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Manual Hussong Manufacturing Co., Inc INSTALLATION AND OPERATION MANUAL HUSSONG MANUFACTURING CO., INC. Z-42 & Z-42-CD Models #Z-42 & Z-42-CD Zero Clearance Factory Built Fireplace English and French installation manuals are available through your local dealer. Visit our website www.kozyheat.com. Les manuels d’installation en français et en anglais sont disponibles chez votre détaillant local. Visitez www.kozyheat.com. WARNING: Read instructions carefully before WARNING installation. Failure to install this fireplace HOT SURAES correctly can cause serious structural and Glass an other suraes are hot uring oeration AND ool on fire hazards and may void your warranty. ͷ Do not store or use gasoline or other • D N touh glass until its oole • NR allo hilren to touh glass flammable vapors and liquids in the vicinity • ee hilren aa of this fireplace or any other appliance. • AR RI hilren in the sae roo as the ͷ Do not overfire. irelae • Alert hilren an aults to haars o high teeratures ͷ For use with solid wood fuel only. • ee lothing urniture raeries an other laale ͷ Comply with all minimum clearances to aterials aa combustibles as specified. Failure to comply may cause house fire. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. Hussong Mfg. Co., Inc. • Z-42 & Z-42-CD Report No: F19-545 • Rev. 15, November 2019 Read this manual before installation or operating this appliance. Please retain this owner’s manual for future reference. CON GRAT ULAT ION S! We welcome you as a new owner of a Kozy Heat fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the complete fireplace is thoroughly inspected before packaging. Our commitment to quality and customer satisfaction has remained the same for over 40 years. We offer a complete line of gas and wood fireplaces, along with stylish accessories to complement any decor. Adding a fireplace is one of the best ways to increase the value of your home, and we are proud to offer a network of dealers throughout the country to help make your experience everything you imagine. We pride ourselves in being dedicated not only to functionality and reliability, but also customer safety. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat fireplace. Jim Hussong Dudley Hussong President Board Chairman Homeowner Reference Information We recommend you record the following information: Model Name: ____________________________________________ Date purchased/installed: __________________________________ Serial Number: ___________________________________________ Location of fireplace: ______________________________________ Dealership Purchased from: ________________________________ Dealer phone: ___________________________________________ Notes: ______________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ #Z-42 & #Z-42-CD R.15 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces 3 TABLE OF CONTENTS TABLE OF CONTENTS .....................................................................5 4.9 Operating Instructions .............................................................................. 21 1.0 INTRODUCTION ......................................................................7 4.10 Maintenance .............................................................................................. 21 1.1 Appliance Certification ............................................................................. 7 5.0 OPTIONAL FAN INSTALLATION .............................................22 1.2 California Proposition 65 Warning ........................................................ 7 5.1 #600-1 Optional Fan Kit ............................................................................ 22 1.3 Safety Information ...................................................................................... 7 6.0 INSTALLATION ........................................................................24 1.4 Installation Overview ................................................................................ 7 6.1 Chimney Requirements ............................................................................ 24 2.0 SPECIFICATIONS .....................................................................8 6.2 Approved Chimney Systems ................................................................... 24 2.1 Btu & Efficiency Specifications ............................................................... 8 6.3 Anchor Plate Installation .......................................................................... 24 2.2 Electrical Specifications ............................................................................ 8 6.4 Chimney Location ....................................................................................... 25 2.3 Fireplace Dimensions ................................................................................ 9 6.5 Chimney Installation .................................................................................. 26 3.0 INSTALLATION PLANNING .....................................................10 7.0 FIREPLACE SETUP ...................................................................28 3.1 Fireplace Placement Clearance Requirements ................................. 10 7.1 Firebrick Installation .................................................................................. 28 3.2 Clearances to Combustibles ................................................................... 11 7.2 Grill Set Installation and Removal ......................................................... 29 3.3 Wall Enclosure Rough Opening ............................................................. 12 7.3 Door Handle Installation .......................................................................... 29 3.4 Hearth Extension ........................................................................................ 13 7.4 Door Seal Alignment and Adjustment ................................................ 30 3.5 Alternate Floor Protection Material ...................................................... 14 8.0 FIREPLACE OPERATION ..........................................................32 3.6 Combustion Air Duct Pipe ....................................................................... 15 8.1 Fireplace Information ................................................................................ 32 3.7 Mantel and Facing Requirements ......................................................... 17 8.2 Tips for Burning ........................................................................................... 32 4.0 #970 HEAT DUCT KIT ..............................................................18 8.3 How to Operate the Z-42 Fireplace ...................................................... 32 4.1 Kit Components ........................................................................................... 18 9.0 MAINTENANCE REQUIREMENTS ...........................................33 4.2 Specifications ............................................................................................... 18 9.1 Ash Disposal.................................................................................................. 33 4.3 Prepare the Fireplace ................................................................................. 19 9.2 Creosote - Formation and Need for Removal ................................... 33 4.4 Attach Heat Duct Pipe to Fireplace ...................................................... 19 9.3 Glass Information ........................................................................................ 33 4.5 Install Register Mounting Frame and Junction Box ....................... 20 10.0 TROUBLESHOOTING.............................................................34 4.6 Install and Wire Fan Assembly ................................................................ 20 11.0 REPLACEMENT PARTS ..........................................................35 4.7 Run and Secure Duct Pipe ....................................................................... 21 4.8 Complete the Installation ........................................................................ 21 LIMITED 20 YEAR WARRANTY ......................................................37 #Z-42 & #Z-42-CD R.15 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5 1.0 INTRODUCTION 1.1 Appliance Certification 1.4 Installation Overview Laboratory: PFS in Cottage Grove, Wisconsin NOTE: The qualified installer should follow the procedure best suited Standards: for the installation. UL 127-2015 (R2016) and CAN/ULC S610-87 Safety Standards for U.S. 1. If masonry (optional) is to be used, prepare the foundation for and Canadian installations. the masonry load. A lintel is required to support the added weight above the fireplace. U.S. ENVIRONMENTAL PROTECTION AGENCY Certified to comply with 2020 particulate emission standards using cord wood. 2. Frame an
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