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ISTRUZIONI DI MONTAGGIO FITTING INSTRUCTIONS INSTRUCTIONS DE MONTAGE MONTAGEANLEITUNG INSTRUCCIONES DE MONTAJE

DISPOSITIVO DI TRAINO TIPO TOWING BRACKET TYPE DISPOTIF DE REMORQUAGE TYPE 28059/F ANHAENGEVORRICHTUNG TYP DISPOSITIVO DE CAREO TIPO PER AUTOVEICOLI FOR ASTRA, , POUR AUTOS FUR KRAFTAHRZEUGE CRUZE PARA AUTOVEHICULO ASTRA 2010 → TYPE P-J, KL1J, CHIR CRUZE 2009 →

CLASSE E TIPO DI OMOLOGAZIONE CARICO VERTICALE MAX ATTACCO HOMOLOGATION S VALUE CLASS AND HITCH TYPE HOMOLOGATION MASSE VERTICALE MAXIMUM CLASSE ET TYPE DE CROCHET ZULASSUNG ZUL. STUETZLAST KLASSE UND BEFESTIGUNGSART APROBACION CARGA MAX. VERTICAL CLASES DE ACOPLAMIENTO F e3 00 – 7539 S = kg 90 (DIR. 94/20/CE)

VALORE D D VALUE 9 kN VALEUR D D = 9 kN D WERT VALOR D

COPPIA DI SERRAGGIO PER VITI (8.8): TORQUE SETTINGS FOR NUTS AND BOLTS (8.8): M6 = 10 Nm M8 = 25 Nm COUPLE DE SERRAGE POUR VIS (8.8): M10 = 55 Nm M12 = 85 Nm SCHRAUBENANZUGSMOMENT (8.8): M14 = 135 Nm M16 = 200 Nm MOM. DE PRESION PARA TORNILLOS Y TUERCAS (8.8):

Cod. 28059/F v. 1.0 01/01/2011 P. 1 / 5 - - SAFETY INSTRUCTIONS

Make sure that the towbar is suitable for the vehicle before starting the installation. For safety, all work involving towbar installation (incl. electrical components) must be undertaken by skilled technicians. Damaged components must be replaced with manufacturer’s spares and fitted by qualified staff. It is forbidden to make any modification or structural repair to towing assembly. The towball must be kept clean and lubricated. For added safety, his diameter (50 mm) must be checked at regular intervals. If the towball measures less than 49 mm after selected readings across the diameter, the towball must be replaced with a new one. After 1000 km of towing, check torque settings for nuts and bolts, in accordance with the table. Umbra Rimorchi cannot be held responsible for any defects in the product caused by fault or by any injudicious use whatever of the user or a person he is liable for.

Cod. 28059/F v. 1.0 01/01/2011 P. 2 / 5 - Opel Astra- FITTING INSTRUCTIONS 28059/F Opel Astra Vauxhall Astra

• Remove any mastic from contact points and paint with anti-rust paint.

1) Remove the rear lights 2) Remove the rear bumper Astra Hatch: 4 screws in each wheel arch, 2 plastic clips along bottom edge, pull bumper tips outward and rearward to release bumper. 3) Astra GTC : 3 screws in each wheel arch, 2 plastic clips along bottom edge, one torx screw and two release clips under each lamp cluster. Remove number plate and two clips behind it. Cruze Saloon: Two bumper tags screws & 3 in each wheel arch, pull bumper out from tips and remove. 4) Remove & discard bumper beam 5) Insert side arms A into the chassis rails referring to holes 01 and 02. Insert the bolts and tighten interposing flat washers in position 01 . 6) Locate cross bar B between the two side arms referring to holes 03. Insert the bolts and tighten. 7) Caution: according to the model of the car (Astra or Cruze) locate the system with the ball as showed in picture 1. 8) Tighten all bolts and nuts as per torque settings. 9) Connect the wirings to the socket. 10) Cut bumper as showed 11) Re-fit bumper and the lights

Cod. 28059/F v. 1.0 01/01/2011 P. 3 / 5 - Opel Astra- Cod. 28059/F v. 1.0 01/01/2011 P. 4 / 5 - Opel Astra- Cod. 28059/F v. 1.0 01/01/2011 P. 5 / 5 - Opel Astra-