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At the Heart of Industrial Refrigeration. KCX Series Compressors

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At the Heart of Industrial Refrigeration. KCX Series Compressors KIRLOSKAR Heavy Duty Refrigeration Compressors ... at the heart of Industrial Refrigeration. KCX Series Compressors Compressor applications Fisheries/Meat, Fruits/Vegetables, Milk/Ice cream, Beverage/Breweries, Ice Plants, Chemical/Pharma Kirloskar Pneumatic Co Ltd (KPCL) Founded in 1958 as a part of Kirloskar group, KPCL is one of the most accomplished names in the RHVAC business. Due to its technological edge, KPCL has been enjoying customer preference for almost half the century serving products and customised solutions in diverse fields, such as industrial refrigeration, marine HVAC, gas compression, air compression and transmission. Over 40,000 refrigeration compressors are operating round the clock is the testimony to this. KPCL is now leading amongst the leaders in the manufacture of reciprocating open type refrigeration compressors. KPCL’s wide spread Sales & Service Network supports trouble free operation. Corporate Office & manufacturing facilities are located in Pune and Saswad which houses the required infrastructure to support all its manufacturing processes. It has an in- house foundry, sophisticated testing labs, CNC machining centres, stress relieving furnaces and testing. KPCL is the most preferred supplier to almost all the national and international industries for industrial refrigeration applications. Certifications & Awards l ISO 9001-2008, ISO l4001:2004, OHSAS 18001:2007. l Award of Excellence from Cold Storage Association of SWEDEN India. CANADA UK l FRANCE CII Exim Bank Award for Strong Commitment towards USA CHINA IRAQ SYRIA Excellence. KUWAIT IRAN PAKISTAN QATAR NEPAL EGYPT SAUDI UAE INDIA BANGLADESH TAIWAN OMAN MYANMAR l GUATEMALA ARABIA CII Excellence Award in Energy Management, SUDAN YEMEN THAILAND VIETNAM CAMBODIA PHILIPPINES NIGERIA MALAYSIA SRI LANKA SINGAPORE l CII Best Kaizen Award. INDONESIA KENYA UGANDA TANZANIA l Employer Branding Award as Best Employer Managing PERU AUSTRALIA Health at Work. SOUTH AFRICA Take a good look inside the compressor Safety is ensured by built-in arrange- KCX Series 1 2 1 ment of buffer spring which protects com- pressor from incidental liquid hammer. Quality adaptable to varying operating 2 conditions Each cylinder is equipped with 9 a hydraulically operated valve lifting mech- anism giving absolutely reliable capacity 10 control and 100% unloaded starting. Easy cleaning of the suction gas strainer 3 is another example of easy maintenance philosophy behind KCX series 8 compressors. Inside gauze strainer element can be easily removed. 3 Trouble-free long running life due to 4 highly effective oil purification by two filters. Extra safety is ensured by built-in sight 5 glass, making oil return flow visible. 4 Quick maintenance Parts subjected to 7 6 wear are easily accessible through large 5 service doors with minimum special tools. Quick operation is guaranteed by the use 7 of dynamically balanced crankshaft, 6 resulting in smooth, vibration-free running. Easy maintenance as piston/connecting Salient Features of Construction 8 rod assembly can be removed without removing the cylinder liner. Minimum oil consumption is ensured by 9 providing 3 compression rings & 2 oil scraper rings per piston - thus minimising oil through discharge gas line Discharge Valve Assembly Breather to equalise suction and l Three concentric discharge valve rings 10 crankcase pressure ensure ample gas passage at low lifting height. l The use of sinusoidal springs together with precision machined and lapped surface Piston/Connecting Rod Assembly results in a trouble-free operation for a l Perfect sealing and low oil consumption due to 3 compr- remarkably long time. ession and 2-oil scrapper rings on each aluminium piston. l Minimum inventory for spares since most l The nodular iron connecting rod is drilled through for parts are identical throughout the KCX-series pressure lubrication of the piston pin compressors. l Steel backed white metal shells on big end and bronze bearing on small end of connecting rod. l The complete assembly can be removed from the top for servicing without withdrawing the cylinder liner. Cylinder Liner and Suction Valve l Interchangeable cylinder liners are made of fine-grained, centrifugally cast, alloy iron. l Fine boring and honing results in a mirror smooth running surface. l A hydraulic mechanical suction valve lifting mechanism on each individual cylinder achieves loading and unloading. l For unloading, the suction valve ring is lifted from its seat in the cylinder collar by spring tension. Admitting controlled oil pressure to the control piston, allowing the suction valve ring to descend on its seat effects loading or cylinder. Welded Steel Crankcase l Low in weight l Rapid heat dissipation l Gas tight and impact proof l Smooth internal surfaces guarantee good oil condition. Lubrication System and Oil Filter lForced Lubrication by an Internal Gear pump directly driven by the Crankshaft lThe Pump incorporates two differential pressure regulators to provide separate pressures for two oil systems: Lubrication system and control oil Crankshaft and Main Bearings system for operating Cylinder loading unloading l Bearing surfaces of the high quality nodular mechanism. cast iron crankshaft are ground to fine tolerances. lAutomatically operating solenoid valve ensures l Main bearings are white metal lined steel backed bushes, pressed complete unloaded start of compressor. into the cast iron bearing covers. Intermediate bearing blocks are lA Metal gauze suction filter element and a throw- provided with split type bearing shell of the same type. away discharge paper filter cartridges are provided l Each crankshaft is dynamically balanced together with the counter for excellent filtering capacity of the lubricating oil. weights. Our Offerings KCX Single Stage Compressor Kirloskar KCX Series Compressors KCX reciprocating compressors are: n Available in single stage as well as two stage versions. n Most suitable for industrial refrigeration and low temperature applications. n Designed to operate with Ammonia, R22 & other HFC refrigerants. n Ideally suitable for continuous duty process refrigeration lique-faction plants, ice plants, cold storages, etc. n Also available in air-cooled version. and oil charging KCX Two Stage Compressor Interstage cooling system A connected to comressor Liquid Injection port Discharge Pressure Safety Valve Connected to Suction Line First stage discharge outlet Second stage discharge gas outlet to condenser Suction Gas Inlet from Evaporator K5 Valves for Closing Second stage & Opening Gauge Suction Inlet Lines of HP LP OP IP Cylinder Head Covers and oil charging Our Offerings Refrigeration Compressor Direct Drive Coupling Guard Product Range KCX12/KCX84/KCX93/KCX102 KCX9/KCX72/KCX63 KCX3/KCX21 KCX4/KCX31 KCX6/KCX42/KCX51 KCX2 Accessories Crankcase Gauge/Cutout Heater Shut-off Board assembly Oil Valves Base Frame for Separator V-belt Drive Compressor Made in India Made in India T LTD .L O C. C C D R 3D Hologram TIC AR A AO “Ki rlosk a r”, “Kirloskar Enriching Lives” and are K “Kir l oska r”, “ Ki rlo ska r Enr ichi ng L ive s ” and ar e M TI M Regi ster e d Trad e marks of Kirlos kar Proprietary Ltd. Regi ste red Tr ademarks of K irl oskar Prop rie t ar y L td. NEU AnIS O 9001 AnIS O 90 01 LOS E Decep ti v e Simil arity / Imitati on of Lab el Graphics / ISO 14001 EU De ce pti ve Si m i la ri t y / Imit a ti on of L abel Graphic s / ISO 140 01 and OHS AS 18001 RLOS an d O HSA S 18 001 IR Colour / Pac k Des ig n i s a Punis habl e Of fe nce . N P A Colour / Pack Design is a Punisha b le Offence. KK KI PN W Mad e in Ind ia Made in India D LT . O C C C CO. LTD C CO. I R T “Kirl oskar”, “Kirloskar Enric hing Lives” and are “K irloska r”, “Kirloskar Enriching Lives” and are K S UMA Registered Tradema rks of Kirloskar Proprietary Ltd . UMATI Regis ter ed Trad emarks of Kirlo ska r Proprietary Ltd. AnIS O 90 01 AnIS O9 001 E IS O 140 01 E ISO 14 0 01 Deceptive Simi larity / Imitation of Label Gr aphics / and OH SA S 18 0 01 Decept i ve Simil a rity / Im itati on of Lab el Graphics / andOH SAS 18 00 1 Colour / Pack Design is a Punisha b le Offence. KIRLOS AR Colour / Pack Design is a Puni shable Offenc e. PN KIRLO KA PN Made in India Ma de in Indi a D LTD . O C C . LT C C I I R R T AT K “Kirlos ka r ”, “Kir l oskar Enric hing Lives” and are K “Kirlosk ar”, “Kirloskar Enriching Lives” and are Reg istered Trademar ks of Kirloskar Propr ietar y Ltd . M Regis tered Trademarks of Kirloskar Proprietary Ltd. AnIS O9 0 01 AnIS O9 0 01 LO IS O 14 0 01 ISO 140 01 Deceptive Simi larity / Imitat io n of Label Gr aph ics / andOHS A S 18 00 1 Decep tive Similarity / Imitati o n of Label Graphics / andOHSAS 18 001 IR S A NEUM IRLOS A NEU Colour / Pack Design is a Punishable Offence. K Colour / Pack Design is a Puni shab le Offenc e. P K P A O Made in India Made in Ind ai D TD LT . .L CO CO C I R TIC “Kirl os kar ”, “Kir l oskar Enri c hing Lives” and are “Ki rloska r”, “ Kir lo s ka r Enr ichi ng L ives ” and ar e S M M Reg ist e red Tr ademarks of K irl oskar P rop rie tar y Lt d. Registered Trademar ks of Kirloskar Propr ietary Lt d. O KA An ISO 9001 AnIS O 90 01 De ce ptive S imi la ri t y / Imi tatio n of Label Grap h i cs / ISO 14001 Deceptive Sim ilarity / Imita tion of Label Gr aphics / ISO 14 001 and OHSAS 18001 and O HS A S 18 00 1 RL .
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