Estimating the Energy Requirements and Co2 Emissions from Production of the Perennial Grasses Miscanthus, Switchgrass and Reed Canary Grass
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ESTIMATING THE ENERGY REQUIREMENTS AND CO2 EMISSIONS FROM PRODUCTION OF THE PERENNIAL GRASSES MISCANTHUS, SWITCHGRASS AND REED CANARY GRASS ETSU B/U1/00645/REP DTI/Pub URN 01/797 Contractor ADAS Consulting Ltd Prepared by M Bullard P Metcalfe The work described in this report was carried out under contract as part of the Sustainable Energy Programmes, managed by ETSU on behalf of the Department of Trade and Industry. The views and judgements expressed in this report are those of the contractor and do not necessarily reflect those of ETSU or the Department of Trade and Industry. First published 2001 © Crown copyright 2001 EXECUTIVE SUMMARY Miscanthus, reed canary grass and switchgrass are three herbaceous perennial grasses that are currently being grown commercially, or evaluated, as energy crops for the UK. All are harvested annually and require low inputs of agrochemical fertilisers and pesticides. The research reported aimed to calculate the energy ratios and carbon ratios of the three crops. The energy ratio is the ratio of energy contained in the biomass upon delivery to the power station, to energy input in all phases of growing the crop. Similarly the carbon ratio is the ratio of carbon (C) contained in biomass upon delivery to the power station, to C (in CO2) emitted as a result of operations during all phases of growing the crop. In the first instance, base-case scenarios were developed for each species and the energy ratios calculated for these. For all crops, a productive lifespan of 20 years was assumed. In the cases of miscanthus and switchgrass this length of time was attained from planting in the first season only, for reed canary grass, re-sowing was estimated to be required every five years. Energy inputs consisted of; i) the energy sequestered into the production of machinery used during crop husbandry; ii) the energy associated with fertiliser and other agrochemical formulation (indirect energy costs); and iii) the fuel energy used in all aspects of husbandry from planting to harvest, storage and transport to the power station. The model used was Microsoft Excel-based, developed from an ADAS database which holds information on the indirect and direct energy burdens of agricultural operations. The report provides a detailed analysis of the underlying information used to generate the energy ratios. Energy ratios in the base-case scenarios were 20, 29 and 36 for reed canary grass, switchgrass and miscanthus, respectively. Thus, the energy consumed in producing, storing and delivering the crops to the power station amounted to only 2-5% of the energy stored in the biomass. These ratios were all very positive, and greater than previously reported for energy grasses or short rotation coppice. Equally, the carbon ratios, at 30, 41 and 53 for reed canary grass, switchgrass and miscanthus, respectively, were very positive. These results reflect the fact that the energy grasses studied are high yielding, low input crops currently free of significant pest and disease impact. A sensitivity analysis was undertaken on all crops, by changing individual variables to reflect the range of cropping situations that might be experienced. The variables that had the major impact on energy ratio were yield and fertiliser input. These two components accounted for the variation seen between miscanthus and switchgrass in the base-case scenarios. The relatively poor performance of reed canary grass was an artefact of low yield and the need for more frequent establishment. Transport distance to the power station also exerted a significant impact on energy ratio. Doubling the return journey distance to 160 km decreased energy ratios by approximately 10%. The indirect impact of switching from either arable or pasture production to energy cropping was considered. Carbon sequestration in soil reserves was predicted to increase under energy cropping when converted from arable production. The emissions of nitrous oxides were predicted to decline. However, the magnitude of these changes was insignificant compared with overall energy or carbon ratios. 2 Finally, the methodologies and source data used in the current exercise were compared with those developed by Forest Research for SRC. Thus, the Excel version was compared with a batch-run model programmed in FORTRAN 77. The Fortran input- sheet required considerable amendment before it was able to process data for the annually yielding energy grasses, but upon completion the models were seen to vary by only 5%. The following future work was recommended: 1. Extension of the life-cycle analysis to consider thermo-chemical conversion routes 2. Linking the developed life-cycle analysis models with Geographic Information Systems and physiological production models in order to identify the most energy efficient locations for future energy cropping and power plants. 3. A review of direct and indirect energy requirements for the production of current agrochemicals. 3 CONTENTS PAGE CONTENTS PAGE...................................................................................................................................................4 INDEX OF TABLES............................................................................................................................................... 5 1 INTRODUCTION........................................................................................................................................8 1.1 Energy Grasses for the UK................................................................................................................. 8 1.2 Energy ratios, carbon balances and CO2 abatement .......................................................................10 1.3 Objectives of project:........................................................................................................................ 13 2 METHODS AND MATERIALS............................................................................................................. 13 2.1 Basic methodologies .......................................................................................................................... 13 2.1.1 Choice of boundary........................................................................................................................13 2.1.2 Identify all significant energy inputs within this boundary for a given year ..................................... 13 2.1.3 Identify all of the significant outputs..............................................................................................14 2.1.4 Relate total energy inputs to outputs............................................................................................. 14 2.2 Energy and agriculture....................................................................................................................... 14 2.2.1 Direct Energy Inputs..................................................................................................................... 14 2.2.2 Indirect Energy Inputs...................................................................................................................14 2.3 Energy Inputs from machinery and husbandry ............................................................................... 15 2.3.1 Fertilisers.......................................................................................................................................15 2.3.2 Machinery .....................................................................................................................................15 2.3.3 Agrochemicals.............................................................................................................................. 17 2.3.4 Road transport...............................................................................................................................17 2.4 Construction of the basic spreadsheet .............................................................................................. 18 2.4.1 Modelling......................................................................................................................................18 2.4.2 Development of machinery input spreadsheet ............................................................................... 18 2.4.3 Baler W orkrates............................................................................................................................ 19 2.4.4 Storage......................................................................................................................................... 20 2.4.5 Calculation of carbon inputs......................................................................................................... 20 2.4.6 Calculating Carbon ratio.......................................................................................................................... 21 2.5 Base-case scenarios...........................................................................................................................22 2.5.1 Miscanthus - indirect energy costs of propagule supply................................................................ 22 2.5.2 Miscanthus planting, post-planting and harvesting operations........................................................23 2.5.3 Switchgrass - planting, post-planting and harvesting operations....................................................28 2.5.4 Reed canary grass - planting, post-planting and harvesting operations............................................ 32 2.6 Sensitivity