Doc. No. : C3100-E01B
04.14766293
Smart Pressure Transmitter for Differential / Gauge / Absolute Pressure Measurement
Model APT3100
MEASUREMENT RESOURCES PTY LTD Tel : +61 2 9816 3377 Fax : +61 2 9816 3806 33-37 COLLEGE ST GLADESVILLE NSW 2111 Web : www.measurement-resources.com.au APT3100
04.14766293 Smart Pressure Transmitter
Smart Pressure Transmitter Description of Product The APT3100 Smart Pressure Transmitter is a micro processor-based high performance transmitter, which has flexible pressure calibration and output, automatic compensation of ambient temperature and process variable, configuration of various parameters, communication with HART protocol. The application is very various, as measuring pressure, flow and level by application method. All data of sensor is to be input, modified and stored in EEPROM. Features * Superior Performance • High Reference Accuracy : ±0.075% of Function Calibrated Span • Long-Term Stability * Flexible Sensor input : DP, GP, AP, Vacuum • High Rangeability ( 100 : 1 ) * Various output : 4 ~20mA , Digital Signals * Flexibility * Setting Various Parameters : Zero/Span, • Data configuration with HART configurator Trim, Unit, Fail-mode, etc. • Zero point Adjustment * Self Diagnostic Function : Sensor, Memory * Reliability A/D Converter, Power, etc • Continuous Self-Diagnostic Function * Digital Communication with HART protocol, • Automatic Ambient Temperature Compensation * Explosion-proof Approval & Intrinsic Safety • Fail-mode Process Function Approval: KOSHA, KTL, CSA • EEPROM Write Protection • CE EMC Conformity Standards (EN50081-2,EN50082-2) Functional Block Diagram
Sensor Part MCU Part 4~20mA DAC A/D Conversion Microprocessor o Input Sensor Value o Engineering Units EEPROM o Re-range (Zero / Span) o Sensor Trimming o Zero Point Adjustment HART o DA Trimming o Damping / Filtering HART Protocol o Transfer function with Host Capacitive o LCD Engineering Mode High Sensor Low o Diagnostics Pressure Pressure o Self Compensation o Communications o LCD Display User-Selectable Input o Configuration Data o DP/GP/HP/ AP o Measuring Range
Duon System Co., Ltd.
* Subject to change without notice 2 of 8 APT3100
04.14766293 Smart Pressure Transmitter
Transmitter Description The sensor modules include the following features Electronics Module o. 0.075% accuracy – the most accurate sensor in the industry. The Electronics module consists of a o. The software of the transmitter compensates circuit board sealed in an enclosure. for the thermal effects, improving There are a MCU module, a power performance. module, an analog module, a LCD module o. Precise Input Compensation during operation and a terminal module in a transmitter. is achieved with temperature and pressure The MCU module acquires the digital correction coefficients that are characterized value from the analog module and apply over the range the transmitter and stored in correction coefficients selected from the sensor module EEPROM memory EEPROM. The output section of the o. EEPROM stores sensor information power module converts the digital signal and correction coefficients separately to a 4~20 mA output. from MCU module, allowing for easy The MCU module communicates with the repair, reconfiguration and replacement HART-based Configurator or Control Systems such as DCS. Basic Setup The Power module have a DC-to-DC ATP3100 Pressure transmitter can be easily Power conversion circuit and an configured from any host that support the Input/output isolation circuit. HART protocol. An optional LCD module plugs into the o Operational Parameters. MCU module and displays the digital o 4~20mA Points (Zero/Span) output in user-configured unit. o Engineering Units o Damping Time : 0.25 ~ 60 sec Sensor Inputs o Tag : 8 alphanumeric characters o Descriptor : 16 characters The model APT3100-D,G,H is available o Message : 32 characters. in a differential pressure sensor of a o Date : day/month/year capacitance type. The capacitance pressure sensor measures differential Calibration and Trimming and gauge pressure and is commonly o Lower/Upper Range (zero/span)) used in flow and level applications. Both o Sensor Zero Trimming sides in the capacitance sensor transmit o Zero Point Adjustment process pressure from the process o DAC Output Trimming isolators to the sensor. o Transfer Function The model APT3100-A is available in a o Self-Compensation absolute pressure sensor of a piezo- resistive type and measures absolute Self-Diagnosis and Others pressure. o CPU & Analog Module Fault Detection The sensor module converts the o Communication Error capacitance or the resistance to the o Fail-mode Handling digital value. The MCU module calculates o LCD Indication the process pressure based on the o Temperature Measurement of digital value. Sensor Module
Duon System Co., Ltd. Doc. No. : C3100-E01B
3 of 8 APT3100
04.14766293 Smart Pressure Transmitter Performance Specifications Functional Specifications
Reference Accuracy of Calibrated Span Range and Sensor Limits (Refer to Table 1) for Ranges 3 through 7 ±0.075% of Span Zero and Span Adjustment Limits for 0.1URL ≤ Span ≤ URL o. Zero and span values can be set anywhere ±[0.025+0.005 x (URL/Span)]% of Span within the range limits stated in Table 1. for 0.01URL ≤ Span < 0.1URL o. Span must be greater than or equal to the for All other ranges minimum span stated in Table 1 ±0.1% of Span for 0.1URL ≤ Span ≤ URL Output (Analog Current and Digital Data) ±[0.05+0.005 x (URL/Span)]% of Span Two wire 4~20mA , user-configurable for linear for 0.01URL ≤ Span < 0.1URL or square root output. Digital process value for Square Root Transfer Function Output superimposed on 4~20mA signal, available to Same as reference accuracy any host that conforms to the HART protocol for Output ≥ 0.5 Span Power Supply & Load Requirement Reference accuracy x 0.5 Span / Output External power supply required. for Output < 0.5 Span Transmitters operate on 11.9 to 45 V dc. With 250 ohm load, 17.4 Vdc power supply Ambient Temperature Effects is required Total Effects per 28 ℃ (50 ℉) Change : With 24 Vdc Supply, up to a 550 ohm load can be used ±[0.019%URL+0.125% Span] Max. Loop Resistance = (E-11.9) / 0.022 for Span ≥ 0.1URL (E = Power Supply Voltage) ±[0.025%URL+0.125% Span] for Span < 0.1 URL Supply Voltage 11.9 to 45 Vdc for operation Static Pressure Effects 17.4 to 45 Vdc for HART Communications 11.9 to 42 Vdc for CSA Approval Zero Error (can be corrected at line pressure) ±0.1% of URL per 7MPa Loop Load Span Error 0 to 1500 ohm for Operation ±0.2% of Reading per 7MPa (Span Error) 250 to 600 ohm for HART Communications
Mounting Position Effects EMC Conformity Standards Zero shifts up to ±0.35 kPa, which can be EMI (Emission) – EN50081-2:1993 calibrated out . No effect on span EMS (Immunity) – EN50082-2:1995
Stability Ambient Humidity Limits 5% ~ 100%RH (Relative Humidity) ±0.125% of URL per 12 months Ambient Temperature Limits Power Supply Effect o. -40℃ to 85 (without condensing) ±0.005% of Output Span per Volt o. -30℃ to 80 (with LCD module)
Update Time and Turn-On Time Storage Temperature Update Time : 0.25 seconds o. -40℃ to 85℃(without condensing) Turn-On Time : 5 seconds Process Temperature Limits Failure Mode (Range codes and approval codes may effect limits) Fail High : Current ≥ 21.75 mA o. -40℃ to 120℃ (-40 to 248 ℉) Fail Low : Current ≤ 3.75 mA
Duon System Co., Ltd.
HART is registered trademark of the HART Communication Foundation 4 of 8 APT3100
04.14766293 Smart Pressure Transmitter Isolation Process Connections Input/output isolated to 500Vrms (707 Vdc) 1/4-18 NPT on 2.122 inch (53.9 mm) centers on flanges for Range 3,4 and 5 Working Pressure Limits (silicone oil) 1/4-18 NPT on 2.176 inch (55.3 mm) centers Model DP & GP on flanges for Range 6 0 to 13.79 MPa for Range 3 to 8 1/4-18 NPT on 2.197 inch (55.8 mm) centers Model GP on flanges for Range 7 0 to 31.02 MPa for Range 9 1/4-18 NPT on 2.236 inch (56.8 mm) centers 0 to 51.71 MPa for Range 0 on flanges for Range 8 Model HP 1/4-18 NPT on 2.260 inch (57.4 mm) centers 0 to 31.02 MPa for Ranges 4 to 7 on flanges for Range 9 Model AP 1/2-14 NPT on Process Adapter (option) 0 to 400 kPa for Range 4 0 to 1500 kPa for Range 5 Weight 0 to 3000 kPa for Range 6 5.5 kg ( excluding options )
Hydrostatic Test Pressure Hazardous Location Certifications (option) Model DP : 3000 psi (20.7 MPa) Model HP : 6750 psi (46.5 MPa) CSA (Canadian Standards Association) Approvals Model GP Range 3 to 8 : 2000 psi (13.8 MPa) C1 Code : Range 9 : 4500 psi (31.0 MPa) “SEAL NOT REQUIRED” Range 0 : 7500 psi (51.7 MPa) Explosionproof for Class I, Division 1, Model AP Groups A, B, C & D Range 4 : 58 psi ( 400 kPa) Dust-ignitionproof for Class II, Division 1, Groups E, F & G ; Class III Range 5 : 218 psi (1500 kPa) Flameproof for Class I, Zone 1 : Ex d IIC Range 6 : 435 psi (3000 kPa) “ T6, See Instruction for temperature code if process temperature above 85 °C ” Burst Pressure Class I, Division 2, Groups A, B, C, D ; Model DP,GP & HP : 10000 psig (68.9MPa) Class II, Division 2, Groups E, F, G ; Model AP : 2000 psig (13.8MPa) Class III T4 Nonsparking Equipment for Class I Zone 2 : Physical Specifications Ex nA IIC T4 Enclosure : Type 4, IP66 Power Supply : 11.9 to 42 Vdc Max. Wetted Materials Output Signal : 4 to 20 mA + HART Isolating Diaphragms : 316L SST, Monel, Ambient Temp. : -20 to 60 °C Tantalum, HAST-C Drain/Vent Valves : 316 SST, HAST-C KOSHA Approvals Flanges and Adapters : 316 SST, HAST-C (KOSHA: Korea Occupational Safety & Health Agency) O-ring : Viton, PTFE K1 Code : Flameproof for Class I, Zone 1:Ex d ⅡC T6, IP67 Non-wetted materials Ambient Temperature : -20 to 60 °C Fill Fluid : Silicone oil or Inert fill Max. Process Temperature : 80 °C Bolts : Stainless Steel Power Supply : Max. 45 V dc Electronics Housing : Aluminum, Output : 4 to 20 mA + HART, Max. 22 mA Flameproof and Waterproof (IP67) Cover O-ring : Buna-N KTL Certification (KTL: Korea Testing Laboratory) Paint : Epoxy-Polyester or Polyurethane Mounting Bracket : 2-inch Pipe, 304 SST, K2 Code : Painted Carbon Steel with 304 SST U-bolt Intrinsic Safety: Ex ia IIC T5 Nameplate : 304 SST Ambient Temperature : -20 to 60 °C Max. Process Temperature : Max. 100 °C Electrical connections Entity Parameter : 1/2-14 NPT conduit with M4 Screw Terminals Umax=40 Vdc, Imax=165mA, Pmax=0.9W Ci=1.102uF, Li=0.94 mH
Duon System Co., Ltd. 5 of 8 APT3100
04.14766293 Smart Pressure Transmitter General Specifications 1). APT3100 Pressure Sensor Range & URL (Rangeability = 100:1) < Table 1 > DP/GP/HP AP Range Calibrated Span Upper Range Lower Range (LRL) (kPa) Calibrated Code Range (kPa) (kPa) (URL) (kPa) D.P G.P H.P Span (kPa) 3 0.15 ~ 7.5 7.5 -7.5 -7.5 NA NA NA 4 0.373 ~ 37.3 37.3 -37.3 -37.3 -37.3 2 ~ 200 0 ~ 200 5 1.865 ~ 186.5 186.5 -186.5 -95 -186.5 10 ~ 1000 0 ~ 1000 6 6.9 ~ 690 690 -690 -95 -690 20 ~ 2000 0 ~ 2000 7 20.68 ~ 2068 2068 -2068 -95 -2068 NA NA 8 68.95 ~ 6895 6895 -6895 -95 NA NA NA 9 206.8 ~ 20680 20680 NA -95 NA NA NA 0 413.7 ~ 41370 41370 NA -95 NA NA NA
Range Code kPa Kg/c㎡ bar psi inH2O@4℃ mmH2O@4℃ inHg@0℃ 3 7.5 0.076 0.075 1.082 30 762 2.203 4 37.3 0.38 0.373 5.409 150 3810 11.013 5 186.5 1.901 1.865 27.045 750 19050 55.065 6 690 7.031 6.90 100 2773 70434 204 7 2068 21 21 300 8319 211302 611 8 6895 70 69 1000 27730 704340 2036 9 20680 211 207 3000 83190 2113020 6108 0 41370 422 414 6000 166380 4226040 12216 2). Electrical Specifications Power Supply 11.9 ~ 45 Vdc Output Signal 4 ~ 20 mA dc / HART HART loop resistance 250 ~ 600 ohm Isolation 500 Vrms (707 Vdc)
3).Performance Specifications ± 0.075% of Span (0.1URL≤Span ≤URL) Ambient Temperature -40 ~ +85 ℃ Reference Accuracy ±[0.025+0.005x(URL/Span)]% of Span LCD Meter Ambient Temp. -30 ~ +80 ℃ (0.01URL≤Span<0.1URL) Humidity Limits 5% ~ 100% RH
Ambient Temp. Effect ±[0.019%URL+0.125% Span] / 28 ℃ Process Temperature Limits -40℃ ~ +120 ℃ Stability ±0.125% URL for 12 Months Power Supply Effects ±0.005% of Span per Volt ±0.1% of URL per 7MPa (Zero Error) Zero Shift up to 350Pa Static Pressure Effects Mounting Position Effects ±0.2% of Reading per 7Mpa (Span Error) No Span Effect 4).Physical Specifications Isolating Diaphragm 316L SST Process Connection Size 1/4 - 18 NPT Drain & Vent Valve 316 SST ( Adapter – Option) 1/2 – 14 NPT Flange & Adapter 316 SST Electrical Connections 1/2 – 14 NPT with M4 O-ring Viton, PTFE Weight (excluding Option Items) 5.5 Kg Electronic Housing Aluminum 2” Pipe Stanchion Type bracket Angle or Flat type Bolts & Bolting Flange 304 SST Housing Class Waterproof (IP67), 4X, IP66 5).Hazardous Location Certifications (option) Korea Standards Approval CSA (Canadian Standards Association) Approval
Flameproof Approval : Ex d IIC T6 (KOSHA) Explosion-proof / DIP for Class I, II, III Div. 1, 2 Groups A~G Intrinsic Safety Approval : Ex ia IIC T5 (KTL) Flameproof for Zone 1, Ex d II C T6..T4 Type of Protection “nA” for Zone 2, Ex nA IIC T4
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04.14766293 Smart Pressure Transmitter
Ordering Information MODEL NO. Code Description - D Differential Pressure Transmitter (Static Pressure 13.79 MPa / 2000psi) APT3100 - G Gauge Pressure Transmitter - H Differential Pressure Transmitter for High Line Pressure (Static Pressure 31.02MPa / 4500psi ) - A Absolate Pressure Transmitter DP/ GP/ HP *AP Calibrated SpanLower Range Limit Upper Range Range M in. to M ax . APT 3100-D APT 3100-GAPT 3100-H Limit APT 3100-A 3 0.15 to 7.5 kPa -7.5 kPa -7.5 kPaNA 7.5 kPa NA (0.6 to 30 inH2O) (-30 inH2O) (-30 inH2O) (30 inH2O) 0.373 to 37.3 kPa -37.3 kPa -37.3 kPa-37.3 kPa 37.3 kPa 4 NA (1.5 to 150 inH2O) (-150 inH2O) (-150 inH2O)(-150 inH2O) (150 inH2O) 1.865 to 186.5 kPa -186.5 kPa -98 kPa-186.5 kPa 186.5 kPa Ranges 5 0 to 200 kPa (7.5 to 750 inH2O) (-750 inH2O) (-14.7 ps i)(-750 inH2O) (750 inH2O) 6 6.9 to 690 kPa -690 kPa -98 kPa-690 kPa 690 kPa 0 to 1000 kPa (1 to 100 psi) (-100 psi) (-14.7 ps i)(-100 ps i) (100 psi) 7 20.68 to 2068 kPa -2068 kPa -98 kPa-2068 kPa 2068 kPa 0 to 2000 kPa (3 to 300 psi) (-300 psi) (-14.7 ps i)(-300 ps i) (300 psi) 8 68.95 to 6895 kPa -6895 kPa -98 kPaNA 6895 kPa NA (10 to 1000 psi) (-1000 psi) (-14.7 ps i) (1000 ps i) 9 206.8 to 20680 kPa NA -98 kPaNA 20680 kPa NA (30 to 3000 psi) (-14.7 psi) (3000 psi) 0 413.7 to 41370 kPa NA -98 kPaNA 41370 kPa NA (60 to 6000 psi) (-14.7psi) (6000psi) X Special Flange/Adapters Drain/Vent Diaphram M11 316 SST 316 SST 316L SST M12 316 SST 316 SST HAST-C Mounting M13 316 SST 316 SST MONEL Flange Size/Material M14 316 SST 316 SST TANTALUM M21 HAST-C HAST-C HAST-C M22 HAST-C HAST-C MONEL M23 HAST-C HAST-C TANTALUM K0 Maker Standard (Waterproof : IP67 ) *E1 CENELEC(KEMA) Flameproof Haz ardous K1 KOSHA Flameproof Approval : Ex d IIC T6 *E2 CENELEC(KEMA) Intrinsic Safety Location K2 KTL Intrinsic Safety Approval : Ex ia IIC T5 Certifications C1 CSA Explosionproof *C2 CSA Intrinsic Safety 1 Silicone Fill Fluid 2 Inert fill Process S 1/4 - 18 NPT (Standard) Connection O 1/2 - 14 NPT Female (Adapter) Electrical 1 1/2-14NPT Epoxy-Polyester Painted Aluminium Connection *2 G1/2 Epoxy_Polyester Painted Aluminium X Special M1 LCD Indicator Option W SUS 304 Bolts and Nuts C6 Engineering Unit C7 Custom Calibration K Oil Free Finish F1 Side Vent / Drain Top F2 Side Vent / Drain Bottom BA Stainless Steel Bracket (Angle type) with SST Bolts BF Stainless Steel Bracket (Flat type) with SST Bolts CA Painted Steel Mounting Bracket (Angle Type) with SST Bolts CF Painted Steel Mounting Bracket (Flat Type) with SST Bolts T Teflon O-Ring (Wetted Part) Example : APT3100-D5-M11-C1-1-S-1-M1 Note 1 : Request to manufacturer for Draft Range, Absolute (small pressure and vacuum) and Items marked “ * ” 7 of 8 APT3100
04.14766293 Smart Pressure Transmitter
Connection Diagram of Signal, Power, HHT for Transmitter
1.HHT(HART Communicator) or PC Configurator may connected at any termination point in the signal loop. 2. HART Communication requires a loop resistance between 250 and 550 ohm at 24 Vdc 3. Transmitter operates on 11.9 to 45.0 Vdc transmitter terminal voltage. [ Applied Power ] * 11.9 ~ 45.0 Vdc for General Operation * 17.4 ~ 45.0 Vdc for HART Communication * 17.4 ~ 42.0 Vdc for CSA Approval (Power supply must not exceed 42.0 Vdc)
Dimensions of Transmitter (mm)
Doc. No. : C3100-E01B 8 of 8 VIC Melbourne 11/97 Bayfield Road East, Bayswater VIC 3153 Tel: +61 (0)3 8720 6700 Fax: +61 (0)3 8720 6799 NSW Email: [email protected] Wyong - HMA Group Head Office Morwell 10 Hereford Street, Berkeley Vale NSW 2261 8 Jones Road, Morwell VIC 3840 PO Box 5010 Chittaway NSW 2261 Tel: + 61 (0)3 5136 8400 Tel: +61 (0)2 4389 6191 Fax: +61 (0)3 5136 8499 Fax:+ 61 (0)2 4389 6199 Email: [email protected] Email: [email protected] Sydney NT 13 Sirius Road, Lane Cove NSW 2066 Darwin Tel: +61 (0)2 9428 7300 4/69 Aralia St, Nightcliff, NT 0810. Fax: +61 (0)2 9428 7399 Tel: +61 (0)8 8948 5122 Email: [email protected] Mobile: +61 (0) 437 460 052 Fax: +61 (0)8 6254 9599 Singleton Email: [email protected] 21 Magpie St, McDougall’s Hill, NSW 2330 Tel: +61 (0)2 6571 8200 New Zealand Fax: +61 (0)2 6571 8299 Email: [email protected] Hamilton Unit 9, 9 Karewa Place, Pukete, Hamilton NZ 3200 QLD PO Box 10102, Te Rapa Hamilton NZ 3241 Tel: +64 (0)7 847 1880 Brisbane Fax: +64 (0)7 847 1883 Building 107, unit 3B, 2-6 Leonardo Drive, Email: [email protected] Hamilton Central, QLD 4007 PO Box 999, Hamilton Central, QLD 4007 Dunedin Tel: +61 (0)7 3859 6800 Mobile: +64 (0) 275 116 694 Fax: +61 (0)7 3859 6869 Email: [email protected] Email: [email protected] Indonesia Mackay 22-30 Southgate Drive, Jakarta Southgate Industrial Park, Paget QLD 4740 HMA Group Indonesia PO Box 6221, Mackay Mail Centre QLD 4741 Jl. Adhyaksa Raya Blok W No.11 Tel: +61 (0)7 4998 6900 Kel. Lebak Bulus Kec. Cilandak Fax:+61 (0)7 4998 6999 Jakarta Selatan 12440 Email: [email protected] Indonesia Phone number: +62 21 29124898 Gladstone Fax: +62 21 7512211 9 Neil St, Gladstone QLD 4680 Email: [email protected] PO Box 1731, Gladstone QLD 4680 Tel: +61 (0)7 4973 5500 South Africa Fax: +61 (0)7 4973 5599 Johannesburg Email: [email protected] HMA South Africa WA Quadrum office Park Building 4 50 Constantia Boulevard, Constantia Kloof Perth Johannesburg 1709, South Africa 119 Dowd Street, Welshpool WA 6106 Tel:+27 115 348 523 Tel: +61 (0)8 6254 9500 Fax:+27 115 348 401 Fax:+61 (0)8 6254 9599 Email: [email protected] Email: [email protected] Halley & Mellowes Australasia Group of Companies
Geotechnical Systems Australia
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