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Kemutec Food Powder Processing Solutions

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Kemutec Food Powder Processing Solutions Food Powder Processing Solutions » Sifting and Screening » Milling and Grinding » Mixing and Blending 02 Food Powder Processing Solutions Food Powder Processing Solutions 03 YOUR WORLDWIDE FOOD HOW WE ADD INTEGRATE HIGH-QUALITY PROCESSING PARTNER EXTRA VALUE SCHENCK PROCESS SYSTEMS Our teams at Kemutec engineer and MATERIAL TESTING Supporting a variety of customize, high quality process solutions KEY FOOD APPLICATIONS bulk-handling industries: We offer material and process testing in for powders used in the food industries, FOR KEMUTEC INCLUDES: a number of global Technology Centres. » Bulk bag loading and unloading as well as chemicals and pharmaceuticals. Through years of in-depth analysis, we » Batch and continuous feeders Kemutec proudly became part of » Flour sifting have gathered a significant amount of the Schenck Process Group, a global » Weighing solutions » Sugar grinding knowledge, which helps us optimize manufacturer of bulk material handling » Continuous dense and dilute processes and customize the design of products and systems, in 2018. » Dairy powder densification phase conveyors all Kemutec solutions, to suit our client’s » Cocoa mixing » Mechanical conveyors Kemutec solutions include equipment for application and desired outcome » Cookie rework Size Classification and Screening, Size » Vibrating screens with condition All our test centres are equipped to Reduction, as well as Mixing and Blending » Starch densification monitoring allow for remote involvement with our technologies. Well-known and trusted » Vital wheat gluten milling » Plant and logistical control systems customers, such as live streaming, or brands from the Kemutec range, include » Potato flake milling you are welcome to visit and witness the » Truck and train loading KEK, Gardner and PPS. These brands » Bakery pre-mixes testing process yourself. Videoing of all represent decades of powder processing » Truck unloading intake screening trials is also available. knowledge and on-going innovation. To book a visit or test, email [email protected] Tel: +44 (0)1625 412000 Email: [email protected] 04 Food Powder Processing Solutions Food Powder Processing Solutions 05 FOOD PROCESSING SOLUTIONS SIZE REDUCTION MIXING AND BLENDING Whether you intend to process powder, or to produce a powder-like form, our solutions enable: Our KEK and PPS brands offer a wide The renowned Gardner mixing and range of milling technologies for various blending machines are well known for their materials. longevity and outstanding performance. Kibbler – Heavy duty, coarse grinding and Ribbon Mixer – for gentle blending, lump breaking mill, with controlled particle to high intensity batch or continuous size. Easy to clean, with simple maintenance. mixing, with ingredients dispersed homogeneously. Cone Mill – Grinds material to achieve a consistent size for sifting. It is very versatile Plough Mixer – for high speed, high SCREENING & SIZE SIZE MIXING AND and will process wet or dry product. shear mixing. It is ideally suited for CLASSIFICATION REDUCTION BLENDING breaking up lumps & agglomerates. Universal Mill – High speed, one-pass fine grinding, combined with interchangeable Double Cone Blender – offers gentle grinding media. tumbling, for free-flowing powders & granules, in addition to delicate Air Classifier Mill – Ultra-fine grinding SCREENING AND SIZE CLASSIFICATION products, or to mix heavy abrasives. with controlled particle size distribution and The KEK Centrifugal Sifter is widely known as a high capacity powder sifter; high temperature control. providing unparalleled performance for classifying the size of material, as well as screening it for contaminants. Tel: +44 (0)1625 412000 Email: [email protected] 06 Food Powder Processing Solutions Food Powder Processing Solutions 07 KEK CENTRIFUGAL SIFTER KEK CENTRIFUGAL SIFTER The KEK Centrifugal Sifter is recognized as the leading high capacity sifting and screening solution PRINCIPLE PROCESSES: TYPICAL FOOD APPLICATIONS: for food industries globally. KEK Sifters classify the size of material by sifting and separating out » Product security and policing / removal » Flour sifting material that isn’t to the required size. This screening process also removes unwanted material of extraneous material and de-risks the process from accepting contaminants such as plasters, insects, metals etc. » Ingredient check sieving » Scalping / small percentage removal » Dairy powder sieving of oversize product » Bakery mix de-lumping and final dressing KEY BENEFITS: » Classification / separation by size » Recovery of products from packaging » De-dusting / removal of fines » Truck bulk ingredient unloading safety » High-efficiency, speedy performance » Conditioning / provides uniform sifting » Quick, hygienic and easy to clean density for easy flow » Final check safety sifting before packaging » Cantilever shaft ensures » De-agglomeration / breaking of » De-agglomeration of raisins and other no oversize bearing or seal soft lumps and agglomerates dried fruits » 30 second screen changes » Liquid straining / removal of excess » Easy inspection for maintenance, liquid from solids products due to oversized end door » Operator friendly – no tools typically Featuring a specialised ‘Cantilever’ design, the KEK Sifter offers users unprecedented, required for stripping & cleaning Just 30 second screen changes high standards in hygiene. This is achieved through the machine’s easy access and rapid screen change functionality, averaging at just 30 seconds. Tel: +44 (0)1625 412000 Email: [email protected] 08 Food Powder Processing Solutions Food Powder Processing Solutions 09 INLINE PNEUMATIC CONVEYING SYSTEMS 150 mm 5 mm 250 μ 25 μ 5 μ KEK KEK KEK PPS Kibbler Cone Mill Universal Mill Air Classifier Mill Particle Size Range Particle Size Range Particle Size Range Particle Size Range 150 mm to 2-3 mm D50 - 500 μ to <250 μ D50 - 100 μ to <20 μ D50 - 20 μ to <5 μ KEK CENTRIFUGAL SIFTER MILLS RANGE INFORMATION: OPTIONAL DESIGN FEATURES: To support a wide-variety of milling applications and particle sizes, Kemutec Mills include technologies and customized features that makes size reduction efficient, hygienic and safe. » Available in 7 sizes to suit a wide » Drive arrangement variety of materials » Hazardous area electrics » Models that can process from a few » Pressure rated design WE KNOW YOUR MATERIAL APPLICATIONS: kilograms per hour, to over 90 tonnes » Gas inerting & CIP capability Practical examples of particle size range: » Rework and » Available with nylon, stainless steel regrind » Special metals and alloys for construction » 150 mm down to 5 mm lumps & woven wire and wedge wire screens » Lump breaking » High containment machines agglomerates created in feed materials - » Inline pneumatic conveying models » Screen protection or trash traps granulated sugar and soap noodles » Bulk power densification » Dust-tight connections » 5 mm down to 1 mm granules & small SPECIAL DESIGNS: agglomerates - biscuit rework » Wet granulation » 1000 μ down to 100 μ coarse powders - » In-line vacuum conveying sifters de-agglomerates » In-line positive pressure pneumatic » 100 μ down to 25 μ fine powders - conveying sifters icing sugar and flour » ‘Insertable’ mini sifter » 25 μ down to 0 μ ultra-fine powders - » Extruder protection sodium bicarb, starch Tel: +44 (0)1625 412000 Email: [email protected] 10 Food Powder Processing Solutions Food Powder Processing Solutions 11 Coarse grinding and lump breaking Particle size range 150 mm to 2-3 mm KEK KIBBLER KEK KIBBLER Strong and robust KEK Kibbler’s are TYPICAL FOOD APPLICATIONS: designed to grind large lumps of up KEY BENEFITS: » De-lumping food ingredients, to 6” (150 mm) and reduce them to such as sugar, citric acid and salt 1/8” (2-3 mm) in preparation for further » Strong and robust construction » Reclaiming boiled sweets & candies processing. They typically work in » Cantilever shaft grinding beaters » Reclaiming biscuits & cookies conjunction with other KEK mills or as available, for hygienic processing stand-alone mills and are available with » Chocolate grinding pre-melting » Cantilever shaft also means a cantilever shaft, to maximize hygiene. no end-bearings » Size reducing of soap noodles The size reduction process takes » Hinged end door for easy place through a combination access cleaning RANGE INFORMATION: of impact, crushing, cutting and » Screen changes are quick & simple abrasion. While the slow speed, » Available in 4 sizes » Minimal ‘fines’ generation heavy-duty beater, sweeps product » Grinds from 150 mm to 2-3 mm against the contoured grinding screen. » Minimal heat generation » Screens range from 30 mm to 3 mm » Control of milled particle size through screen selection » 10 bar safety rating » Quiet operation » Wide range of grinding media and interchangeable beaters Tel: +44 (0)1625 412000 Email: [email protected] 12 Food Powder Processing Solutions Food Powder Processing Solutions 13 Versatile milling capabilities Particle size range from D50 – 500 μ to < 250 μ KEK CONE MILL KEK CONE MILL For reliable & hygienic size reduction, TYPICAL FOOD APPLICATIONS: RANGE INFORMATION: Kemutec’s KEK Cone Mill includes the KEY BENEFITS: » Crushing & densifying of potato flakes » 7 model sizes widest range available, from lab through or oat flakes » Milling particle size range from to bulk production. » Ability to process a wide variety of » Grinding granulated sugar to castor sugar D50 – 500 μ to < 250 μ materials through variable speed, cone KEK Cone Mills are a popular choice hole shape and size and rotor
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