ZPMC Lanka Company (Private) Limited
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ZPMC Lanka Company (Private) Limited [Pick the date] ZPMC Lanka Company (Private) Limited is a BOI approved company, established in 2013 to provide services to the port sector of Sri Lanka and the region. It is a joint venture between Shanghai Zhenhua Heavy Industries Company Limited of China having 70% of shares and Access Engineering PLC of Sri Lanka having 30% of shares. Currently ZPMC Lanka is providing its services to all the container terminals in Sri Lanka including maintenance contract for container handling equipments and facility maintenance for Colombo International Container Terminals (CICT), special repairs and spare parts supply for the South Asia Gateway Terminals (Pvt) Ltd of port of Colombo and Sri Lanka Ports Authority and total maintenance contract for Magampura Mahinda Rajapaksa Port, Hambantota. Further our commissioning team is currently providing service to King Abdullah Port of Saudi Arabia for commissioning of 3 STS cranes supplied by ZPMC China and in the process of arranging short rail replacement of STS Cranes at Jeddah Islamic Port at Jeddah, KSA. ZPMC Lanka has been selected as one of the best performer of overseas branchs of Shanghai Zhanhua Heavy Industries Company Limited for the year 2015. Mr. Zhang Zhiyong, ZPMC representative for Sri Lanka is receiving the award from the Chairman of ZPMC Mr. Song Hai Liang. Version 3.5 1 ZPMC Lanka Company (Private) Limited [Pick the date] Joint Venture Partners 1. Shanghai Zhenhua Heavy Industry Company Limited Shanghai Zhenhua Heavy Industry Company Limited called ZPMC is a world renowned heavy-duty equipment manufacturer and a state holding company listed in Shanghai Stock Exchange. The major shareholder is China Communication Construction Company Limited which is one of the top 500 companies in the world. ZPMC headquarters located in Shanghai and has production bases located in Shanghai, Nantong, Jiangyin and Changxing. ZPMC supplied the large –size port container cranes over 76 counties and regions all over the world and occupied 75% world market share. Website: www.zpmc.com 2. Access Engineering PLC Access Engineering PLC is in the forefront of the engineering industry in Sri Lanka armed with some of the best talent from the industry which currently stands over 3,000 employees including over 150 engineering professionals, offering cutting- edge engineering solutions, complemented by a modern fleet of specialized machinery and equipment. Access Engineering, currently engaged in many significant and diversified projects by both local and foreign principals including the port sector. Assess Engineering PLC has been awarded the Overall Gold Award at the National Business Excellence Award 2013 organized by National Chamber of Commerce. The Access Group has been the sole representative of ZPMC in Sri Lanka since 2005 and has been successful in introducing ZPMC equipment to the Sri Lankan Market for a value of approximately USD 300 Million. Website: www.accessengsl.com Version 3.5 2 ZPMC Lanka Company (Private) Limited [Pick the date] Scope of services ZPMC Lanka comprises over 80 qualified, well trained, and experienced local and foreign technical staff to provide following services. Preventive maintenance of Quay Cranes - Apex Lubrication and Service. - Back reach Lubrication and Service, TLS System and rope tensioning devices maintenance. - Boom Lubrication and Service. - HV cable reel and spreader cable reel service and maintenance. - Catenary system and sheave lubrication. - Electrical room inspection, service. - Elevator lubrication, service and drop test. - Gantry system lubrication, break adjustment & hydraulic station maintenance. - Machinery House, Hoist, Boom & trolley rope reeving system and gear box maintenance. - Hoist& Boom rope lubrication, measurement and inspection. - Trolley & Catenary rope lubrication, measurement and inspection. - Trolley lubrication and service. Preventive maintenance of Rubber Tyred Gantry Cranes. - Wire rope lubrication - Trolley lubrication, motor & hoist break inspection and service. - Gantry lubrication, hydraulic system maintenance, motor and gantry break inspection and service - Electrical inspection and service - Engine preventive maintenance major and minor repairs. Special Maintenance Services of Quay Cranes and Rubber Tyred Gantry Cranes. - Wire rope replacement - Trolley wheel replacement and trolley alignment. - RTG Tyre changing and gantry wheel replacement - Hydraulic cylinder replacement and repairs Spreader Preventive maintenance as per the manufacture specification. - Maintenance of BROMMAR, ZPMC and RAM spreaders. Version 3.5 3 ZPMC Lanka Company (Private) Limited [Pick the date] Accident Repair of Container handling equipment such as QCs, RTGs, Reach stackers, Forklifts and Empty Handler. Commissioning and after sales service of Container Handling Equipment including Ship to Shore Cranes, Rubber Tyred Gantry Cranes, spreaders and other related equipment. - Has been handled four major projects two local and two overseas. (Details in Key Projects Section) Preventive and repair maintenance of Mobile equipment such as Forklifts, Reach Stackers, Empty Handlers and Man lifts. - Comprehensive preventive maintenance according to the manufacturer recommendation. - Repair maintenance and modification of mobile equipment. - 24/7 running breakdown service. 24/7 breakdown service and repair for QC and RTG. - On site 24 hours monitoring and break down repair service with dynamic and qualified engineers and technicians. - Make sure the optimum availability of the equipment. Version 3.5 4 ZPMC Lanka Company (Private) Limited [Pick the date] All kind of special repairs and structural modifications for all related equipment, components and structures of port cranes. Specialist in programming, troubleshooting and modification for YASHKAWA and SIEMENS PLCs. Supply of Spare parts for ZPMC STS and RTG cranes, BROMMA Spreaders, Usha Martin Wire Ropes, YASHKAWA and SIEMENS Systems Version 3.5 5 ZPMC Lanka Company (Private) Limited [Pick the date] We together with ZPMC China will provide the additional service - Failure analysis in QC & RTG - Condition and status report for container handling equipment and repair and modification proposals. - Crane relocation operations. - Refurbishment of ZPMC Cranes and spreaders. Minor Ship Repairs - We undertake small accident repairs happened during the container handling in various ports and which can be recovered without dry docking. (Repairs have been carried out in Bomar Rissen, Hansa Centurian, Smily Lady, M/V Maersk Eindhoven and many more… ) - Repair the deformation and damages in cell guides, hatch covers and walkways etc. - Main Engine Services – 2 Stroke (Sulzer, MAN, B & W) . All Mechanical services including unit overhauls . Troubleshooting, electrical and automation services. - Generator Service – 4 Stroke . All mechanical services including major services and unit overhauls. Troubleshooting, electrical & automation services. - Checking and adjustment of fuel timing on main engines ( Sulzer ) - Tug boat Maintenance. Version 3.5 6 ZPMC Lanka Company (Private) Limited [Pick the date] Some of the Key Projects Commissioning of 12 STS and 40 RTG Cranes at Colombo International Container Terminals (Pvt Ltd Started Date March 2013 Current Status Completed Commissioning was done in two stages and following was completed during the commissioning. Removing sea fasteners and offloading of all the cranes. Make the 11kV electrical connection for the QCs. Brief Description of Re-fixing the RTGs to the required orientation using mobile cranes. service Complete all the pending requirements of the equipment. Commissioning and testing Equipment handover. 1 Qualified and well experienced electrical engineers and assistant electrical engineer. 1 ZPMC factory trained mechanical engineer. Manpower Strength 1 ZPMC factory trained electrical engineer. Provided 3 experienced and ZPMC factory trained mechanical technicians. 6 Experienced Mechanical Technicians 2 Experienced Electrical Technicians Version 3.5 7 ZPMC Lanka Company (Private) Limited [Pick the date] Preventive maintenance and breakdown service at Colombo International Container Terminals (Pvt) Ltd Started Date September 2013 Current Status In progress for the continuous supply of service. ZPMC Lanka handling all the engineering aspects related to the container handling equipment. We cover the following area at the CICT port. Preventive maintenance of 12 STS cranes and 40 RTGs. Preventive and breakdown service of Bromma spreaders. Brief Description of Preventive maintenance of Mobile equipment such as forklifts, reach stackers, service empty handlers, and man lifts etc. 24/7 break down repair service. Supply of necessary spare parts. Accident repairs and special modifications. Undertake minor ship repairs. 4 Qualified and well experienced mechanical engineers 4 qualified and well experienced electrical engineers One ZPMC factory trained Chinese engineer Manpower Strength One assistant mechanical Engineer 30 Mechanical Technicians 20 Electrical Technicians. Version 3.5 8 ZPMC Lanka Company (Private) Limited [Pick the date] Commissioning of 2 STS and 1RTG Cranes at Magampura Mahinda Rajapaksa Port Started Date June 2014 Current Status Completed 2 STS and 1 RTS cranes were commissioned by ZPMC Lanka employees and following was carried out during the commission project Removing sea fasteners and offloading of all the cranes during and heavy windy Brief Description of period to the port under construction.