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MODELIRANJE MAŠINSKIH ELEMENATA I KONSTRUKCIJA Dipl

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MODELIRANJE MAŠINSKIH ELEMENATA I KONSTRUKCIJA Dipl MODELIRANJE MAŠINSKIH ELEMENATA I KONSTRUKCIJA dipl. inž. Sima Pastor, Srednja mašinska škola, Novi Sad 1929. 1936. 2012. Srednja mašinska škola, Novi Sad, Srbija www.masinskans.edu.rs 01 MMEiK autorizoavano predavanje iz predmeta Modeliranje Mašinskih Elemenata i Konstrukcija Modeliranje mašinskih elemenata i konstrukcija Srednja mašinskaSrednja škola, mašinska Novi škola, Sad, Srbija Novi Sad, Srbija Pastor - 2012. strana 2 www.masinskans.edu.rswww.masinskans.edu.rs Sadržaj 3D Model Sistem razvoja proizvoda u CAD/CAE/CAM sistemima Modeliranje mašinskih elemenata i konstrukcija Srednja mašinska škola, Novi Sad, Srbija Pastor - 2012. strana 3 www.masinskans.edu.rs ..: Razvoj proizvoda ..: Tipično okruženje razvoja proizvoda ..: Varijabilnost i složenost ..: Sistem razvoja proizvoda - PDS ..: Digitalana reprezentacija proizvoda Part 1 SISTEM RAZVOJA PROIZVODA Modeliranje mašinskih elemenata i konstrukcija Srednja mašinskaSrednja škola, mašinska Novi škola, Sad, Srbija Novi Sad, Srbija Pastor - 2012. strana 4 www.masinskans.edu.rswww.masinskans.edu.rs Razvoj Proizvodnja i Operativnost i Planiranje Koncept Demonstracija sistema razvoj podrška Upravljanje resorom Upravljanje programom ment dž Uvod u novi proizvod Usklađivanje s propisima Mena Izmene i upravljanje konfiguracijama Predlog odgovora Sagledavanje zahteva i upravljanje Prodaja Publikacije marketinga proizvoda i marketing Razvoj koncepta Oblikovanje sistema Oblikovanje detalja Oblikovanje varijanti i izrada Inženjering Verifikacija i validnost Outsourcing dizajn Komponente i upravljanje dobavljačima Napredna nabavka Nabavka Upravljanje procesom proizvodnje Alati i dizajn fabričke opreme Outsourcing proizvodnja Proizvodnja Tehničke publikacije Upravljanje programom servisa Upravljanje opremom Logistika Modeliranje mašinskih elemenata i konstrukcija Srednja mašinska škola,Analiza Novi performansi Sad, Srbija Pastor - 2012. strana 5 www.masinskans.edu.rs Tipično okruženje razvoja proizvoda Razvoj proizvoda je danas složeniji i teži više nego ikad Povlašteni delovi Distribuirana Distribuirana Odobreni dobavljači proizvodnja Dobavljač proizvodnja Ocena izvodljivosti Dizajn alata Dobavljač Radni nalozi NC programi Zahtevi Ocena dizajna Nabavka Proizvodnja Prilagođene konfiguracije Nedoumice klijenta BOM Izmene Modeli Inženjering Izveštaji o otkazu Crteži Logistika Priručnici za korisnike Simulacije Trening vodiči Katalozi delova Dizajn Klijenti partneri Koncept Marketing Zahtevi Regulatorna Prodaja tela Tržišni uslovi Brošure, Listinzi Predlozi Klijenti Korisnički zahtevi Modeliranje mašinskih elemenata i konstrukcija Srednja mašinska škola, Novi Sad, Srbija Pastor - 2012. strana 6 www.masinskans.edu.rs Varijabilnost i složenost Iterativna i kolaborativna priroda na mestima razvoja proizvoda postavlja ogromne zahteve nad tehnologijom koji daleko premašuju sposobnosti tradicionalnih poslovnih tehnologija … Nepredvidljiva učestalost i intenzitet interakcije … Široki raspon komunikacijskih zaheva (face-to-face, papir, e-mail, FTP) ljudi … Primena raznih softverskih aplikacija … Bogat spektar formata datoteka nova tehnologije … Potreba za širokom distribucijom informacija o proizvodu vrednost (kako unutar tako i van poduzeća) procesi … Razvoj funkcija proizvoda koje se mogu nesvesno preklapati … Promena vlasničke strukture tokom vremena itd. Modeliranje mašinskih elemenata i konstrukcija Srednja mašinska škola, Novi Sad, Srbija Pastor - 2012. strana 7 www.masinskans.edu.rs Product Development System Modeliranje mašinskih elemenata i konstrukcija Srednja mašinska škola, Novi Sad, Srbija Pastor - 2012. strana 8 www.masinskans.edu.rs Sistem razvoja proizvoda . Kreiranje - MCAD/CAE/CAM - Inženjerske kalkulacije - XML autoring - Tehničke ilustracije - Planiranje procesa . Nadzor - Upravljanje podacima - Upravljanje procesima - Upravljanje dobavljačima i komponentama . Saradnja - Povezivanje sa partnerima i dobavljačima - Vizualizacija . Konfigurisanje - Upravljanje konfiguracijama - Upravljanje životnim ciklusom . Komunikacija - Objavljivanje - Poslovna inteligencija Modeliranje mašinskih elemenata i konstrukcija Srednja mašinska škola, Novi Sad, Srbija Pastor - 2012. strana 9 www.masinskans.edu.rs Digitalana reprezentacija proizvoda • Uverljiv digitalni prikaz proizvoda • Brzi virtuelni eksperimenti pre nego otpočne • Brzo uvođenje promena skup fizički proces • Izvođenje „šta – ako” scenarija proizvodnje • Rapid-prototyping, itd. PTC’s Product Development System Create Pro/Engineer, Creo Control PDMLink Collaborate ProjectLink, Pro/Intralink Configure MathCAD 3D Star Wars Stormtrooper Helmet Communicate ArborText. ISODraw & Rapid Prototyping Modeliranje mašinskih elemenata i konstrukcija Srednja mašinska škola, Novi Sad, Srbija Pastor - 2012. strana 10 www.masinskans.edu.rs ..: Osnovne definicije ..: MCAD sistemi ..: Primenljivost 3D MCAD modela ..: Tehnike 3D MCAD modeliranja ..: Od koncepta do proizvoda ..: NASA’s Curiosity rover project ..: Reverzno inženjerstvo ..: CAE i Strukturna analiza ..: CAE i Multifizika ..: Simulacija mehanizama ..: Vizuelizacija ..: Virtual Reality and Augmented Reality ..: Izrada modela i proizvoda - CAM tehnologija - RP tehnologije - Mockup ..: Tehnički crtež Part 2 3D MODEL U CAD/CAE/CAM SISTEMIMA Modeliranje mašinskih elemenata i konstrukcija Srednja mašinskaSrednja škola, mašinska Novi škola, Sad, Srbija Novi Sad, Srbija Pastor - 2012. strana 11 www.masinskans.edu.rswww.masinskans.edu.rs Osnovne definicije CAD Computer – Aided Design (kompjuterski podržano konstruisanje) Primena računara i grafičkog softvera za pomoć pri izradi ili poboljšanju konstrukcije proizvoda od koncipiranja do dokumentacije. (izvor: California State University Northridge) CAE Computer – Aided Engineering (kompjuterski podržan inženjering) Pojam obuhvata simulacije, validaciju i optimizaciju proizvoda i proizvodnih alata. U budućnosti, CAE sistemi će biti glavni nosioci informacija i podrška dizajnerskim timova timovima u donošenju odluka. CAM Computer – Aided Manufacturing (kompjuterski podržana proizvodnja) Tehnologija koja se bavi primenom kompjutera za planiranje, upravljanje i kontrolu proizvodnih operacija Modeliranje mašinskih elemenata i konstrukcija Srednja mašinska škola, Novi Sad, Srbija Pastor - 2012. strana 12 www.masinskans.edu.rs MCAD sistemi Savremeni MCAD sistemi: – Autodesk Alias Studio – Autodesk AutoCAD – Autodesk Mechanical Desktop – Autodesk Inventor – Kubotek KeyCreator – Bentley Systems MicroStation – PTC Creo Elements/Direct (CoCreate) – PTC Creo Elements/Pro (Pro/ENGINEER) – PTC Pro/DESKTOP – Dassault Systemes CATIA – Dassault Systemes SolidWorks – Siemens NX – Siemens Solid Edge – … Modeliranje mašinskih elemenata i konstrukcija Pastor - 2012. Primenljivost 3D MCAD modela Industrial Design Package Design Mechanical Design & Styling Visual Reporting Tooling & Machining & Analytics Fixture Design Inspection Programming Electromechanical Mechanical Simulation Modeliranje mašinskih elemenata i konstrukcija Srednja mašinska škola, Novi Sad, Srbija Pastor - 2012. strana 14 www.masinskans.edu.rs Tehnike 3D MCAD modeliranja • Prostorno modeliranje Linijski – žičani (wireframe) Površinski (surface) Zapreminski – solid i Kombinovani – hibridni modeli • Parametarsko modeliranje • Modeliranje zasnovano na fičerima (formama) parametarski predefinisani blokovi • Modeliranje sklopova • Korišćenje biblioteke 3D modela standardni delovi nestandardni delovi, izbor i proračun • Freeform feature modelling (NURBS) • Reverse Engineering • 3D surfacing • Digital Clay/Freestyle Design Autodesk Inventor Modeliranje mašinskih elemenata i konstrukcija Srednja mašinska škola, Novi Sad, Srbija Pastor - 2012. strana 15 www.masinskans.edu.rs Od koncepta do proizvoda Link Proces razvoja proizvoda - CATIA Modeliranje mašinskih elemenata i konstrukcija Srednja mašinska škola, Novi Sad, Srbija Pastor - 2012. strana 16 www.masinskans.edu.rs Od koncepta do proizvoda PTC Creo Modeliranje mašinskih elemenata i konstrukcija Srednja mašinska škola, Novi Sad, Srbija Pastor - 2012. strana 17 www.masinskans.edu.rs NASA’s Curiosity rover project Link How was the Mars rover Curiosity designed NASA’s Curiosity rover project – Siemens NX Modeliranje mašinskih elemenata i konstrukcija Srednja mašinska škola, Novi Sad, Srbija Pastor - 2012. strana 18 www.masinskans.edu.rs Reverzno inženjerstvo Scan to Mesh Scan to Surfaces Scan to CAD Mesh Optimization Mesh Optimization Solid Modeling Smooth Smooth Fill holes Fill holes Optimize/reduce size Optimize/reduce size Extract design intent Mesh Modeling NURBS Surfacing Build CAD model Confirm quality with Accuracy Analyzer Deform Auto Surfacing Thicken/offset Export Interactive surfacing Apply color & texture Transfer to your CAD software as a native Export Export model with design history and parameters STL, OBJ or other mesh formats IGES, STEP or other for archiving, 3D printing, surface formats rendering, or CAE use for non-parametric use Modeliranje mašinskih elemenata i konstrukcija Srednja mašinska škola, Novi Sad, Srbija Pastor - 2012. strana 19 www.masinskans.edu.rs Reverzno inženjerstvo Skenirano polje tačaka NURBS površi Tru - view Video of Scanning workflow MCAD Izrada Video of Norshore Atlantic Build-up Modeliranje mašinskih elemenata i konstrukcija Srednja mašinska škola, Novi Sad, Srbija Pastor - 2012. strana 20 www.masinskans.edu.rs CAE i Strukturna analiza FEM analize: ‒ Naponsko stanje ‒ Deformaciono stanje ‒ Uticaj prednaprezanja ‒ Termičke analize ‒ Kontaktna naprezanja ‒ Zamor materijala ‒ Vibracije ‒ Stepen
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