<<

tment Drtation

I Highway afety ration

DOT HS 807 438 May 1989

Final Report

Final Report of 270° Contoured Moving Barrier Impact into a 1983 Ford Tempo 4-Door in Support of Crash ill Damage Algorithm Reformation

This document is available to the public from the National Technical Information Service, Springfield, Virginia 22161 The United States Government does not endorse products or manufacturers. Trade or manufacturers' names appear only because they are considered essential to the object of this report. 1 . , / 7 , 8 TL. 19-1. .BbS'+t

I «? Technical Report Documentation Page

1 . Report No. 2. Government Accession No. 3. Recipient's Catalog No

DOT HS 807 438

4. Title and Subti tie 5. Report Date APRIL - MAY, 1989 FINAL REPORT OF 270° CONTOURED MOVING BARRIER IMPACT INTO A 1983 FORD TEMPO 4-DOOR SEDAN IN SUPPORT 6. Performing Organization Code OF CRASH III DAMAGE ALGORITHM REFORMATION 8. Performing Orgonization Report No. 7. Authors) N.A. El-Habash, Project Engineer, TRC 890424

9. Performing Organization Name and Address 10. Work Unit No. (TRAIS)

Vehicle Research and Test Center 11. Contract or Grant No.

U.S. Rt . 33, Logan County DTNH 22-89-C-07292

East Liberty, Ohio 43319 13. Type of Report and Period Covered

12. Sponsoring Agency Name and Address FINAL REPORT U.S. Department of Transportation 16. MAY, 1989 National Highway Traffic Safety Administration Id. Sponsoring Agency Code 400 Seventh St S.W. . , DOT/NHTSA/VRTC Washington, D.C. 2Q59Q 15. Supplementary Notes

Abstract

Three 270° contoured moving barrier impact tests were conducted for research and development in support of the crash III damage algorithm reformulation. These

tests were conducted on a 1983 Ford Tempo 4-door sedan, VIN 2FABP21R2EB1 19435 , at the Transportation Research Center of Ohio, The following three tests were conducted on one vehicle: T * 0C I o lyot AVERAGE CUMULATIVE 17. 18. TEST NO. DATE TIME SPEED (mph)

890424- 4/24/89 1108 18 . 6.4 890424-2 4/24/89 1320 37.6 18.1

890424-3 4/24/89 1421 37 . 9 23 .

Key Words Distribution Statement

Document is available to the 270° Impact Contoured Moving Barrier public from the National Crash III Damage Algorithm Reformulation Springfield VA 22161

21. No. of P oges 22. Price 19. Security Classif. (of this report) 20. Security Classif. (of this page)

Unclassified Unclassified 95

Form DOT F 1700.7 (8-72) Reproduction of completed page authorized

i

TABLE OF CONTENTS

SECTION TITLE PAGE

1.0 PURPOSE AND TEST SUMMMARY 1-1

2.0 VEHICLE AND TEST DATA 2- 1

3.0 TEST #890424-1 SUMMARY 3- 1

4.0 TEST #890424-2 SUMMARY 4- 1

in o TEST #890424-3 SUMMARY 5- 1

APPENDIX A PHOTOGRAPHS A- 1

APPENDIX B DATA PLOTS B- 1

iii

SECTION 1.0 PURPOSE AND TEST SUMMARY

The purpose of the three 270° contoured moving barrier impact tests was for research and development in support of the CRASH III damage algorithm reformulation.

The 1983 Ford Tempo was equipped with a 2.3 liter, 4-cylinder, transverse, gas engine with a 5-speed manual . The intended total test weight of the vehicle was 2367 pounds. The actual weight was

2367 pounds.

The contoured moving barrier actual weight was 2673 pounds, frontal width was 62.5 inches, hood height was 30.0 inches, bumper width was 6.0 inches and centerline bumper height to ground was 17.0 inches. The contoured moving barrier was intended to impact the driver's side of the vehicle at 270°. The leading edge of the contact was to be 28.8 inches forward of the vehicle's center of gravity.

The crash event was recorded by three (3) high-speed cameras.

1-1 ..

DEFINITION OF MEASUREMENTS

= major (bumper height) Cl, C 2 , C3 , C4 , C5 , C6 crush at 6 points for penetration

= for stiffer member (sill height) SI, S 2 , S3, S4 , S5 , S6 crush at 6 points penetration

F = free space distance, measured on the undeformed side of the car, between the surface at major penetration (bumper height) and minor penetration (sill height) locations.

XI, X2 = distances between points Cl and C6, repectively and the vertical plane passing through points at the extreme ends of the car which lay in the plane of the car side before deformation.

B1 = the offset of the trunk centerline from the original body center line.

B2 = the offset of the hood centerline from the original body center line.

If a door hinge or latch or pillar did not fail then:

Average crush = Bumper height crush + XI + X2

2

If a door hinge or latch or pillar did fail then:

Average crush = Bumper height crush sill height crush as corrected + XI X2

2 2

Sill height crush as corrected = sill height crush as measured - free space.

1-2 VEHICLE RCCELEKOMETLR PLRCEHENT

TOP VIEU

SIDE VIEU

1-3 —

MO V I N-G BARRIER ACCELEROMETER PLACEMENT

X

. . rn « lLj i Y

TOP VIEU

r\j ^

SIDE VIEU

1-4 SECTION 2.0 VEHICLE INFORMATION

2-1 TEST VEHICLE INFORMATION

VEHICLE MANUFACTURER: VXM: 2FABP2 1R2EB 1 19435

MAKE/MODEL: Ford Tempo MODEL YEAR: 1983

BODY STYLE: 4-door sedan COLOR: Navy blue

ENGINE DATA: TYPE: transverse CYLINDERS: 4 DISPLACEMENT: 2.3 liter

X GAS. DIESEL , TURBOCHARGE

5 AUTOMATIC X FWD RWD 4WD TRANSMISSION DATA: SPEED. X MANUAL. , . ,

DATE VEHICLE RECEIVED: 4/18/89 ODOMETER READING: NA

DEALER’S NAME AND ADDRESS: NA

ACCESSORIES:

POWER STEERING Yes AUTOMATIC TRANSMISSION No POWER BRAKES Yes AUTOMATIC SPEED CONTROL No POWER SEATS No TILTING STEERING WHEEL No POWER WINDOWS No TELESCOPING STEERING WHEEL No TINTED GLASS Yes AIR CONDITIONING No RADIO Yes ANTI-SKID BRAKE No CLOCK Yes REAR WINDOW DEFROSTER Yes OTHER None

DATA FROM CERTIFICATION LABEL ON LEFT DOOR FACE OR "B" POST:

VEHICLE MANUFACTURED BY: Ford Motor Company

DATE OF MANUFACTURE: 5/83

GVWR : 3460 LBS.

GAWR : FRONT 1984 LBS.; REAR 1787 LBS.

2-2 2

TEST VEHICLE INFORMATION. CONT'D

WHEELBASE: 99.9

MAXIMUM WIDTH: 68.6

WEIGHT OF TEST VEHICLE WITH REQUIRED OCCUPANTS AND LUGGAGE:

RIGHT FRONT 710 LBS. RIGHT REAR 462 LBS.

LEFT FRONT 744 LBS. LEFT REAR 451 LBS.

TOTAL FRONT WEIGHT 1454 LBS. (61.4% OF TOTAL VEHICLE WEIGHT)

TOTAL REAR WEIGHT 913 LBS. (38.6% OF TOTAL VEHICLE WEIGHT)

TOTAL TEST WEIGHT 2367 LBS.

WEIGHT OF BALLAST SECURED IN VEHICLE TRUNK AREA: 0 LBS.

VEHICLE TIRE DATA:

TIRES ON VEHICLE (MFR . & LINE, SIZE): Michelln All Season P175/80R13

RECOMMENDED COLD TIRE PRESSURE: FRONT: 35 psi; REAR: 35 psi

SIDEWALL PLY RATING: 1 ply

BIAS PLY, BELTED OR RADIAL? Radial

IS SPARE TIRE "SPACE SAVER"? Yes

IS SPARE TIRE STANDARD EQUIPMENT? Yes

VEHICLE ATTITUDES:

DELIVERED: LF: 26.0; RF: 26.3; LR: 24.9; RR: 25.4

PRE-TEST: LF: 26.5; RF: 26.8; LR: 24.9; RR: 25. 1

POST-TEST: LF: 26.5; RF: 27.1; LR: 24.8; RR: 24.

ALL DISTANCE MEASUREMENTS ARE IN INCHES.

2-3 TEST ANOMALIES

Noise in the form of spikes was observed in the plots for the contact switch OTH 2 vehicle contact switch, rear. The switch was used to record the time of vehicle contact with the moving barrier, as well as the time of vehicle separation from the barrier. The switch was damaged by the crush of the moving contoured barrier against the vehicle. The switch was replaced following each test which contained spikes. This is not the standard use of such switches.

2-4 SECTION 3.0

TEST #890424-1 SUMMARY

3-1 TEST CONDITIONS :

TEST NUMBER; 890424-1

DATE OF TEST: 4/24/89

TIME OF TEST: 1108

AMBIENT TEMPERATURE AT IMPACT AREA: 53° F

SUBJECT VEHICLE DATA :

ACTUAL INTENDED

VEHICLE WEIGHT (lbs . ) 2367 2367

VEHICLE ORIENTATION (deg.) 270 270

MOVING BARRIER VELOCITY (mph.) 18.7 18.8

BARRIER WEIGHT (lbs . ) 2673 2673

MAXIMUM CUMULATIVE CRUSH BUMPER HEIGHT (in.) 8.2

AVERAGE CUMULATIVE CRUSH (in.) = ( C1+C6 +C2+C3*C4*C5 1/5 6.4 2

3-2 TEST NUMBER 890424-1

VEHICLE ACCELEROMETER LOCATIONS AND DATA SUMMARY

POSITIVE NEGATIVE DIRECTION DIRECTION No. LOCATION X* Y* Z* MAX G MSEC MAX G MSEC

1 SILL RIGHT FRONT 116. 1 -24. 5 13. 2 LATERAL 3. 3 140. 4 26. 9 8. 6

2 SILL RIGHT REAR 104. 1 -24. 6 12. 3 LATERAL 3. 2 140. 8 25. 9 8. 9

* ALL MEASUREMENTS OF ACCELEROMETER LOCATIONS ARE IN INCHES.

REFERENCE: X: FORWARD FROM REAR AXLE Y: LEFTWARD FROM VEHICLE CENTERLINE Z: UPWARD FROM GROUND LEVEL

3-3 TEST NUMBER 890424-1

MOOING BARRIER ACCELEROMETER LOCATIONS AND DATA SUMMARY

POSITIVE NEGATIVE DIRECTION DIRECTION No. LOCATION X* Y* Z* MAX G MSEC MAX G MSEC

1 BARRIER CG 75. 0 0 . 0 10. 5 LONGITUDINAL 0.2 121.0 10. 7 39. 6

* ALL MEASUREMENTS OF ACCELEROMETER LOCATIONS ARE IN INCHES.

REFERENCE: X: + FORWARD FROM REAR BUMPER Y: + LEFTWARD FROM VEHICLE CENTERLINE Z: + UPWARD FROM GROUND LEVEL

3-4 TEST #890424-1

CONTACT SWITCH LOCATIONS AND DATA SUMMARY

SEPARATION LOCATION TIME (MSEC)

VEHICLE CONTACT SWITCH - FRONT 7.5 VEHICLE CONTACT SWITCH - REAR 73.5 Y BARRIER CONTACT SWITCH - LEFT 73.5 BARRIER CONTACT SWITCH - RIGHT 94.5

Y See TEST ANOMALIES

3-5 PSU/Case Number Vehicle Number

TEST #890424-1 National Accident Sampling System - Continuous Sampling Subsystem: Vehicle Data

FIELD MEASUREMENTS

Complete When Applicable

End Damage Side Damage

Undeformed end width Bowing: B1 0 XI 0

Corner shift: A1 B 2 1.5 X2 0 A2 Bowing constant

End shift at frame (CDC) (check one) XI X 2 = 0 <4 inches X 2 >4 inches

NOTE: Measure Cl to C6 from Driver to Passenger side ini Front or Rear impacts Rear to Front in Side impacts.

_ Di rect Damage Specific Impact Plane* of Width** Max*** Field c C C C C C, ±D i 2 3 4 5 6 Number C-Measurements (CDC) Crush L**

Bumper height as measured 0.0 7.2 8.2 7.5 5.0 0.0

Bumper height as corrected 0.0 8.2 9.2 8.5 6.0 0.0

Sill height as measured 0.0 5.8 6.2 6.0 4.0 0.0

Sill height as corrected 0.0 2.3 2.7 2.5 0.5 0.0

Average Crush 102.0 0.0 8.2 9.2 8.5 6.0 0.0 -10.6

Bumper free space = -1.0 inches Sill free space = 3 .5 inches

Door latch, hinge, or pillar did not fail (See Page 1- 2) .

•Identify the plane at which the C-measurements are taken (e.g., at bumper, at sill, above sill, at beltline, etc.) or label adjustments (e.g., free space).

Free space value is defined as the distance between the baseline and the original body contour taken at the individual C locations. This may include the following: bumper lead, bumper taper, side protrusion, side taper, etc. Record the value for each C-measurement and maximum crush.

••Measure and document on the vehicle diagram the beginning or end of the direct damage width and field L (e.g., side damage with respect to undamaged axle.)

•••Measure and document on the vehicle diagram the location of the maximum crush.

NOTE: Use as many lines/columns as necessary to describe each damage profile.

3-6 INFORMATION

CAMERA

3-7

SECTION 4.0

TEST #890424-2 SUMMARY

4-1 TEST CONDITIONS :

TEST NUMBER: 890424-2

DATE OF TEST: 4/24/89

TIME OF TEST: 1320

AMBIENT TEMPERATURE AT IMPACT AREA: 59° F

SUBJECT VEHICLE DATA :

ACTUAL INTENDED VEHICLE WEIGHT (lbs.) 2367 2367

VEHICLE ORIENTATION (deg.) 270 270

MOVING BARRIER VELOCITY (mph.) 37.6 37.7

BARRIER WEIGHT (lbs . ) 2673 2673

MAXIMUM CUMULATIVE CRUSH BUMPER HEIGHT (in.) 22.2

AVERAGE CUMULATIVE CRUSH (in.) = f C1+C6 +C2+C3*C4+C5 1/5 18.1 2

VEHICLE ATTITUDES:

POST-TEST: LF: 24.1 RF: 23.1 LR: 23.1 RR: 22.1

4-2 TEST NUMBER 890424-2

VEHICLE ACCELEROMETER LOCATIONS AND DATA SUMMARY

POSITIVE NEGATIVE DIRECTION DIRECTION No. LOCATION X* Y* Z* MAX G MSEC MAX G MSEC

1 SILL RIGHT FRONT 116. 1 -24. 5 13. 2 LATERAL 2. 5 73. 5 63. 6 7. 3

2 SILL RIGHT REAR 104. 1 -24. 6 12. 3 LATERAL 2. 0 0. 9 61. 1 7. 8

^ ALL MEASUREMENTS OF ACCELEROMETER LOCATIONS ARE IN INCHES.

REFERENCE: X: FORWARD FROM REAR AXLE Y: LEFTWARD FROM VEHICLE CENTERLINE 2: UPWARD FROM GROUND LEVEL

4-3 r

TEST NUMBER 890424-2

MOVING BARRIER ACCELEROMETER LOCATIONS AND DATA SUMMARY

POSITIVE NEGATIVE DIRECTION DIRECTION No. LOCATION Y* Z* MAX G MSEC MAX G MSEC

1 BARRIER CG 75. 0 0. 0 10. 5 LONGITUDINAL 0. 5 256. 0 26. 8 4. 6

* ALL MEASUREMENTS OF ACCELEROMETER LOCATIONS ARE IN INCHES.

REFERENCE: X: + FORWARD FROM REAR BUMPER Y: + LEFTWARD FROM VEHICLE CENTERLINE Z: + UPWARD FROM GROUND LEVEL

4-4 Y

TEST #890424-2

CONTACT SWITCH LOCATIONS AND DATA SUMMARY

SEPARATION LOCATION TIME (MSEC)

VEHICLE CONTACT SWITCH - FRONT 123.0 VEHICLE CONTACT SWITCH - REAR 142. 6 BARRIER CONTACT SWITCH - LEFT 103.5 BARRIER CONTACT SWITCH - RIGHT 137.1 y See TEST ANOMALIES

4-5 c 0 50 : 5 6 0 0

PSU/Case Number Vehicle Number

TEST #890424-2 National Accident Sampling System - Continuous Sampling Subsystem: Vehicle Data

FIELD MEASUREMENTS

Complete When Applicable

End Damage Side Damage

Undeformed end width Bowi ng ; B 1 1.5 XI 1 .

Corner shift: A1 B 2 9.0 X 2 1.8

A 2 Bowing constant

End shift at frame (CDC) (check one) XI + X2 = 1.4

<4 inches 2 >4 inches X

NOTE: Measure Cl to C6 from Driver to Passenger side in Front or Rear impacts - Rear to Front in Side impacts.

Direct Damage Specif i Impact Plane* of Width** Max*** Field c C C C C C ±D i 2 3 4 5 6 Number C- Mea surements (CDC) Crush L**

Bumper height as measured 0 . 21.0 22. 2 21.5 15.0 0.0

Bumper height as corrected 0 . 22.0 23 . 2 22.5 16.0 0.0

Sill height as measured 0.0 20 . 19.0 18 . 11.9 0.0

Sill height as corrected 0.0 16 . 15 . 15 . 1 8.4 0 .

Average Crush 113.0 1.4 23.4 24.6 23.9 17.4 1.4 -10.2

Bumper height free space = -1.0 inches Sill height free space = 3.5 inches Door latch, hinge, or pillar did not fail (See Page 1-i).

•Identify the plane at which the C-measurements are taken (e.g., at bumper, at sill, above sill, at beltline, etc.) or label adjustments (e.g., free space).

Free space value is defined as the distance between the baseline and the original body contour taken at the individual C locations. This may include the following: bumper lead, bumper taper, side protrusion, side taper, etc. Record the value for each C-raeasurement and maximum crush.

••Measure and document on the vehicle diagram the beginning or end of the direct damage width and field L (e.g., side damage with respect to undamaged axle.)

•••Measure and document on the vehicle diagram the location of the maximum crush.

NOTE: Use as many lines/columns as necessary to describe each damage profile.

4-6 1 « 1 1

E- Q«c

«c OSu £ H cx H H O U w * in 4-> -*-> o U U u CL, ro ro CO OS Q* Ou Ou 3 a a a CL, — »—

in o •4-1

OJ O' LD a O cn cn w LO w CL, tn

a z a 04 o — LO cn LO Ol rH 04 1 H-t in 04 -a; Z -<• s u o OS J O' o CO fc. * z H 1— cn -*-> +-> o o o 43 JC x: Oh Oh Oh

4-> 2 CD 43 c X3 Cn I— ••H •H E- CD * +-> < c H T3 T3 c tn CTJ ro CD CD 4-> 43 43 U Ch cn CD CD •H > > os O O

c5 2 *

«cC P£ —I 04 CO bJ a

4-7

SECTION 5.0

TEST #890424- SUMMARY

5-1 9 7

TEST CONDITIONS:

TEST NUMBER: 890424-3

DATE OF TEST: 4/24/89

TIME OF TEST: 1421

AMBIENT TEMPERATURE AT IMPACT AREA: 65° F

SUBJECT VEHICLE DATA :

ACTUAL INTENDED VEHICLE WEIGHT (lbs.) 2367 2367

VEHICLE ORIENTATION (deg.) 270 270

MOVING BARRIER VELOCITY (mpfa.) 37 . 37 .

BARRIER WEIGHT (lbs . ) 2673 2673

MAXIMUM CUMULATIVE CRUSH BUMPER HEIGHT (in.) 38.0

AVERAGE CUMULATIVE CRUSH (in.) = {C1 + C6.+ C2 + C3 + C4 + C5 }/5 23.8 2

VEHICLE ATTITUDES:

POST-TEST: LF: 22.7 RF: 23.9 LR: 24.3 RR: 25.2

5-2 TEST NUMBER 890424-3

VEHICLE ACCELEROMETER LOCATIONS AND DATA SUMMARY

POSITIVE NEGATIVE DIRECTION DIRECTION No. LOCATION X* Y* Z* MAX G MSEC MAX G MSEC

1 SILL RIGHT FRONT 116. 1 -24. 5 13. 2 LATERAL 4. 8 98. 8 27. 4 32. 9

2 SILL RIGHT REAR 104. 1 -24. 6 12. 3 LATERAL 6. 3 100. 1 28. 2 32. 5

* ALL MEASUREMENTS OF ACCELEROMETER LOCATIONS ARE IN INCHES.

REFERENCE: X: FORWARD FROM REAR AXLE Y: LEFTWARD FROM VEHICLE CENTERLINE Z: UPWARD FROM GROUND LEVEL TEST NUMBER 890424-3

MOVING BARRIER ACCELEROMETER LOCATIONS AND DATA SUMMARY

POSITIVE NEGATIVE DIRECTION DIRECTION No. LOCATION X* Y* 2* MAX G MSEC MAX G MSEC

1 BARRIER CG 75. 0 0. 0 10. 5 LONGITUDINAL i. 1 249. 1 2i. 2 25. 1

* ALL MEASUREMENTS OF ACCELEROMETER LOCATIONS ARE IN INCHES.

REFERENCE: X: + FORWARD FROM REAR BUMPER Y: + LEFTWARD FROM VEHICLE CENTERLINE Z: + UPWARD FROM GROUND LEVEL

5-4 85

TEST #890424-3

CONTACT SWITCH LOCATIONS AND DATA SUMMARY

SEPARATION LOCATION TIME (MSEC)

- VEHICLE CONTACT SWITCH FRONT 3? . 5 - VEHICLE CONTACT SWITCH REAR 8 . 2 - BARRIER CONTACT SWITCH LEFT 10 . - BARRIER CONTACT SWITCH RIGHT 155 .

5-5 0 5 8 0 0 0 0

PSU/Case Number Vehicle Number_

TEST #890424-3 National Accident Sampling System - Continuous Sampling Subsystem: Vehicle Data

FIELD MEASUREMENTS

Complete When Applicable

End Damage Side Damage

Undeformed end width Bowing: B1 1.5 XI 0.0

Corner shift: A1 B 2 13.5 X2 0.0

A 2 Bowing constant

End shift at frame (CDC)

(check one) XI + X 2 = 0 . <4 inches 2 ±4 inches X

NOTE: Measure Cl to C6 from Driver to Passenger side in Front or Rear impacts Rear to Front in Side impacts.

Direct Damage Specific Impact Plane* of Width** Max*** Field c C C C c C ±D i 2 3 4 s 6 Number C-Measurements (CDC) Crush L“

Bumper height as measured 0.0 26 . 36 . 38 . 28 . 0.0

Bumper height as corrected 0 . 27 . 37.8 39 . 29.0 0.0

Sill height as measured 0 . 26 . 33.4 26 . 32.5 0.0

Sill height as corrected 0 . 23.0 29.9 22.5 29 . 0 .

Average Crush 139.0 0.0 25 . 3 33.9 30.8 29.0 0.0 -19.2

Bumper height free space = -1.0 inches Sill height free space = 3.5 inches Door latch, hinge, or pillar did fail (See Page 1-2).

‘Identify the plane at which the C-measurements are taken (e.g., at bumper, at sill, above sill, at beltline, etc.) or label adjustments (e.g., free space).

Free space value is defined as the distance between the baseline and the original body contour taken at the individual C locations. This may include the following: bumper lead, bumper taper, side protrusion, side taper, etc. Record the value for each C-measurement and maximum crush.

“Measure and document on the vehicle diagram the beginning or end of the direct damage width and field L (e.g., side damage with respect to undamaged axle.)

‘“Measure and document on the vehicle diagram the location of the maximum crush.

NOTE: Use as many lines/columns as necessary to describe each damage profile.

5-6 LI

DATA

CAMERA a. 3 Q)

cu t/i T3 OF O •H — 5 u +J +J u u

PURPOSE to ra a. a, cl. a a a »-l t—

(fps)

OJ CO CO o a> lo -** -*}<

SPEED

(mm) Ln m lo .-H Cvl

LENS

CO 03 CO

c C c O O o TYPE ui c/i t/i o o o +J 3-> +J O O o a jc x; a. a, a.

4-> CD 43 T3 CD •H H CD :* 4-» LOCATION T3 —4 T3 T3 tn ro (TJ CD CD -p 43 43 43 U >-» cn CD > OS O o

NO.

CAMERA

5-7

1

APPENDIX A PHOTOGRAPHS

A-

TEST #890424-1

LIST OF PHOTOGRAPHS

1. PRE-TEST OVERALL FRONT VIEW

2. POST-TEST OVERALL FRONT VIEW

3. PRE-TEST OVERALL LEFT SIDE - VIEW 1

4. POST-TEST OVERALL LEFT SIDE - VIEW 1

5. PRE-TEST OVERALL LEFT SIDE - VIEW 2

6. POST-TEST OVERALL LEFT SIDE - VIEW 2

7. PRE-TEST OVERALL REAR VIEW

8. POST-TEST OVERALL REAR VIEW

9. PRE-TEST OVERALL RIGHT SIDE VIEW

10. POST-TEST OVERALL RIGHT SIDE VIEW

11. PRE-TEST LEFT FRONT THREE-QUARTER VIEW

12. POST-TEST LEFT FRONT THREE-QUARTER VIEW

13. PRE-TEST LEFT REAR THREE-QUARTER VIEW

14. POST-TEST LEFT REAR THREE-QUARTER VIEW

15. PRE-TEST CLOSE-UP LEFT FRONT VIEW

16. POST-TEST CLOSE-UP LEFT FRONT VIEW

17. PRE-TEST CLOSE-UP LEFT REAR VIEW

18. POST-TEST CLOSE-UP LEFT REAR VIEW

19. POST-TEST LEFT SIDE CLOSE-UP VIEW

20. PRE-TEST BARRIER FACE - VIEW 1

21. PRE-TEST BARRIER FACE - VIEW 2

22. PRE-TEST BARRIER FACE - VIEW 3

l I

Figure A-l. PRE-TEST OVERALL FRONT VIEW

Figure A-2. POST-TEST OVERALL FRONT VIEW Figure A-3. PRE-TEST OVERALL LEFT SIDE - VIEW 1

Figure A-4. POST-TEST OVERALL LEFT SIDE - VIEW 1 Figure A-5. PRE-TEST OVERALL LEFT SIDE - VIEW 2 Figure A-8. POST-TEST OVERALL REAR VIEW f

Figure A-9. PRE-TEST OVERALL RIGHT SIDE VIEW

;

Figure A-10. POST-TEST OVERALL RIGHT SIDE VIEW -

Figure A- 11. PRE-TEST LEFT FRONT THREE-QUARTER VIEW

Figure A -12. POST-TEST LEFT FRONT THREE-QUARTER VIEW Figure A-13. PRE-TEST LEFT REAR THREE-QUARTER VIEW

Figure A-14 POST-TEST LEFT REAR THREE-QUARTER VIEW Figure A-15. PRE-TEST CLOSE-UP LEFT FRONT VIEW

Figure A-16. POST-TEST CLOSE-UP LEFT FRONT VIEW Figure A-17. PRE-TEST CLOSE-UP LEFT REAR VIEW Figure A- 19. POST-TEST LEFT SIDE CLOSE-UP VIEW

Figure A-2Q. PRE-TEST BARRIER FACE - VIEW 1 Figure A-21. PRE-TEST BARRIER FACE - VIEW 2

Figure A-22. PRE-TEST BARRIER FACE - VIEW 3

TEST #890424-2

LIST OF PHOTOGRAPHS

23. POST-TEST OVERALL FRONT VIEW

24. POST-TEST OVERALL LEFT SIDE - VIEW 1

25. POST-TEST OVERALL LEFT SIDE - VIEW 2

26. POST-TEST OVERALL LEFT SIDE - VIEW 3

- 27 . POST-TEST OVERALL LEFT SIDE VIEW 4

28 . POST-TEST OVERALL REAR VIEW

29. POST-TEST OVERALL RIGHT SIDE VIEW

30. POST-TEST LEFT FRONT THREE-QUARTER VIEW

31 . POST-TEST LEFT REAR THREE-QUARTER VIEW

32. POST-TEST CLOSE-UP LEFT FRONT VIEW

1 33 . POST-TEST CLOSE-UP LEFT REAR VIEW

Figure A-23. POST-TEST OVERALL FRONT VIEW 1

Figure A-25. POST-TEST OVERALL LEFT SIDE - VIEW 2

Figure A-26. POST-TEST OVERALL LEFT SIDE - VIEW 3 Figure A-28 POST-TEST OVERALL REAR VIEW Figure A-29. POST-TEST OVERALL RIGHT SIDE VIEW

Figure A-30. POST-TEST LEFT FRONT THREE-QUARTER VIEW

- Figure A-31. POST-TEST LEFT REAR THREE-QUARTER VIEW

Figure A-32. POST-TEST CLOSE-UP LEFT FRONT VIEW

TEST #890424-3 LIST OF PHOTOGRAPHS

34. POST-TEST OVERALL FRONT VIEW

35. POST-TEST OVERALL LEFT SIDE - VIEW 1

36. POST-TEST OVERALL LEFT SIDE - VIEW 2

37. POST-TEST OVERALL REAR VIEW

38. POST-TEST OVERALL RIGHT SIDE VIEW

39. POST-TEST LEFT FRONT THREE-QUARTER VIEW

40. POST-TEST LEFT REAR THREE-QUARTER VIEW

41. POST TEST CLOSE-UP LEFT FRONT VIEW

42. POST-TEST CLOSE-UP LEFT REAR VIEW

43. POST-TEST LEFT SIDE CLOSE-UP - VIEW 1

44. POST-TEST LEFT SIDE CLOSE-UP - VIEW 2

Figure A-34. POST-TEST OVERALL FRONT VIEW

Figure A-35 POST-TEST OVERALL LEFT SIDE VIEW 1

1 Figure A-36. POST-TEST OVERALL LEFT SIDE - VIEW 2

Figure A-37. POST-TEST OVERALL REAR VIEW Figure A-38. POST-TEST OVERALL RIGHT SIDE VIEW

Figure A-39. POST-TEST LEFT FRONT THREE-QUARTER VIEW Figure A-41. POST-TEST CLOSE-UP LEFT FRONT VIEW Figure A-42. POST-TEST CLOSE-UP LEFT REAR VIEW

APPENDIX B DATA PLOTS

B-l TEST #890424-1

00 M

. _NPH

0 kJ 1 s' „

140.38 18.7 00 ^

2*80. e RT

3.33

2(50.00 TEMPO

RCCELERRTION 00

. FORD 8.63, 2^20

1983 AXIS -16 b 93 l'SD.00 250/ . DEG Y 26 00 - SILL

100/ 270 1b0. =

00

. FRONT VALUES INTO

BLPP IM5EC1 l'j0 = MAX

00 RIGHT

. TIME FILTER BARRIER

MIN, 1*00

55 VEHICLE

MOVING

ALGORITHN

890424-1 © O ©. - 1 QRMRGE 4

CONTOURED 00 III 0. !1

09114 CRASH RFSYG VRT.C-1

-20.00 —ii

&

es

0.38

e

0.00

h— (_>O _l LU 121.13, m Xi— az -40 b

5214/ -11.04

i— tn 1650/ i~ =

VALUES

RLPF

l = 31 MAX CD CC

FILTER

MIN, LU __J f__l

i— LU

ALGORITHM

,390424-1

DRMR6E

III

09114 CRASH RFSYV VRTC-1 i

340. '1

HPH

140.75 18.7

SOgTOTO®

8 RT

3.17

SOo TEMPO

ACCELERATION

FORD 8.86, SO®

1983

-16 B AXIS -25.92 SO®

250/ DEG Y 09 ®. SILL 100/ 6 270 = i'

REAR VALUES INTO

BLPP SO® (MSEC] = MAX RIGHT

TIME FILTER BARRIER MIN, SO®

VEHICLE

TO® MOVING ALGORITHM

890424-1 90 .

, ills DAMAGE

CONTOURED

III

iVi.®8

69114 CRASH RRSYG VRTC-1 00 2a. fdt

MPH

18.7

RT

0.00

TEMPO

VELOCITY

FORD

119.75,

1983 RXIS

-40 Y

-ll,30e 5214/ DEG

SILL

1650/ 270 =

RERR

VALUES INTO RLPF (M5ECI

= RIGHT MAX

FILTER TIME BARRIER MIN,

VEHICLE

MOVING ALGORITHM

890424-1

, ORMRGE

CONTOURED

III

89114 CRASH RRSYV YRTC-1 00

340. '1

MPH

310.00

121.00 18.7 00

280. 8 RT

ACCELERATION

0.20

250.08 TEMPO

FORD AXIS 220.00 39.63, X 1983 fl0 -16 b . 1*90 69 GRAVITY 250/ . DEG 10

-

1*60.00 100/ 270 OF =

CENTER VALUES INTO 1*30.00 BLPP IM5EC1

= MAX UO r . TIME FILTER BARRIER IN ©© BARRIER M 1I

?0J0

MOVING

ALGORITHM

CONTOURED

890424-1

4I0.1J0 - QflMRGE

CONTOURED

III 0.00 *1

09114 CRASH BCGXG YRTC-1 «

© ©

0.88 o ®

18.71 CO X a=

, 13

323.

-40 B 7.49 CD 5214/ ^0=

1650/ = C_j az VALUES —UlJ RLPF cc = a= MAX

FILTER

MIN*

LU ALGORITHM OZ

i

890424-1

, DRMRSE

III

VRTC-l CRASH 139114 SCGXV o f=>

0.52

1.08, FRONT

-

-40

-10.11b

SWITCH 5214/

1650/ =

CONTACT

VALUES

RLPF

= MAX

VEHICLE

FILTER

MIN,

ALGORITHM

8913424-1

, OAMRGE

III

89114 CRASH VRTC-1 QTH1 — —I

s*

*s*

d_

C--

140.88 <20

e ITZ CD 1.03 Q_ LU

I Q oz az 0.88, a az u_ LU az CO CO O') -40

-9.84b

< :* ~ i L l 5214/ LU CD co GS i 1650/ c- = OJ az a

VALUES CZi

RLPF CZi

= LU MAX az LU CD I— FILTER az ZIZ MIN, az LU az az CD

flLGQRITHli CD

890424-1

CZl

- LU QfiMRGE az ZD CD

III CDo 89114 CRASH VRTC-1 QTH2

L 74.13

8

0.62

,

1.00 RIGHT

-

-40

-10.36b

SWITCH 5214/

1650/ =

CONTACT

VALUES

RLPF

= MAX

BARRIER FILTER

MIN,

ITHM

ftLGQR

890424-1

,

OflMRGE

III

89114 CRftSH VRTC-1 QTH3 —

fd-

95,00

s

0.66

,

1.63

-40

-10.508 5214/ co

i 1650/ cj = az

I CD VALUES L_j RLF'F uZ = UJ \m az FILTER oz MIN, az on

1 RLSORITHH

890424*

, QflMRSE

1 III

39114 CRASH VRTC- QTH4 TEST #890424-2

73.50

@

2.47

,

7.25

-16

250/ -63.618

100/

=

VALUES

BLPP

= MAX

p

FILTER MIN

ALGORITHM

890424-2

ORMfiGE

III

89114 CRASH RFSYG VRTC'2 —

S> CM H

0,00 oo a co © cm

0.00 CD tl_ 5- '• LU H <_

, oE cm u.

146.33 cr cn •— co x cn a: -40 6 CD 5214/ -20.69 UJ CD SILL Si 1650/ = eg Q FRONT

VALUES

RLPF

= MAX CC RIGHT

FILTER az MIN, 0= cm ca VEHICLE

ALGORITHM

890424-2

, QRMRGE cm ZD CD

I III ZZL CD

39114 CRftSH RFSYV VRTC-2

B0 *0 0.88

#

2.04

7.75,

-16 b 13 250/ . 61

-

100/

=

VALUES

BLPP

= MAX

FILTER

MIN,

THHI

RLGQR

390424-2

,

DflMRGE

III

89114 CRASH RRSYG VRTC-2

0.01

157.75,

-40 e -20.89

5214/

1650/ =

VALUES

ALPF

= MAX

FILTER

MIN.

RL6GRITHN

890424-2

.

GfiMRGE

III

39114 CRASH flFiSYV VfiTC-2 3

0.96

-

4.63

-16 b 84 250/ . 26

-

100/

=

VALUES

BLPP

= MAX

FILTER

MIN,

ALGORITHM

890424-2

, QfiMRGE

III

39114 CRASH BCGXG VRTC-2 H

8 8 CM X

“O'. (jQ >_

!>- ' cn ( j CD

CD CO XH— az

X• , LZl az 08 a

340. co az co az OT) CD -40 b 84 CD 1=1 5214/ . 11 LU CD Q= LU q !=: 1650/ = ' J (__l a cc

VALUES

RLF'F

= MAX

FILTER

MIN*

ITHM

RLGOR

890424-2

, QAMRGE

III CD

89114 CRASH BCGXV VRTC-2 132.38

e

0.69

,

FRONT 2.00

-

-40 16b

5214/ SWITCH -10.

1650/ =

CONTACT

VALUES

RLPP

= MAX

VEHICLE FILTER

MIN,

ALGORITHM

890424-2

,

OflMRSE

III

99114 CRASH VRTC-2 0TH1 —

© © =3* OvJ CO H © © &_T“ © *e:-

142.63 co »- w © cn hJ

« oo i o t«.j cn

0.57 H CO © Q_ Hw © LU QJ pn rsi 0) co © Q © z; 1.63, a © REAR Cxi "Tvi cn © co - es cr> -40 -10.17b tSl cr>

CD SWITCH 5214/ LU CD © © © 1650/ oo C-- = <\l

CONTACT

VALUES

ALPF quj

1—1-^- = MAX ~az

—1 VEHICLE FILTER ©t— LLl— MIN, © uri— v-. Dcn ©o CD ©

ALGORITHM

890424-2 © CD , LU QRMR6E © =3* OZ CD

III © © i i e j

89114 CRASH VfiTC-2 QTH2 © is CXI

I T T 0 ’ 00‘6- * ~ P 0 'Z I 00'6 0 '9 00 'I 00 00*e- 99- 0 Q S I 0 A 3 399l^A 0 IS ~r C\l H 0 0 0_ 0 0 in Kn CD in 0 c-- co 0 CO

CO 59 Tvj QZ

0.76 0 Q_ 0 Q 0 Z

0.08, c_J 0 RIGHT •Tvl “CM CO

CO - 0 Cu -40 B -10.40 cr< CD 5214/ LU SWITCH 0 0 c3 1650/ CD l>- = OJ

0 CONTACT

VALUES ©IlI ' RLPF So I

= MAX 0UJ ' ' €»xi BARRIER FILTER 'QZ Of- n- MIN, 0 u— OZ QD 0 CD -0

ALGORITHM CD 890424-2 0 CD LU , OZ OfiMRGE ZD CD

III 0 0 CD

39114 CRASH VRTC-2 QTH3 0

OJ OO '6 00 ’9 00 £ a0 9 ’ O0’6- OQ’SI- BO ’SI C?HOATW A CM H

137. i>-

8 az 0.77 CD Cl_ z: LU

, Z 0.63 a LEFT

cn co - cn -40 b 62 CD . SWITCH 5214/ LU 10 CD - Q 1650/ O- = CM a CONTACT

VALUES

RLPF

= MAX co

BARRIER

FILTER MIN, az az co

RLGQRITHI1 a 890424-2 CD LU ORMRGE az ZD CD

III CD CD 89114 CRASH VRTC-2 QTH4 TEST #890424-3

s

98.75

4.83

32.88,

-16 b 41

250/ . 27

-

100/

=

VALUES

BLPP

= MAX

FILTER

MIN,

ALGQRITHN

898424-3

, DAMAGE

III

39114 CRASH RFSYG VRTC-3

I ©

MPH 311.66

6,00 37.9

?83.33 « RT

0.01 00

55. TEMPO I2

VELOCITY

FORD 2126.66

223.38,

AXIS 33 1983 -40 V l'sB.

-21.508 5214/ DEG SILL (90

270 1650/ lVe. =

FRONT 66

VALUES INTO

RLPF (M3EC1 i'll.

= RIGHT MAX 33

TIME FILTER BARRIER

MIN, l'l3.

VEHICLE 00

b's. MOVING ALGORITHM

890424*3

^6.66 - QfiMRGE

CONTOURED

III 33 h.

89114 CRASH RFSYV VRTC-3 oe

100.13

«

6.34

32.50,

-16 b 25 250/ . 28

-

100/

=

VALUES

BLPP

= MAX

FILTER

MIN,

RLGQRITHN

890424-3

- DRMRGE

III

89114 CRASH RRSYG VRTC-3 Ii

s

0.13

®

0.00

i— LJ , cz>

226.08 > cn xi— -40 a=

-20.90B

5214/ _i

I ! cn 1650/ = cc cn LU GC VALUES ALPF X = CD MAX CC

FILTER LU MIN, _J C_J

I— JO >LU

ALGORITHM

89®424-3

, DAMAGE

III

39114 CRASH RRSYV VRTC-3 Si S CO X

MPH

3)00

249.13 37.9

ACCELERATION 2800 ® RT

1.13

2500 TEMPO

AXIS X FORD 2?20.00 25.13,

1983 GRRVITY

-16 B 108.00 -21.24

250/ DEG OF 00

100/ 1*60. 270

= CENTER

VALUES INTO

BLPP EM5EC]

l'3®.00 = BARRIER MAX 00

. TIME FILTER BARRIER

MIN, l'00

MOVING

^0.00 o MOVING ALGORITHM

80

CONTOURED

, DAMAGE lib.

CONTOURED 0( III a l'fl.

if 89114 CRASH BCGXG vn '

<3

0.25

®

37.91

, 13

188.

-40

14.46®

5214/

1650/ =

VALUES

RLPF

= MAX

FILTER

MIN,

ALGORITHM

890424-3

, QAMRGE

III

89114 CRASH BCGXV VRTC-3 OS S CO H

0_

CO 38.00 C-- cn

e az

0.77 CD Cl_ 21 LU Za 19.38, a FRONT

co

co - CD -40

-10.08b CD 5214/ LU SWITCH CD

CONTACT

VALUES

RLPF

= MAX

VEHICLE FILTER

MIN, az Daz CD

ALGORITHM CD

890424-3

, OftMRGE ID CD

III CD

39114 CRRSH VRTC-3 0TH1 CO X

155.75

®

0.75 CD

Q cc 18.38, a LEFT

on co -

-40 CTi

-10.55b

CD SWITCH 5214/ LU CD Q 1650/ c-- = 04 a CONTACT

VALUES

RLPF

= MAX cc

BARRIER

FILTER

MIN, az co

ITHM

fiLGQR CD 890424-3 3C CD , LU DflMRGE QZ ZD CD

III OCD 89114 CRASH YRTC-3 QTH4 s> «s> OO X

Si s Ci_

[in 36.0© Q L o cm

® CO Tvj az CD 0.83 is a_ s Uo r^j S a G> az 1.08, Q S RERP, cm Tm OD CO - s cn -40 b CD 13 CD . SVITCH 5214/ LU 10 CD - S> s G 1650/ CD t>V = CM a CONTRCT

VALUES RLPF Slot = MAX

VEHICLE

FILTER

MIN,

ALGORITHM

890424-3

,

OfiMRGE

III

39114 CRASH VRTC-3 QTH2

00 '£! 00-6 013 ’SI -

0.80

0.53,

-40

-10.34b

5214/

1650/ =

VALUES

RLPF

= MAX

FILTER

MIN,

ITHfi

RLGGR

890424-3

,

OfiMRGE

III

39114 CRASH VRTC-3 QTH3