Sawbench Project

Total Page：16

File Type：pdf, Size：1020Kb

Sawbench Project Materials: • 1x12x40 – 2 legs cut into 19 ¾ lengths • 1x6x62 – 2 stretchers cut to 30” lengths • 5/4 or true 1” stock x6x65 – 2 top boards cut into 32” lengths **These dimensions are what I used but may vary depending on the height of your bench and personal tastes** Tools Used: • Hand saws rip and crosscut • Smoothing Plane • Marking Knife • Square • Carcass Saw Process: 1. Cut all parts to rough size leaving a margin of no more than 1/8” of waste so you don’t have to plane too much away. 2. Flatten and square 1 edge of the legs using square, marking knife, and smoothing plane 3. Measure finished length of leg, knife a line on all 4 faces, and then plane to the line. 4. Use the finished leg to mark the length of the second leg and repeat step 3. 5. Cut V notches on legs using a rip saw and clean up using a chisel, lightly chamfering the sharp edges 6. Repeat steps 2 & 3 on the stretchers 7. Saw off lower corners of stretchers and plane to clean up 8. Lay a stretcher against the legs in final position and knife around the edges to layout the position of the notch on the legs where the stretcher will join. 9. Using a carcass saw and rip hand saw, cut out the notch then clean up to the knife lines using a chisel 10. Attach stretchers using screws. Make sure to pre-drill to avoid splitting the wood. It’s ok to use power here but a brace and bit will work too if you have a small enough bit. You could also fashion wooden pegs and drill and hammer together to be authentic. 11. Repeat steps 2 & 3 on top boards 12. Chamfer all exposed edges of the tops using a smoothing plane 13. Attach top board using screws 14. Start sawing! .

Copy Link

Recommended publications

PDF Download Rustic Furniture Basics Pdf Free Download
RUSTIC FURNITURE BASICS PDF, EPUB, EBOOK Doug Stowe | 144 pages | 12 Nov 2009 | Taunton Press Inc | 9781600850769 | English | Connecticut, United States Rustic Furniture Basics PDF Book Search Openings. Do you need to live in a legit log cabin to be considered rustic, or can one word apply so liberally to so many different design styles? Here's an opportunity to create something truly unique by using woodworking techniques that are as "green" as it gets. But before you get started, you'll need the guidance of a seasoned furniture maker. What Is White Flight? Easy to make, rustic furniture is also green through incorporating reclaimed and found materials. This book is not yet featured on Listopia. About Doug Stowe. Paperback , pages. Your email address has been successfully received. Modern Farmhouse. Design alternatives show how to apply the basic techniques to other projects. Styling your home in the rustic style will give you a welcoming retreat that pays perfect homage to all things natural and down to earth. Flea markets: Treasure-hunting at its finest with the extra appeal of being able to pick the brains of a fellow woodworker in person. As a young man back in Los Angeles he paid the bills as a "carpenter to the stars" before an encounter with George Lucas set him firmly on the road to silver screen success. Home What is rustic style? This maintenance is scheduled to end in about hours and 5 minutes No schedule found, reverting to max values. If you know what you're looking for, there's a good chance a bit of patience will pay off on this platform.
[Show full text]
Beginner's Guide
Hand woodworking Hand woodworking Red oak cut through the cells Stud joined with nails or screws and Mitre joint on a picture frame held with a dowel joint, both examples of using only glue The butt joint mechanical means to joint end grain to I’m going to start with the most basic long grain joint of all: the butt joint. This joint consists of two pieces of wood that a biscuit, mortise and tenon, dowels are simply butted against each other, or pocket screws in addition to glue. typically forming a ‘T’ joint or corner Picture frames are a good example joint in a cabinet face frame or mitred of a butt joint – here you can see the corners of a picture frame or box. result of a butt joint using only glue; The strongest butt joint consists of the wood has started to pull away due joining straight grain to straight, such to seasonal change. With joining end as when joining boards for a tabletop grain to long grain, where the wood is Lapped dovetail or half-blind dovetail – see issue 2, pages 51-54. This is moving at different rates, it is clear that because boards that are cut lengthwise a stronger joint is needed. are often used interchangeably, but preserve the grain structure, whereas while a halving and half lapped joint joining end grain to end grain or end Half-lap, halving joint or is a lapped joint, a lapped joint is not grain to straight grain slices through lap joint always a halved joint. cells that were once strong and the Let’s look at joining wood with another Here you can see a half-blind original strength of the board is lost.
[Show full text]
Woodwork Joints: How They Are Set Out, How Made and Where Used
The Project Gutenberg EBook of Woodwork Joints, by William Fairham This eBook is for the use of anyone anywhere at no cost and with almost no restrictions whatsoever. You may copy it, give it away or re-use it under the terms of the Project Gutenberg License included with this eBook or online at www.gutenberg.org Title: Woodwork Joints How they are Set Out, How Made and Where Used. Author: William Fairham Release Date: May 19, 2007 [EBook #21531] Language: English *** START OF THIS PROJECT GUTENBERG EBOOK WOODWORK JOINTS *** Produced by Chris Curnow and the Online Distributed Proofreading Team at http://www.pgdp.net Transcriber's Note: The Table of Contents has been changed to match the actual chapter headings. A few hyphenations have been changed to make them consistent. Minor typographic errors have been corrected. WOODWORK JOINTS (THE WOODWORKER SERIES) REVISED EDITION WOODWORK JOINTS HOW THEY ARE SET OUT, HOW MADE AND WHERE USED; WITH FOUR HUNDRED ILLUSTRATIONS AND INDEX REVISED EDITION LONDON EVANS BROTHERS, LIMITED MONTAGUE HOUSE, RUSSELL SQUARE, W.C.1 THE WOODWORKER SERIES WOODWORK JOINTS. CABINET CONSTRUCTION. STAINING AND POLISHING. WOODWORK TOOLS. PRACTICAL UPHOLSTERY. WOOD TURNING. WOODCARVING. TIMBERS FOR WOODWORK. FURNITURE REPAIRING AND RE- UPHOLSTERY. HOUSEHOLD REPAIRS AND RENOVATIONS. CARPENTRY FOR BEGINNERS. KITCHEN FURNITURE DESIGNS. BUREAU AND BOOKCASE DESIGNS. LIGHT CARPENTRY DESIGNS. DOORMAKING. EVANS BROTHERS, LIMITED, MONTAGUE HOUSE, RUSSELL SQUARE, LONDON, W.C.1. EDITORIAL FOREWORD To be successful in woodwork construction the possession of two secrets is essential—to know the right joint to use, and to know how to make that joint in the right way.
[Show full text]
Basic Box Making
W ENJOY THIS SELECTION FROM Basic Box Making taunton’s Basic Box Making D o u g S t o w e To purchase Basic Box Making, make your selection now: • ebook version • traditional version BUY NOW! BUY NOW! A Lap-Cornered Box HE BOX SEEN HERE is built with quilted maple sides and a spalted maple Tlift lid. While making this box, you can choose your degree of involve- ment with handtools: The joints can be cut primarily with the table- saw then simply cleaned up with a chisel, or you can go to the other extreme and cut the joints entirely by hand using a Japanese dozuki saw or backsaw. Either technique or a combination thereof can be used to build an attractive box and record your emergence as a true craftsman. I particularly like boxes where the joinery is exposed so that you can tell exactly how the design is held together. With this design, even a quick glance at a distance allows the viewer to say, “I get it. I see how that works.” With this basic design, you can choose from an infinite range of variables to express your own creativity (see “Design Options” on p. 94). 80 A lap-cornered box 1 4 in. 5 1 Cutting the exposed join- 9 ⁄ ⁄2 in. ery on this lap-cornered design is a good way to hone and showcase 5⁄8 in. your handtool skills. The box seen here features quilted maple sides and a spalted maple top. 31⁄2 in. 5 1 1 ⁄2 ⁄2 in.
[Show full text]
Measuring & Marking Tools
Measuring & Marking Tools Dividers & Callipers • Dividers are instruments that can be used to transfer measurements directly from a rule, to measure distances on a map, or to scribe an arc or a circle. • Wing dividers feature a curved steel bar to separate the legs, while the distance is set with a lock nut. • Callipers (inside or outside) work in the same way, but are designed for measurement, rather than marking. 3170 3170-SS 3175-SS STRAIGHT EDGE STAINLESS STEEL STRAIGHT EDGE S/STEEL STRAIGHT EDGE IN WOODEN CASE • Manufactured from carbon steel • Stainless steel • Stainless steel • Made with one squared edge and one bevelled edge • Finely polished • Finely polished • Comes in graduated (mm) or plain without graduation • Made with one squared edge and one bevelled edge • Square on both edges • Sizes up to 2000 mm are chromated, 3000 mm lengths • Comes in graduated (mm) or plain with no graduation • Permanently etched graduations are finely polished • Removable positioning/carrying knob/s • Includes calibration certificate • Comes in wooden case • In accordance to DIN 866/1 standards (tolerance - 0.04 mm/m) Hang Display (t((tolerancetoololeolerllelereerraancanceanncennccece --0 00.04.04.0.0404 mm/mmmmm/mmm/m)m/mmm//m/m) Removable positioning/carrying knob/s NOTE: Supplied with cat.-no. length (mm) section (mm) knobs Calibration certificate. (Tolerance - 0.04 mm/m) Graduated (mm) 3170-M-SS-500 500 40 x 3 1 cat.-no. length (mm) section (mm) 3170-M-SS-1000 1000 50 x 4 2 3175-SS-A-500 500 30 x 6 3170-M-SS-1500 1500 50 x 4 2 3175-SS-A-1000 1000 40 x 8 3170-M-SS-2000 2000 50 x 4 2 Plain, no graduation 1511 3170-P-SS-500 500 40 x 3 1 3170-P-SS-1000 1000 50 x 4 2 WING DIVIDER 3170-P-SS-1500 1500 50 x 4 2 • High quality forged steel • Heavy rivet and box joint mechanism Hang 3170-P-SS-2000 2000 50 x 4 2 • All polished Display cat.-no.
[Show full text]
Hacksaw-Blade Knives.Pdf
n a cold Marcll morning ir 1968 Y€ung Cban slipped through the bafbed wire Master into Hong Kong rerritorl' and escapcd A ftom Chaamar Mao's cultuml revolurion. He was woodu'orRer poor in possessions. bringing nothtug with him from Clltua but th€ compass that had guided him T.ttr" out. But he had a ,i-ealrh of knowlcdge abour iarodworking that he hxd been acquiring since childhood. I fACRSALL' At xn ng€ \\-hen most children play with toys, Chan had taughl himsetf to make them. He had grown up poor in Kwangtung ulades lnto Province in Sourh China and his farnily had no money for extras. So when he was I or I0. chan sraned making tools so he could build DeaLtTtItr to)'s fbr his brcthe$. The first tooi was a knife made f.oor a brcken .rl hacksaw btade and scrap$ ood. With no grinding wheel o. sandpr- IOOIS pef to work rhe metal. the boy had to firsr rcmove xll rhe lecrh bv rubbiog the hacksa$' blnde on a slab of fough concrere. He then shaped dre blade and honed it to ?n cdgc using the samc tabodous nr,l-od I rook d lor o" oJricnr'. lrc rcn ember,. b, qhcn \oU := J'e )uung )ou hdve rorhlng h,I r:rne a \rith th€ first kdfe, he made a s€cond, then a third. each one ber- 5 ':: I siDg dr. sa c sirnptc lrrllnnttrr. an,l n,rterials. ih. arlhor.rr malr r \afior\ ol linircs. rro l.fl ro righl are: r.hidl l.,iti nilll : n ri,!.nootl L.x(ll.: rn eafl$er- rion 01 i flin,l Luili *itl, l 1nr- ro0rl lnrlr: ihort-l,hd(l ({.
[Show full text]
General Workshop
CARPENTRY INTRODUCTION Wood is an important engineering material that is extensively used in the buildings and industries. ‘Timber’ is another name for wood, which is obtained from exogeneous trees. “Wood Working” means processing of wood by hand and machines for making articles of different shapes and sizes. It is further divided into two groups; (1) Carpentry (2) Pattern making. Carpentry is the common term used with any class of work with wood. Pattern making deals with the type and construction of wooden patterns. Steel Rule Four fold rule Flexible tape Blade Try square Stock List of Tools I. Marking and Measuring tools 1. Pencil 9. Combination square 2. Steel rule 10. Marking Knife (Scriber) 3. Four fold rule 11 Marking Gauge 4. Flexible tape 12 Mortise Gauge 5. Straight Edge 13. Wing compass 6. Try square 14. Trammel (beam compass) 7. Mitre Square 15 Calipers (Outside and Inside) 8. Bevel Square 16. Spirit level and plumb bob II. Cutting tools A. Saws B. Chisels C. Axes (a). Saws (b). Chisels 1. Hand Saw a. Firmer Chisel (Cross cut saw) 2. Rip Saw b. Bevel edged 3. Tenon saw (Back saw) c. Pairing Chisel 4. Panel Saw d. Mortise chisel 5. Dovetail Saw e. Gouges (Inside & outside) (c). Axes a. Side Axe b. Adze III. Planinng Tools a. Jack plane (wooden & Metal) b. Smoothing plane c. Rebate plane d. Spoke shave e. Trying plane f. Plough plane g. Router plane Bevel Square Marking knife Mortise gauge Marking gauge Marking pin IV. Boring Tools a. Gimlet b. Bradawl c. Brace (Ratchet & Wheel brace) d.
[Show full text]
The Often Overlooked 'Shop Workhorse
PROJECTS & TECHNIQUES Product tech – marking gauges To scratch or to cut? Marking gauges take the For the purpose of this article, I have lumped along the grain, many beginner woodworkers read on with an open mind. maths out of woodwork, together two fairly different tools under the struggle to keep the pin from following the I learned woodwork using a wheel gauge, name ‘marking gauge’. Traditionally, marking grain of the wood and wandering away from have recently acquired a few additional offer instant repeatability gauges employed a pin, which would engage the intended path. styles – both knife and pin – and have found the wood and basically scratch in your mark. Today there are ‘cutting gauges’, which advantages and disadvantages in each. for laying out joinery When marking across the grain, if you are employ a knife in place of the pin to cut For those staunch traditionalists set not careful, the pin will break away the fibres the fibres of the wood as it marks. In the on using pin gauges, this tip from Frank and are very helpful at the end of the cut. This can be avoided woodworking community, I have found the Klaus may come in handy: using a safe PHOTOGRAPHS BY ANNE BRIGGS BOHNETT & MARILYN GUTHRIE when dimensioning by marking two lines from opposite edges ‘knife versus pin’ debate to be nearly as edge file, the tip of pins can be shaped of the board, stopping short of the edge explosive and divisive a topic of conversation to make a more knife-like cutting action stock, as Anne and meeting in the middle.
[Show full text]
44-Shoulder Planes-3.Indd
The Shoulder Plane This underrated trimmer picks up where machines leave oﬀ . By Craig Bentzley As much as we might like to believe that our various share with you in this article. woodworking machines theyWhen can it fine-tune comes to machine-correcting of Therehigh-precision are plenty tasks, of new which and I’ll can produce perfect joinery cut joinery for a perfect fit. used shoulder planes available every time, we’d be kidding in various widths, lengths, and ourselves. The truth is that ill-fitting tenons, rabbets, dadoes, 3 accurate joinery often depends and other flat-faced joints, it’s choice is a 4 hard to beat a well-tuned shoulder configurations. A good starter on precision to within several will probably⁄ handle most of thousandths of an inch—a afterplane. its This ability open-sided to trim tenontool, with your needs. But"-wide regardless plane, which of challenge under the best shouldersits full-width and blade, make is rabbets. named (See the size plane you get, once you circumstances. That’s one of “What’s in a Name?” at right). the reasons planes and other Despite the moniker, shoulder reaching for it a lot during the hand tools are still around; planes are handy for a whole host coursestart using of building it, you’ll projects. find yourself 44 woodcraftmagazine.com Dec/Jan 2012 Figure 1: Shoulder Plane Anatomy What’s In A Name? Blade When shopping for a shoulder locking plane (especially online), be screw aware that not everyone is on the same page regarding the name of this parti cular type of plane.
[Show full text]
Making a Woodworking Marking Knife by Epicfail48 on January 8, 2017
technology workshop craft home food play outside costumes Making a Woodworking Marking knife by epicfail48 on January 8, 2017 Table of Contents Making a Woodworking Marking knife . 1 Intro: Making a Woodworking Marking knife . 2 Step 1: Step 1 - Gathering Materials . 2 Step 2: Step 2 - Layout, Rough Cutting, and Shaping . 6 Step 3: Step 3 - Pop some holes in it . 7 Step 4: Step 4 - Heat Treatment . 7 Step 5: Step 5 - Polish and Sharpen . 8 Step 6: Step 6 - Making the handle . 9 Step 7: Step 7 - Use It! . 12 Related Instructables . 12 Advertisements . 13 Comments . 13 http://www.instructables.com/id/Making-a-Woodworking-Marking-Knife/ Author:epicfail48 author's website Amateur Bladesmith, hobbiest woodworker, and a bloody good cook Intro: Making a Woodworking Marking knife There are 2 types of people in this world; those who have used a pencil to mark a cut line on a piece of wood and dirty liars. Now, a pencil is an excellent tool, and one of the most used in a woodshop, its hard to beat the convenience for marking a cut line. For some tasks though, like laying out dovetails or other precision joinery, a pencil mark doesn't, ermm, cut it. I'm so sorry, i tried to find a better pun... Anyway, the line is too thick, and its hard to get a pencil butted right up against a straight edge to put the line right where it needs to be. What to do? The traditional solution to this conundrum is a special tool called a marking knife.
[Show full text]
JD Lohr School of Woodworking Email: [email protected]
J.D. Lohr Woodworking Inc. 242 N. Limerick Rd. Schwenksville, PA 19473 Phone (610) 287-7802 JD Lohr School of Woodworking Email: [email protected] Advanced Joinery Required Tool List Minimum Required Tool List: Chisels - 1/4" through 1" bench chisels Mallet Dovetail Saw Combination Square Marking Knife Steel Bench Rule Tape Measure Random Orbit Sander & Abrasives Quick Grip clamps (minimum of 2) *Irwin brand is highly recommended* Card Scraper Extension Cord (15’- 25' recommended) Additional recommended, but not required tools to bring to class: Note: We have at least 3 or more of all the items below for shared use in class. Students are not required to bring the tools listed below, however, all will find it individually useful to bring the additional tools below so they are available to you on a use at-will basis. Plunge Router (1hp to 3+hp) 1/2" chuck recommended. 5/16" two flute straight cutting bit. 5/8" diameter & carbide height, 14-degree dovetail bit with 1/2" shank 3/4"O.D. - Router Template Guide to fit your router. Shoulder or Rabbet Plane 1 J.D. Lohr Woodworking Inc. 242 N. Limerick Rd. Schwenksville, PA 19473 Phone (610) 287-7802 Email: [email protected] JD Lohr Woodworking Tool Buying Guide If you need to purchase any items on the list, consult our buying guide to help make informed decisions. Remember that Jeffry Lohr has no affiliation or sponsorship from any tool manufacturer so the following guide is influenced wholly by a master's experience. Chisels There are many types of woodworking chisels - Butt; Bench; Firmer; Paring; Mortise; Dovetail; Skewed and more, described for their function.
[Show full text]
FINISHING BEGINS with WOOD SELECTION Ears Ago, As a Beginning Woodworker, I Chose Wood Can Be Expensive
WOOD WORDS FEATURED THIS MONTH President’s Message .................... 1-3 Hobbservations ........................... 4-5 Membership Assistance Needed...... 6 Library Announcement ................... 7 Safety ............................................. 8 Education & Training .............. 13-14 Communications .......................... 20 PUBLISHED MONTHLY by The kansas ciTy woodworkers guild • 3189 mercier ST • kansas CITY • mo • 64111 FINISHING BEGINS WITH WOOD SELECTION ears ago, as a beginning woodworker, I chose Wood can be expensive. Better wood gives me Ymy wood with price in mind believing I could better results in my finished piece. In order to stain the wood to make it look better. get better finishing results, I pick better lumber Often, I was disappointed in the finished results of my project. I’d have uneven stain or blotching. Sometimes unexpected results caused by crazy grain patterns would be a distraction to the piece. Grain runout shows end grain and uneven stain absorption which would divert attention from the piece overall. Additionally, the color of each piece strip of wood may vary in a glued up panel resulting in a different stain color on the each piece of wood within that panel. And don’t get me started on sapwood! “If I’d only used straight grain wood for the top,” or, “Quartersawn wood is more appropriate for this piece, I should have used it,” or, “That and I’m prepared to pay more for it. I spend sapwood didn’t react to the steel wool and more time selecting my lumber. I evaluate color vinegar in the same way the heartwood did,” and grain direction going so far as to lay pieces were common thoughts I’d have.
[Show full text]