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FFS Machines FS Machines HIGH SPEED PACKAGING SOLUTIONS FFS Machines FS Machines FILL YOUR PRODUCTS INTO • Thermoformed cups • Portion cups • Pre-formed cups • Bottles • StickPacks • Sachets Table of contents SOLUTIONS FOR ALL PACKAGING REQUIREMENTS 4 C-SERIES FOR THERMOFORMED CUPS 6 TECHNICAL DATA 8 LABELLING SOLUTIONS FOR THERMOFORMED CUPS 11 P-SERIES FOR PORTION CUPS 12 TECHNICAL DATA 13 ALL KIND OF FILLING SOLUTIONS 15 HAMBA MACHINES FOR PRE-FORMED CUPS & BOTTLES 16 TECHNICAL DATA 18 S-SERIES - FFS MACHINES FOR STICKPACKS 20 TECHNICAL DATA 22 F-SERIES - FFS MACHINES FOR SACHETS 25 TECHNICAL DATA 26 HYGIENE LEVELS 27 AT A GLANCE - ASEPTIC FFS CUP AND STICKPACK PORTFOLIO 28 AT A GLANCE - ASEPTIC FS CUP PORTFOLIO 29 ASEPTIC COMPETENCE CENTER 30 ONE PARTNER FOR ALL YOUR NEEDS 32 DIRECT CONTACT TO IMA DAIRY & FOOD LOCATIONS 34 SOLUTIONS FOR ALL PACKAGING REQUIREMENTS FROM HASSIA stands for more than 65 years of experience in the design and development of high quality form, fill and seal machines and has a large base of worldwide installations. A lot of packaging innovations have been developed in close cooperation with our customers, e.g. the double chamber cup or the user-friendly StickPacks. As market leader in Aseptic packaging, HASSIA supplies innovative solutions for state-of-the-art packaging machines for cups and StickPacks handling liquid to pasty products. The portfolio covers also FS machines from HAMBA for filling pre-formed cups and bottles. Covering all aspects of the packaging process – from consultancy and design (also the design of cups) to production planning HASSIA provides equipment for filling in thermoformed cups or pre-formed cups. The demand for fresh-tasting products with an extended shelf life and retailers’ requirements for low-cost logistic concepts can only be jointly satisfied by utilizing modern machine technology capable of meeting all hygienic, economic and high efficiency requisites. HASSIA’s broad range of equipment offers the appropriate machine for each product. Double chamber cup Our customized FFS and FS machines for cups can handle all types of approved materials. (FFS) All machines are known for their extremely high filling accuracy, often using dosing devices without seals and also able to process products with particulates. They can fill all kinds of liquid- to-pasty products. Covering a wide range of filling styles, countless customized and tailor-made design possibilities are available to satisfy specific requests. Fillers benefit from automatic, fully controlled SIP/CIP systems for maximum hygiene, and are supplied in full compliance with European regulations. On demand, equipment can also be delivered compliant with further regulations such as FDA, 3A and EHEDG etc. Rectangular cups (FFS) Oval cups Embossed cups (FFS) (FFS) Round cup Double chamber cup Large cups Special format Cup with snap-on lid (FS) (FS) (FS) (FS) (FS) 4 LIQUID TO PASTY PRODUCTS Built to ensure maximum flexibility, different products can be processed on the same machine, which can also handle both, small and large volumes. Depending on the market and product requirements, the following hygiene levels are available: ‘Clean’, ‘Ultra-clean’, and ‘Aseptic’. Baby food Beverages in pre-formed Dressings & Sauces Skimmed milk and coffee creamer (FFS) or thermoformed cups in portion packs or StickPacks in portion packs or StickPacks (FS or FFS) (FFS) (FFS) Pasty products Purees in cups Spreadable products Spreadable products like (FS) (FFS) in portion packs chocolate cream, jam, honey, bacon grease, etc. (FFS) (FS) 5 C-SERIES - FORM, FILL AND SEAL MACHINES FOR CUPS Flexibility, user friendliness, reliability and economic efficiency are decisive criteria for investing in a cup form, fill and seal machine. Our extensive experience enables us to comply with these requirements every time, as our customers wish, in line with the product to be filled. HASSIA combines creativity with standard solutions. This means that we adapt our technology to current market demands and special requirements, focusing on individual, future oriented solutions with the highest economic efficiency and high product quality. C300 C500 Low output FFS-cup machine for more efficiency, availability and Medium output FFS-cup machine with optimum hygiene flexibility. standards - especially for products in cups and double chamber cups for the dairy and food industries. Optimum working width in line with the requested production capacity. Product specific filling systems stand for high filling The compact construction specifically meets customers‘ accuracy. Huge variety of cup shapes and forms – also for double requirements for a small footprint. The costs of investment, chamber cups – can be realized. maintenance and spare parts are clearly reduced. 6 An optimum working width in line with the required production capacity, short draw-off length, and high filling accuracy: these are the facts of the C-Series underlying economic, safe and stable production. C800 High performance FFS-cup machine with optimum hygiene standards - offering efficient, well thought-out technology such as optimized format widths, shorter draw-off-lengths and high cycle speeds to ensure economical and profitable production runs. Huge variety of cup shapes for dairy and foodstuff products. 7 C300 TECHNICAL DATA max. ø 400 max. ø 800 1200 approx. 2757 max. ø approx. 14717 Customized version including end-of-line equipment Material width * max. 340 mm Draw-off length max. 340 mm Forming depth max. 90 mm TYPICAL MATERIALS Bottom web PS, PS Multilayer, PP, PP Multilayer, PVC, PET Lid material Paper-, Alu-, PET-based or other heat sealable materials TYPICAL OUTPUT RANGE AND APPLICATION EXAMPLES Range 10.000 - 36.000 cups/hour Yoghurt and dessert cups (20-up) 36.000 cups/hour 30 cycles/min PP cups (20–up) 30.000 cups/hour 25 cycles/min Drinking water cups (12-up) 18.000 cups/hour 25 cycles/min STANDARDS Control system Controller and servo motors SCHNEIDER ELECTRIC Reel diameters Bottom web max. 1.200 mm - Lid web max. 400 mm Punching principle Grid Hygiene class Clean TYPICAL OPTIONS Bottom web PP processing Lid material Lateral reel feed with reel diameter max. 600 mm Punching principle Low waste, multi punch Filler Hot fill 85°C, CIP accessories, multi-component filling, agitator Control system ALLEN BRADLEY Hygiene class Ultra-clean, Aseptic (C300A) Decoration Labelling versions: side / U-shape / bottom / wrap-around / wave Others Walking beam, case packer or other end-of-line equipment * depending on hygiene level 8 C500 TECHNICAL DATA approx. 5074 1200 ø max. approx. 13923 Customized version including conveyor belt Material width * max. 590 mm Draw-off length max. 320 mm Forming depth max. 90 mm TYPICAL MATERIALS Bottom web PS, PS Multilayer, PP, PP Multilayer, PVC, PET Lid material Paper-, Alu-, PET-based or other heat sealable materials TYPICAL OUTPUT RANGE AND APPLICATION EXAMPLES Range 10.000 – 57.600 cups/hour Yoghurt and dessert cups (32-up) 57.600 cups/hour 30 cycles/min PP cups (20–up) 30.000 cups/hour 25 cycles/min Yoghurt cups (12-up) with wrap-around labelling 21.600 cups/hour 30 cycles/min Double chamber cups (6-up) 10.080 cups/hour 28 cycles/min STANDARDS Control system Controller and servo motors SCHNEIDER ELECTRIC Reel diameters Bottom web max. 1.200 mm - Lid web max. 600 mm (lateral feed) Punching principle Grid Hygiene class Clean TYPICAL OPTIONS Bottom web PP processing Punching principle Low waste, multi punch Filler Hot fill 85°C, CIP accessories, multi-component filling, agitator Control system ALLEN BRADLEY Hygiene class Ultra-clean, Aseptic (C500A) Decoration Labelling versions: side / U-shape / bottom / wrap-around / wave Others Walking beam, case packer or other end-of-line equipment 9 * depending on hygiene level and kind of decoration C800 TECHNICAL DATA max 1600 max 500 approx. 3744 approx. 14629 Customized version including end-of-line equipment Material width * max. 800 mm Draw-off length max. 320 mm Forming depth max. 90 mm TYPICAL MATERIALS Bottom web PS, PS Multilayer, PVC, PET Lid material Paper-, Alu-, PET-based or other heat sealable materials TYPICAL OUTPUT RANGE AND APPLICATION EXAMPLES Range 43.200 - 80.640 cups/hour Yoghurt and dessert cups (48-up) 80.640 cups/hour 28 cycles/min Yoghurt cups (24-up) with wrap-around labelling 43.200 cups/hour 30 cycles/min STANDARDS Control system Controller and servo motors SCHNEIDER ELECTRIC Reel diameters Bottom web max. 1.200 mm - Lid web max. 600 mm (lateral reel feed) Punching principle Grid Hygiene class Clean TYPICAL OPTIONS Bottom web PP processing Punching principle Low waste, multi punch Filler Hot fill 85°C, CIP accessories, multi-component filling, agitator Control system ALLEN BRADLEY Hygiene class Ultra-clean, Aseptic (C800A) Decoration Labelling versions: side / U-shape / bottom / wrap-around / wave Others Walking beam, case packer or other end-of-line equipment * depending on hygiene level 10 LABELLING SOLUTIONS FOR THERMOFORMED CUPS A WIDE RANGE OF LABELLING SOLUTIONS Cups can be designed cost-effectively and with a huge variety of different labelling solutions also enabling great freedom in terms of cup geometry. The label is not only a marketing instrument; it also improves the cups’ sidewall stability – making it more rigid – so the bottom web thickness for the cup can be reduced. 11 P-SERIES - FFS MACHINES FOR PORTION CUPS Portions cups are the perfect, hygienic packaging ensuring quality and freshness for the breakfast buffet in a hotel, on board of airlines, for catering and for single households. The handy round, oval, square or even honeycomb shaped cups offer perfect protection and attractive staging for your high quality products. Possible uses: - in the dairy industry for packaging butter, desserts, cream cheese, soft cheese, etc. - in the food industry for packaging ketchup, mustard, mayonnaise, sauces and dips, honey, jams, spreads, nougat cream, margarine, spices, herbs, dressings etc. P300 P500 FFS-portioncup machine in medium output range and materials High performance FFS-portioncup machine for a huge variety of such as PS, PET and PP.
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