01 11.81 110 4.33 300 51 11.81 51 300 2.01 11.81 110 4.33 300 51 11.81 48 1.89 48 1.89 2.44 1.89 62 1.89 Measurement 48 area 1.89 2.44 48 area 1.89 145 145 62 145 Measurement 5.71 Measurement 5.71 area 5.71 Measurement 48 48 area 145 1.89 1.89 145 Measurement 5.71 5.71 48 48 area 1.89 180 7.09 1.89 73 2.87 180 7.09
73 2.87 180 7.09
LASER WARNING/EXPLANATORY LABEL
LJ-V7020, LJ-V7020K, LJ-V7060 LJ-V7060K, LJ-V7080, LJ-V7200, LJ-V7300 145 145 145 5.71 5.71 5.71 145 145 5.71 5.71
240 9.45
240 9.45
59 www.visionsystem.com
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KEYENCE CORPORATION OF AMERICA Head Of ce 500 Park Boulevard, Suite 200, Itasca, IL 60143, U.S.A. PHONE: +1-201-930-0100 FAX: +1-855-539-0123 E-mail: [email protected] AL irmingham CA an ose CO Denver IL hicago MI Detroit MO t. ouis NC aleigh PA hiladelphia TN ashville WI Milwau ee AR ittle oc CA upertino FL ampa IN Indianapolis MI rand apids NJ Elmwood ar OH incinnati PA ittsburgh TX Austin AZ hoenix CA os Angeles GA Atlanta KY ouisville MN Minneapolis NY ochester OH leveland SC reenville TX Dallas CA an rancisco CA Irvine IA Iowa MA oston MO ansas ity NC harlotte OR ortland TN noxville WA eattle KEYENCE CANADA INC. Head Of ce 6775 Financial Drive, Suite 202, Mississauga, ON L5N 0A4, Canada PHONE: +1-905-366-7655 FAX: +1-905-366-1122 E-mail: [email protected] Montreal PHONE: +1-514-694-4740 FAX: +1-514-694-3206 Windsor PHONE: +1-905-366-7655 FAX: +1-905-366-1122 KEYENCE MEXICO S.A. DE C.V. Av. Paseo de la Reforma 243, P11, Col. Cuauhtémoc, C.P. 06500, Del. Cuauhtémoc, Ciudad de México, México PHONE: +52-55-8850-0100 FAX: +52-81-8220-9097 E-mail: [email protected]
he information in this publication is based on E E E s internal research evaluation at the time of release and is sub ect to change without notice. KA1-1039 ompany and product names mentioned in this catalog are either trademar s or registered trademar s of their respective companies. he specifications are expressed in metric units. he English units have been converted from the original metric units. nauthori ed reproduction of this catalog is strictly prohibited. Copyright © 2019 KEYENCE CORPORATION. All rights reserved. XGXGeneralcatalog-KA-C2-US 1059-3 611J14