Ceramic Powders Characterization: Results of an International Laboratory Study

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Ceramic Powders Characterization: Results of an International Laboratory Study United States Department of Commerce Technology Administration National Institute of Standards and Technol NAT L INST. OF STAND & TECH R.I.C. NIST Special Pumcation 879 Ceramic Powders Characterization: Results of an International Laboratory Study S. G. Malghan and S. M. Hsu, Editors QC 100 .U57 NO. 879 1995 The National Institute of Standards and Technology was established in 1988 by Congress to "assist industry in the development of technology . needed to improve product quality, to modernize manufacturing processes, to ensure product reliability . and to facilitate rapid commercialization ... of products based on new scientific discoveries." NIST, originally founded as the National Bureau of Standards in 1901, works to strengthen U.S. industry's competitiveness; advance science and engineering; and improve public health, safety, and the environment. One of the agency's basic functions is to develop, maintain, and retain custody of the national standards of measurement, and provide the means and methods for comparing standards used in science, engineering, manufacturing, commerce, industry, and education with the standards adopted or recognized by the Federal Government. As an agency of the U.S. Commerce Department's Technology Administration, NIST conducts basic and applied research in the physical sciences and engineering, and develops measurement techniques, test methods, standards, and related services. The Institute does generic and precompetitive work on new and advanced technologies. NIST's research facilities are located at Gaithersburg, MD 20899, and at Boulder, CO 80303. Major technical operating units and their principal activities are listed below. For more information contact the Public Inquiries Desk, 301-975-3058. 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NIST Special Publication 879 Ceramic Powders Characterization: Results of an International Laboratory Study S. G. Malghan and S. M. Hsu, Editors Materials Science and Engineering Laboratory National Institute of Standards and Technology Gaithersburg, MD 20899-0001 Contributors: R. Munro and L.-S. H. Lum, NIST A. L. Dragoo, DOE H. Hausner, TUB, Germany R. Pompe, SCI, Sweden July 1995 U.S. Department of Commerce Ronald H. Brown, Secretary Technology Administration Mary L. Good, Under Secretary for Technology National Institute of Standards and Technology Arati Prabhakar, Director National Institute of Standards U.S. Government Printing Office For sale by the Superintendent and Technology Washington: 1995 of Documents Special Publication 879 U.S. Government Printing Office Natl. Inst. Stand. Technol. Washington, DC 20402 Spec. Publ. 879 510 pages (July 1995) CODEN: NSPUE2 This report is the result of a cooperative program on ceramics for Heat Engines and other conservation applications by the Department of Energy. The research was partly sponsored by the U.S. Department of Energy, Assistant Secretary for Energy Efficiency and Renewable Energy, Office of Transportation Technologies, as part of the Ceramic Technology Project of the Propulsion System Materials Program, under contract DE-AC05-84OR21400 with Martin Marietta Energy Systems, Inc. FORWARD Reproducible manufacturing of high quality advanced ceramics components requires the use of powders having high purity, and consistent physical and chemical properties. The development and use of technically sound powder characterization methods is one of the ways to accomplish reproducibility in manufacturing. In addition, rapid commercialization of the advanced ceramics can be accomplished by reaching a consensus on the measurement methods on an international -scale since the raw materials and their processing to manufacture ceramic components is carried out in different countries. Instead of carrying out the required research in individual countries , the United States, Germany and Sweden joined hands in 1979 under the auspices of the International Energy Agency to initiate a collaborative research program on advanced ceramics for high performance engines and other energy conservation applications In 1984, under the far-sighted leadership of Messers Al Chesnes , and Robert Schulz, Office of Transportation Systems in DoE, Mr. Ed Lenoe of the U.S. Army Materials Command in Watertown, MA, an international cooperative study on advanced ceramics was launched. With the inputs of the U.S. industries, an agreement was formulated under the auspices of the International Energy Agency, lEA, and the countries involved were the United States, Germany, and Sweden. The agreement is called "Implementing agreement for a program of research and development of high temperature materials for automotive engines". The U.S. Department of Energy is the Operating Agent for the agreement, with the Kernforschunganlage Julich GmbH in the Federal Republic of Germany, and the Swedish National Board for Technical Development as the counterparts for the agreement. The initial technical management was carried out by the U.S. Army Materials Command under contract to DoE. This was changed to the Oak Ridge National Laboratory in 1987. The research in this report was conducted under the lEA Annex II Subtask 2 agreement. The objective of this task was to study the various characterization methods on ceramic powders. The study was coordinated by the National Institute of Standards and Technology in cooperation with U.S. Department of Energy. This report represents the combined efforts of many people in 25 organizations who participated in the ceramic powders interlaboratory comparison project. It also represents a landmark for international cooperation in the fast growing technology. We would like to express our sincere thanks to all who participated in the project, especially the national technical leaders: Dr. Alan Dragoo of the United States, Prof. Hausner of Germany, and Dr. Robert Pompe of Sweden. To the readers of this report, this document is the first of its kind, and is the most comprehensive compilation of fine ceramic powder properties to date. In the future, we plan to prepare reports on the subsequent Subtasks 6 and 8. Stephen M. Hsu Subhas G . Malghan PARTICIPANTS* Chairman, Sub task 2 Stephen M. Hsu Technical Leader for the United States Alan L. Dragoo Technical Leader for Federal Republic of Germany Hans Hausner Technical Leader for Sweden Robert Pompe Participants from the United States Richard R. Hengst AC Spark Plug Division of General Motors Elise Hersenhart, Nancy Fitzgerald Alcoa Technical Center Bernard J . Busovne Allied- Signal Aerospace Company Wolfgang Boecker Carborundum Company Lawrence P. Boesch, Jo Meglen Engineering and Economics Research H. Fred Linebarger Elkem Materials Gary M. Crosbie Ford Motor Company Samuel Natansohn, Francis X. Pink GTE Laboratories Marc Freedman NASA Lewis Research Center Alan L. Dragoo, Subhas G. Malghan, Stephen M. Hsu NIST William Andruchow, Param Tewari, Kamal E. Amin Norton Company Mark A. Janney Oak Ridge National Laboratory Theresa M. Resetar, James W. McCauley U.S. Army Materials Technology Laboratory Participants from the Federal Republic of Germany Gerhard Franz Bayer AG W. Kraft Robert Bosch GmbH Gangolf W. Kriechbaum Degussa AG Gerhard Rehfeld Dynamit Nobel Schwetz, Peter Matje Electroschmelzwerk Kempten GmbH Rolf Priimmer Fraunhofer- Inst i tut fur Werkstoffmechanik Jiirgen Heinrich Hochst CeramTec AG A. Naoumidis KFA Julich GmbH Albert Kerber Lonza Werke GmbH G. Schwier Hermann C. Starck Berlin GmbH Hans Hausner, Wolfgang Genthe Technische Universitat Berlin 3. Participants from Sweden Michael Hatcher KemaNord Indus trikemi AB Robert Pompe Swedish Ceramic Institute ^Affiliation of participants was during the period in which this Subtask was implemented. iv . EXECUTIVE SUMMARY
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