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NX for Mechanical Design

Benefits Summary t Facilitates design control, The NX™ software for mechanical design provides a comprehensive set of speeds the design process, leading-edge CAD modeling tools that enable companies to design higher increases designer and quality products faster and less expensively. The NX comprehensive design team productivity and mechanical design solution lets you choose the tools and methodologies that improves design throughput best suit your design challenge. Innovative technologies deliver breakthrough t Improves design team mechanical design capabilities that set new standards for speed, performance performance, especially for and ease-of-use. handling large, complex models Transforming product development by delivering greater power, speed, t Raises product quality by quality, productivity and efficiency for mechanical design minimizing design errors NX mechanical design capabilities are unmatched in terms of the power, t Produces faster, more versatility, flexibility and productivity they deliver to your digital product accurate and complete development environment. NX enables you to establish a complete design product documentation solution for your environment, including leading-edge tools and t Produces significant time, methodologies for: effort and cost savings by t Comprehensive high-performance modeling, which enables you to facilitating design re-use seamlessly use the most productive modeling approaches – from explicit t Facilitates better integration solid and surface modeling to parametric, process-specific and history-free and coordination between direct modeling that works with models from any CAD system. multiple design disciplines, t Active mockup and assembly design, which enables you to work design teams and their interactively with massive multi-CAD assemblies while leveraging leading related CAD systems assembly management and engineering tools. t Standards-compliant drafting and 3D annotation, which streamlines Features the creation of product documentation by directly leveraging your 3D t Comprehensive 3D design master model. capabilities, including wireframe, surface, solid and Today’s mechanical design challenges direct modeling Manufacturing companies are driven by an increased pressure to develop t Synchronous technology for more innovative products in a shorter time frame while continuing to deliver uniting parametric and high levels of quality. Even with mature 3D CAD technology, many companies history-free modeling in the fail to significantly reduce process waste, improve product quality or deliver same design environment breakthrough product innovations that stir the imagination of the t Assembly modeling with full- marketplace. context, multi-CAD digital mockup and validation tools These challenges require a radical rethinking of the business model that pertains to product development. This rethinking should begin with transforming the design process. Product design fuels the entire development

NX

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NX for Mechanical Design

Features continued effort. Today’s design processes involve Process innovation NX enables you to t Interactive design of massive increasingly complex products comprised establish an interactive environment assemblies that improves the of design elements created by multiple where everyday design work can be performance and capacity of teams, disciplines and suppliers using streamlined through the implementation your design environment independent CAD systems. These complex of task-oriented workflows that improve t Process-specific, streamlined processes require product makers to designer productivity. NX design modeling tools for sheet coordinate the activities of team members environments facilitate high-performance metal routed systems and dispersed across different geographies modeling techniques that provide design other applications while retaining design intent from the teams with the flexibility and power to t Configurable, intuitive start of the design project to handle design of virtually any size or interface that facilitates its completion. complexity. NX allows you to dynamically ease-of-use, user learning integrate your CAD processes with and accessibility to powerful Companies need design processes that planning, simulation, tooling, manufac- modeling capabilities compress the design cycle by eliminating turing and other lifecycle processes and t Associative integration with value-added tasks, maximizing knowledge make informed design decisions by all NX product development re-use and proactively addressing recognizing the requirements of all solutions, including NX manufacturability issues before they reach design stakeholders and coordinating industrial design, the factory floor. Product developers need their activity. electromechanical, to “design-in” rather than “inspect-in” simulation, tooling and product quality. More specifically, NX addresses the machining solutions mechanical design process directly through t Automated, real-time design NX next-generation design solutions its capabilities for: validation checking to NX delivers next-generation design t Comprehensive high-performance monitor functional solutions that transform the entire product modeling requirements development cycle. NX represents a radical t Active mockup and assembly design t Knowledge capture and departure from conventional CAD systems. t Standards-compliant drafting and automation tools NX improves speed and efficiency while 3D annotation t Seamlessly integrated, eliminating wasted work by providing transparent engineering data unique technologies and methodologies, Comprehensive high-performance and process management including: modeling NX delivers the most powerful and flexible Knowledge-enabled design NX modeling solutions available – solutions automates and simplifies design by that enable you to freely use any modeling enabling you to leverage the product and technique that fits your design challenge. process knowledge that your company has All NX modeling tools are built on Siemens’ gained from its experiences as well as from ® geometry modeling kernel, the industry best practices. NX tools enable world’s most powerful, robust and widely designers to capture knowledge in the used modeling foundation. form of high-level product structure, templates, frequently used design Design Freedom NX supports Design features, engineering rules, formulae and Freedom powered by Siemens’ validation checks. Knowledge-enabled groundbreaking synchronous technology. design helps your company reduce design This unique approach enables you to unite costs, compress the design cycle and feature-based parametric and history-free improve design quality. modeling in the same design environment.

NX seamlessly integrates Teamcenter-managed You can manage your entire design Design Freedom means that your designers engineering and process data, enabling designers process with Siemens’ Teamcenter® can use NX synchronous modeling tools to to quickly search a single source of knowledge and locate the information they need to use. software, which lets you establish and modify design geometry initially created seamlessly integrate a single source of on other CAD systems or by other product and process knowledge into your modeling techniques. It does not matter design environment. This enables you to whether the data in question was imported coordinate your design chain, standardize from another CAD system or whether is your design processes and accelerate native parametric or nonparametric. NX decision making throughout the design cycle. NX

Design re-use Design re-use becomes subassemblies and components. Active increasingly more important as today’s Mockup utilizes industry-standard JT™ manufacturers try to expand their market technology to enable designers to load share by establishing product platforms. thousands of components from multiple NX lets you use any part or assembly as a CAD systems in just seconds. JT is a highly template for new designs, building product flexible CAD neutral format that allows knowledge and best practices into your designers to fully represent all relevant development processes. This capability model information. The JT format can be supports your commonization, created from most major CAD applications. modularization and re-use initiatives by Depending on your type of business enabling you to reduce design time by up process, JT data can be very lightweight or to 80 percent. very rich. JT models are able to hold NX synchronous technology enables designers precise model geometry, product to perform history-free editing on imported structures, attributes and PMI, including CAD models. geometric data, translations and annotations. JT enables you to load assemblies with up to a million parts with synchronous tools enable designers to exceptional interactive performance. work directly with any geometry without the need to rebuild data. These synchronous As a result, Active Mockup provides tools let designers use parametric features designers with a true interactive design without the limitations of a feature history. capability that lets them rapidly display, section and rotate very large assemblies. Process-specific modeling Conventional Active Mockup enables design teams to CAD systems leave it up to the designer to collaborate by viewing, modifying and figure out how to apply a system’s various evaluating complete digital mockups. tools. In contrast, NX logically structures NX knowledge-enabled design tools let companies Teams can view as much of the product re-use existing designs as customized templates commands in workflows oriented to design as required to evaluate its parts in for new designs. accomplishing specific design tasks. NX is the context of a particular task. These prepackaged with industry roles that tailor design-in-context capabilities facilitate the and incorporate best Active mockup and assembly design rapid problem resolution during the practice guidelines. NX also delivers NX powerful mockup and assembly physical assembly process. process-based tools that build in domain capabilities provide your design expertise for meeting specific challenges environment with a variety of interactive Assembly design validation NX provides (such as dealing with sheet metal capabilities that expedite your assembly validation tools that enable your designers components) or for performing industry- design and engineering processes. to identify and resolve assembly design specific processes (such as handling and process problems in the early stages of automotive body structures and general Active Mockup NX Active Mockup development – without resorting to packaging). Process-specific design aids enables your designers to easily navigate physical prototyping. NX enables designers enable designers to work faster than large assemblies and establish an appro- to perform interactive clearance checking general purpose CAD tools. priate environment for detailed work on and interference checking to detect and

NX Active Mockup and assembly management NX assembly validation tools include extraction Sheet metal design is one of several streamlined enables collaborative design to be performed in path planning capabilities that optimize designs process-specific modeling tools provided by NX. the full context of complex assemblies. so that a product can be easily assembled, disassembled and maintained. NX

eliminate fit problems. Designers can Standards-compliant drafting and NX drafting capabilities enable designers interactively simulate assembly motion to 3D annotation to rapidly lay out their drawings, as well as check and optimize moving components. NX delivers production-driven tools for to create drawing views, detailing and documenting your designs either as dimensioning and geometric dimensioning With automated assembly path planning standards-compliant 2D drawings or 3D and tolerancing (GD&T). Since NX adheres and motion envelopes, designers can product and manufacturing information to the industry standards for PMI 3D model optimize products for assembly, (PMI) annotations. You can use these annotation, the dimensions, symbols and disassembly, maintenance and service. capabilities to ensure that design intent is tolerances can be automatically inherited Designers can record and play back properly communicated throughout your on drawing views and directly used by assembly and motion sequences as movies development organization. They improve downstream analysis and manufacturing that can be shared as assembly product quality by removing potential applications. This improves productivity by instructions with the factory floor. These sources of interpretation error from your eliminating the need to re-enter this simple to use tools can be leveraged to design environment and by speeding the information. quickly validate design changes as the process you use to take your designs to product evolves. manufacturing.

Routed systems design NX provides tools that enable designers to create and validate routed subsystems for both mechanical and electrical designs. Mechanical routing tools and libraries are available for tubing, piping and steelwork. Electrical routing tools enable designers to place wiring, conduit and raceways while standard component libraries are available for electrical systems. NX electrical routing includes wire harness design and manufacturing support, eliminating the need for physical prototype and reducing product development time by allowing designers to perform interface checks, validate design rules, visualize the routing pattern in 3D and trace the location of specific wires and connections.

NX maintains associative links between the P&ID layout and the 3D systems to ensure that system logic is maintained. Designers can quickly apply logical design changes to Designers can use NX to directly include complete PMI on a 3D design model, thereby improving the routed system. Routed systems are communications and accelerating downstream applications. fully associative to NX assemblies to facilitate design changes. Automated bill of material and other reporting provide information for subsystem manufacturing.

© 2011 Siemens Product Lifecycle Management Software Contact Inc. All rights reserved. Siemens and the Siemens logo are registered trademarks of Siemens AG. D-Cubed, Femap, Siemens Industry Software Geolus, GO PLM, I-deas, Insight, JT, NX, Parasolid, Solid Americas +1 800 498 5351 Edge, Teamcenter, Tecnomatix and Velocity Series are Europe +44 (0) 1276 702000 trademarks or registered trademarks of Siemens Product Asia-Pacific +852 2230 3333 Lifecycle Management Software Inc. or its subsidiaries in the United States and in other countries. All other logos, trademarks, registered trademarks or service marks used www.siemens.com/plm herein are the property of their respective holders. X8 14543 11/11 B NX Mach Series Industrial Design

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NX

www.siemens.com/nx NX

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Intelligent tools for automotive mechanical and occupancy packaging

Benefits Summary t Industry standards and NX™ General Packaging is a suite of tools that automates many of the tasks process knowledge are associated with the mechanical and occupancy packaging of an automobile. stored for repeatability and NX General Packaging provides assistance to certify the vehicle for standardization compliance to SAE standards and a variety of governmental regulations, t All tools are ready to go out including those in the US, Europe and Asia. The software helps users assess of the box with minimal the accommodations and ergonomic performance of the vehicle. customization costs t Frees up highly skilled All of the tools in packaging engineers to NX General concentrate on complex Packaging are packaging problems written in the style t Enables rapid evaluation of of wizards, and alternative designs in a offer step-by-step unified design environment instructions to t Leverages integrated analysis complete complex to provide fast feedback on vehicle packaging design’s compliance with tasks. In addition, established standards NX General Packaging embeds Features industry-specific t Automatic geometry creation knowledge of the and integrated compliance process of vehicle checks design and t Permits early occupancy and certification. mechanical packaging Associativity of the studies output geometry t Helps establish key vehicle automatically reference points for updates analysis configuring and measuring results as the design aspects of the of the vehicle automobile compartment evolves from art to t Estimates horizontal seat final product. travel for accommodation studies Vehicle Packaging.

NX

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NX General Packaging

Features continued NX General Packaging addresses a broad considerations, the manikin can be used t Determines the anchorage range of packaging tasks, including: for performing basic posture checking with location for vehicle seat belt an integrated posture checker. restraint systems Vehicle Packaging To define overall t Determines maximum reach parameters, NX General Packaging Seat Lines The Seat Lines Assistant is of drivers in a simulated provides wizards for vehicle and occupant used during early stages of vehicle driving situation packaging. With the Vehicle Packaging development to create seat position lines t Represents location of wizard, users specify vehicle type (Class A and to determine the length and position driver’s eyes or Class B), transmission type, driver side of horizontal seat travel. As a design tool, t Determines visible and location and for Class B vehicles, the the assistant makes it easy to determine nonvisible areas of number of rows and maximum passengers the level of accommodation provided by instrument panel per row. The user can then create proposed seat tracks. As a checking tool, it t Verifies windshield and wiper occupants for the selected seating implements SAE J1516 and J1517 system performance against positions using the Vehicle Packaging standards describing where drivers established standards wizard. The wizard guides the user position their adjustable seats. t Analyzes the field of vision of through the specification of seat outside and inside rearview movement, male/female ratio and type of Seat Belt Anchorage This tool provides mirrors restraint system. These packaging param- design recommendations for determining t Permits early studies of eters are associatively linked to the other the anchorage location for vehicle seat driver’s vision angles tools included in NX General Packaging, belt restraint systems. The option is useful t Determines how interior eliminating the need to re-enter data for when performing occupant packaging components reflect on the specific packaging tasks and providing a studies to determine anchorage locations windshield single context for all occupancy packaging- for restraint systems that conform to the t Assists in understanding the related studies for a vehicle. guidelines of SAE. effect of engine movement on adjacent components Hip Point Design The Hip Point Design Output includes the acceptable anchorage t Creates an envelope (HPD) wizard helps establish key vehicle zone for the pelvic restraint system, the representing the full range of reference points for configuring and upper torso restraint system and the top a tire’s motion measuring aspects of the interior auto- tether for child restraint devices. The mobile compartment. These points include anchorage point for the pelvic restraint seating reference points for each occupant can be located on the vehicle structure or position and heel points (accelerator heel on the seat assembly. point for the driver and floor reference points for passengers). This function follows the recommen- dations of SAE J383 (June 1995) and SAE The wizard creates the reference points J1369 (October 1997). For SAE J383, it according to the Driver Designated creates a closed curve representing the Seating Position Design Procedures and acceptable zone for the anchorage point of Design Procedures for second or third the pelvic restraint system. A closed curve Row outboard seating positions in the is also created for the acceptable zone of SAE J4002 Feb 2004 Standard. The HPD the upper torso restraint system. For SAE wizard meets the recommendations of J1369, it creates a sheet body representing SAE J4002 Feb 2004 and applies to Class A the enclosed volume in which to locate the vehicles only. anchorage point for the top tether strap of a child restraint system. 2D Manikin The 2D Manikin wizard in NX General Packaging permits occupancy Driver Control Reach This tool can be studies early in vehicle development. used to estimate the extent of a driver’s Leveraging actual human statistical data, hand control reach. Hand control reach is the manikin can be sized to represent a the maximum reach of drivers in a wide range of driver and passenger popu- simulated driving situation, with the lations on both Class A and Class B vehicles. nonreaching hand on the steering wheel and the right foot on the accelerator pedal. Represented as contours in a side view, the 2D manikin is created in accordance with The software creates 3D surfaces forming the recommendations of the SAE J833 and envelopes representing the hand reach 2D Manikin. J826 standard. In addition to occupancy capability for a specified proportion of the NX

driver population and torso restraint (European) standards. The program creates standard or violates it. You can also work system. The function follows the recom- the actual windshield wiped area and in reverse and create criteria geometry mendations of SAE J287 (June 1988). calculates the percentile of the actual (such as sight lines) for an A-pillar, given a wiped area and checks it against the target obstruction angle. Eyellipse The Eyellipse wizard helps standard. certify vehicles for compliance with This function follows the recommen- various regulatory standards. The wizard The designer specifies the vehicle class, dations of SAE J1050 Jan 2003 and EEC graphically depicts the location of the eyellipse, hip point, windshield and wiper 77/649. By using A-Pillar Obstruction driver’s eyes for specified population system details with step-by-step guidance during visibility studies, designers can percentiles, creating an elliptical model from the wizard. With this input, the determine the right obstruction angle that representing driver eye locations in the wizard calculates the wiped area and test conforms to the guidelines of SAE and EEC. vehicle and also creates features areas A, B and C and checks whether the The software can generate sight lines representing head contours and EEC vision results meet the requirements of the given a target obstruction angle and points. These are used in other NX General standard. outboard or inboard point of the A-pillar. Packaging tools, including Instrument Panel Visibility Assistant, Windshield Vision Direct Field of View The Direct Field of Glazing Shade Bands NX General Zones Assistant and Mirror Certification View function can be used early in the Packaging includes a tool that automates Assistant. The eyellipse is also integrated vehicle development process to calculate the creation of curves defining the driver within the Hip Point Design and Vehicle the ambinocular vision regions of an glazing shade band. It aids in performing Packaging tools. individual driver or a group of drivers and visibility design studies for vehicle to evaluate whether the vision angles are packaging during automobile The Eyellipse wizard creates features that within an acceptable range. development. The output is curves that comply with a selection of standards, mark the shading boundaries. including SAE J941 (September 2002, June 1997 or October 1985) for eyellipses, SAE A glazing shade band is the area J1052 (August 2002 or April 1997) for immediately adjacent to and below the top head position contours and the EEC Vision edge of a vehicle’s glazing. Light Points 77/649 standard. transmission and visibility through the shade band is less than what is required Instrument Panel Visibility The for normal driving. The software provides Instrument Panel Visibility wizard lets you step-by-step guidance for creating the calculate the visible and nonvisible areas glazing shade bands. Recommendations in of an automotive instrument panel which the standards SAE J100 January 2005 are can be limited by the steering wheel and supported. smart switch levers. Designers can use this wizard to determine early in the vehicle Mirror Certification The Mirror development process if the shape of the Direct Field of View. Certification wizard performs analyses on steering wheel with its smart switch levers automotive driver and passenger side meets the recommendations of SAE The user can limit the vision region by outside and inside rearview mirrors before J1050a, which describes the driver’s view either defining the eye/head rotation or by certification, or certifies the performance of the instrument panel. specifying a window . The of an existing mirror design. The wizard regions are dependent on the eye points or generates vision rays and lines describing Once the designer creates or selects the an eyellipse (the eyellipse takes into geometry representing the instrument account the vehicle type and the driver panel location, steering wheel rim and hub population percentile). The software and smart switches, the wizard can creates a geometric feature representing analyze and report steering wheel the direct field of view and can also obstruction, steering wheel vision faces, perform quick checks on the up, down, left smart switches/levers obstruction and and right angle values of that field of view. smart switches/levers vision faces. A-Pillar Obscuration American and Windshield Vision Zones The Windshield European automotive standards define the Vision Zones wizard lets you verify the limits by which a driver’s field of view may conformance of a windshield and wiper be obscured by the A-pillars of a vehicle. system design to established vehicle The A-Pillar Obstruction wizard measures standards. You can generate test areas on this obscuration using the methods a windshield based on SAE and ECE recommended by these standards, and Mirror Certification. reports whether the vehicle adheres to the NX

the geometric field of vision of rearview Tire Envelope The Tire Envelope wizard mirrors. These vision rays and lines comply creates a feature envelope that contains with national standards for inside and the full range of a tire’s motion. This is outside rearview mirrors for the following useful during the body design process to countries and regions: ensure that designed parts – for example, t 64"o$BOBEB'.744o$.744 BIW, exterior trim or ancillary drivetrain t +BQBO"SUJDMF53*"453*"4 components – do not t &VSPQF&&$ &VSPQFBO&DPOPNJD interfere with the Community) – ECE R46.01 (Economic tire as it moves. Commission for Europe) t 4BVEJ"SBCJBo(VMG4UBUFT SSA 770/771 – GS 421/422 t "VTUSBMJB"%3 Engine Roll. Reflection Data The Reflection Data wizard projects and creates the reflections of points or curves onto a face when Designers can also use the Engine Roll Tire Envelope. viewed from a specific eye position. You wizard to study interferences between the can also use reflection data to create trace engine and adjacent components and after curves representing the path of the the detailed design is complete to verify reflected light rays and to simulate whether the engine compartment has The wizard provides step-by-step guidance reflections on a solid, transparent object, been packaged correctly. and comes with standard suspension such as a sheet of glass (the refraction of templates for short long arm (SLA), light rays passing through the glass is MacPherson strut and five-link suspension considered). Automotive designers will and tire profile templates. find this tool useful to verify the reflection of interior components on the windshield of the automobile.

Engine Roll The Engine Roll wizard creates a feature envelope containing the full range of an engine’s motion. Although the engine in an automobile is generally treated as a stationary object, the mounts do allow the engine to move slightly as a result of acceleration, braking and Functional requirements stored within Microsoft cornering of the vehicle. This movement Excel spreadsheets can associatively drive the NX may be sufficient to cause collisions with General Packaging tools. adjacent components.

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