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Pre Feasibility Report PRE FEASIBILITY REPORT FOR Proposed Expansion of Bulk Drug & Intermediate Manufacturing Unit OF M/S. Veer-Chemie & Aromatics (P) LIMITED AT Plot No: A-4, Co-Operative Industrial Estate, Balanagar, Rangareddy, Telangana State BY M/S. Veer-Chemie & Aromatics (P) LIMITED Plot No: A-4, Co-Operative Industrial Estate, Balanagar, Rangareddy, Telangana State March, 2015 Contents S. No. Description Page no. 1.0 Executive Summary 1 2.0 Introduction of The Proposed Project 2 2.1 Project Proponent 2 2.2 Brief description of nature of the project. 2 Need for the project and its importance to the country and 2.3 2 -3 or region 2.4 Demand-Supply Gap. 3 Employment Generation(Direct and Indirect) due to the 2.5 3 project 3.0 Project description 4 – 6 3.1 Products and Production Capacity 7 3.2 Raw materials required and Quantities 7 3.3 Manufacturing Process 7 – 8 3.4 Resource – Utilize and Recycling 8 3.4.1 Water 9 3.4.2 Power Requirement 9 3.4.3 Fuel Requirement 9 3.5 Quantity of wastes to be generated 9 3.5.1 Waste Water Generation and utilization 9 3.5.2 Solid waste generation and Disposal 10 Schematic representations of the feasibility drawing which 3.6 10 give information of EIA purpose. 4.0 Site Analysis 11 4.1 Connectivity 11 4.2 Land Form, Land use and Land ownership. 11 4.3 Existing Infrastructure 11 4.4 Soil classification 11 4.5 Climatic data from secondary sources. 11 4.6 Social Infrastructure available. 11 5.0 Planning brief 11 6.0 Proposed infrastructure 12 6.1 Industrial Area 12 6.2 Residential Area 12 6.3 Green Belt: 12 6.4 Social Infrastructure 12 6.5 Water management 12 6.6 Sewerage System 13 6.7 Industrial Waste Management 13 7.0 Rehabilitation and Resettlement (R&R) Plan 13 8.0 Project Schedule and Cost estimates 13 9.0 Analysis of project 13 LIST OF TABLES Table No Description Page no. 2.1 Total Employment 3 3.1 Proposed Products and Quantities 7 3.2 Water Requirement Details 9 3.3 Wastewater generation and Treatment Method 9 3.3 Solid waste generation and Disposal 10 8.1 Project Cost 13 LIST OF FIGURES Figure No Description Page no. 1.1 Location Map 5 1.2 Google Earth Map Showing Veer- Chemie & Aromatics 6 (P) Limited LIST OF FLOW CHART Flow Chart No Description Page no. 3.1 Generalized Flow Chart for Bulk Drug 8 Manufacturing PRE FEASIBILITY REPORT 1.0 EXECUTIVE SUMMARY M/s.Veer- Chemie (P) Limited was incorporated in 1972 and is a leading manufacturer of bulk drugs and intermediates and one of the world's largest producer of Vitamin B3. S. No Parameter Description Plot No; A-4, Co-op Ind. Estate, Balanagar, 1 Project Location Hyderabad, Telangana State Category of Project as per 2 EIA Notification & 5(f) “B” Amendments 3 Project cost 01.00 Crores for expansion 4 Plot area 6870 Sq.Mts Proposed Products Existing : 56.00 Tonns /Month 5 Proposed :375.00 Tonns /Month 6 Resources 600 KVA (I)Electricity Requirement SPDCL Source of electricity D. G. Sets Existing : 125 KVA (Continued ) 62.50 KVA (Continued ) Proposed : 200 KVA Existing : 10 KLD (II)Water consumption Proposed : 147.55 KLD IDA water Supply Source of water 102.36 KLD Waste water generation Mode of disposal Zero Liquid Discharge System (III)Boiler Existing : 2.0 TPH Coal fired Boiler (Continued) : 2,00,000 kcal/hr. Thermo pack Boiler (Continued) Coal – 5.43 MT / Day (V)Fuel 7 Solid waste generation Mentioned in Para 3.3 of report National Highway 9 – 1.5 KM 8 Nearest Highway (Hyderabad – Solapur Road (Mumbai Highway )) 9 Nearest Railway Station Begumpet Railway Station –3.1 KMs 10 Nearest Air Port Rajiv Gandhi International Airport - 26.0 KMs M/s. Veer- Chemie & Aromatics (P) Limited Page 1 PRE FEASIBILITY REPORT 2.0 INTRODUCTION OF THE PROJECT The objective of this pre- feasibility study is to provide information for the proposed expansion of Bulk Drug and Intermediate Manufacturing unit of M/s. Veer- Chemie & Aromatics (P) Limited at Plot No: A-4, Co-op Ind. Estate, Balanagar, Hyderabad, Telangana State. 2.1 Project Proponent M/s. Veer- Chemie & Aromatics (P) Limited was incorporated in 1972 for the purpose of establishing Bulk drugs (APIs) and Intermediates manufacturing unit and promoted by Mr. Ranveer P V, Managing Director aged 67 years and he has 35 years of sound exposure in Bulk Drug industry. At present he is associated with M/s. Rasula Pharmaceuticals & Fine Chemicals as a Director, M/s. Island Veer Chemie Private Limited as a President and M/s. Century Fiber Plates Private Limited as a Director. Mr. P. Lakshmana Rao is Director of the company and aged 67 years and he has 35 years of sound exposure in Bulk Drug industry. At present he is associated with M/s. Rasula Pharmaceuticals & Fine Chemicals as a Director, M/s. Island Veer Chemie Private Limited as a Director – Technical and M/s. Vinayaka Metal Fabs as a Partner. Mr. Anupveer Poddatoori is Director of the company and He has completed his MS in Chemical Engineering in the year 2001 from ILLINOIS INSTITUTE OF TECHNOLOGY, Chicago University. He has about 14 years of experience in drug manufacturing industries and has sound knowledge in R& D activities. 2.2 Brief description of nature of the project. Veer Chemie is a leading manufacturer of bulk drugs and intermediates and one of the world's largest producer of Vitamin B3 We serve customers across continents including the USA, Europe, South America, Canada and the Asia Pacific. 2.3 Need for the project and its importance to the country and or region India's pharmaceutical industry is now the third largest in the world in terms of volume and 14th in terms of value. Being a ‘Life Saving Drug’, there is a huge demand and potential of marketing in Gujarat, India and around the world. M/s. Veer- Chemie & Aromatics (P) Limited Page 2 PRE FEASIBILITY REPORT In fact, bulk drugs/ API’s are normally not used in their basic form, so the demand for basic drugs emanates from formulation industries manufacturing medicines in various forms. As medicines are highly consumed in all seasons, there are thousands of companies in India, which are manufacturing tablets, capsules & syrups of the proposed products. In India, it is highly demanded in the states like Andhra Pradesh, Gujrat, Uttarakhand, Punjab, Haryana, Uttar Pradesh, Tamilnadu, Maharashtra, West Bengal, etc. These states are the hub of the Pharmaceuticals markets. Looking the anticipated demand of healthcare sector in domestic as well as global market and growing volume of pharmaceuticals industry, the proposed project to manufacture Pharmaceutical Bulk Drugs and & Drugs Intermediates, have no doubt for the guarantee of the product and its acceptability in the local and international market. There is huge demand for Export in countries like Sri Lanka, Iran, Bangladesh, Pakistan, Bhutan, Vietnam, Africa, Nigeria, Singapore, Malaysia, Jordan etc 2.4 Demand-Supply Gap. There is a quite considerable gap between supply and demand for bulk drugs and intermediates. Very few players are in the market who can offer continuous supply. The company wants to bridge this gap between demand and supply by expanding the production capacity and thereby, making good business. Company's marketing edge comes from its direct and close contact with the customers. Their products are major strength of their customers. Each stage of their product is been monitored /checked for their quality to ensure quality product reaches their customer. They plan to launch new products every year to satisfy the need of their customers as per the market demand. 2.5 Employment Generation (Direct and Indirect) due to the project Additional employment generation due to the proposed expansion if about 15 permanent and contractual employees. Apart from this there will be significant non estimated employment generation at the supplier firms and service industry providing services to the company. Company shall be giving preference to people from economically weaker sections for employment in various semi-skilled/unskilled jobs M/s. Veer- Chemie & Aromatics (P) Limited Page 3 PRE FEASIBILITY REPORT thereby contributing to their up liftment. The details of total employment in this unit shown in below Table2.1. TABLE 2.1: TOTAL EMPLOYMENT Particulars No. of employees Functional Area Key managerial 2 Finance, Marketing, Production, staff Quality control, R&D, Logistics etc. Administration 4 Office work Skilled and semi 9 Production Process, Maintenance, skilled stores, Safety.& Un skilled workers Total 15 3.0 Project Description M/s. Veer- Chemie & Aromatics (P) Limited proposes expansion of existing bulk drug and intermediate manufacturing at Plot No; A-4, Co-op Ind. Estate, Balanagar, Hyderabad, Telangana State. The present expansion proposal is to produce bulk drug and Intermediates of 375.00 Tonns/Month The Location map is shown at Figure -3.1 and Google earth map showing M/s. Veer- Chemie & Aromatics (P) Limited is shown at Figure -3.2. The site central coordinates are Latitude: 17°27'51.24"N Longitude: 78°26'47.09"E There are no archaeological, historical sites located nearby. Therefore, the project site does not offer any negative impact on the local area, but rather has a positive impact on socio economic conditions of the habitants around it. The unit is 1.5 Kms away from National Highway 9 (Hyderabad – Solapur Road (Mumbai Highway)) and 3.1 Kms from Railway Station at Begumpet. M/s. Veer- Chemie & Aromatics (P) Limited Page 4 PRE FEASIBILITY REPORT FIGURE 1.1: LOCATION MAP M/s.
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