116684 Jet Owner's Manual.Qxp

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116684 Jet Owner's Manual.Qxp OWNER’S MANUAL Drive-on/Launch Instructions Assembly/Mooring Instructions Warranty Information Contents Page I. Definitions A. Dock Components - General ...................................... 2 B. General........................................................................ 2 C. Dock Components and Tool Photos............................ 3 II. Quick Tips A. General........................................................................ 4 B. Illustrations / Photos .................................................... 5 III. Final Assembly of Your Jet Dock ® A. Seaming Docks or Lanes Together ............................ 8 B. Connecting Jet Boat or Similar Craft Docks................ 12 C. Connecting Combination Docks with Flexing.............. 15 IV. Mooring Your Jet Dock ® A. Tie-Off Method ............................................................ 17 1. 4 Pt...................................................................... 18 2. 3 Pt...................................................................... 18 3. 2 Pt...................................................................... 19 B. Tide Manager™ Method .............................................. 21 1. Masonry Mount .................................................. 23 V. Customer Obligations Regarding Safe Use of the Jet Dock ® System A. General........................................................................ 28 B. Driving on your Jet Dock ® .......................................... 30 C. Launching from your Jet Dock ® 1. Personal Watercraft ............................................ 32 2. Jet Boats ............................................................ 32 VI. Warranty ................................................................................ 33 1 I. Definitions Winch Tower Starboard Bow Section Stern Section Cleat Port Bunk System - if applicable Tab Typical HD Personal Watercraft Dock A. Dock Components - General • Tall Cube (Large Cube) - 20”x20”x16” high float (approx). • Short Cube (Small Cube) - 20”x20”x9” high float (approx). • Inverted Small Cube - Upside down small cube. • Winch - The crank mechanism factory installed in the bow of the Dock. B. General • Bow - Section of the Dock where the tall cubes and winch are located. • Stern - Section of the Dock where the short cubes are located. • Port - The left side of the Dock as viewed from the Drive-on position. • Starboard - The right side of the Dock as viewed from the Drive-on position. • Reference Medallion - Diamond shaped emblem located on pins and cubes. Used to orient Dock sections to ensure proper alignment. Refer to “Quick Tips” section for detail. • Tabs - Connection points extending from the four corners of each cube. • Tab stacking order dot system - Determined by small dots located on the top corners of each cube. For Example: 1 Dot is on top of the stack, 2 dots is second, 3 dots is third, and 4 dots is on the bottom of the stack. Refer to “Quick Tips” section for detail. 2 C. Dock Components and Tool Photos PIN A 7” diameter mushroom-shaped component with two holes in top, used to connect 4 cubes. FASTENER: NUT AND BOLT A black plastic nut and bolt combina- tion used to hold tabs together. CLEAT/NUT A tie-off point. SPACER A round donut-shaped disk used in place of a tab when a tab is missing from a consecutive tab alignment sequence. ADJUSTABLE BALLAST CUBE Located at the stern of a personal watercraft Dock and guides drive-on. This cube includes an adjustable ballast valve which can be removed to allow water to flood into the cube to lower the stern of the Dock, allowing for easier drive-on. Adjustable ballast valve ASSEMBLY KEY A metal tool which is used to turn and remove/lock the pin. BOLT SOCKET W/ DRIVER A notched socket which fits inside the fastener nut and is turned by the supplied ratchet driver. NO HANDLE NUT TOOL A star-shaped aluminum tool which holds the hex head of the fastener nut when tightening or loosening. 3 II. Quick Tips The purpose of this section is to provide a few basic yet extremely important tips to assist you in Assembling, Launching, Driving-on, and Removing your Jet-Dock Drive-on Docking System. A. General Shipping Notes - Personal watercraft Docking Systems are typically shipped as one piece per craft. Jet boat Docking Systems, however, typically ship as four (4) pieces per craft. IMPORTANT: Note all damaged or missing freight on the freight bill and notify Jet Dock Systems, Inc. (JDSI) immediately. Final Assembly of the Docking Systems - should be done on land. If final assembly cannot be done on land due to the Docking System size, accessibility to launch site, etc., it may be done in the water in a very similar fashion. Sliding of the System on the ground may be accomplished by one person. However, lifting, launching, and removing should be accomplished with two (2) to four (4) people. Be sure to use proper body mechanics. It is important to note that the only components which float are the tall and short cubes, except for the winch and adjustable ballast cubes. All other components and tools are non-buoyant. We recommend that a safety line be tied to each tool and that extreme caution be used in handling tools and components in the proximity of the water. Non-Buoyant Cubes - includes Winch and Adjustable Ballast Cube. Pry Bar Use - In situations where tabs do not properly align, insert pry bar in adjacent tabs to properly position tabs for pin/fastener/cleat insertion. Launching of the Docking System - is routinely done over six (6) foot high sea walls, breakwalls, docks, etc. Be certain that: 1. A safety line is attached to the Dock. 2. The winch handle is positioned over the Dock surface. 3. The Dock does not land upside down. Gradually lower the System into the water in a controlled fashion. Be extremely careful when launching jet boat or similar Docking Systems with a winch pedestal - gently lower into water to prevent damage to the winch pedestal system. Do not allow the Dock to slide or pivot against or over any sharp point or corner due to the fact that a puncture may occur. It is important to note that the Docking System has its greatest structural integrity in the water and that JDSI is not responsible for damage incurred to the System during movement of the System on land. Towing - The Docking System may be towed with a watercraft to its final location. The maximum tow speed is approximately 3-5 mph. Mooring Lines - The customer is responsible for inspecting mooring lines regularly and replacing as needed with new lines of the same or larger diameter and of the same material. Installations which use the Tide Manager System must use polypropylene line only. Removal from Water - If the Dock must be removed due to weather, moving ice, etc., it is preferable to remove as one piece if it is physically possible to do so. If it is not physically possible to remove the System in one piece, disassemble into manageable parts - usually the configuration in which the Docking System was shipped - and remove. Acts of God - Remove and land-store craft if extreme or non-typical weather threatens and spring-tie the Dock or remove, depending upon the severity. Tool Use - To maintain tools used in or around water, particularly salt water, immerse in a motor oil bath after each use. 4 B. Illustrations/Photos Quick Tip 1 Tab Reference Medallion Tab Stacking Order Dot: Notes Position of Tab in stack. ie: tab 1 on top of tab 2 on top of tab 3 on top of tab 4. Quick Tip 2 Properly insert the pin in the hole and give a moderate heel kick. "Finesse" kicks are better 1 than hard ones. Always angle pin to drive toward tab 4. 2 4 3 Angle pin toward tab labeled with 4 dots. Quick Tip 3 Insert the assembly key into holes in top of the pin and lock pin into place with a 1/8th turn clockwise rotation. 1 4 To confirm the proper lock position, compare reference medallion on top of the pin 2 with reference medallion on 3 top of the cube. If they coincide and the appearance is same as Quick Tip 5, the pin is locked. Quick Tip 4 Tab Reference Medallion Connecting Pin - Locked Tab Stacking Order Dot: Notes Position of Tab in stack. ie: tab 1 on top of tab 2 on top of tab 3 on top of tab 4. 5 Quick Tip 5 Correctly inserted 1 4 and locked connecting pin detail. Properly locked pins have firm contact with 2 3 all surrounding cubes. TAB #1 TAB #2 TAB #3 TAB #4 Quick Tip 6 Incorrectly inserted and locked connecting pin detail. 1 4 Improperly locked pins most commonly miss tab 4 and “ride-up” and away from Dock 2 3 surface leaving a noticeable gap. NOTE GAP NOTE GAP TAB #1 TAB #2 TAB #3 TAB #4 6 Quick Tip 7 Standard mooring/fender line connection detail - tie a loop at one end. Pass the other end up through a fastener or tab opening and through the loop. Pull tight. Quick Tip 8 Extend line from mooring, fender, fastener or tab to cleat. Mooring / Fender Line Cleat - Tie-Offs must be secure with many locks and safety knots. 7 III. Final Assembly of your Jet Dock® A. Seaming Docks or Lanes Together Seaming 1 Lay sections on flat, hard surface (not in the water). All winches on the same side. The “bows” of each dock will be joined together, as will the “sterns” of each dock. Dock sections to be seamed shall be oriented so that the one section having open tabs is next to the other section Open tabs this dock. having loose pins. Loose pins. Loose fastener: located at stern (w/2 spacers) and bow. Seaming 2 Remove perimeter loose pins by placing assembly key in pin holes, turning 1/8th turn counterclock- 4 wise and pulling straight up. A slight rocking motion may be used while pulling up on the pins to remove. 3 Heavy duty dealer assembly key - not included in customer tool kit. Seaming 3 4 Unscrew loose fastener at bow and stern positions. Note: Fastener at stern of dock also has 2 “spacers” attached. Caution: Fasteners, bolts, spacers, pins, cleats, tools, etc. do not float! Seaming 4 The two Dock sections will 1 2 be seamed together starting from the bow and moving sternward.
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