Files 201 Files Table of Contents
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Files 201 Files Table of contents For 200 years, PFERD has been manufacturing State-of-the-art production technology and files of a world-renowned high quality. Many strict quality controls guarantee the outstand- years of experience as a tool manufacturer ing PFERD quality. have led to the steady development of PFERD files. PFERD is certified according to ISO 9001. Application-oriented file shapes and cuts for industry and crafts guarantee good economic value. Even after long use, PFERD files achieve high stock removal rates and an excellent surface quality. Contents Page Application Contents Page ■■Well packed and presented, PFERDERGONOMICS® 3 Wood files and rasps ■■The fast way to the best tool 4 ■■The most common PFERD cuts 5 Wood files 33 ■■PFERD quality, number of teeth 6 Wood rasps 34 Application Contents Page Hoof plane and Files horse rasp 36 Files for the workshop Special rasps 37 Machinist's files, DIN series 7 Needle rasps 38 Special files 13 Precision files Key files 16 Precision files, tanged 40 Tungsten point files 18 CORINOX® files 44 Car body files CORINOX® needle files 45 Car body file blades 19 Needle files 46 Adjustable holders for car body files 19 Handy files 50 Car body files, tanged type 20 Riffler files, 51 riffler rasps Paint peeler 20 File handles, file sleeves, file brush Milled tooth files File handles 56 Milled tooth files, File handles tanged type 21 quick-mounting type 57 Milled tooth file blades 22 Riffler file holder 57 Holders for file blades 22 Plastic sleeves, empty 57 Universal chamfer file 22 File brush 58 Tungsten carbide files Hand deburrer Tungsten carbide files 23 Hand deburrer 59 Holders for tungsten carbide files 23 Sharpening files Three square saw files 24 More detailed information and ordering data for diamond files can be found in Knife sharpening files 26 Catalogue 205. Featheredge files 26 File sets can be found on the pages of the Mill saw files 27 individual product groups. Chain saw files 28 Chain saw sharpeners 30 Manual work Depth gauge files 32 2 201 Files Well packed and presented, PFERDERGONOMICS® PF – The PERFECT FILE PFERD industrial packaging PFERD TOOL-CENTER 201 PFERD offers a selection of the most common PFERD files in industrial packaging are tradi- files with PF packaging. Important information, tionally rolled in paper which protects them such as article number, description, EAN code against corrosion. Depending on file length, and technical information can be found on the they are packed in packaging units of 5 or packaging. Each file includes a handy, user- 10 pieces (except chain saw files). friendly ergonomic file handle. These files are delivered without a handle. Files in PF packaging are marked with PF in the They are therefore suitable for experienced product tables. users who have their own handles or who would like to purchase these separately according to their individual needs. Advantages: Advantages: ■■Delivery includes the ergonomic file handle ■■Robust, corrosion- and damage-resistant ■■All the important information is available at packaging a glance ■■Easier selection of the optimum file through ■■Easier selection of the optimum file through the colour coding system for fast cut the colour coding system and information selection On the TOOL-CENTER, the point of sale from about the use of the tool ■■Packaging labels with all the important PFERD, you will find all the important informa- information available at a glance tion required for selecting the most appropri- ■■Optimum protection against corrosion and ate tool. The PFERD information and symbol damage cards contain important tips about tools and applications. If you have questions, your local retailer or PFERD representative will be happy to assist you. PFERDERGONOMICS® PFERD PRAXIS PFERD Tools PFERD Tools The PFERDERGONOMICS® programme aims In addition to the for Use on Plastics for Use on Stainless Steel PFERD Tools for Use on Aluminium at the long-term reduction of dust, noise and classical file handles, vibration levels produced by tools, and on PFERD offers an ergo- perceptibly increasing tool haptics. The focus nomic file handle for comfortable working. is on people. TRUST BLUE The special shape of the handle protects the TRUST BLUE TRUST BLUE hand from sharp edges and corners. The Plastics INOX Aluminium combination of two high-quality plastic com- PFERD PRAXIS brochures contain much ponents in the file handle allows comfortable valuable information on material properties, non-slip control of the file. Ordering data for as well as tips and tricks on the use of Recognize straight away the areas where PFERD file handles can be found on page 56. PFERD tools. our tools offer you advantages. Tools with ® PFERDERGONOMICS PFERDERGONOMICS properties are marked Further information on the The Focus is on People with corresponding pictograms. topic of ergonomics and appropriate PFERD tools can PFERDVIDEO be found in the brochure You will receive more „PFERDERGONOMICS® – the information here or at TRUST BLUE ■ Lower vibrations ■ Reduced noise focus is on people”. ■ Less dust development ■ Optimized haptics at work www.pferd.com 1 201 3 Files The fast way to the best tool General application Material Detailed applications Tool Page Filing ■■Steel ■■Chamfering Files for the workshop 7 ■■Stainless steel ■■Deburring (INOX) ■■Roughing ■■Cast iron ■■Fine finishing ■■Cast steel ■■Surface work Files for aluminium 14 ■■Non-ferrous ■■Filing of breakthroughs metals ■■Copper ■■Bronze Milled tooth files 21 ■■Brass ■■Zinc Precision files 40 Tungsten carbide files 23 Sharpening ■■Saw chains ■■Sharpening of saw chains, Chain saw files 28 ■■Saw blades blades and band saw blades ■■Band saw blades ■■Knives Three square saw files 24 ■■Machetes Mill saw files 27 Chain saw sharpeners 30 CHAIN SHARP® Car body work ■■Sheet metal ■■Surface work Car body files 20 ■■Non-ferrous ■■Deburring metals ■■Removing solder spots ■■Plastics ■■Removing weld spots ■■Peeling off thin paint layers Paint peeler 20 ■■Correcting paint faults Soft materials work ■■Wood ■■Roughing Wood files 33 ■■Plastics ■■Fine finishing ■■Soft stones ■■Surface work ■■Horn ■■Deburring ■■Chamfering Wood rasps 34 Hoof plane/horse rasp 36 Special rasps 37 4 201 Files The most common PFERD cuts Files for the workshop Sharpening files Cut 1 ■■Cross cut Single cut ■■Single cut 201 ■■Suitable for coarse stock Cut 2 ■■Universally suitable for removal and roughing sharpening Cut 2 ■■Cross cut Rasps ■■Suitable for universal roughing Cut 1 ■■Rasp cut and finishing ■■Suitable for coarse stock removal and roughing Cut 3 ■■Cross cut ■■Suitable for fine machining and Cut 2 ■■Rasp cut finishing ■■Suitable for universal roughing and finishing Car body files Cut 1 ■■Radial cut Cut 3 ■■Rasp cut ■■Suitable for coarse stock ■■Suitable for fine machining and removal and roughing finishing ■■Creates score-free surfaces Cut 2 ■■Radial cut Precision files ■■Suitable for universal roughing Cut 00 ■■Cross cut and finishing ■■Suitable for very coarse precision ■■Creates score-free surfaces work Cut 3 ■■Radial cut ■■Suitable for fine stock removal Cut 0 ■■Cross cut and finishing ■■Suitable for coarse precision ■■Creates score-free surfaces work Milled tooth files Cut 1 ■■Straight cut Cut 1 ■■Cross cut ■■Suitable for coarse stock ■■Suitable for medium precision removal on soft metals work ■■Because of its milled tooth shape with large flutes, the teeth do not clog up Cut 2 ■■Straight cut Cut 2 ■■Cross cut ■■Suitable for universal roughing ■■Suitable for medium to fine and finishing on soft metals precision work ■■Because of its milled tooth shape with large flutes, the teeth do not clog up Cut 3 ■■Straight cut Cut 3 ■■Cross cut ■■Suitable for fine stock removal ■■Suitable for fine precision work on soft metals ■■Because of its milled tooth shape with large flutes, the teeth do not clog up Cut 4 ■■Cross cut ■■Suitable for very fine precision work 201 5 Files PFERD quality, number of teeth Several criteria determine the quality of a PFERD product Tooth face 10 times enlarged Flute Uniform hardness through a Exact shape and uniform cut from tang Ideal milled tooth geometries for every flawless steel microstructure to tip application The profiling in the rolling mill, shaping of The blanks acquire their exact shape through Tooth shapes suitable to a particular applica- blanks and tangs, the annealing prior to forging and grinding. This enables accurate tion ensure the best stock removal perfor- cutting and the heat treatment each cause work. Equally spaced teeth and a uniform mance. There is no universally appropriate a change in the steel microstructure. The depth of cut ensure good cutting performance tooth shape for every application. PFERD has high carbon content of the steel microstruc- and good surface finishes. The type and angle developed the optimally suitable tooth shapes ture determines the hardness and cutting of the cut depend on the purpose for which and tooth geometries for each of the various performance of the file and must therefore be the file is intended. different applications. The illustration shows maintained. a car body file profile with its typical rounded tooth face and large flute. Number of teeth per cm of cut files according to DIN 8349 Colour code for the file cut Length Machinist's files Sharpening files The different colours used for the various cuts (with Cut number ± 8 % Cut numbers ± 5 % allow rapid tool selection. out Cut 1B Cut 2 Cut 3S Extra Double Mill saw files tang) Regular Slim Cut 1 Cut 2 Cut 3 [mm] Bastard halfsmooth smooth slim extra slim Cut 1 Cut 2 green = yellow = red = 100 17 22 28 20 23 26 – – – coarse medium fine 125 – – – 19 22 24 25 – – Hand Hand Hand 150 13 18 22 17 20 22 24 20 24 10 Planas paralelas 10 Planas paralelas 10 Planas paralelas Inches bastard Inches Second cut Inches Smooth 175 – – – 16 19 21 23 – – basto medio fino 1112 10“11112 10“2 1112 10“3 200 10 14 18 15 17 20 22 18 20 250 9 12 16 14 16 17 – 16 18 300 8 11 14 – – – – 14 16 350 7 10 13 – – – – 12 14 Determining the cut number: Example: Dimensions: The teeth numbers of PFERD files listed in our At a length of 250 mm, a cut 1 file has Tang Catalogue 201 conform to DIN 8349 require- 9 teeth/cm.