Commercial and Industrial Wiring. INSTITUTION Mid-America Vocational Curriculum Consortium, Stillwater, Okla
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DOCUMENT RESUME ED 319 912 CE 054 850 AUTHOR Kaltwasser, Stan; Flowers, Gary TITLE Commercial and Industrial Wiring. INSTITUTION Mid-America Vocational Curriculum Consortium, Stillwater, Okla. PUB DATE 88 NOTE 710p.; For related documents, see CE 054 849 and CE 055 217. Printed on colored paper. AVAILABLE FROM Mid-America Vocational Curriculum Consortium, 1500 West Seventh Avenue, Stillwater, OK 74074 (order no. 801401: $19.00). PUB TYPE Guides - Classroom Use Guides (For Teachers)(052) EDRS PRICE MF04 Plus Postage. PC Not Available from EDRS. DESCRIPTORS Classroom Techniques; Construction (Process); Course Content; Curriculum Guides; Electrical Occupations; Electrical Systems; *Electric Circuits; *Electricity; *Entry Workers; *Job Skills; *Learning Activities; Learning Modules; Lesson Plans; Postsecondary Education; Secondary Education; Skill Development; Teaching Methods; Test Items; Units of Study IDENTIFIERS *Electrical Wiring ABSTRACT This module is the third in a series of three wiring publications, includes additional technical knowledge and applications required for job entry in the commercial and industrial wiring trade. The module contains 15 instructional units that cover the following topics: blueprint reading and load calculations; tools and equipment; service; transformers; rough-in; lighting; motors and controllers; electrical diagrams and symbols; two and three wire controls; separate control circuits; sequence control circuits; jogging controls; reversing starters; special control circuits; and programmable controls. A special supplement of practice situations is also provided. Each instructional unit follows a standard format that includes some or all of these eight basic components: performance objectives, suggested activities or teachers and students, information sheets, assignment sheets, job sheets, visual aids, tests, and answers to tests and assignment sheets. All of the unit components focus on measurable and observable learning outcomes and are designed for use for more than one lesson or class period. Instructional task analyses; a glossary; a list of tools, equipment, and materials; and 19 references are provided. (KC) *************ft******x************************************************** * Reproductions supplied by EDRS are the best that can be made * * from the original document. * *********************************************************************** =12111 U S OEPARTMENT OFEDUCATION and Improvement ()Ike 91 Educabonat Research RESOURCES INFORMATION EDU ATIONAL RESOURCES been reproducedas O his document has on received from the personor organizati originating it. been made to improve O Minor changes nave reproduction quality Stated in this docir Points of view or opinionsrepresent official ment do not necessarily OERI position or policy "PERMISSION TO REPRODUCETHIS MATERIALIN MICROFICHE ONLY HAS BEEN GRANTED BY TO THE EDUCATIONALRESOURCES INFORMATION CENTER(ERIC)" 801401 8D-005920 BEST COPY AVAILABLE 2 3 COMMERCIAL AND INDUSTRIAL WIRING Written by Stan Kaltwasser Gary Flowers Edited by Jane Huston Developed by The MidAmerica Vocational Curriculum Consortium, Inc. Board of Directors Harley Schlichting, Missouri, Chairman Ron Mehrer, North Dakota, Vice Chairman Joyce Sawatzky, Oklahoma, Parliamentarian Jim Adams, Arkansas Dorothy Horrell, Colorado Vernon Fennell, Iowa Les Abel, Kansas David Poston, Louisiana Ann Masters, Nebraska Larry Zikmund, South Dakota Robert Patterson, Texas Greg Pierce, Executive Director 89-005920 801401 4 0 1988 by the Mid-America Vocational Curriculum Consortium, Inc. All rights reserved. No part of this book may be reproduced in any form or by any means without written permission from the publisher. Printed in the United States of America by the Oklahoma State Department of Vocational-Technical Education Stillwater, OK 74074 Mid-America Vocational Curriculum Consortium, Inc. 1500 West Seventh Stillwater, Oklahoma 74074-4364 5 COMMERCIAL AND INDUSTRIAL WIRING TABLE OF CONTENTS Unit I: Blueprint Reading and Load Calculations 1 Unit Ii: Tools and Equipment 71 Unit Iii: Service 139 Unit IV: Transformers 171 Unit V: Rough-In 225 Unit VI: Lighting 281 Unit VII: Motors and Controllers 319 Unit VIII: Electrical Diagrams and Symbols 411 Unit IX: Two and Three Wire Controls 437 Unit X: Separate Control Circuits 501 Unit XI: Sequence Control Circuits 537 Unit XII: Jogging Controls 563 Unit XIII: Reversing Starters 599 Unit XIV: Special Control Circuits 645 Unit XV: Programmable Controls 697 Scenarios (Special Supplement) 743 iii 6 FOREWORD Commercial and Industrial Wiring is the third in a series of three wiring publications and includes the additional technical knowledge and applications required for job entry in the commercial and industrial wiring trade. Basic Wiring, the first publication in the series,serves as the foundation for students enrolled in a wiring program. It is a prerequisite to either Commercial and Industrial Wiringor Residen- tial Wiring. This series should provide the flcbility that instructors need to meet the individ- ual needs of their students and the community. Residential Wiring, the second publication in the series, isa revision of MAVCC's 1983 wiring publication of the same name. This manual picks up where Basic Wiring ends andprepares the student for entry-level employment in the residential wiring trade. These publications were developed with the assistance ofmany individuals who have exper- tise in various areas of the wiring trade. Some of these individuals represent professional associations and industry. Their assistance and devotion to this project is greatly appreciated. It should be emphasized that the student needs to beaware of professioral trade associa- tions and take an active part in them as much as possible. The professional tradeassocia- tions, as well as vocational education, are an excellentavenue for continuing education within the electrical trade. Every effort has been made to make these publications basic, readable, and by allmeans, usa- ble. Three vital parts of instruction have been intentionally omitted from these publications: motivation, personalization, and localization. Those areasare left to the individual instructors and the instructors should capitalize on them. As these publicationsare used, it is hoped that students performance will improve and that students will be better able toassume a role in electrical wiring. Harley Schlichting, Chairman Greg Pierce Board of Directors Executive Director Mid-America Vocational Mid-America Vocational Curriculum Consortium Curriculum Consortium v7 ACKNOWLEDGEMENTS Appreciation is extended to those individuals who contributed their time and talent to the development of Commercial and Industrial Wiring. The contents of this publication were planned and reviewed by: Loren Amerine Hoisington, Kansas Bill Barnes Littleton, Colorado Harold Brown Hope, Arkansas Daniel Frohberg Norfolk, Nebraska Tracy Naas Kloten, North Dakota Mike Pedersen Sheldon, Iowa Clifford Schaefer Ft. Worth, Texas Randy Wilson Stillwater, Oklahoma A special thank you goes to the following for granting MAVCC permission to reprint certain graphic materials that enhance this text: Jim Johnson, Telemecanique, Inc.; Mike Wan less and Dan Rood, Hunzicker Brothers; Tel-A-Train Inc.; Advance Transformer Company; Square D Company and Cutler-Hammer. Appreciation is also extended to the technical artist, Donna Bellmon, and to members of the Oklahoma State Vo-Tech Print Shop for their excellent service in printing the text. The text was phototypeset in the Oklahoma State Vo-Tech Communications Center, and for their excellent contribution, a thank you goes to phototypesetters Stephanie Smola and Eva Robbins. Thanks are also extended to Jane Huston, coordinator and editor of this project. vii8 USE OF THIS PUBLICATION Instructional Units Commercial and Industrial Wiring contains fifteen units of instruction. Each instructional unit includes some or all of the basic components of a unit of instruction; performance objec- tives, suggested activities for teachers and students, information sheets, assignment sheets, job sheets, visual aids, tests, and answers to the tests. Units are planned for more than one lesson or class period of instruction. Careful study of each instructional unit by the teacher will help to determine: A. The amount of material that can be covered in each class period B. The skills which must be demonstrated 1. Supplies needed 2. Equipment needed 3. Amount of practice needed 4. Amount of class time needed for demonstrations C. Supplementary materials such as pamphlets or filmstrips that must be ordered D. Resource people who must be contacted Objectives Each unit of instruction is based on performance objectives. These objectives state the goals of the course, thus providing a sense of direction and accomplishment for the student. Performance objectives are stated in two forms: unit objectives, stating the subject matter to be covered in a unit of instruction; and specific objectives, stating the student performance necessary to reach the unit objective. Since the objectives of the unit provide direction for the teaching-learning process, it is important for the teacher and students to have a common understanding of the intent of the objectives. A limited number of performance terms have been used in the objectives for this curriculum to assist in promoting the effectiveness of the communication among all individ- uals using the materials. Reading of the objectives by the student should be followed