Combined Space and Water Heating Installation and Optimization B
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Measure Guideline: Combined Space and Water Heating Installation and Optimization B. Schoenbauer, D. Bohac, and P. Huelman NorthernSTAR March 2017 NOTICE This report was prepared as an account of work sponsored by an agency of the United States government. Neither the United States government nor any agency thereof, nor any of their employees, subcontractors, or affiliated partners makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States government or any agency thereof. This report is available at no cost from the National Renewable Energy Laboratory (NREL) at www.nrel.gov/publications. Available electronically at SciTech Connect http:/www.osti.gov/scitech Available for a processing fee to U.S. Department of Energy and its contractors, in paper, from: U.S. Department of Energy Office of Scientific and Technical Information P.O. Box 62 Oak Ridge, TN 37831-0062 OSTI http://www.osti.gov Phone: 865.576.8401 Fax: 865.576.5728 Email: [email protected] Available for sale to the public, in paper, from: U.S. Department of Commerce National Technical Information Service 5301 Shawnee Road Alexandria, VA 22312 NTIS http://www.ntis.gov Phone: 800.553.6847 or 703.605.6000 Fax: 703.605.6900 Email: [email protected] Measure Guideline: Combined Space and Water Heating Installation and Optimization Prepared for: The National Renewable Energy Laboratory On behalf of the U.S. Department of Energy’s Building America Program Office of Energy Efficiency and Renewable Energy 15013 Denver West Parkway Golden, CO 80401 NREL Contract No. DE-AC36-08GO28308 Prepared by: B. Schoenbauer, D. Bohac, and P. Huelman NorthernSTAR Building America Partnership University of Minnesota 2004 Folwell Avenue St. Paul, MN 55108 NREL Technical Monitor: Stacey Rothgeb Prepared under Subcontract No. KNDJ-0-40338-05 March 2017 iii The work presented in this report does not represent performance of any product relative to regulated minimum efficiency requirements. The laboratory and/or field sites used for this work are not certified rating test facilities. The conditions and methods under which products were characterized for this work differ from standard rating conditions, as described. Because the methods and conditions differ, the reported results are not comparable to rated product performance and should only be used to estimate performance under the measured conditions. iv Contents List of Figures ....................................................................................................................... vi List of Tables ........................................................................................................................ vi Definitions............................................................................................................................ vii Acknowledgments............................................................................................................... viii Executive Summary ............................................................................................................... 1 Introduction ......................................................................................................................... 1 Installation........................................................................................................................... 1 Performance and Cost ......................................................................................................... 1 Conclusions ......................................................................................................................... 3 1 Problem Statement ........................................................................................................ 4 1.1 Introduction ................................................................................................................ 4 1.2 Background ................................................................................................................ 4 1.3 Relevance to Building America’s Goals .................................................................... 5 1.4 Cost-Effectiveness ..................................................................................................... 6 1.5 Trade-Offs and Other Benefits ................................................................................... 7 2 Implementation Details ................................................................................................. 8 2.1 Installation.................................................................................................................. 8 2.2 Operation, Control, and Maintenance ...................................................................... 23 2.3 Metrics and Standards (Ensuring Performance) ...................................................... 25 3 Performance and Cost ................................................................................................. 27 3.1 Energy and Savings.................................................................................................. 27 3.2 Cost .......................................................................................................................... 30 3.3 Delivered Performance ............................................................................................ 32 4 Future Considerations ................................................................................................. 35 4.1 Equipment ................................................................................................................ 35 4.2 Standards .................................................................................................................. 35 References ............................................................................................................................ 36 v List of Figures Figure A. Installation costs for residential heating, ventilating, and air-conditioning systems ......... 2 Figure 1. Sample heating-load calculations for Minnesota homes........................................................ 9 Figure 2. Forced-air combination systems using open loops and potable AHUs ............................. 12 Figure 3. Comparison before and after installation ............................................................................... 13 Figure 4. Example of combi system sizing for a two-bathroom home in a cold climate ................... 15 Figure 5. Single-wall water heater and furnace vents replaced with direct vent system .................. 16 Figure 6. Condensate pump ..................................................................................................................... 17 Figure 7. DHW mixing valve ..................................................................................................................... 17 Figure 8. Water circulation balancing valve ........................................................................................... 18 Figure 9. Impact of return water temperature on combi system efficiency under space heating operation (1,000 CFM and 4 GPM) ........................................................................................................... 19 Figure 10. Air handling unit optimization process ................................................................................ 21 Figure 11. Combi system installed without optimization ...................................................................... 21 Figure 12. Combi system installed with optimization ........................................................................... 22 Figure 13. Combi system installed fully optimized ............................................................................... 23 Figure 14. Hot water temperatures delivered by the water heater (black) and mixing value (blue) . 24 Figure 15. Energy savings from combi systems monitored in real homes ........................................ 28 Figure 16. Infrared images of a (clockwise from top) CStWH, HWH, and CTWH in standby mode .. 29 Figure 17. Seasonal operating efficiency of combi and traditional heating systems ........................ 30 Figure 18. Installation costs for residential heating, ventilating, and air-conditioning systems ..... 32 Figure 19.Time series discharge air temperatures for combi systems ............................................... 33 Figure 20.Time series DHW outlet temperatures for combi systems .................................................. 34 List of Tables Table A. Average Installed Performance of Combi Systems in 11 Homes ........................................... 1 Table 1. Sample Heating Plants That Can Be Used for Combi Systems ............................................. 11 Table 2. Sample Hydronic AHUs ............................................................................................................. 11 Table 3. Benefits and Drawbacks of Heating Plant Selection .............................................................