TOGETHER TOWARDS PERFORMANCE Global Solution Provider to the Complete Primary Aluminium Process
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ALUMINIUM Global solution provider to the complete primary aluminium process TOGETHER TOWARDS PERFORMANCE Global solution provider to the complete primary aluminium process Carbon Electrolysis Carbon recycling Bath treatment Pot feeding systems Gas treatment Alumina storage plant center ACM – Anode cover mix delivery system FTP – Fume treatment plant Green Casthouse Port anode plant PTM – Potroom cranes Liquid Ship Loaders/ Hot bath crushing aluminium Unloaders and cooling plant Alumina & calcined FTA – Furnace coke Tending Assembly Cast house Calcined coke Anode rodding shop 1 1 Transfer systems Clamps, point feeders ASC – storage anode and breakers Liquid pitch unloading Coal tar handling system pitch Aluminium 2 2 products ARTS – Anode and rod tracking system SPL treatment Electrical energy A global vision that delivers total efficiency REEL is a global leader in delivering complex and robust Our aluminium businesses lifting and handling equipment to sectors where safety and Through our entities and brands REEL Alesa, NKM Noell reliability are major concerns. As an integrated engineering Special Cranes, REEL COH and our new companies: REEL company, we design, manufacture, commission and Möller, and the former aluminium business of OUTOTEC now maintain high-performance solutions adapted to ever- business unit Anode & Casting, and former GE environment evolving markets and client requirements. control solution division we cover the complete primary aluminum process. Over 75- year track record of excellence and 2,400 dedicated employees make us the partner of choice in the energy, We provide customised solutions that address aluminium aeronautics, offshore, defence, metallurgy, industry and industry challenges and complexities for clients worldwide. environmental sectors. We work closely with clients to Our end-to-end lifting and materials handling equipment and improve their production processes, providing solutions services accelerate process automation, maximise smelter that are integrated, sustainable and optimised, both performance and safeguard employee health and safety. technically and economically. TOGETHER TOWARDS PERFORMANCE. WHETHER YOU NEED TO UPGRADE, REPLACE High performance, OR INCREASE CAPACITY, OUR EXPERTS HAVE enhanced competitiveness THE RIGHT SOLUTION FOR YOU. Our goal is to optimise your processes and performance, while reducing your plants’ environmental footprint. Whether for greenfield or brownfield operations, our broad portfolio of innovative and proven technologies will boost your competitiveness. Continuously investing in new technologies enables us to further sharpen your competitive edge. With five manufacturing sites on three continents, we’re recognised for our responsiveness, flexibility and deep expertise in aluminium production process integration and automation. We understand Customised lifting and materials the demands of your operating environment and tailor our solutions to meet these demands. Our focus is on adding value at every step, handling solutions for optimal from engineering and project management, to procurement and efficiency and productivity across manufacturing, to site works and maintenance. your aluminium production process Anode stacking crane EXCELLENCE IN GLOBAL SUPPLY 5 2,400 MANUFACTURING HIGHLY SKILLED SITES WORLDWIDE EMPLOYEES LEADING-EDGE MECHANICAL, ELECTRICAL AND INSTRUMENTATION AND CONTROL (I&C) KNOW-HOW From left to right Ship unloading; furnace tending assemblies and anode handling; pot tending machines FROM THE CALCINER AND HARBOUR TO THE PLANT... TOGETHER TOWARDS PERFORMANCE Complete lifting and materials handling solutions Storage systems Bath and carbon recycling plant systems Ship loaders/unloaders Pot process control systems Dense/solid phase and other conveying systems Electrolysis handling equipment Potfeed e.g. HyperDense Phase Carbon: rodding and anode From left to right TM Systems (HDPS ) handling systems; baking furnace Alumina handling; pot tending machines; pot alumina feeding lifting solutions Dosing devices Centrifugal blowers Green anode plant & butt crushing Carbon recycling applications Two-step screening and crushing circuit for recycled anode scrap enables a high crushing ratio and lower CAPEX Proprietary anode crusher for primary crushing of recycled anode scrap and full-size anodes Fe-separation for tramp iron and to separate thimbles remaining in butts after stripping PLC-based automation system Liquid pitch storage and handling solutions Casthouse solutions Rodding shop applications Basic and detailed engineering for any plant solution Proprietary and key equipment supply Site supervision, commissioning, and start-up services Complete turnkey plant deliveries Plant retrofit and machinery upgrade services Paste plant applications Screening & crushing of calcined coke Water-cooling of green anode blocks by & recycled anode scrap for fraction spraying or submersion classification Pitch fume treatment system (thermal Fine milling of undersize coke material oxidation or dry scrubbing) using an air-swept ball mill or vertical mill Heat transfer medium for generation and Proportioning and preheating of dry material distribution of process heat fractions, and mixing with binder pitch for Fully automated plant solution with production of homogenous anode paste remote process operation, monitoring, and Vibrocompacting of green anode blocks analysis via intuitive graphical interface Rolling slab saw and handling. An exhaustive range of state-of-the-art, innovative, environmental control solutions With more than 230 installations worldwide, our Gas Treatment Centres (GTCs), including SOx wet scrubbing Solutions for gas cooling and energy recovery leading environmental control solutions have evolved Based on our innovative ABART technology, delivering Including water cooling systems and heat exchangers, maximum environmental performance. specifically developped to address the specific challenges over the past 60 years to cope with increasing pot arising from pot gases and baking furnace fumes. amperage, more stringent environmental regulations Fume Treatment Centres (FTCs) Our novel FTC is designed around our unique integrated gas Solutions for minimizing roof vent emissions and maximum return of valuable materials to conditioning and energy recovery heat exchanger (AHEX). Our portfolio of solution covers all sources of emissions the process. and includes boosted suction systems, solutions for Solutions for SOx wet scrubbing spent anode… These includes centralized wet scrubbing systems or distributed at each filter, based on seawater or NaOH. Material Handling equipment These include the most reliable potfeed systems (HDPS and AlFeed), with limited dust entrainment. A team of highly experienced professionals Whether you are looking for help to develop long-term Our team of highly experienced environmental roadmaps, support a production increase professionals will help you identify the program, address tightening regulations or build a new most relevant solutions considering your treatment unit on a turnkey basis, including material specific constraints and will support you handling, REEL ECS is your partner of choice. We offer all in the way to its final implementation, service agreements and spare parts. and beyond. We will support you regardless of your project’s size – from small upgrades to major greenfield smelters. Primary Alumina, Secondary Alumina, Crushed Bath and Aluminum Fluoride Silo Technology: - 85.000 m³ and more - Silo feeding, anti segregation system - Silo discharge systems TURBUFLOW® Dense Phase Conveying System Direct Pot Feeding Systems: - Combined dense phase/Möller Fluidflow® system - 100% Fluidflow® system Airlift Systems: Pneumatic conveying and - 600t/h and more storageTechnology – Power Plants Truck/Wagon Loading and Unloading Systems Complete pneumatic fly ash handling and wood Dust free dry ash loading systems: Road and rail pellets transport systems tankers, ships for wet ash conditioner and open truck loading equipment Pneumatic long distance transport: TURBUFLOW® and Multi-TTS Systems Coal fuel injection and ash removal technologies Large capacity silos: Long term storage (up to Lime supply and storage for desulphurization plants 40,000 t) Mechanical silo discharge and dosing systems Complete system for refuse combustion plants Committed to your success, every step of the way The moment you partner with us, we get into high gear. And EXPERT PROJECT you get a highly knowledgeable partner that’s fully committed to ensuring your success. Whatever area of your operations we’re MANAGEMENT optimising, our goal is always to exceed your expectations. AND AFTER-SALES SERVICES From the initial concept to project execution and comprehensive after-sales services, every REEL employee assigned to your project is focused on the same thing: delivering excellence, on time and within budget, while fostering a zero harm culture. A dedicated project management team draws on industry best practices to minimise your operation and maintenance costs as well as optimise your lifecycle management. Integrating the latest technologies allows us to take your operations to a whole new level of efficiency and productivity. This is our commitment to you. From feasibility studies to turnkey Process and equipment evaluation project execution (brownfield, Assistance in continuous greenfield and creep projects) improvement programmes Equipment and key components On-site training supply Maintenance and site assistance Spare parts Pot tending machine;