Performance Hardware 2011-12
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Performance Hardware 2011-12 DESIGNED FOR SAILING Welcome to the Allen Sailboat Performance Hardware catalogue... Here you will find the extensive range of quality sailboat performance hardware manufactured at Allen Brothers’ UK factory. As a manufacturer our job is to make products that work. For the discerning racing sailor looking for the best, we have created the widest range of hardware that combines reliability, efficiency, strength, size and weight with value for money - and it looks good too! Merging tradition, functionality and protocols that have evolved throughout sailing history, with the latest modern materials and manufacturing technology. We have worked with the world’s leading designers and sailors to create products that have levels of performance, quality and durability that are unsurpassed. Our philosophy is to be the best, to be honest and straightforward with our customers, and to be open to feedback on our products. 2 www.allenbrothers.co.uk BLOCKS 7 RUDDER ACCESSORIES 49 Spinnaker pole end 75 20mm dynamic block 9 Rudder pintels & gudgeons 51 Spinnaker pole mast brackets 75 30mm dynamic block 11 Tiller extension universal joints 52 Spinnaker pole tube 75 40mm dynamic block 13 Tiller extension 52 Spreader hardware 69 60mm dynamic block 15 Tiller extension - carbon 52 Stay adjusters 63 40mm ezi-ratchet 16 Transom pintles & gudgeons 53 Swaged stud 71 52mm ezi-ratchet 16 SAIL HARDWARE 55 ‘T’ terminal 71 40mm switchable ratchet 17 Batten hardware 56 Thimbles - plastic 77 60mm switchable ratchet 17 Jib hanks 56 Thimbles - stainless steel 77 High tension blocks 18 Sail headboards 57 ACCESSORIES 79 Lightweight plain bearing 22 Sail ring 57 Ball stoppers 82 Plain bearing blocks 20 Sail shackles 57 Burgees 82 Plain bearing reinforced blocks 21 Nylon sail slides 58 Drain socket and bungs 81 Snatch blocks 17 Nylon cunningham block 56 Hatch covers 80 Vang blocks 23 Batten compression adjuster 56 Hooks 83 Springs - stainless steel 23 SPARS AND RIGGING ACCESSORIES 61 Inglefield clips 84 CLEATS 25 Boom slides 68 Rowlocks & sockets 87 Cam cleats 27 Eye bolt 70 Self bailer 81 Cam cleat accessories 27 Eye terminal 70 Sheaves 85 ClamcleatsR 32 Fast pin 64 Tidy clips 84 Cleat wedges 28 Fork terminal 70 Toe strap plates & buckles 86 Jam cleats 33 Furling gear & swivels 65 Trapeze equipment 86 Mainsheet jammers 30 Gooseneck fixed 66 Winch handles 87 Mast cleats 32 Gooseneck sliding 66 SHACKLES 89 Nylon open cleat 32 Halyyard exit plate 68 Round body S/S bow shackle - forged pin 93 Plain bearing jammer 30 Halyard lock & hook racks 68 Round body S/S D shackle - forged pin 93 Swivel cleats 29 Highfield levers 65 Round body S/S long D shackle - forged pin 93 V cleats 33 Mast and boom straps 66 Round body S/S twisted shackle - forged pin 93 Pump action cleat 33 Mast gates and step 69 S/S forged shackle 90 DECK HARDWARE 35 Mast tangs 69 S/S pressed shackle 90 Anchor plates 40 Mirror dinghy mast fittings 67 S/S strip bow shackle - standard pin 91 Bow & shroud plates 40 Nylon mast & tube fittings 76 S/S strip D shackle - slotted pin 91 Deck bushes 44 Plastic mast head sheave box 74 S/S strip D shackle - standard pin 92 Fairleads 45 Rigging screws 71 S/S strip shackle - key pin 92 Self tacking jib system 38 Rigging stud screw 71 S/S strip shackle - key pin with extra pin & ring 92 S/S Lacing eyes & eye straps 42 Sheave boxes 72 TRACKS 95 Sliding fairleads & sheet leads 39 Sheave boxes - high tension 72 Tracks for travellers 96 Snatch fairleads & lacing hooks 47 Sheave boxes - keelboat 73 Mast tracks 96 Stanchion mounted blocks 47 Sheave boxes - low profile 73 Keelbands 97 Track slides 39 Sheave boxes - plain bearing 73 Track end stops and accessories 97 Traveller cars 37 Spinnaker pole accessoiries 74 MISCELLANEOUS 98 U bolt 41 Spinnaker pole end piston 74 INDEX 99 Please note Design CONTACTDETAILS Allen Brothers Ltd Photographs and illustrations are not to Tracy Saunders Hallmark Industrial Estate scale unless specified. Always refer to 01621 782385 Southminster technical data charts for accurate Photography Essex CM0 7EH dimensions. If you do not see what you www.marineimages.co.uk United Kingdom are looking for please contact the technical www.fotoboat.com T +44 (0)1621 774689 team at our head office for assistance. www.photoblink.co.uk F +44 (0)1621 773872 www.allenbrothers.co.uk 3 Brothers Tony and Glenn were introduced to engineering at a young age and learnt how to design and produce parts for working model steam locomotives and aeroplanes which their father Henry Allen had an enthusiasm for building in the garden workshop. During a trip with a group of friends to Burnham-on-Crouch, a well-known sailing centre on the East Coast of England, they saw a fleet of racing dinghies sail by. They were so impressed with these sleek sailing boats that they went along to the Royal Corinthian Yacht Club to find out more. There they met an American called Beecher Moore who convinced them that they should build their own racing dinghy. They built their first Hornet in their garden shed and fitted it out with homemade fittings. It soon became obvious to them that the brass cam cleats, which were highly prized on some of the race-winning boats, were heavy and very expensive, so they decided to design and engineer their own die-cast aluminum cam cleats. Of course, word spread of the new light innovative fittings amongst the fleet of Hornets and it wasn’t long before they were selling and bartering them amongst their friends. MADE IN THE UK D It was in 1956 that the Allen brothers formed their dinghy fittings enterprise into a company and Beecher Moore persuaded them to supply Jack Holt’s boat-building business with their innovative new products. So began the long and fruitful partnership they named Holt-Allen. Within a few years Allen Brothers had increased their resources to include their own design of injection moulding machines, metal press and punch machines and had increased their product range to include blocks, plastic cleats, sailmakers’ hardware, stainless steel rigging gear and more. Today, you can look at most sailing dinghies and you’ll find products designed and manufactured by Allen, from state-of-the-art dynamic bearing block systems, to humble yet essential ball stoppers. 4 www.allenbrothers.co.uk We have the capacity to produce thousands of different products, with a huge archive of tooling and the resources to fulfill the requirements of the marine trade and the discerning sailor, from mass production to custom design. In-house resources include: Design & CAD modelling - using the advanced Pro-Engineer CAD software our design team can quickly develop new ideas and designs into computer models, which can be structurally assessed with our Ansys computer simulated stress analysis software. Prototype models can be seen within hours using our Dimension 3D part printer. Tool making - finished designs are seamlessly progressed through the tool making stages using the parametric features of Pro- Engineer tool design and CNC machining software. Our toolmakers can produce single or multi-impression tools for injection moulding, sheet metal pierce and blank tools, secondary operation form tools, assembly jigs and fixtures.Component parts - our factory is equipped to manufacture a diverse range of parts. We are particularly flexible in the production of short run specialist parts, and low to medium volume quantities. D CNC injection moulding - we are experts in the use of advanced Marine trade engineering polymers and composites such as carbon fibre filled acetals customers can and nylons. CNC turned parts - our 5 axis sliding head lathes produce now purchase high precision parts in all materials. CNC sheet metal forming - pierced and blanked parts, with secondary forming and cutting presses. direct from us. CNC milled parts – all materials. Aluminum gravity cast parts - from An efficient and our own in-house foundry. Fabrication - our versatile and skilled dedicated sales workforce can provide fully assembled products, using a range of team is ready to techniques such as welding, drilling, riveting, threaded fasteners, adhesives, pad-printing and packing. Sales and distribution - our take your orders dedicated sales team is ready to take your order and will endeavour and will endeavour to dispatch all stock items ordered before 3pm, on the same day. to despatch all orders received before 3.00pm on the same day, if in stock. For a list of our worldwide distributors please see our website: www.allenbrothers.co.uk 5 BLOCKS 7 A block is a single or multiple pulley. One or more sheaves are enclosed in an assembly between cheeks. In use a block is fixed to the end of a line, to a spar, or to a surface. Rope or line is threaded through the sheaves. Some blocks have a ratchet, which means that they turn freely when you pull a line in one direction but do not turn in the other direction. This makes a line easier to hold especially on a windy day. DESIGNED FOR SAILING “Allen blocks are currently the best on the market” John Pink 2009 - 49er Worlds Silver medallist Work on our range of blocks has headed the effort to find new standards of performance and construction. We invented the science behind the patented Allen dynamic bearing technology, and all our high performing blocks use this as a basis of the inner bearing system. We also invented and patented the Ultra-strap technology, a very narrow strap of high strength stainless steel, which can be lashed without the fear of line abrasion associated with blocks of traditional strap www.allenbrothers.co.uk construction.